Viking Commercial V36COP-LP Installation Manual

Installation, Operation & Owners Guide

Models

Oven, Standard

V36SO Series

Oven, Convection

V36CO Series

Open Top Burner

VxxBx series

French Top

VxxF series

Hot Top

VxxH series

Griddles

VxxG,T and P series

Broilers

VxxC series

Viking Range Corporation

Commercial Products Div.

111 Front Street

Greenwood, MS 38930

(877) 307-8877

RETAIN THIS MANUAL FOR FUTURE REFERENCE

016284-000 (07/09)

IMPORTANT FOR YOUR SAFETY… …….

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.

IMPORTANT… …….

IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.

FOR YOUR SAFETY… …….

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING… …….

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.

Table of Contents

Section 1: Installation …

Appliances Equipped with Casters Electrical Supply Gas Supply

Gas Pressure Regulator ……………………………………………………………… 9

Installation Procedure

Clearances……………………………………………………………………………… 4 Location ………………………………………………………………………………… 4

Rating Plate Location..……………………………………………………………...... 6

Riser…………………………………………………………………………………….. 6

Uncrating …………………………………………………………….…………………. 4

Leveling Statutory Regulations

Canada ….……………………………………………………………………….......... 7

United States of America …………………………………………………………….. 7

Ventilation Air

………………………………………………………………………………………… 5

………………………………………………………………………………. 10

..…………………………………………………………………………………….. 8

……………………………………………………………….………. 4

……………………………………………………………………….. 7

…………………………………………………………………………………. 9

Section 2: Operator Instructions

Lighting Instructions ………………………………………………………………………… 11

Broiler …………………………………………………………………………………. 11 French Top ……………………………………………………………… …………… 11 Griddle Top, Manual and Thermostatic …………………………………………… 11 Griddle Top, Plancha ………………………………………………………………... 11 Hot Top...……………………………………………………………………………… 12 Oven, Standard and Convection …………………………………………………... 12 Sealed Top Burners …………………………………………………………………… 12

Section 3: Cleaning and Maintenance

Broiler …………………………………………………………………………………. 13 Griddles, ALL ………………………………………………………………………… 14 Hot Top / French Top ……………………………………………………………….. 15 Oven …………………………………………………………………………………… 15

Sealed Top Burners …………………………………………………………………. 16 Service ………………………………………………………………………………… 16 Wiring Diagram, Convection Oven………………………………………………….. 17

Section 4: Warranty …

…………………………………………………………….. 4

…….…………………………………………………. 7

................................................................... 11

………………………………………… 13

……………………………………………………………… 18

Installation

Installation Procedure

Uncrating

Check the crate for any possible damage sustained during transit. Carefully remove the appliance, removing all packing material, again check for damage. Any damage to the appliance must be reported to the carrier immediately.

Location

Proper placement of the appliance will ensure operator convenience and satisfactory performance. Adequate clearance must be maintained so that the combustion and ventilation air is not obstructed for proper operation. A minimum front clearance of 36 inches (914 mm) must be provided for servicing. The appliance must be kept free and clear of combustible materials.

Placing Appliance Place the appliance in the required position and level by means of the adjustable legs or casters. The floor on which the appliance is to be installed must be capable of adequately supporting the weight of the appliance.

Clearances

The following minimum clearances must be followed: COMBUSTIBLE NON-COMBUSTIBLE

Model BACK SIDE BACK SIDE V36 Oven Standard 6” 12” 0 0 V36C Oven Convection 6” 12” 2” 0 Broiler French Top 4” 8” 0 0 Griddle 2” 2” 0 0 Hot Top 4” 8” 0 0 Plancha Griddle 2” 6” 0 0 Sealed Burner Top 6” 12” 0 2”

Note: Broilers, for use in noncombustible locations only. Note: When a Cheesemelter or Salamander is installed on a riser attached to the

oven base, a minimum of 16” side clearance to a combustible surface is required on all oven bases.

See Note Below See Note Below

6” 0

Leveling

For proper and safe operation each appliance must be level. The oven base can be mounted on legs, casters or on a non combustible curb base. Counter units must be installed on a noncombustible surface only.

Legs are mounted using four hex head bolts per leg and each leg is adjustable simply by turning the inner cylinder leg, clockwise to lower and counter clockwise to elevate. 6” legs are standard for the oven or cabinet base and 4” legs for counter top units.

Optional; casters are mounted using four hex head bolts per caster; locking casters must be installed on the front and non-locking on the back. Adjustable casters, the unit can be leveled by loosening the two set screws in the collar on each caster and turning the collar clockwise to lower and counter clockwise to elevate. Be sure to retighten the two set screws on each caster when unit is level to maintain proper adjustment.

When mounting on a non-combustible curb base make sure the base is level prior to putting the oven base in place. Use non combustible shims, if needed, to stabilize and level the oven.

Note:

A carpenter’s level can be used on the plate shelf for left to right leveling, if the unit has Sealed Burners, French top, Hot Top, Work Top or Griddle a level can be placed on the flat top surface for front to rear leveling; on u nits with broilers or double oven use the oven rack for front to rear leveling.

Riser Installation

1) Remove back panel from riser assembly by removing mounting screws

2) Remove the four bolts at the rear of the range top / work top holding on the side panels (two on each side, see diagram below)

3) Place riser on support brackets on back of oven, cabinet or refrigeration base

4) Reinstall the four bolts into the back of the range top / work top through the riser channels, do not tighten

5) Attach the bottom supports with supplied bolts, two on each side

6) Tighten the four bolts that attach riser to range top / work top

7) Tighten the four bolts that attach riser to bottom supports

8) Reinstall back cover

Riser Support Bolts

Note: Failure to reinstall back cover could cause improper venting of exhaust gases from oven and range tops creating soot to clog burner(s) and flue

Range Top Bolts

Model / Serial / Rating Plate Locations

Oven, All

Behind kick plate on rail, right side

Range tops, Sealed Top Burner, French Top, Hot Top, Griddles (all), and Broiler

On front panel, left side above knob

Statutory Regulations

The installation of this appliance must be carried out by a properly trained and qualified installer and in accordance with the relevant regulations, codes of practice and the related publications of the Country, State, County and City of destination.

In the United Sates of America:

1) Local Codes

2) National Fuel Gas Code ANSI Z223.1 or latest edition. Copies may be obtained from the American Gas Association, Inc., on their web site: http://www.aga.org/

3) National Electrical Code, ANSI/NFPA-70, or latest edition. Copies may be obtained from the National Fire Protection Association, on their web site: http://www.nfpa.org/

4) Vapor Removal From Cooking Equipment, NFPA-96, or latest edition. Copies may be obtained from the National Fire Protection Association, on their web site: http://www.nfpa.org/

In Canada:

1) Local Codes

2) CSA B149.1 Natural Gas and Propane Installation Code.

3) CSA C22.1 Canadian Electrical Code

4) CSA C22.2 Canadian Electrical Code

Canadian codes can be found on the CSA website: http://www.csa.ca

Appliances Equipped with Casters

Note:

The front casters of the appliance are equipped with brakes to limit movement of the appliance without depending on the connector and any quick-disconnect device or its associated piping to limit the appliance movement.

1) The installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69/CSA

6.16, (or latest edition), and a quickdisconnect device that complies with Standard for Quick Disconnect of Use with Gas Fuel, ANZI Z21.41/CSA 6.9, (or latest edition).

2) Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement. (see fig. 1)

Fig. 1

Note:

Please be aware, required restraint is attached to a bracket, and if disconnection of the restraint is necessary, be sure to reconnect the restraint after the appliance has been returned to its original installed position.

Gas Supply

The local gas authority should be consulted at the installation planning stage in order to establish the availability of an adequate supply of gas and to ensure that the meter is adequate for the required flow rate. The pipe work from the meter to the appliance must be an appropriate size.

All fixed (non-mobile) appliances must be fitted with an accessible upstream gas shut off valve as a means of isolating the appliance for emergency shut off and for servicing. A union or similar means of disconnection must be provided between the gas-cock and the appliance.

A manually operable valve must be fitted to the gas supply to the kitchen to enable it to be isolated in an emergency. Wherever practical, this shall be located either outside the kitchen or near an exit in a readily accessible position.

Where it is not practical to do this, an automatic isolation valve system should be fitted which can be operated from a readily accessible position near the exit.

In locations where the manual isolation valve is fitted or the automatic system can be reset this notice must be posted:

“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE RESTORING GAS”

Gas Supply Notes

Before assembly and connection, check gas supply.

• The type of gas for which the unit is equipped is stamped on the data plate, see locations on page 3. Connect a unit stamped “Natural” only to natural gas and stamped “Propane” only to propane gas.

• If it is a new installation, have the gas authorities check the meter size and piping to assure that the unit is supplied with the necessary amount of gas supply and pressure to operate the unit(s).

• Make certain new piping and connections have been made in a clean manner and have been purged so that piping compound, chips, etc. will not clog pilots, valves or burners. Use pipe joint compound approved for natural and liquefied petroleum gases.

Gas Pressure Regulator

A gas pressure regulator must be installed to regulate the proper flow of gas to the appliance. The regulator must be installed between the main gas supply line to the unit shut off valve and the appliance and must be accessible for servicing. Proper sizing of the regulator is extremely important, check the BTU rating of the appliance or appliances being regulated by the regulator.

Note:

Contact the factory for regulator sizing when multiple appliances are being installed in a line up or island suite configuration and are interconnected using the front manifold connections.

Note:

Gas pressure should be checked when the unit is installed and all other equipment on the same line is on. The operating gas pressure must be the same as that specified on the rating plate. If necessary, pressure adjustment may be made at the pressure regulator.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system where pressures are in excess of ½ PSIG (3.45KPA).

When test pressures are ½ PSIG (3.45KPA) or less, the range must be isolated from the gas supply system by closing its individual manual shutoff valve.

Prior to lighting, check all joints in the gas supply line for leaks. Use soap and water solution. Do not use an open flame. After piping has been checked for leaks, all piping receiving gas should be fully purged to remove air.

Ventilation Air

The following notes are intended to give general guidance. For detailed recommendations, refer to the applicable codes in the Country, State, County and City of installation.

• Do not obstruct the flow of combustion and ventilation air.

Proper ventilation is critical for optimum performance. The ideal method of ventilating gas fired equipment is the use of properly designed canopy that should extend six inches (152mm) beyond all sides of the appliance (s) and six feet six inches (1981mm) above the floor. Information on the construction and installation of ventilating hoods may be obtained from the standard for "Vapor Removal from Cooking Equipment," NFPA No. 96 (latest edition), available from the National Fire Protection Association, on their web site: ht tp://www.nfpa.org/.

A strong exhaust will create a vacuum in the room. For an exhaust vent to work properly, replacement air must be equal to the amount of air exhausted. An imbalance between exhaust and replacement air can cause degradation in the appliance’s performance.

All gas burners and pilots need sufficient air to operate. Large objects should not be placed in front of the appliance(s) that would obstruct the flow of air into the front.

Electrical Supply (Where Applicable)

Important- This appliance must be electrically grounded in accordance with local codes, or in the

absence of local codes with the National Electrical Code.

Appliances equipped with a flexible electrical supply cord are provided with a three-prong grounding plug. It is imperative that this plug be connected into a properly grounded three-prong receptacle. If the receptacle is not the proper grounding type, contact an electrician. Do not remove the grounding prong from this plug.

The convection range is designed for 120 volt power supply, 15amp circuit and is provided with a flexible electric supply cord and plug that must be plugged into the proper receptacle. Do not connect the convection range to electrical supply until after gas connections have been made. The wiring diagram for the convection range is located behind the front control panel.

Operator Instruction’s

Lighting Instructions

Broiler

For daily shutoff: Turn burner valve knob(s) to the “OFF” position, pilot(s) will remain on. French Top

For daily shutoff: Turn burner valve knob to the “OFF” position, pilot will remain on. Griddle Top, Manual and Thermostatic

For daily shutoff: Turn burner valve knob(s) to the “OFF” position, pilot(s) will remain on. Griddle Top, Plancha

For daily shutoff: Turn burner valve knob(s) to the “OFF” position, pilot(s) will remain on.

1) Remove grates and their supporting frames, remove radiants.

2) Turn main gas supply on.

3) Turn burner valve knobs to the “ON” position for 5 seconds to purge the air in the gas lines, if there is no gas present wait 5 minutes and repeat the operation.

4) As soon as gas is present turn the burner valve knobs to the “OFF” position.

5) Using a log lighter, light the pilot (s).

6) Wait 3 minutes.

7) Turn all of the burners on and then off, one at a time, to make sure all of the lines have been purged of air.

8) Reinstall the radiants, supporting frames and grates.

1) Remove center ring from French Top.

2) Turn main gas supply on.

3) Turn burner valve knob to the “ON” position for 5 seconds to purge the air in the gas lines, if there is no gas present wait 5 minutes and repeat the operation.

4) As soon as gas is present turn the burner valve knob to the “OFF” position.

5) Using a log lighter, light the pilot (s).

6) Wait 3 minutes.

7) Turn the burner on and then off to make sure all of the lines have been purged of air.

8) Reinstall center ring in the French Top.

1) Turn main gas supply on.

2) Turn burner valve knobs to the “ON” position for 5 seconds to purge the air in the gas lines, if there is no gas present wait 5 minutes and repeat the operation.

3) As soon as gas is present turn the burner valve knobs to the “OFF” position.

4) Using a log lighter, light the pilot (s) through the oval openings in the front panel.

5) Wait 3 minutes.

6) Turn all of the burners on and then off, one at a time, to make sure all of the lines have been purged of air.

1) Remove Plancha griddle plate.

2) Turn main gas supply on.

3) Turn burner valve knobs to the “ON” position for 5 seconds to purge the air in the gas lines, if there is no gas present wait 5 minutes and repeat the operation.

4) As soon as gas is present turn the burner valve knobs to the “OFF” position.

5) Using a log lighter, light the pilot (s).

6) Wait 3 minutes.

7) Turn all of the burners on and then off, one at a time, to make sure all of the lines have been purged of air.

8) Reinstall griddle plate.

Hot Top

1) Remove hot top plate.

2) Turn main gas supply on.

3) Turn burner valve knobs to the “ON” position for 5 seconds to purge the air in the gas lines, if there is no gas present wait 5 minutes and repeat the operation.

4) As soon as gas is present turn the burner valve knobs to the “OFF” position.

5) Using a log lighter, light the pilot (s).

6) Wait 3 minutes.

7) Turn all of the burners on and then off, one at a time, to make sure all of the lines have been purged of air.

8) Reinstall hot top plate.

For daily shutoff: Turn burner valve knob(s) to the “OFF” position, pilot(s) will remain on. Oven, Standard and Convection

NOTICE

Before lighting oven pilot, make sure range top has been purged of air and pilots lit.

1) Open the oven kick plate, locate oven pilot.

2) Turn the oven gas shut off valve to the “ON” position, located above the oven thermostat on the right side of the oven.

3) Press and hold the safety valve “Blue” button, located on the control panel on the right side of the oven.

4) Using a log lighter or installed piezo igniter located on the control panel, light the oven pilot; continue to hold the “Blue” safety pilot button for about 30 seconds, after releasing the button the pilot should remain lit. If pilot fails to remain on, wait 5 minutes and repeat steps 3 and 4.

5) Set oven thermostat to desired cooking temperature.

For daily shutoff: Turn oven thermostats to the “OFF” position, then turn the oven gas

valve to the “OFF” position, located above the oven thermostat knob, the pilot will remain lit.

Sealed Top Burners

1) Turn main gas supply on.

2) Turn top burner valve knobs to the “ON” position for 5 seconds to purge the air in the gas lines, if there is no gas present wait 5 minutes and repeat the operation.

3) As soon as gas is present turn the top burner valve knobs to the “OFF” position.

4) Using a log lighter, light the pilot (s).

5) Wait 3 minutes.

6) Turn all of the top burners on and then off, one at a time, to make sure all of the lines have been purged of air.

For daily shutoff: Turn burner valve knob(s) to the “OFF” position, pilot(s) will remain on.

A 5 minute complete shutoff period is required before the appliance is re-lighted

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