Viking Access Systems T21 User Manual

VIKING

installation instructions

and safety information

VIKING BLUE ENABLED

SOLAR EFFICIENT OPERATION

class I, class II, class III, and class IV

residential and commercial vehicular swing gate operator

1HP with battery backup are simple but powerful words describing the Viking T-21™

gate operator. The T-21™ is our heavy duty swing gate operator capable of handling

gates up to 1200 lbs. and 20’ long. Smooth efcient gate movement is achieved with

soft-start and soft-stop using the newest technology in electronics.

the viking T-21™swing gate operation

T-21 Vehicular Gate Operator • Revision B4 • November 2009

PARTS DIAGRAMPARTS DIAGRAM

2124

32 Multi-Part Arm

See Page 11 for Additional Details

30(2)

2627

28-1/4"

7-3/4"

6-1/2"

EQEQ

7-1/2"

20"

ItemDescription

Output Shaft Knob

Part No.

WOUK10

D 2 Output Shaft Cover T21OC10 3 Clutch Key VAWRCK20

Clutch and Handle DWCL20

4 5 Output Arm DWAR20 6 Output Shaft DWOP10 7 Worm Gear #80 30:1 T21GB80 8 Sprocket 15 pitches, #50, 7/8 bore

T21SP507/8

9 Endless #50x36 Pitches T21CH50

10 Sprocket 15 pitches, #50, 3/4 bore

T21SP503/4 11 24V 1 HP DC Motor/Gear Assembly VAT21MO 12 Spacer DWSPA10 13 Limit Cam & Holder DWLC10 14 Limit switch (2) DULS10 15 Limit switch Holder DWLH10 16 Limit Switch Bracket T21LH 17 Alarm DUAL10 18 Electric Box DUEB10 19 Control Board DUPCB10 20 Chassis T21CHK 21 120V Receptacle DUOL120 22 EMI Board DUEMI10 23 Battery Fuse Holder VABFH 24 Battery DUBA12 25 Toroid Transformer DUTT15 26 Limit Switch Harness VALSWHA 27 Power Harness VAF1PHA 28 Operator Cover T21CO10 29 Operator Cover Bolt VASWCB 30 Power Switch DUMRS10 31 Warning Placard DUWPA 32 Multi-Part Arm

VA-F1ARM20

Overall Dimensions

eight 100 lb.

WARNING - For Installation By Qualified Personnel Only.

TECHNICAL SUPPORT 1 800 908 0884

TABLE OF CONTENTSTABLE OF CONTENTS

Parts Diagram/Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i

Important Safety Information

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Important Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Maintenance/General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

To Reduce Risk of Fire or Personal Injury & Terminology . . . . . . . . . . . . . . . . . .5

Photo Beam (non-contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . .6

Edge Sensor (contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Manual Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Audible Alarm Reset Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Warning Placard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Important Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Plans of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Plan of Installation – Concrete Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Gate Operator Installation

Step 1 through 6 – Operator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13

Electrical Installation

Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Single Unit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Gate Operator Installation

Step 6 – Limit Switch Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17

Limit Switch Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Electrical Installation

VikingBlue Wireless Master/Slave Installation . . . . . . . . . . . . . . . . . . . . . . . . . .18

Master/Slave Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Vehicular Loop Detector Installation

Loop Layout Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Loop Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Accessory Connections

Open Commands; Safety Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Radio Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Optional Viking Electromagnetic Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Magnetic Lock; Solenoid Connection; Guard Station . . . . . . . . . . . . . . . . . . . . .26

Special Features

Auto-Open Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Intelligent Obstruction Sensor (Primary Entrapment Protection) . . . . . . . . . . . . .28

Fail Safe/Fail Secure Operation; Hold Open Timer . . . . . . . . . . . . . . . . . . . . . . .29

Gate Overlap Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Battery & EMI Board Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Optional Solar Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33

Optional VikingBlue Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-37

TECHNICAL SUPPORT 1 800 908 0884

IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION

WARNING - Not following these instructions may cause severe injury or death to persons.

IMPORTANT SAFETY INSTRUCTIONS

WARNING – To reduce the risk of severe injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Never let children operate or play with gate controls. Keep the remote control away from children.

3. Always keep people and objects away from the gate.

THE MOVING GATE

4. Test the gate operator monthly. The gate an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death.

5. Use the manual release only when the gate is not moving.

KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.

The entrance is for vehicles only. Pedestrians must use separate entrance.

Every gate operator installation against entrapment, such as edge sensors and photo beams mor in places where the risk of entrapment is more likely to occur.

9. SAVE THESE INSTRUCTIONS.

MUST reverse on contact with a rigid object or when

MMUUSST

have secondary protection devices

NO ONE SHOULD CROSS THE PATH OF

e in particularly

IMPORTANT INSTALLATION INSTRUCTIONS

Install the gate operator only when:

1. a) The operator is appropriate for the construction of the gate and the usage Class of the gate

(refer to page 5),

b) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate

to a minimum of 4 feet (1.22 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position,

ALL EXPOSED PINCH POINTS ARE ELIMINATED OR GUARDED, AND

d) GUARDING IS SUPPLIED FOR EXPOSED ROLLERS. The operator is intended for installation only on gates used for vehicles. P

2. supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.

3. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.

The gate must be properly installed and work freely in both directions prior to the installation

4. of the gate operator. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.

5. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving AND AWAY FROM THE GATE PATH PERIMETER,

edestrians must be

TECHNICAL SUPPORT 1 800 908 0884

IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION

WARNING - Not following these instructions may cause severe injury or death to persons.

IMPORTANT INSTALLATION INSTRUCTIONS Continued

6. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.

7. The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.

8. All warning signs and placards must be installed where visible in the area of the gate. A minimum of two placards shall be installed. A placard is to be installed in the area of each side of the gate and be visible to persons located on the side of the gate on which the placard is installed.

For gate operators utilizing a non-contact sensor (Photo beam or like) in accordance with section 31.1.1 of the UL325 standard:

a) See instructions on the placement of non-contact sensors for each Type of

application (refer to page 6),

b) Care shall be exercised to reduce the risk of nuisance tripping, such as when

a vehicle, trips the sensor while the gate is still moving, and

c) One or mor

or obstruction exists, such as the perimeter reachable by a moving gate or barrier (refer to page 6).

d) Use only Omron E3K-R10K4 photoelectric eye to comply with UL325

e non-contact sensors shall be located where the risk of entrapment

10.

For a gate operator utilizing a contact sensor (Edge sensor or like) in accordance with section 31.1.1 of the UL325 standard:

a) One or more contact sensors shall be located where the risk of entrapment or

obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate (r

b) One or more contact sensors shall be located at the bottom edge of a vehicular

vertical lift gate.

c) One or more contact sensors shall be located at the pinch point of a vehicular

vertical pivot gate.

d) A hardwired contact sensor shall be located and its wiring arranged so that the

communication mechanical damage.

e) A wireless contact sensor such as one that transmits radio frequency (RF)

signals to the gate operator for entrapment pr located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.

f) One or more contact sensors shall be located on the inside and outside leading

edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the gr or more contact sensors shall be located on the bottom edge (refer to page 7).

between the sensor and the gate operator is not subjected to

otection functions shall be

ound at any point in its ar

g) One or more contact sensors shall be located at the bottom

edge of a vertical barrier (arm).

h) Use only Miller Edge Model MGR20 or MGS20 edge sensor

to comply with UL325

TECHNICAL SUPPORT 1 800 908 0884

efer to page 7).

c of travel, one

IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION

WARNING - Not following these instructions may cause severe injury or death to persons.

MAINTENANCE

Remove the Power Harness from the Control Board (refer to page 15)

• Clean and lubricate the turning pins and gate hinges using the recommended lubricant.

• Check that all mounting hardware of the gate operator is properly tighten.

• Ensure that the gate moves freely.

• Check for corroded parts and replace if necessary.

• Check the battery for the following: Battery connections must be free of corrosion. Battery voltage must be 26 VDC (fully charged battery).

Reconnect the Power Harness for the Control Board (refer to page 15)

• Check and confirm the proper operation of all safety devices (photoelectric eye, edge sensors or like).

• Check and confirm the operation of all installed accessories.

• Check and confirm the operation of all special features such as the Intelligent Obstruction Sensor, Hold

Open Timer (refer to page 23 to 29)

• Check and confirm the operation of the manual release (refer to page 7)

• Verify battery backup functionally by turning off the power source (120 VAC and 220 VAC). DO NOT

FORGET TO TURN ON THE POWER SOURCE AFTER VERIFICATION.

GENERAL SAFETY PRECAUTIONS

The following precautions are an integral and essential part of the product and must be supplied to the user. Read them carefully as they contain important indications for the safe installation, use and maintenance.

• These instruction must be kept and forwarded to all possible future users of the system.

• This product must be used only for that which it has been expressly designed.

• Any other use is to be considered improper and therefore dangerous.

• The manufacturer cannot be held responsible for possible damage caused by improper, erroneous or

unreasonable use.

• Avoid operating in the proximity of the hinges or moving mechanical parts.

• Do not enter the path of the moving gate while in motion.

• Do not obstruct the motion of the gate as this may cause a situation of danger.

• Do not allow children to play or stay within the the path of the moving gate.

• Keep remote control or any other control devices out of the reach of children, in order to avoid possible

involuntary activation of the gate operator. In case of break down or malfunctioning of the product, disconnect from the main power source. Do not

•

attempt to repair or intervene directly

• Failure to comply with the above may create a situation of danger.

All cleaning, maintenance or repair work must be carried out by qualified personnel.

•

• In order to guarantee that the system works efficiently and correctly it is important to have the manufacturer’s

instructions on maintenance of the gate and operator carried out by qualified personnel.

• In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.

All installation, maintenance and repair work must be documented and made available to the user.

, contact only qualified personnel for repair.

Installer:

_____________________________________________________ ____________

Signature Date

Contact: _________________________________________________________

_________________________________________________________

TECHNICAL SUPPORT 1 800 908 0884

IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION

CAUTION: To Reduce the Risk of Fire or Injury to Persons

a) Use only the following type and size of battery(ies): Yuasa NP7-12

b) Do not dispose of the battery(ies) in fire. The cells may explode. Check with local codes for possible dis-

posal instructions.

c) Do not open or mutalate the battery(ies). Released electrolyte is corrosive and may cause damage to the

eyes or skin. It may be toxic fi swallowed.

d) Exercise care in handling batteries in order not to short the battery with conductying materials such as

rings, bracelets and keys.

e) Change the battery(ies) provided with or identified for use with this product only in accordance with the

instructions and limitations specified in this manual.

f) Observe proper polarity orientation between the battery(ies) and charging circuit.

g) Do not mix batteries of different sizes or from different manufacturers in this product (applies to products

employing more than one user replaceable secondary battery).

h) A battery-operated product employing a secondary battery supply intended to be charged within the

product shall contain specific instructions concerning the proper method of charging.

UL325 Gate Operator Classification

GLOSSARY

RESIDENTIAL VEHICULAR GA CLASS I

in a home of one-to four single family dwelling, or a garage or parking area associated therewith.

COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II

in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public.

INDUSTRIAL/LIMITED A CLASS III

use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.

RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV

use in a guarded industrial location or building such as an air port security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.

– A vehicular gate operator (or system) intended for use

– A vehicular gate operator (or system) intended for

TE OPERATOR

CCESS VEHICULAR GA

TE OPERA

TOR

Install the gate operator only when:

The operator is appropriate for the construction of the gate and the Usage Class of the gate.

TECHNICAL SUPPORT 1 800 908 0884

IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION

Gate in Open Position

Photo Beam Unit Reflector

Potential Entrapment

Area (Shaded)

Radio Station

Safety ConnectorOpen CommandsGuard StationMaster/Slave

Loop Connector Open Commands Guard Station

Master/Slave

Open

GND

Stop

Open

Gnd

Fire

Gnd

Strike

Gnd

Exit

Gnd

Center

Gnd

Reopen

Gnd

+28v

Gnd

11

(C1)(C1)

33

(NC1)(NC1)

24VDC24VDC

1

(C1)3(NC1)

24VDC

Turn Switch to 'Light On' Position

24 VDC Power Connections

Omron Model E3K-R10 Shown

Connection '3' (NC1)

Connection '1' (C1)

ARNING - Not following these instructions may cause severe injury or death to persons.

NOTE - This type of installation DOES NOT reverse the gate all the way back to its limits when the photo-beam

is obstructed. This installation is only to protect against entrapment and to comply with UL325.

Photo Beam (non-contact sensor) Installation

Secondary Entrapment Protection

Photo beams or like must be installed to reduce the risk of entrapment.

Use only Omron E3K-R10K4 photoelectric eye to comply with UL325

Make the electrical connections of the photoelectric sensor as described here in this page.

Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and

One or more non-contact sensors shall be located where the risk of entrapmentor obstruction exists, such as the perimeter reachable by a moving gate or barrier.

One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.

Consult the installation manual for the UL325 device (photo beam or like) for detail information about the usage, installation and maintenance.

TECHNICAL SUPPORT 1 800 908 0884

IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION

Remove Hat

Locking Handle (in Unlocked Position)

adio Station

afety Connector

pen Commands

uard Station

aster/Slave

L

iren

oop Connector

pen Commands

uard Station

aster/Slave

GND

Stop

Open

GND

Stop

Open

Gnd

Fire

Gnd

Strike

Gnd

Exit

Gnd

Center

Gnd

Reopen

Gnd

+28v

Gnd

Radio

0secoff

L

iren

Off

Siren

-Sided Edge Sensor

WARNING - Not following these instructions may cause severe injury or death to persons.

Edge Sensor (contact sensor) Installation

Secondary Entrapment Protection

Edge sensor or like must be installed to reduce the risk of entrapment.

Use only Miller Edge 3-sided activation type MGR20 or MDS20 to comply with UL325

One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge.

1. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.

2. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.

Manual Release

TECHNICAL SUPPORT 1 800 908 0884

When manual operation is required:

1. Remove the Hat

2. Lift the Locking Handle.

3. Remove the Clutch Key To reengage the gate operator:

1. Align the Clutch and the notches on the Output Shaft.

2. Insert the Clutch Key.

3. Push down the Locking Handle.

4. Reattach the Hat.

Attention: Lock and release operations MUST be performed with motor NOT RUNNING.

IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION

Manual Stop

Button

5'

Minimum

TOP

UL

Siren

Master/Slave

GND

Stop

Open

GND

Stop

Open

Gnd

UL

Siren

COM

N.O.

STOP

WARNING - Not following these instructions may cause severe injury or death to persons.

Audible Alarm Reset Switch Installation

Manual Reset for the Audible Alarm

UL325 standard requires an audible alarm to go off after two consecutive events detected by the primary entrapment protection of the gate operator (obstruction sensor).

The audible alarm will continue to sound for 5 minutes or until a stop command gets actuated.

The Stop command can be actuated in two different forms

1. Using the Built in Stop switch on the Control Box or

2. Using an External Stop button within the sight of the gate, away from moving parts of the gate and out of reach of children.

3. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.

4. The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.

Warning Placard Installation

All Warning Signs and Placards must be installed where visible in the area of the gate. A minimum of two placards shall be installed. A placard is to be installed in the area of each side of the gate and be visible.

TECHNICAL SUPPORT 1 800 908 0884

IMPORTANT INSTALLATION INFORMATIONIMPORTANT INSTALLATION INFORMATION

2000 lb.

MAX.

12'-0"

1200 lb.

MAX.

20'-0"

LOSE

STOP

OPEN

ControlControl

ButtonsButtons

Control

Buttons

CAUTION -

FOR USE WITH GATES OF A MAXIMUM OF 12 FT IN LENGTH AND 2000 LBS.

IN WEIGHT OR 20 FT IN LENGTH AND 1200 LBS. IN WEIGHT.

WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS:

This is NOT a pedestrian gate operator

Do NOT Install the gate operator to lift gates

2000 pounds maximum gate weight at 12’ maximum gate length.

1200 pounds maximum gate weight at 20’ maximum gate length

Specifications

Maximum Gate Length: 20 feet at 1200 lbs., 12 feet at 2000 lbs. Maximum Gate Weight: 2000 lbs. at 12 feet, 1200 lbs. at 20 feet Maximum Aperture Angle: 120 deg. Power Requirements: 120 VAC Single Phase at 3 Amps

Operating Temperature: -20°C (-4°F) to

TECHNICAL SUPPORT 1 800 908 0884

Locate Control Buttons:

1. Within sight of the gate,

2. At a minimum height of 5 feet so small children are not able to reach it, and

3. Away from all moving parts of the gate.

Or 220 VAC Single Phase at 1.5 Amps

70°C (158°F)

PLANS OF INSTALLATION PLANS OF INSTALLATION

C = A + 12"

Inside

Outside

Gate in Closed

Position

D = (L x 0.4

)

E = (L x 0.6)

L = 87" Maximum with Viking Arm

Gate in Open Position

The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.

Swinging gates shall not open into public access areas.

The installation shown using the Straight Arm Secondary Extension can NOT be back-driven. If a back-driven installation is required, an Elbow Arm Secondary Extension can be used. Contact Viking Access for availability.

*Note: The dimensions provided are just a guideline. Each site may have different geometries or possibilities of installation. The key for installation is to have "E" longer than "D" and to adjust the arms such that the arm is straight at the closed position.

Place the operator at the desired location and check the measurements of A and B.

Figure A

Plan of Installation

TECHNICAL SUPPORT 1 800 908 0884

+ 30 hidden pages