Vishay SiC413 User Manual

SiC413DB
SiC413 Reference Board User's Manual
THE CHIP
PRODUCT SUMMARY
Input Voltage Range 4.75 V to 26 V
Output Voltage Range 0.6 V to 13.2 V
Operating Frequency 500 kHz
Continuous Output Current 4 A
Peak Efficiency 93 %
Highside/Lowside R
Package SO-8
DS_ON
DESCRIPTION
The SiC413 is an integrated, dc-to-dc power conversion solution with built-in PWM-optimized high- and low-side n-channel MOSFETs and advanced PWM controller. The SiC413 provides a quick and easy to use POL voltage regulation solution for a wide range of applications. Vishay Siliconix proprietary packaging technology is used to optimize the power stage and minimize power losses associated with parasitic impedances and switching delays. The co-packaged Gen III TrenchFET power MOSFETs deliver higher efficiency than lateral DMOS monolithic solutions.
35 mΩ/19 mΩ
Vishay Siliconix
FEATURES
• 4.75 V to 26 V input voltage range
• Integrated PWM controller and Gen III trench MOSFETs
• Built-in bootstrap diode
• 500 kHz fixed switching frequency
• Internal soft start
• Break-before-make operation
• Integrated current sense
• Cycle by cycle overcurrent protection
• Output over voltage protection
• Thermal shutdown
• Quick and easy single chip converter
SO-8 package
APPLICATIONS
• LCD TV, set-top box and DVD player
• Desktop PC and server
• Add-in graphic board
• Memory, FPGA and µP device power supplies
• Point of load dc-to-dc conversion
• Telecom and networking equipment
REFERENCE BOARD PHOTOS
Figure 1. Top of the PCB
Document Number: 65172 S09-1350-Rev. A, 20-Jul-09
Figure 2. Bottom of the PCB
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SiC413DB
Vishay Siliconix
THE REFERENCE BOARD
This reference board allows the end user to evaluate the SiC413 chip for its features and all functionalities. It can also be a reference design for a user’s application.
SPECIFICATION
Input voltage (V): 4.75 to 24 Output voltage (V): 0.6 to 12.0 Output current (A): 0 to 4
Notes:
• This board is, by default, preset to 3.3 V output with 12 V input
• This board can be set to any output voltage between 0.6 V and 12 V, and any input voltage between 4.75 V and 24 V. For a specific input/output voltage combination, the values of inductor and compensation network may need to be modified and the output capacitors may need an increase or decrease.
INPUT CAPACITORS
The input capacitors are chosen as a combination of electrolytic and ceramics so that the capacitance, the rms current, the ESR, the input voltage ripple and the cost can be all fairly satisfied. For a combination of high voltage input and low voltage output (low duty cycle), the electrolytic capacitors (C1) may not be required.
INDUCTORS
If off-the-shelf inductors are to be used, then their DCR and saturation current parameters are the key besides their inductance values. The DCR causes an I2R loss, which will decrease the system efficiency and generate heat on the board. The saturation current has to be higher than the maximum output current plus ripple current. In over current condition the inductor current may be drastically high. All these need to be put into consideration when selecting the inductor. On this board Vishay IHLP4040DZ series inductors are used to meet cost requirement and get better efficiency.
OUTPUT CAPACITORS
Voltage, ESR, rms current capability and capacitance are essential elements to consider when choosing output capacitors. The ESR and capacitance affect the output voltage ripple, transient response and system stability. The rms current capability determines the capacitor power dissipation and life time. To meet all the 4 element requirements, combination of ceramics and tantalum can be used.
CONNECTION AND SIGNAL/TEST POINTS
Power sockets
(J1), GND (J3): Input voltage source with VIN to be
V
IN
positive. Connect to a 4.75 V to 24 V source that powers SiC413.
(J9), GND (J13): Output voltage with V
V
OUT
positive. Connect to a load that draws less than 4 A current.
Signal and test leads
VIN (J2), GND (J5): Intput voltage sense pins with VIN to be positive. Connect to a volt meter or an oscilloscope probe if display or waveform is needed.
(J11), GND (J14): Output voltage sense pins with
V
OUT
to be positive. Connect to a volt meter or an
V
OUT
oscilloscope probe if display or waveform is needed. V
(J6), LDTRG (J8), GND (J7): Load step control signal
CTRL
input. Connect V
and GND to a power source, V
CTRL
which supplies enough voltage to generate the load step needed. Connect LDTRG and GND to a pulse generater that creates the MOSFET on/off signal for the load step. EN: SiC413 enable signal input. To enable the system leave this point open, otherwise connect it to any GND.
OUT
to be
EXT
,
0.3
0.2
0.1
0
- 0.1
Output Voltage Variation (%)
- 0.2
- 0.3
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Load Current (A)
Figure 3. 12 V - 3.3 V Load Regulation
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100
90
80
70
60
50
40
Efficiency (%)
30
20
10
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Load Current (A)
Figure 4. 12 V - 3.3 V Efficiency
Document Number: 65172
S09-1350-Rev. A, 20-Jul-09
SET UP LOAD STEP
The hardware to test transient response is included in the board, which allows users to see how the transient response performs. The setup steps are:
1. Decide what load step is wanted, then based on the output voltage calculate the external voltage V will be connected between V
and GND. For
CTRL
example, a load step of 2 A between 0.5 A (I (I2) is required and the output voltage is 3.3 V. V VO - (I2 - I1) * 3.01 Ω = VO - (2.5 A - 0.5 A) * 3.01 Ω =
- 2.72 V. Preset a DC source voltage to V
EXT
(current capability around 1 A) and connect it to the board with positive side to GND and negative side to
(if V
V
CTRL
source positive to V
is a positive value, then connect the DC
EXT
and negative to GND).
CTRL
2. Preset a waveform from a function generator using the following parameters and set its output to OFF (refer to the specific function generator manual for its setup):
Shape: square Freqency: 50 Hz or whatever is required Duty cycle: 1 % to 2 % or whatever is required Amplitude: -12 V low level and + 10 V high level Rising time and falling time: 1 µs or whatever is
required.
3. Connect the function generator output positive to LDTRG and negative to GND.
4. Preset the current of an electronic load to I
1
on.
5. Set up an oscilloscope using the following parameters. Channel 1 for probing output voltage: AC coupled, 20 mV/div to 50 mV/div, 100 mV offset, or whatever is required .
that
EXT
) and 2.5 A
1
EXT
= 2.72 V
and turn it
=
SiC413DB
Vishay Siliconix
Channel 2 for probling the current on the 3.01 Ω resistor (R2) (needs to be an isolated probe): DC coupled, 3 V/div (corresponds to 1 A/div) for I 5 V/div (corresponds to 1.661 A/div) for I
Time base: 100 µs/div Bandwidth: 20 MHz
6. Connect oscilloscope channel 1 probe positive to V (J11) and negative to GND (J14), and channel 2 probe positive to V
(J11) and negative to Q1 DRAIN.
OUT
7. Turn on the system power. Output voltage should be shown on the electronic load with current of I1.
8. Turn on the power source for V
EXT
.
9. Set the function generator output to be ON. The transient response waveforms should be seen on the oscilloscope.
10. If needed, re-adjust the trigger waveform’s rising and falling time on the function generator so that the current slew rate is satisfied (the current slew rate can be seen on oscilloscope channel 2 waveform by setting the time base to 1 µs or 500 ns).
11. To change load step, decrease or increase the value of
.
V
EXT
12. To cease transient response test, simply set the function generator output to off, turn off the power source for V
, and then shut down the system power.
EXT
CHANGE OUTPUT VOLTAGE
If, at any time, different output voltage is needed, then simply change the value of R9 based on the following formula:
R9 = R7/(V
- 1) = 10K/(VO/0.6 - 1)
O/VREF
O
> 2.5 A.
O
< 2.5 A or
OUT
Document Number: 65172 S09-1350-Rev. A, 20-Jul-09
COMP
Output Voltage
Inductor Current I
Figure 5. An Example of Load Step Waveforms
L
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