Vishay Semiconductor Application Note

Application Note
Vishay General Semiconductor
Design Guidelines for Schottky Rectifiers
- including limited high temperature operation, high leakage and limited voltage range -
can be measured and controlled, allowing wide application on switch mode power supplies.
By Jon Schleisner, Senior Technical Marketing Manager
Schottky rectifiers have been used in the power supply industry for approximately 15 years. During this time, significant fiction as well as fact has been associated with this type of rectifier. The primary assets of Schottky devices are switching speeds approaching zero-time and very low forward voltage drop (V
). This combination makes Schottky
F
barrier rectifiers ideal for the output stages of switching power supplies. On the negative side, Schottky devices are also known for limited high-temperature operation, high leakage and limited voltage range B
. Though these
VR
limitations exist, they are quantifiable and controllable, allowing wide application of these devices in switch mode power supplies.
High leakage, when associated with standard P-N junction rectifiers, usually indicates “badness,” implying poor reliability. In a Schottky device, leakage at high temperature (75 °C and greater) is often on the order to several milliamps, depending on chip size. In the case of Schottky barrier rectifiers, high-temperature leakage and forward voltage drop are controlled by two primary factors: the size of the chip’s active area and the barrier height (φB).
Design of a Schottky rectifier can be viewed as a tradeoff. A high barrier height device exhibits low leakage at high temperature, however, the forward voltage drop increases. These parameters are also controlled by the die size and resistivity of the starting material. A larger die will lower the VF but raise the leakage if all other parameters are held constant. The resistivity of the starting material must be chosen in a range where the breakdown voltage (B
) is not
VR
degraded at the low end and the forward end of the resistivity range. Since a larger chip size is obviously more expensive, this is not the primary method for controlling these parameters. Chip size is usually set to a dimension where the current density through the die is kept at a safe level.
BARRIER HEIGHT (φB), A FACTOR
Vishay General Semiconductor produces two product lines of Schottky barrier rectifiers. One line is referred to as the “MBR” series, a high-temperature, low-leakage, relatively high VF type of Schottky device with a high barrier height (φB). The second line is the “SBL” series, designed to operate at lower temperature (125 °C or less); however, while leakage current is higher, forward voltage drop (V significantly lower and they are designed with a low-φB barrier height. The low- φB-line SBL series uses a nichrome barrier metal with a barrier height of φB = 0.64 eV. The high-φB MBR series uses a nichrome-platinum barrier metal
www.vishay.com For technical questions within your region, please contact: Document Number: 88840 1468 PDD-Americas@vishay.com
) is
F
, PDD-Asia@vishay.com, PDD-Europe@vishay.com Revision: 26-Aug-08
to achieve barrier height (φB = 0.71 eV). Both series are guard-ring protected against excessive transient voltages.
1
150 °C
125 °C
100 °C
75 °C
2
A/cm
0.001
0.1
0.01
02010
4030 6050
Voltage (V)
Figure 1.
Both the low and high-barrier-height Schottky devices are valuable in a variety of applications.When the true operating temperature of the Schottky rectifier exceeds 125 °C, the high-barrier-height series must be used to avoid thermal runaway.
This occurs when excessive self-heating of the rectifier causes large leakage currents, resulting in additional selfheating. The process becomes a form of positive thermal feedback and may lead to damage in the rectifier or inappropriate functioning of the circuit utilizing the device.
Using a high-barrier-height (MBR) component prevents this anomaly, but sacrifices higher forward voltage. Operating the low barrier height (SBL) series at a junction temperature of 125 °C, a decision on the use of a low- or high-barrier-height Schottky device must be made.
The following procedure has been developed to provide an analytical method of selecting the most efficient Schottky barrier device for a given application.
CALCULATING THE BARRIER HEIGHT (φB) OF SCHOTTKY RECTIFIERS
Calculating the barrier height of a Schottky rectifier where φB is not given is a straightforward process. The following two equations will yield an excellent engineering approximation of the barrier height, φB:
φ
B = (- KT/q) LN (J/R x T) (1)
= I0 /ACTIVE AREA (cm2)
J
0
φ
B = barrier height (eV)
K = Boltzmann’s constant = 8.62 x 105 eV/°K
T = ambient temperature in degrees kelvin
= current density at zero volts
J
0
R* = Richardon’s constant = 112/cm
I0 = forward current at zero volts
To solve Equation One, the current density J Two) must be found first:
2k2
(Equation
0
Application Note
Vishay General Semiconductor
10 000
(µA) I
I0 point
This result is then placed into the first equation:
J0 = I0/active area (cm2) (2)
1000
100
F
10
1
0
0 10050
Figure 2. Calculation of J0 (current density at zero volts)
leakage current error
series resistance error
VF (mV)
200150 250
J0 = I0 /ACTIVE AREA (cm2)(2)
Vishay General Semiconductor provides the active area of its Schottky die in its product literature. If a manufacturer does not supply this information, decapsulating the device under question and measuring it with a precision caliper can provide an approximation of the active Schottky area, assuming 90 % of the total chip area is active.
Total die area x 0.9 = active area (3)
The calculation of Io is done graphically (Figure 2.). A minimum of three low-current room-temperature forward voltage drop V
measurements are needed. This data is
F
graphed on semi-log paper (Figure 2.) where the vertical axis (log scales) is the current and the horizontal axis (linear scale) is the measured V
When these points are graphed,
F
the result should be a true straight line. If the graph curves downward (see the dotted line on the left side of figure 2.), it indicates that the lowest measurement current is being affected by the rectifier’s room temperature leakage. In this case, the current level at which the V
measurements are
F
taken should be increased to “swamp” out the contribution of low level leakage on the measurement. If the current levels are raised excessively, the series resistance of the device in question will influence the measurements. This causes a downward curve as represented by the dotted line on the right side of Figure 2. Again, the results should yield a true straight line.
The point where the line intercepts the vertical axis is the current at zero Volts (I
). J0 is then calculated:
0
J
= I0 /ACTIVE AREA (cm2)(2)
0
φ
B = (- KT/q) LN (J0/R x T2)(1)
The results of the calculation are usually in the range of
0.6 eV to 0.8 eV. Results well outside this range indicated either a defective rectifier, measurement, or calculation error.
SELECTING EFFICIENT SCHOTTKY DEVICES
Normalized graphs of the low (SBL) and high (MBR) barrier height processes are provided.The vertical axis on all graphs is in amperes per square centimeter (A/cm2).The horizontal axis provides forward voltage drop for the low and high barrier parts.Two additional graphs have the horizontal axis labeled for reverse voltage (V barrier series. The graphs for the low barrier (SBL) series parts have curves for operation at 75 °C, 100 °C and 125 °C.
1
2
0.1
A/cm
0.01 02010
) for both the low and high
R
125 °C
100 °C
75 °C
30 40
Voltage (V)
Figure 3. Voltage vs. Die Area Leakage Barrier
Document Number: 88840 For technical questions within your region, please contact: www.vishay.com Revision: 26-Aug-08 PDD-Americas@vishay.com
, PDD-Asia@vishay.com, PDD-Europe@vishay.com 1469
Height = 0.64 V
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