Vishay TSOP62 User Manual

VISHAY
1
2
3
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Vishay Semiconductors
IR Receiver Modules for Remote Control Systems

Description

The TSOP62.. - series are miniaturized SMD-IR Receiver Modules for infrared remote control sys­tems. PIN diode and preamplifier are assembled on lead frame, the epoxy package is designed as IR fil­ter.
The demodulated output signal can directly be decoded by a microprocessor. TSOP62.. is the stan­dard IR remote control SMD-Receiver series, sup­porting all major transmission codes.

Features

• Photo detector and preamplifier in one package
TSOP62..
• Internal filter for PCM frequency
• Continuous data transmission possible
• TTL and CMOS compatibility
• Output active low
• Low power consumption
• High immunity against ambient light
• Low power consumption

Special Features

• Improved immunity against ambient light
• Suitable burst length 10 cycles/burst
• Taping available for Topview and Sideview assembly

Block Diagram

16839
3
V
S
4
OUT
1;2
GND
PIN
AGCInput
Band Pass
Control
30 k
Demo­dulator
Circuit

Mechanical Data

Pinning:
1 = GND, 2 = GND, 3 = V
, 4 = OUT
S
Parts Table
Part Carrier Frequency
TSOP6230 30 kHz
TSOP6233 33 kHz
TSOP6236 36 kHz
TSOP6237 36.7 kHz
TSOP6238 38 kHz
TSOP6240 40 kHz
TSOP6256 56 kHz

Application Circuit

16842
Transmitter
with
TSALxxxx
TSOPxxxx
Circuit
V
S
OUT
GND
R1=100
C1=
4.7 µF
+V
S
µC
V
O
GND
Document Number 82177
Rev. 3, 23-Jun-03
R1+C1recommended to suppress power supply disturbances.
The output voltage should not be hold continuously at a voltage below V
=
3.3 V by the external circuit.
O
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TSOP62..
Vishay Semiconductors
Absolute Maximum Ratings
T
= 25 °C, unless otherwise specified
amb
Parameter Test condition Symbol Val ue Unit
Supply Voltage Pin 3 V
Supply Current Pin 3 I
Output Voltage Pin 4 V
Output Current Pin 4 I
Junction Temperature T
Storage Temperature Range T
Operating Temperature Range T
Power Consumption T
Electrical and Optical Characteristics
T
= 25 °C, unless otherwise specified
amb
Parameter Test condition Symbol Min Ty p . Max Unit
Supply Current VS = 5 V, Ev = 0 I
VS = 5 V,
= 40 klx, sunlight
E
v
Supply Voltage V
Transmission Distance Ev = 0, test signal see fig.1,
IR diode TSAL6200, I
= 400 mA
F
Output Voltage Low (Pin 4) I
Irradiance (30-40 kHz) Pulse width tolerance:
Irradiance (56 kHz) Pulse width tolerance:
Irradiance tpi - 5/fo < tpo < tpi + 6/fo,
Directivity Angle of half transmission
= 0.5 mA,
OSL
E
= 0.7 mW/m2,
e
test signal see fig. 1
- 5/fo < tpo < tpi + 6/fo,
t
pi
test signal see fig.1
- 5/fo < tpo < tpi + 6/fo,
t
pi
test signal see fig.1
test signal see fig. 1
distance
85 °C P
amb
SD
I
SH
S
0.8 1.1 1.5 mA
4.5 5.5 V
d 35 m
V
OSL
E
e min
E
e min
E
e max
ϕ
1/2
30
VISHAY
S
S
O
O
j
stg
amb
tot
1.4 mA
0.35 0.5
0.4 0.6
± 50 deg
- 0.3 to 6.0 V
5 mA
- 0.3 to 6.0 V
15 mA
100 °C
- 40 to + 100 °C
- 25 to + 85 °C
50 mW
250 mV
mW/m
mW/m
W/m
2
2
2
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Document Number 82177
Rev. 3, 23-Jun-03
VISHAY
TSOP62..
Vishay Semiconductors
Typical Characteristics (T
Optical Test Signal
E
e
(IR diode TSAL6200, IF = 0.4 A, 30 pulses, f = f0, T = 10 ms)
amb
tpi *
T
* t
w 10/fo is recommended for optimal function
pi
Output Signal
V
O
V
OH
V
OL
1)
7/f0< td< 15/f
2)
tpi–5/f0< tpo < tpi+6/f
1)
t
d
0
0
2)
t
po
Figure 1. Output Function
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
po
0.1
t – Output Pulse Width ( ms )
0.0
0.1 1.0 10.0 100.0 1000.010000.0
16908
Output Pulse
Input Burst Duration
l = 950 nm,
optical test signal, fig.1
Ee – Irradiance ( mW/m2 )
= 25 °C unless otherwise specified)
1.0
0.9
t
16110
t
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
on off
T ,T – Output Pulse Width ( ms )
0.0
0.1 1.0 10.0 100.0 1000.010000.0
16909
Figure 4. Output Pulse Diagram
1.2
1.0
0.8
0.6
0.4
0.2
e min e
E / E – Rel. Responsivity
0.0
0.7 0.9 1.1 1.3
16925
To n
To ff
l = 950 nm,
optical test signal, fig.3
Ee – Irradiance ( mW/m2 )
f = f0"5%
Df ( 3dB ) = f
f/f0 – Relative Frequency
/10
0
Figure 2. Pulse Length and Sensitivity in Dark Ambient
Optical Test Signal
E
e
600 ms 600 ms
T = 60 ms
Output Signal, ( see Fig.4 )
V
O
V
OH
V
OL
T
on
T
off
Figure 3. Output Function
Document Number 82177
Rev. 3, 23-Jun-03
94 8134
t
Figure 5. Frequency Dependence of Responsivity
4.0
2
t
e min
E – Threshold Irradiance ( mW/m )
16911
Correlation with ambient light sources:
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.01 0.10 1.00 10.00 100.00
2
10W/m
^1.4klx (Std.illum.A,T=2855K)
2
10W/m
^8.2klx (Daylight,T=5900K)
Ambient, l = 950 nm
E – Ambient DC Irradiance (W/m2)
Figure 6. Sensitivity in Bright Ambient
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TSOP62..
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VISHAY
2.0
2
f = f
1.5
1.0
0.5
e min
E – Threshold Irradiance ( mW/m )
0.0
0.1 1.0 10.0 100.0 1000.0
16912
DV
sRMS
o
f = 10 kHz
f = 1 kHz
f = 100 Hz
– AC Voltage on DC Supply Voltage (mV)
Figure 7. Sensitivity vs. Supply Voltage Disturbances
2
2.0
f(E) = f
1.6
1.2
0.8
0.4
e min
E – Threshold Irradiance ( mW/m )
0.0
0.0 0.4 0.8 1.2 1.6
94 8147
E – Field Strength of Disturbance ( kV/m )
0
2.0
0.6
2
Sensitivity in dark ambient
0.5
0.4
0.3
0.2
0.1
e min
E – Threshold Irradiance ( mW/m )
0.0 –30–150 153045607590
T
16918
– Ambient Temperature ( qC )
amb
Figure 10. Sensitivity vs. Ambient Temperature
1.2
1.0
0.8
0.6
0.4
rel
0.2
S ( ) – Relative Spectral Sensitivityl
0.0 750 850 950 1050 1150
16919
l – Wavelength ( nm )
Figure 8. Sensitivity vs. Electric Field Disturbances
0.8
0.7
0.6
0.5
0.4
0.3
0.2
Max. Envelope Duty Cycle
0.1
0.0
16913
f = 38 kHz, Ee = 2 mW/m
0 20 40 60 80 100 120
Burst Length ( number of cycles / burst )
2
Figure 9. Max. Envelope Duty Cycle vs. Burstlength
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Figure 11. Relative Spectral Sensitivity vs. Wavelength
0°
16801
1.0
0.9
0.8
0.7
0.4 0.2 0 0.2 0.4
0.6 d
- Relative Transmission Distance
rel
10° 20°
30°
40°
50°
60°
70°
80°
0.6
Figure 12. Directivity
Document Number 82177
Rev. 3, 23-Jun-03
VISHAY

Suitable Data Format

The circuit of the TSOP62.. is designed in that way that unexpected output pulses due to noise or distur­bance signals are avoided. A bandpass filter, an inte­grator stage and an automatic gain control are used to suppress such disturbances.
The distinguishing mark between data signal and dis­turbance signal are carrier frequency, burst length and duty cycle.
The data signal should fulfill the following conditions:
• Carrier frequency should be close to center fre­quency of the bandpass (e.g. 38 kHz).
• Burst length should be 10 cycles/burst or longer.
• After each burst which is between 10 cycles and 70 cycles a gap time of at least 14 cycles is necessary.
• For each burst which is longer than 1.8 ms a corre­sponding gap time is necessary at some time in the data stream. This gap time should be at least 4 times longer than the burst.
• Up to 800 short bursts per second can be received continuously.
Some examples for suitable data format are: NEC Code (repetitive pulse), NEC Code (repetitive data), Toshiba Micom Format, Sharp Code, RC5 Code, RC6 Code, R-2000 Code, Sony Code.
When a disturbance signal is applied to the TSOP62.. it can still receive the data signal. However the sensi­tivity is reduced to that level that no unexpected pulses will occur.
Some examples for such disturbance signals which are suppressed by the TSOP62.. are:
• DC light (e.g. from tungsten bulb or sunlight)
• Continuous signal at 38 kHz or at any other fre­quency
• Signals from fluorescent lamps with electronic bal­last with high or low modulation (see Figure 13 or Figure 14).
TSOP62..
Vishay Semiconductors
IR Signal
IR Signal from fluorescent
lamp with low modulation
0 5 10 15 20
16920
Figure 13. IR Signal from Fluorescent Lamp with low Modulation
IR Signal from fluorescent lamp with high modulation
IR Signal
0 5 10 15 20
16921
Figure 14. IR Signal from Fluorescent Lamp with high Modulation
Time ( ms )
Time ( ms )
Document Number 82177
Rev. 3, 23-Jun-03
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TSOP62..
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Package Dimensions in mm

VISHAY

Assembly Instructions

Reflow Soldering
• Reflow soldering must be done within 72 hours stored under max. 30 °C, 60 % RH after opening envelop
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16629
• Recommended soldering paste (composition: SN 63 %, Pb 37 %) Melting temperature 178 °C to 192 °C
• Apply solder paste to the specified soldering pads, by using a dispenser or by screen printing.
Document Number 82177
Rev. 3, 23-Jun-03
VISHAY
TSOP62..
Vishay Semiconductors
• Recommended thickness of metal mask is 0.2 mm for screen printing.
• The recommended reflow furnace is a combination­type with upper and lower heaters.
• Set the furnace temperatures for pre-heating and heating in accordance with the reflow temperature profile as shown below. Excercise extreme care to keep the maximum temperature below 230 °C. The following temperature profile means the tempera ture at the device surface. Since temperature differ ence occurs between the work and the surface of the circuit board depending on the pes of circuit board or reflow furnace, the operating conditions should be verified prior to start of operation.
• Handling after reflow should be done only after the work surface has been cooled off.
Manual Soldering
• Use the 6/4 solder or the solder containing silver.
• Use a soldering iron of 25 W or smaller. Adjust the temperature of the soldering iron below 300 °C.
• Finish soldering within three seconds.
• Handle products only after the temperature is cooled off.
Cleaning
• Perform cleaning after soldering strictly in conform­ance to the following conditions:
Cleaning agent: 2-propanol (isopropyl alcohol) Commercially available grades (industrial use) should
be used. Demineralized or distilled water having a resistivity of
not less than 500 m corresponding to a conductivity of 2 mS/m.
• Temperature and time: 30 seconds under the tem­perature below 50 °C or 3 minutes below 30 °C.
• Ultrasonic cleaning: Below 20 W.

Reflow Solder Profile

240 220 200 180 160
q
140 120 100
80
Temperature ( C )
60 40 20
0
0 50 100 150 200 250 300 350
2 qC - 4 qC/s
120 s - 180 s
2 qC - 4 qC/s
Time ( s )
90 s max
10 s max. @ 230 qC
16944
Document Number 82177
Rev. 3, 23-Jun-03
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TSOP62..
Vishay Semiconductors

Taping Version TSOP..TT

VISHAY
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16584
Document Number 82177
Rev. 3, 23-Jun-03
VISHAY

Taping Version TSOP..TR

TSOP62..
Vishay Semiconductors
Document Number 82177
Rev. 3, 23-Jun-03
16585
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TSOP62..
Vishay Semiconductors

Reel Dimensions

VISHAY
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16734
Document Number 82177
Rev. 3, 23-Jun-03
VISHAY

Leader and Trailer

Trailer Leader
TSOP62..
Vishay Semiconductors
no devices no devices
min. 200 min. 400
devices

Cover Tape Peel Strength

According to DIN EN 60286-3
0.1 to 1.3 N 300 ± 10 mm/min 165 ° - 180 ° peel angle

Label

Standard bar code labels for finished goods
The standard bar code labels are product labels and used for identification of goods. The finished goods are packed in final packing area. The standard pack­ing units are labeled with standard bar code labels before transported as finished goods to warehouses. The labels are on each packing unit and contain Vishay Semiconductor GmbH specific data.
StartEnd
96 11818
Document Number 82177
Rev. 3, 23-Jun-03
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TSOP62..
Vishay Semiconductors
Vishay Semiconductor GmbH standard bar code product label (finished goods)
Plain Writing Abbreviation
Item-Description Item-Number
Selection-Code LOT-/ Serial-Number Data-Code Plant-Code Quantity Accepted by:
Packed by: Mixed Code Indicator
Origin
– INO SEL
BATCH
COD
PTC QTY
ACC
PCK
MIXED CODE
xxxxxxx
+
Company Logo
VISHAY
Length
18
8 3
10
3 (YWW)
2 8 – – –
Long Bar Code Top Type Item-Number Plant-Code
Sequence-Number Quantity Total Length
Short Bar Code Bottom Selection–Code Data-Code Batch-Number Filter
Total Length
N8 N X N –
Type
X3 N X – –

Dry Packing

The reel is packed in an anti-humidity bag to protect the devices from absorbing moisture during transpor­tation and storage.
Aluminium bag
Label
Length
2 3 8
21
Length
3
10
1
17
16942

Final Packing

The sealed reel is packed into a cardboard box. A secondary cardboard box is used for shipping pur­poses.
15973
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Reel
Document Number 82177
Rev. 3, 23-Jun-03
VISHAY

Recommended Method of Storage

Dry box storage is recommended as soon as the alu­minium bag has been opened to prevent moisture absorption. The following conditions should be observed, if dry boxes are not available:
• Storage temperature 10 °C to 30 °C
• Storage humidity 60 % RH max. After more than 72 hours under these conditions
moisture content will be too high for reflow soldering. In case of moisture absorption, the devices will
recover to the former condition by drying under the following condition:
192 hours at 40 °C + 5 °C/ -0 °C and < 5 % RH (dry air/ nitrogen) or
96 hours at 60 °C +5 °C and < 5 % RH for all device containers or
24 hours at 125 °C +5 °C not suitable for reel or tubes.
An EIA JEDEC Standard JESD22-A112 Level 4 label is included on all dry bags.
TSOP62..
Vishay Semiconductors
16962
16943
Example of JESD22-A112 Level 4 label

ESD Precaution

Proper storage and handling procedures should be followed to prevent ESD damage to the devices espe­cially when they are removed from the Antistatic Shielding Bag. Electro-Static Sensitive Devices warn­ing labels are on the packaging.

Vishay Semiconductors Standard Bar-Code Labels

The Vishay Semiconductors standard bar-code labels are printed at final packing areas. The labels are on each packing unit and contain Vishay Telefunken specific data.
Document Number 82177
Rev. 3, 23-Jun-03
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TSOP62..
VISHAY
Vishay Semiconductors
Ozone Depleting Substances Policy Statement
It is the policy of Vishay Semiconductor GmbH to
1. Meet all present and future national and international statutory requirements.
2. Regularly and continuously improve the performance of our products, processes, distribution and operatingsystems with respect to their impact on the health and safety of our employees and the public, as well as their impact on the environment.
It is particular concern to control or eliminate releases of those substances into the atmosphere which are known as ozone depleting substances (ODSs).
The Montreal Protocol (1987) and its London Amendments (1990) intend to severely restrict the use of ODSs and forbid their use within the next ten years. Various national and international initiatives are pressing for an earlier ban on these substances.
Vishay Semiconductor GmbH has been able to use its policy of continuous improvements to eliminate the use of ODSs listed in the following documents.
1. Annex A, B and list of transitional substances of the Montreal Protocol and the London Amendments respectively
2. Class I and II ozone depleting substances in the Clean Air Act Amendments of 1990 by the Environmental Protection Agency (EPA) in the USA
3. Council Decision 88/540/EEC and 91/690/EEC Annex A, B and C (transitional substances) respectively.
Vishay Semiconductor GmbH can certify that our semiconductors are not manufactured with ozone depleting substances and do not contain such substances.
We reserve the right to make changes to improve technical design
and may do so without further notice.
Parameters can vary in different applications. All operating parameters must be validated for each
customer application by the customer. Should the buyer use Vishay Semiconductors products for any
unintended or unauthorized application, the buyer shall indemnify Vishay Semiconductors against all
claims, costs, damages, and expenses, arising out of, directly or indirectly, any claim of personal
damage, injury or death associated with such unintended or unauthorized use.
Vishay Semiconductor GmbH, P.O.B. 3535, D-74025 Heilbronn, Germany
Telephone: 49 (0)7131 67 2831, Fax number: 49 (0)7131 67 2423
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Document Number 82177
Rev. 3, 23-Jun-03
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