Viking Access Systems H-10 User Manual

INSTALLATION
AND CLASS IV
INSTRUCTIONS
AND SAFETY INFORMATION
FOR THE VIKING H-10 GATE OPERATOR
CLASS I, CLASS II, CLASS III, AND CLASS IV
Residential and Commercial Vehicular Slide Gate Operator
The H-10™ gate operator has the capacity to operate slide gates up
to 2200 lbs. and 75 ft. in length at 100% duty cycle under extreme
conditions. This effi cient operator provides a solution for high traffi c
residential and commercial slide gate applications. The Viking H-10™
gate operator offers effi ciency and technology combined in a single
package.
THE VIKING H-10™ SLIDE GATE OPERATOR
H-10 Vehicular Gate Operator • Revision H10NXMN10.E • December 2013
PARTS DIAGRAM:
Item Description Part No.
1 Chassis VNXL3CH
2 Chassis Battery Bracket VNXCHBBRK
3 Gear Box VNXL3GB
4 Motor VNXH10MO
5 Electronic Positioning Sensor 2 (EPS2) VNXSLEPS2
6 40B17 Sprocket VAL3SP17
7 Idler Pulley DSIP10
8 Idler Bushing (w/hardware) DSIB10
9 Battery Switch DUMRS20
10 Alarm DUAL10
11 Alarm Reset Switch VNXDUARS
12 Manual Release Switch DUMRS20
13 Control Board VFLEXPCB
14 Battery DUBA12
15 Access Door VNXAD
16 Key and Lock VNXSLCL
17 Operator Cover VNXCV
18 Modular Power Box Assembly VNXMPB
19 Power Box Panel Assembly VNXUPBPA
20 Toroid Transformer - 15 amp DUTT15
21 120V Receptacle DUOL120
22 120VAC Power Switch DUMRS10
23 Fuse - 4 amp VNXF4A
24 Fuse - 20 amp VNXF20A
25 25’ #40 Chain Kit, Nickle Coated VAL3CKN
26 Motor Harness VNXH10MH
27 Power Harness VNXL3PH
28 Brush Kit VAH10MBK
29 Loop Rack VA-LR
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OPERATOR REFERENCES:
1.
OPERATOR COVER
2.
COVER LOCK
3.
ACCESS DOOR external access to the Manual Release Switch and Alarm Reset Button
4.
BATTERY BACKUP SYSTEM
5.
VFLEX CONTROL BOARD
6.
BATTERY SWITCH disconnects batteries from the charging circuit during troubleshooting
7.
EPS (ELECTRONIC POSITIONING SENSOR) sensor for the digital limits
8.
MOTOR
9.
LOOP RACK for convenient loop detector installation
10.
GEARBOX
11.
MANUAL RELEASE/MOTOR SWITCH discontinues power to the motor and allows for manual operation of the gate
12.
ALARM RESET BUTTON resets the operators alarm
13.
POST MOUNTING U-BOLT HOLES for optional post mount installation
14.
J-BOX high voltage power supply connection
15.
EMI FUSE main power supply protection
16.
MODULAR POWER BOX removable; provides a convenient solution for optional low voltage installations
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CONTROL BOARD REFERENCES:
1.
POWER HARNESS CONNECTOR provides power to the control board. pg 18-19
2.
“OPEN LEFT” & “OPEN RIGHT” provides power to the motor. pg 20
3.
LIMIT SETUP BUTTONS sets limit positions. pg 20-21
4.
FEATURE ACTIVATION TRIM POTS activate and set features. pg 24
5.
“EPS1” CONNECTOR available for future developments
6.
“EPS2” CONNECTOR monitors the limit positions.
7.
EMI BOARD CONNECTOR monitors the high voltage power supply.
8.
“CHECK MOTOR” Status LED indicates motor power status. pg 36
9.
“BATTERY LOW” Status LED indicates battery power status. pg 36
10.
“POWER” Status LED control board power status. pg 18,36
11.
“MAGNETIC LOCK RELAY” Status LED status of this on-board relay. pg 34, 36
12.
“MAGNETIC LOCK RELAY” Terminal Block connect electric locks here. pg 34, 36
13.
INPUT STATUS LEDs indicates input status. pg 36-37
14.
ACCESS CONTROL TERMINAL BLOCKS accessory connections. pg 29-32, 42-44
15.
“MASTER/SLAVE” Terminal Block wired master/slave connection. pg 22
16.
CONTROL BOARD MOUNTING HOLES secures and grounds the control board.
17.
“Siren” Terminal Block Vikings UL Siren is connected here.
18.
ON-BOARD 3 BUTTON STATION controls the gate during set up.
19.
“AUX. PWR” Terminal Block used for solar applications & in-motion warning devices. pg 19, 25
20.
FEATURE ACTIVATION PIN HEADERS activate features by placing a jumper onto the pin headers. pg 25
21.
“DIAGNOSE” Button allows you to navigate through the Diagnostics LCD Display. pg 38-40
22.
“DIAGNOSE” LED informs that errors have been detected and available on LCD Display. pg 38-40
23.
LCD DIAGNOSTICS DISPLAY provides error messages, diagnostics and operator status information. pg 38-40
24.
EXPANSION PRODUCT CONNECTIONS connections for additional products from Viking Access Systems. pg 46
25.
“FAIL SAFE/SECURE” Jumper power failure option. pg 25
26.
FUSE HOLDER - 20 AMP for motor circuit.
27.
FUSE HOLDER - 4 AMP for charging circuit.
28.
HEAT SINK secures the control board and dissipates heat.
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TABLE OF CONTENTS:
2
OPERATOR REFERENCES
3
13
GATE OPERATOR INSTALLATION
14-17
22-23
CONTROL BOARD SETUP 24-27
ACCESSORY CONNECTIONS 29-35
TROUBLESHOOTING
36-41
VIKING EXPANSION PRODUCTS
46
APPENDIX A, B & C
42-45
CONTROL BOARD REFERENCES
4
6-12
PARTS DIAGRAM/PARTS LIST 2 OPERATOR REFERENCES 3 CONTROL BOARD REFERENCES 4 IMPORTANT SAFETY INFORMATION 6-12
Important Safety Instructions 6 Important Installation Instructions 7 Maintenance 8 General Safety Precautions 8-9 Operator Classification 9 Photo Beam (non-contact sensor) Installation 10 Edge Sensor (contact sensor) Installation 11 Manual Release 11 Audible Alarm Reset Installation 12 Warning Placard Installation 12
IMPORTANT INSTALLATION INFORMATION 13
Specifications 13
GATE OPERATOR INSTALLATION 14-17
Concrete Pad Option 14 Post Mounting Option 15 Operator Positioning 16-17
ELECTRICAL INSTALLATION 18-19
High Voltage Supply Option 18 Low Voltage Supply Option 19 Solar Supply Option 19
LIMITS SETUP 20-21 MASTER/SLAVE SET UP 22-23
Two Wire Communication 22 Wireless Communication Options 23
CONTROL BOARD SETUP 24-27
Initial Settings 24-25 Obstruction Detection Sensor (Primary Entrapment Protection) 26
Heater, Lock Mode................................................................................................................. 27
ACCESSORY CONNECTIONS 29-35
Re-Open Photo Beam (Vehicular Safety) 29 Radio Receiver (Typical) 30 Anti-Tail Gate, Open Commands, Guard Station 31 Viking Loop Rack 32 Guidelines for Loop Installations 33 Magnetic Lock, Lock Solenoid 34 Barrier Arm (B-12) Synchronization Option 35
TROUBLESHOOTING 36-41
LED References 36-37 LCD Display References 38-40 Solutions 41
APPENDIX A, B & C 42-45 VIKING EXPANSION PRODUCTS 46
VIKING TECHNICAL SUPPORT 1.800.908.0884
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IMPORTANT SAFETY INFORMATION
! WARNING! Not Following these instructions may cause severe injury or death.
IMPORTANT SAFETY INSTRUCTIONS
! WARNING! To reduce the risk of severe injury or death.
1.
READ AND FOLLOW ALL INSTRUCTIONS.
2.
Never let children operate or play with gate controls. Keep the remote away from children.
3.
Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4.
Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when an object activates the non-contact sensors. After adjusting the force or the limit travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death.
5.
Use the emergency release only when the gate is not moving.
6.
KEEP GATES PROPERLY MAINTAINED. Read the user’s manual. Have a qualified service person make repairs to gate hardware.
7.
The entrance is for vehicles only. Pedestrians must use a separate entrance.
8.
Every gate operator installation MUST have secondary protection devices against entrapment, such as edge sensors and photo beams more in particularly in places where the risk of entrapment is more likely to occur.
9.
SAVE THESE INSTRUCTIONS.
IMPORTANT INSTALLATION INSTRUCTIONS
1.
Install the gate operator only when: a.
The operator is appropriate for the construction of the gate and usage Class of the gate (refer to page 9),
b.
All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position,
c.
ALL EXPOSED PINCH POINTS ARE ELIMINATED OR GUARDED, AND
d.
GUARDING IS SUPPLIED FOR EXPOSED ROLLERS.
2.
The Operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come into contact with the vehicular gate during the entire path of travel of the vehicular gate.
3.
The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open in to the public access areas.
4.
The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.
5.
The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving AND AWAY FROM THE GATE PATH PERIMETER.
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IMPORTANT SAFETY INFORMATION
! WARNING! Not Following these instructions may cause severe injury or death.
IMPORTANT INSTALLATION INSTRUCTIONS (Continued)
6.
Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls.
Exception: Emergency access controls only accessible by authorized personnel
(i.g. fire, police, EMS) may be placed at any location in the line-of-sight of the gate.
7.
The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
8.
A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.
9.
For gate operators using non-contact sensors (Photo Beams or like) in accordance with section 31.1.1 of the UL standard:
a.
See instructions on the placement of non-contact sensors for each type of application (refer to page 10).
b.
Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and
c.
One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier (refer to page 10).
d.
Use only Omron E3K-R10K4 photoelectric eye to comply with UL 325
10.
For a gate operator utilizing a contact sensor (Edge sensor or like) in accordance with section 31.1.1 of the UL 325 standard:
a.
One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as a the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate (refer to page 11).
b.
One or more contact sensors shall be located at the bottom of a vehicular vertical lift gate.
c.
One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
d.
A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subject to mechanical damage.
e.
A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstructions. A wireless contact sensor shall function under the intended end-use conditions.
f.
One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is grater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located at the bottom.
g.
One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
h.
Only Use Miller Edge Model MGR20 or MGS20 edge sensor to comply with UL325.
VIKING TECHNICAL SUPPORT 1.800.908.0884
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IMPORTANT SAFETY INFORMATION
! WARNING! Not Following these instructions may cause severe injury or death.
MAINTENANCE
Remove the Power Harness from the Control Board. (refer to page 18)
•Cleanandlubricatethegatetrackwheelsusingtherecommendedlubricant.
•
Inspect the track for any signs of cracking or separation.
•Checkthatallmountinghardwareofthegateoperatorisproperlytighten.
•Ensurethatthegatemovesfreely.
•Checkforcorrodedpartsandreplaceifnecessary.
•Checkthebatteryforthefollowing:
- Battery connections must be free of corrosion.
- Battery voltage must be 26VDC (fully charged battery).
Reconnect the Power Harness for the Control Board. (refer to page 18)
•Checkandconfirmtheproperoperationofallsafetydevices(photoelectric
eye, edge sensors or like).
•Checkandconfirmtheoperationofallinstalledaccessories.
•CheckandconfirmtheoperationofallspecialfeaturessuchastheIntelligent
Obstruction Sensor, Hold Open Timer. (refer to page 24 and 26)
•Checkandconfirmtheoperationofthemanualrelease.(refertopage7)
•Verifythefunctionally of the battery backup, or power failure option, by
turning off the main power source (115VAC or 230VAC). DO NOT FORGET TO TURN ON THE MAIN POWER SOURCE AFTER VERIFICATION.
GENERAL SAFETY PRECAUTIONS
The following precautions are an integral and essential part of the product and must be supplied to the user. Read them carefully as they contain important indications for the safe installation, use and maintenance.
•Theseinstructionmustbekeptandforwardedtoallpossiblefutureusersofthe
system.
•Thisproductmustbeusedonlyforthatwhichithasbeenexpresslydesigned.
•Anyotheruseistobeconsideredimproperandthereforedangerous.
•Themanufacturercannotbeheldresponsibleforpossibledamagecausedby
improper, erroneous or unreasonable use.
•Avoidoperatingintheproximityofthehingesormovingmechanicalparts.
•Donotenterthepathofthemovinggatewhileinmotion.
•Donotobstructthemotionofthegateasthismaycauseasituationofdanger.
•Donotallowchildrentoplayorstaywithinthepathofthemovinggate.
•Keepremotecontroloranyothercontroldevicesoutofthereachofchildren,in
order to avoid possible involuntary activation of the gate operator.
•Incaseofbreakdownormalfunctioningoftheproduct,disconnectfromthemain
power source. Do not attempt to repair or intervene directly, contact only qualified personnel for repair.
•Failuretocomplywiththeabovemaycreateasituationofdanger.
•Allcleaning,maintenanceorrepairworkmustbecarriedoutbyqualifiedpersonnel.
•Inordertoguaranteethatthesystemworksefficientlyandcorrectlyitisimportant
to have the manufacturer’s instructions on maintenance of the gate and operator carried out by qualified personnel.
•Inparticular,regularchecksarerecommendedinordertoverifythatthesafety
devices are operating correctly.
All installation, maintenance and repair work must be documented and made available to the user.
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IMPORTANT SAFETY INFORMATION
! CAUTION: To Reduce the Risk of Fire or Injury to Persons:
a.
Use only the following type and size battery(ies): Yuasa NP7-12 or VIKING DUBA12
b.
Donotdisposeofthebattery(ies)inre.Thecellsmayexplode.Checkwithlocal
codes for possible disposal instructions.
c.
Do not open or mutilate the battery(ies). Released electrolyte is corrosive and may cause damage to the eyes or skin. It may be toxic if swallowed.
d.
Exercise care in handling batteries in order not to short the battery with conducting materials such as rings, bracelets and keys.
e.
Changethebattery(ies)providedwithoridentiedforusewiththisproductonlyin accordancewiththeinstructionsandlimitationsspeciedinthismanual.
f.
Observe proper polarity orientation between the battery(ies) and charging circuit.
g.
Do not mix batteries of differ ant sizes or from different manufactures in this product (applies to products employing more than one user replaceable secondary battery).
h.
A battery-operated product employing a secondary battery supply intended to be
chargedwithintheproductshallcontainspecicinstructionsconcerningtheproper
method of charging.
UL325 Gate Operator Classifications
GLOSSARY
RESIDENTIAL VEHICULAR GATE OPERATOR
CLASS I -
for use in garages or parking areas associated with a residence of one-to four single families.
COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR
CLASS II –
intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public.
INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR
CLASS III –
intended for use in an industrial location or building such as a factory or loading dock area or other locations not accessible by or intended to service the
general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR
CLASS IV –
intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
A vehicular gate operator (or system) intended
A vehicular gate operator (or system)
A vehicular gate operator (or system)
A vehicular gate operator (or system)
Install the gate operator only when:
The operator is appropriate for the construction of the gate and the Usage Class of the gate.
VIKING TECHNICAL SUPPORT 1.800.908.0884
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IMPORTANT SAFETY INFORMATION
! WARNING! Not Following these instructions may cause severe injury or death.
NOTE: This type on installation DOES NOT reverse the gate all the way back to its limits when the photo beam is obstructed. This installation is only to protect against entrapment and to comply with UL325.
Secondary Entrapment Protection
Photo Beam (non-contact sensor) Installation
•
Photo beams or like must be installed to reduce the risk of entrapment.
•
Use only Omron E3K-R10K4 photoelectric eye to comply with UL325
•
Make the electrical connections of the photoelectric sensor as described here in this page.
•
Care shall be exercised to reduce the risk of nuisance tripping, such as when a ve­hicle, trips the sensor while the gate is still moving, and;
•
One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.
Consult the installation manual for the UL325 device (photo beam or like) for detail information about the usage, installation and maintenance.
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VIKING TECHNICAL SUPPORT 1.800.908.0884
IMPORTANT SAFETY INFORMATION
! WARNING! Not Following these instructions may cause severe injury or death.
NOTE: This type on installation DOES NOT reverse the gate all the way back to its limits when the edge sensor is obstructed. This installation is only to protect against entrapment and to comply with UL325.
Secondary Entrapment Protection
Edge Sensor (contact sensor) Installation
•
Edge Sensors or like must be installed to reduce the risk of entrapment.
•
Use only Miller Edge 3-sided activation type MGR20 or MGS20 to comply with UL325
•
One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge.
1.
A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.
2.
A wireless contact sensor such as one that transmits radio frequency (RF) sig­nals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
Manual Release
When manual operation is required:
1.
Lift the Access Door, located on the front of the cover.
2.
Press the Manual Release Switch to the “RELEASE” Position.
The gate can now be moved manually. To resume normal operation, press the switch to the “ENGAGE” position.
VIKING TECHNICAL SUPPORT 1.800.908.0884
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IMPORTANT SAFETY INFORMATION
! WARNING! Not Following these instructions may cause severe injury or death.
Audible Alarm Reset Switch Installation
Manual Reset for the Audible Alarm
•
UL325 standard requires an audible alarm to go off after two consecutive events detected by the primary entrapment protection of the gate operator (obstruction sensor).
•
The audible alarm will continue to sound for 5 minutes or until a stop command gets actuated.
•
The Stop command can be actuated in three different forms:
1.
Using the Built in Stop switch on the Control Board or;
2.
Using an External Stop button within the sight of the gate, away from moving parts of the gate and out of reach of children.
a.
Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
b.
The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
3.
Using the Reset Button on the operator that is externally accessible from the covers Access Door.
Warning Placard Installation
•
All Warning Placards must be installed where visible in the area of the gate.
•
A minimum of two placards shall be in­stalled.
•
A placard is to be installed in the area of each side of the gate and be visible.
3
2
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IMPORTANT INSTALLATION INFORMATION
! CAUTION: To Reduce the Risk of Fire or Injury to Persons: ! WARNING: For use with gates at a maximum 2200 lbs. in weight or 75 ft. in length.
DO NOT allow pedestrian use of this gate DO NOT install the gate operator to lift gates
Locate Control Buttons:
1.
Within sight of the gate,
2.
At a minimum height of 5 feet so small children are not able to reach it; and
3.
At least 6 feet away from all moving parts of the gate.
2200 lb.
Specications:
Maximum Gate Length: 75 ft. Maximum Gate Weight: 2200 lb. Operating Temperature: -20°F (-28°C) to 160°F (71°C) Power Requirements: 115VAC / 230 VAC (6.0* Amp / 1.0 Amp)
Single Phase (50 Hz / 60 Hz) Alternative Power 24VAC / VDC (60VA) or Solar
75 ft
*Includes 3 amp load on receptacle
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