Installation Guide
5 Series
Outdoor Gas Grills
Table of Contents
• Before beginning, please read these instructions
completely and carefully.
• Do not remove permanently affixed labels,
warnings, or plates from product. This may void
the warranty.
• Please observe all local and national codes and
ordinances.
• The installer should leave these instructions with
the consumer who should retain for local
inspector’s use and for future reference.
• This outdoor cooking appliance shall be only
used outdoors and shall not be used in a
building, garage or any other enclosed area.
Installation must conform with local codes
or in the absence of codes, the National Fuel Gas
Code, ANSI Z223.1/NFPA 54.
In Canada: Installation must be in accordance with
the current CSA-B149.1, Natural Gas and Propane
Installation Code or CSA-B149.2, Propane Storage
and Handling Code and/or local codes. For units
with an external electrical source, when installed,
must be electrically grounded in accordance with
local codes or with the National Electrical code
ANSI/NFPA 70, or Canadian Electrical code, CSA
C22.1.
IMPORTANT
–
Please Read and Follow
Important Safety Instructions __________________________________________________________2
Dimensions (30" & 36" W. Grills) ______________________________________________________4
Specifications (30" & 36" W. Grills) ____________________________________________________5
Dimensions (42” & 54" W. Grill) _______________________________________________________6
Specifications (42” & 54" W. Grill) _____________________________________________________7
General Information__________________________________________________________________8
Clearance Dimensions ______________________________________________________________10
Cutout Dimensions _________________________________________________________________12
Ventilation for Built-In Installations ____________________________________________________16
Gas and Electrical Connection _______________________________________________________17
Natural Fixed Piping Connection _____________________________________________________18
LP/Propane Fixed Piping Connection _________________________________________________19
Built-In Installations _____________________________________________________________20
LP/Propane Tank Requirements ______________________________________________________20
LP/Propane Tank Connection ________________________________________________________21
Leak Testing _______________________________________________________________________22
Burner Adjustment__________________________________________________________________24
Rotisserie System ___________________________________________________________________26
Final Preparation ___________________________________________________________________27
Performance Checklist ______________________________________________________________27
Service & Registration_______________________________________________________________27
2
IMPORTANT
3
– Please Read and Follow
WARNING
EXCESSIVE WEIGHT HAZARD
Use two or more people to move and install this
unit. Failure to follow this instruction can result
in back or other injury.
FOR YOUR SAFETY
If not installed, operated and maintained in
accordance with the manufacturer’s instructions,
this product could expose you to substances in
fuel or fuel combustion which can cause death
or serious illness and which are known to cause
cancer, birth defects or other reproductive harm.
For example, benzene is a chemical which is
part of the gas supplied to the cooking product.
It is consu-incomplete combustion. Properly
adjusted burners with a bluish rather than yellow
flame minimize incomplete combustion.
WARNING
This outdoor gas grill is not intended to be
installed inside a home or on recreational
vehicles and/or boats.
WARNING
Keep electrical supply cord and the fuel supply
hose away from heated surfaces.
WARNING
This appliance is not fused. Installer must install
a ground fault interrupt.
CAUTION
Conversions should only be performed by an
authorized service technician.
WARNING
ELECTRICAL SHOCK HAZARD
This appliance is equipped with a 3’ (91.4 cm)
3-prong power cord with a grounding plug for
your protection against shock hazard and should
be plugged directly into a properly grounded
receptacle. Do not cut or remove the grounding
prong from this plug. This unit is not fused and
installer must install a GFI. Unit must be
grounded in accordance with local codes or with
the National Electrical Code ANSI/NFPA 70, or
the Canadian Electrical Code, CSA C22.1.
CAUTION
Before placing into operation, always check for
gas leaks with a soapy water solution. DO NOT
USE AN OPEN FLAME TO CHECK FOR LEAKS.
DANGER
WHAT TO DO IF YOU SMELL GAS:
• Shut off gas to the appliance.
• Extinguish any open flame.
• Open lid.
• If odor continues, keep away from the
appliance, immediately call your gas supplier
or your fire department.
FOR YOUR SAFETY
• DO NOT store or use gasoline or other
flammable vapors and liquids in the vicinity of
this or any other appliance.
• Any LP cylinder not connected for use shall
not be stored in the vicinity of this or any other
appliance.
4
Dimensions (30" & 36" W. Grills)
30-1/16"
(7
6.4 cm)
29"
(73.6 cm)
29-7/8"
(75.
9 cm)
17-1/4"
(43.8 cm)
10-1/2"
(26.7z cm)
30" W.
36" W.
35-7/8"
(9
1.1 cm)
29"
(73.
6
cm)
34-3/8"
(87.
3 cm)
17-1/4"
(43.8 cm)
10-1/2”
(26.7 c
m
)
17-1/4"
(43.8 cm)
10-1/2"
(26.7z cm)
30-1/16"
(76.4 cm)
29-7/8"
(75.9 cm)
29"
(73.6 cm)
34-3/8"
17-1/4"
(43.8 cm)
(87.3 cm)
10-1/2”
(26.7 cm)
35-7/8"
(91.1 cm)
29"
(73.6 cm)
30” W. & 36” W. Grills
Description
VGBQ53024/CVGBQ53024 VGBQ53624/CVGBQ53624
Cutout width 29-1/4” (74.2cm) 35-1/4” (89.5cm)
Cutout depth 24-3/8” (67.9 cm)
Cutout height 10-1/8” (25.7 cm)
Overall width 30-1/16” (76.4 cm) 35-7/8” (91.1 cm)
Overall depth 29” (73.6 cm)
Gas requirements Natural: standard residential 1/2” (1.3 cm) ID gas service line.
LP/Propane: equipped with high capacity hose/regulator assembly for
connection to standard 5gal, 20 lb. LP/Propane gas cylinder with
Type 1, QCC-1 connection or standard residential 1/2” (1.3 cm)
ID gas service line.
Electrical
requirements
Grill burner rating 25,000 BTU Nat./22,500 BTU LP (7.3 kW Nat./6.5 kW LP)
Rotisserie burner rating 15,000 BTU Nat./13,500 BTU LP
(4.4 kW Nat./4.0 kW LP)
Approximate
shipping weight
240 lbs.
(109 kg
255 lbs.
(116 kg)
5
Specifications (30" & 36" W Grills.)
Note:
An insulated jacket (INJK-purchased separately) is required when
installing a 5 series grill in combustible type material.
120VAC/60HZ
120VAC to 12VDC - 2’ (61.0 cm) power cord supply cord with 2-prong
- 2’ (61.0 cm) power cord supply cord with 3-prong grounded
plug attached to grill
plug attached to rotisserie motor
6
42”
(106.7 cm)
29”
(73.7 cm)
39-1/2”
(100.3 cm)
17-1/4”
(43.8 cm)
10-
1/
2”
(26.7 cm)
54” Grill
Dimensions (42” & 54" W. Grill)
54”
(137.2 cm)
29”
(73.7 c
m)z
51-1/2”
(130.8 cm)
17-1/4”
(43.8z cm)
10-
1/2”
(26.
7 cm)
42" W.
17-1/4”
(43.8 cm)
10-1/2”
(26.7 cm)
42”
(106.7 cm)
39-1/2”
(100.3 cm)
29”
(73.7 cm)
17-1/4”
(43.8z cm)
10-1/2”
(26.7 cm)
(137.2 cm)
51-1/2”
(130.8 cm)
54”
29”
(73.7 cm)z
7
Specifications (42” & 54" W. Grill)
42” W. & 54” W. Grills
Description
VGBQ54224/CVGBQ54224
VGIQ54224/CVGIQ54224
VGBQ55424/CVGBQ55424
VGIQ55424/CVGIQ55424
Cutout width 41-1/4”” (104.8 cm) 53-1/4” (135.3 cm)
Cutout depth 24-3/8” (67.9 cm)
Cutout height 10-1/8” (25.7 cm)
Overall width 42” (106.7 cm) 54” (137.2 cm)
Overall depth 29” (73.6 cm)
Gas requirements Natural: standard residential 1/2” (1.3 cm) ID gas service line.
LP/Propane: equipped with high capacity hose/regulator assembly for
connection to standard 5gal, 20 lb. LP/Propane gas cylinder with
Type 1, QCC-1 connection or standard residential 1/2” (1.3 cm)
ID gas service line.
Electrical
requirements
Grill burner rating 25,000 BTU Nat./22,500 BTU LP (7.3 kW Nat./6.5 kW LP)
TruSearTMburner rating
30,000 BTU Nat/L.P (8.7 kW Nat/LP)
Rotisserie burner rating 15,000 BTU Nat./13,500 BTU LP
(4.4 kW Nat./4.0 kW LP)
Approximate
shipping weight
255 lbs.
(116 kg)
330 lbs.
(149.7 kg)
Note:
An insulated jacket (INJK-purchased separately) is required when
installing a 5 series grill in combustible type material.
120VAC/60HZ
120VAC to 12VDC - 2’ (61.0 cm) power cord supply cord with 2-prong
- 2’ (61.0 cm) power cord supply cord with 3-prong grounded
plug attached to grill
plug attached to rotisserie motor
General Information
• Keep grill area clear and free from combustible
materials, gasoline, and other flammable
vapors.
• When the outdoor grill is not in use, the gas
supply must be turned off at the LP gas supply
cylinder.
• The pressure regulator and hose assembly
supplied with the outdoor grill must be used.
Replacement pressure regulators and hose
assemblies must be those specified by the
manufacturer.
• Finding a leak is not a “do-it-yourself”
procedure. Some leaks can only be found with
the burner control in the on position and this
must be done by a qualified technician.
• The LP supply cylinder to be used must be
constructed and marked in accordance with
the specifications for LP- gas cylinders of the
U.S. Department of Transportation (DOT) or
the National Standard of Canada, CAN/CSAB339, Cylinders, Spheres, and Tubes for the
Transportation of Dangerous Goods.
• Use only extension cords with a 3-prong
grounding plug, rated for the power of the
equipment, and approved for outdoor use with
a W-A marking.
• Gas Manifold Pressure–
Natural gas - 4.0” W.C.P.
LP/Propane - 10.0” W.C.P.
8
WARNING
This outdoor gas grill is not intended to be
installed inside a home or on recreational vehicles
and/or boats.
WARNING
Keep electrical supply cord and the fuel supply
hose away from heated surfaces.
WARNING
This appliance is not fused. Installer must install
a ground fault interrupt.
WARNING
If the following instructions are not followed
exactly, a fire causing death or serious injury
may occur:
•
Do not store a spare LP gas cylinder under
or near this appliance.
•
Never fill the cylinder beyond 80 percent full.
WARNING
This appliance is not fused. Installer must install
a ground fault interrupt.
General Information
• A minimum of 6” (15.2 cm) from the sides,
or a minimum of 8” (20.3 cm) from the
right side if there is a rotisserie motor and
a minimum of 24” (61.0 cm) from the back
must be maintained from the grill above
the cooking surface to adjacent vertical
combustible construction. The grill is not
to be located under overhead
unprotected combustible construction.
NOTE: An insulated jacket (INJKpurchased separately) is required when
installing a grill in combustible type
material.
• Note that the grill exhausts combustion
products and cooking greases to the back.
NEVER locate the grill in a location where
the exhaust is directed at a window, less
than 24” (61.0 cm) to combustible
material or any surface that is difficult
to clean.
• A minimum of 3” (7.6 cm) clearance from
the back of the grill with a canopy and a
minimum of 6” (15.2 cm) from the back of
the grill without a canopy to non-
combustible construction is required for
the purpose of allowing the lid to open
fully and for proper ventilation. It is
desirable to allow at least 6” side
clearance to non-combustible construction
above the cooking surface for counter
space. If using the rotisserie option, the
space is essential for motor and skewer
clearance. The grill can be placed directly
adjacent to combustible and/or noncombustible construction below the
cooking surface. However, clearances from
non-combustible materials are not part of
the ANSI Z21.58 scope and are not
certified by CSA. Clearances to noncombustible materials must be approved
by the authority having jurisdiction.
• When determining a suitable location for
the grill, take into account concerns such
as exposure to wind, proximity to traffic
paths and keeping gas supply lines as
short as possible. Locate the grill only in a
well-ventilated area. Never locate the grill
in a building, garage, shed or other such
fully enclosed areas. During heavy use, the
grill will produce a lot of smoke. Ensure
there is adequate area for it to dissipate.
• When using a rear wall, locate a 110/120
volt supply outlet on the bottom left hand
side beneath the solid bottom support at
a maximum distance of 2 feet. This
connection is to be used for the ignition
system and canopy lights. In addition, the
rotisserie motor requires a separate
110/120 volt supply to be located on the
right hand side of the grill. The power
supply cord for the rotisserie motor is
equipped with a 3-prong (grounded) plug
for protection against shock hazard. Do
not cut or remove the grounding from the
plug. The electrical service must be
equipped with a properly grounded 3prong receptacle as required by the
National Electrical Code ANSI/NFPA 70latest edition. Installation in Canada must
be in accordance with the Canadian
Electrical Code, CSA 22.1 and local
codes.
IMPORTANT: Gas fittings, regulator, and
installer supplied shut-off valve must be
easily accessible.
9
10
Clearance Dimensions (30” W & 36” W.. Grill)
30" W.
36" W.
11
Clearance Dimensions (42” & 54” W. Grill)
42" W.
54" W.
**Access Doors sold separately - refer to access door
installation instructions for correct dimensions.
*IMPORTANT
Cabinet cutout must have a solid bottom
to support the full weight of the unit.
IMPORTANT
Cutout dimensions will be different when installing
next to combustible materials and using an INJK
insulated jacket kit (sold separately).
Cutout Dimensions (30” W. Grill)
12
10-1/8”10-1/8”
(25.7 cm)(25.7
cm)
36”36”
(91.4 cm)(91.4 cm)
**Access door opening**
A
c
cess d
oor opening
24-3/8” 24-3
/8”
(61.9 cm)(61.9 cm)
29-1/4”29-1/4
”
(74.3 cm)(74.3 cm)
3”3”
(7.6 cm) min.(7.6 cm) min.
Electrical connection Electrical connection
for rotisserie motorfor rotisserie motor
(position unit so that (position unit so that
the plug is always the plug is always
accessible)accessible)
Electrical connection Electrical connection
for power supply cord for power supply cord
to be located on rearto be located on rear
wall with a maximum wall with a maximum
distance of 24” (61.0 cm) beneath distance of 24” (61.0 cm) beneath
solid bottom support or a minimumsolid bottom support or a minimum
of 2” (5.1 cm) from floor.of 2” (5.1 cm) from floor.
*
Solid bottom
*
S
olid
bottom
supportsu
p
port
Countertop typically requires Countertop typically requires
1” (2.5 cm) wide by 1” (2.54) 1” (2.5 cm) wide by 1” (2.54)
deep notch cutout on each deep notch cutout on each
side of grill. This allows grill side of grill. This allows grill
control panel to sit back control panel to sit back
properly in the cutout.properly in the cutout.
Gas inlet and power cord Gas inlet and power cord
location arealocation area
5”5”
(12.7 cm)(12.7
c
m)
1”1”
(
2.5 cm)
(
2.5 c
m)
1”1”
(2.5 cm)(2.5 cm)
13
IMPORTANT
Cutout dimensions will be different when installing
next to combustible materials and using an INJK
insulated jacket kit (sold separately).
**Access Doors sold separately - refer to
access door installation instructions for
correct dimensions.
*IMPORTANT
Cabinet cutout must have a solid bottom
to support the full weight of the unit.
Cutout Dimensions (36” W. Grill)
10-1/8”10-1/8”
(25.7 cm)(25.7 cm)
36”36”
(91.4 cm)(91.4 cm)
**Access door opening**
A
ccess d
oor opening
24-3/8” 24-3/8”
(61.9 cm) (61.9 cm)
35-1/4”35-1/4”
(89.5cm)(89.5cm)
3”3”
(7.6 cm) min.(7.6
c
m) min.
Electrical connection Electrical connection
for rotisserie motorfor rotisserie motor
(position unit so that (position unit so that
the plug is always the plug is always
accessible)accessible)
Electrical connection Electrical connection
for power supply cordfor power supply cord
to be located on rearto be located on rear
wall with a maximum wall with a maximum
distance of 24” (61.0 cm) beneath distance of 24” (61.0 cm) beneath
solid bottom support or a minimumsolid bottom support or a minimum
of 2” (5.1 cm) from floor.of 2” (5.1 cm) from floor.
*
Solid bottom
*Solid b
ottom
supportsup
p
ort
Countertop typically requiresCountertop typically requires
1” (2.5 cm) wide by 1” (2.5 1” (2.5 cm) wide by 1” (2.5
cm) deep notch cutout on cm) deep notch cutout on
each side of grill. This allows each side of grill. This allows
grill control panel to sit back grill control panel to sit back
properly in the cutout.properly in the cutout.
Gas inlet and power cord Gas inlet and power cord
location arealocation area
5”5”
(12.7 cm)(12.7
c
m)
1”1”
(
2.5 cm)
(2.
5
cm)
1”1”
(2.5 cm)(2.5
c
m)
14
Cutout Dimensions (42” W. Grill)
**Access Doors sold separately - refer to
access door installation instructions for
correct dimensions.
*IMPORTANT
Cabinet cutout must have a solid bottom
to support the full weight of the unit.
10-1/8”
(25.7 cm)
36”
(91.4 cm)
**Access door opening
24-3/8”
(61.9 cm)
41-1/4”
(104.8 cm)
3”
(7.6 cm) min.
Electrical connection
for rotisserie motor
(position unit so that
the plug is always
accessible)
Electrical connection
for power supply cord
to be located on rear wall
with a maximum distance
of 2’ (61.0 cm) beneath
solid bottom support.
*Solid bottom support
Gas inlet and power cord
location area
5”
(12.7 cm)
Countertop typically requires
1” (2.5 cm) wide by 1” (2.5 cm)
deep notch cutout on each
side of grill. This allows grill CP
to sit back properly in the
cutout.
1
”
(
2.5 cm)
1”
(2.5 cm)
IMPORTANT
Cutout dimensions will be different when installing
next to combustible materials and using an INJK
insulated jacket kit (sold separately).
15
Cutout Dimensions (54” W. Grill)
**Access Doors sold separately - refer to
access door installation instructions for
correct dimensions.
*IMPORTANT
Cabinet cutout must have a solid bottom
to support the full weight of the unit.
5”
(12.7 cm)
IMPORTANT
Cutout dimensions will be different when installing
next to combustible materials and using an INJK
insulated jacket kit (sold separately).
Gas inlet and power cord
location area
36”
(91.4 cm)
Electrical connection
for power supply cord
to be located on rear wall
with a maximum distance
of 2’ (61.0 cm) beneath
solid bottom support.
24-3/8”
(61.9 cm)
**Access door opening
(135.3 cm)
*Solid bottom support
53-1/4”
10-1/8”
(25.7 cm)
Electrical connection
for rotisserie motor
(position unit so that
the plug is always
accessible)
3”
(7.6 cm) min.
(
1
2.5 cm)
”
Countertop typically requires
1” (2.5 cm) wide by 1” (2.5 cm)
deep notch cutout on each
side of grill. This allows grill CP
to sit back properly in the
cutout.
1”
(2.5 cm)
16
VentsVents
1.001.00 inchinch maximummaximum
5.005.00 inchinch
maximummaximum
All vents no moreAll vents no more thanthan 5.005.00 inchesinches
above the floor of the installation.above the floor of the installation.
5.005.00 inchinch
maximummaximum
NotNot moremore than 5.00 than 5.00
inches from insideinches from inside
bottom of countertop.bottom of countertop.
Bottom Vent notBottom Vent not
moremore than 1.00 inch than 1.00 inch
from inside floor of from inside floor of
installation.installation.
Vents located
on sidewall
Ventilation for Built-In Installations
An enclosure for an LP-gas cylinder shall be ventilated by openings at both the upper and lower levels of
the enclosure. The effectiveness of the opening(s) for purposes of ventilation shall be determined with the
LP-gas supply cylinder in place. This shall be accompanied by one of the following:
a. One side of the enclosure shall be completely open; or
b. For an enclosure having four sides, a top and a bottom:
1. At least two ventilation openings (See Part IV, Definitions) shall be provided in the side walls of the
enclosure, located within 5 in. (217 mm) of the top of the enclosure, equally sized, spaced at a
minimum of 90 degrees (1.57 rad), and unobstructed. The opening(s) shall have a total free area of not
less than 1 in2/lb (1.42 cm2/kg) of stored fuel capacity.
2. Ventilation opening(s) shall be provided at floor level at rear of the enclosure and shall have a total free
area of not less than 1/2 in2/lb (7.1 cm2/kg) of stored fuel capacity. The bottom of the openings shall
be 1 in. (25.4 mm) or less from the floor level and the upper edge no more than 5 in. (127 mm) above
the floor level. The openings shall be equally sized, spaced at a minimum of 90 degrees (1.57 rad) and
unobstructed.
3. Every opening shall have minimum dimensions so as to permit the entrance of a 1/8 inch (3.2 mm)
diameter rod.
4. Ventilation openings in the side walls shall not communicate directly with other enclosures of the
outdoor cooking gas appliance.
Note: It is strongly recommended to follow the same ventilation requirements when using Natural Gas.
Vents located
on sidewall
17
Gas and Electrical Connection
Gas Connection
Verify the type of gas supply to be used, either
natural or LP, and make sure the marking on the
grill rating plate agrees with that of the supply.
Never connect an unregulated gas line to the
appliance. An installer supplied gas shut-off valve
must be installed in an easily accessible location.
All installer supplied parts must conform to local
codes, or in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70 and the
National Fuel Code, ANSI Z223.1/NFPA 54.
In Canada: Installation must be in accordance
with the current CSA-B149.1, Natural Gas
Installation Code or CSA-B149.2, Propane
Installation Code and/or local codes. All pipe
sealants must be an approved type and resistant
to the actions of LP gas. Never use pipe sealant
on flare fittings. All gas connections should be
made by a competent technician and in
accordance with local codes and or ordinances. In
the absence of codes, the installation must
comply with the National Fuel Gas Code ANSI
Z223.1/NFPA 54. The gas grill and its individual
shut-off valve must be disconnected from the gas
supply piping system during any pressure testing
of that system at test pressures in excess of 1/2
PSIG (3.5 kPa). The gas grill must be isolated from
the gas supply piping system by closing its
individual manual shut-off valve during any
pressure testing of that system at test pressures
equal to or less than 1/2 psi (3.5 kPa). Built-in
installations must be plumbed using a fixed/hard
line if the unit is going to be operated at a
distance exceeding 3 feet (0.91 meters) from the
fuel supply per ANSI Z21.24 CSA.
Gas Conversion
To convert a grill from natural to
LP/Propane or LP/Propane to natural, you
MUST use conversion kit sold seperately.
Electrical Connection
CAUTION
Conversions should only be performed by an
authorized service technician.
WARNING
ELECTRICAL SHOCK
HAZARD
This appliance is equipped with a 3’
(91.4 cm) 3-prong power cord with a
grounding plug for your protection against shock
hazard and should be plugged directly into a
properly grounded receptacle. Do not cut or
remove the grounding prong from this plug. This
unit is not fused and installer must install a GFI.
Unit must be grounded in accordance with local
codes or with the National Electrical Code
ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.1.
Male Male
couplercoupler
Installer supplied Installer supplied
flexible gas lineflexible gas line
with 1/2” female with 1/2” female
adapter or GHS12adapter or GHS12
Installer supplied Installer supplied
shut-off valve must shut-off valve must
be easily accessiblebe easily accessible
male flaremale flare
adapteradapter
(supplied by(supplied by
installer)installer)
Regulator
Assembly
3/8” 3/8”
male male
flare flare
dapterdapter
1/2” 1/2”
NPT NPT
from from
ManifoldManifold
Natural Fixed Piping Connection
Check with your local gas utility company or with
local codes for instructions on installing gas
supply lines. Be sure to check on type and size of
run and how deep to bury the lines. If the gas line
is too small, the grill will not function properly.
To connect the supplied regulator to the
incoming flexible gas line, attach with a female
adaptor to a male flare adapter (supplied by the
installer) to the gas line. Ensure that the regulator
arrow points in the direction of the gas flow
towards the unit and away from the supply.
Attach the regulator assembly to the grill unit.
Do not forget to place the installer
supplied gas valve in an accessible
location.
Note: If using a Viking GSH12 flexible hose,
remove the 1/2” flare adapter and attach
hose with a male flare (supplied by the
installer) to the regulator.
Connection Operating Pressure Supply Pressure
Standard Residential 1/2" ID gas
service line - 1/2" NPT male with
flare adapter.
4.0" W.C.P. Nat. 6" to 10" W.C.P. Nat. If in excess
of 10" W.C.P., a step-down
regulator is required.
18
19
3/8” 3/8”
male male
flare flare
dapterdapter
Installer supplied Installer supplied
flexible gas lineflexible gas line
with 3/8” female with 3/8” female
adapter adapter
Installer supplied Installer supplied
shut-off valve must shut-off valve must
be easily accessiblebe easily accessible
Regulator Regulator
AssemblyAssembly
3/8” male 3/8” male
flare flare
adapteradapter
Male Male
couplercoupler
3/8” 3/8”
male male
flare flare
dapterdapter
1/2” 1/2”
NPT NPT
from from
ManifoldManifold
LP/Propane Fixed Piping Connection
Check with your local gas utility company or with
local codes for instructions on installing gas
supply lines. Be sure to check on type and size of
run and how deep to bury the lines. If the gas line
is too small, the grill will not function properly.
To connect the supplied regulator assembly to
the incoming flexible gas line, attach with a 3/8”
female flare adapter to the 3/8” male flare
adapter to the regulator assembly. Ensure that
the regulator arrow points in the direction of the
gas flow towards the unit and away from the
supply. Attach the regulator assembly to the grill
unit.
Do not forget to place the installer
supplied gas valve in an accessible
location
Connection Operating Pressure Supply Pressure
Standard Residential 1/2" ID gas
service line - 1/2” NPT male with
3/8" flare adapter.
10.0" W.C.P. LP/Propane 11" to 14" W.C.P. LP. If in excess
of 14" W.C.P., a step-down
regulator is required.
LP/Propane Tank Requirements
A dented or rusty LP/Propane tank may be
hazardous and should be checked by your tank
supplier. Never use a cylinder with a damaged
valve. All tanks should be equipped with an OPD
(overfilling protection device). This is a DOT
requirement for all tanks purchased after
October 1, 1998 and will ensure that the tank is
not overfilled. The LP/Propane tank should be a
standard 5-gal, 20 lb. gas cylinder tank
approximately 12” in diameter and 18” high
which must be constructed and marked in
accordance with the Specifications for LP/Propane
Gas Cylinders of the U.S. Department of
Transportation (D.O.T.) or the National Standard
of Canada, CAN/CSA-B339, Cylinders, Spheres
and Tubes for Transportation of Dangerous
Goods; and Commission. The cylinder connection
device must be compatible with the Type 1,
QCC-1 connector on the outdoor cooking
appliance.
All LP/Propane tanks must be mounted in a
vertical position for proper ventilation. The
cylinder must be provided with a shut-off valve
terminating in an LP/Propane gas supply cylinder
valve outlet specified. The cylinder supply system
must be arranged for vapor withdrawal and
provided with a listed overfilling prevention
device. If the appliance is stored indoors the
cylinder must be disconnected and removed from
the appliance. Each tank is supplied with a dust
cap. Place dust cap on cylinder valve outlet
whenever the cylinder is not in use. Only install
the type of dust cap on the cylinder valve outlet
that is provided with the cylinder valve.
Other types of caps or plugs may result in
leakage of propane. The cylinder used must
include a collar to protect the cylinder valve.
Cylinders must be stored outdoors in a wellvented area out of the reach of children.
Built-In Installations
Built-in installations must be plumbed using a
fixed/hard line if the unit is going to be operated
at a distance exceeding 3 feet (0.91 meters) from
the fuel supply per ANSI Z21.24 CSA. Also, in a
built-in construction where an LP/Propane tank is
going to be used, there
MUST be some type of
support (braces, cutout, etc.) to prevent tank from
moving within the installation. The support must
also allow the LP/Propane tank to withstand a
horizontal tipping force equal to the weight of
the tank without tipping over. The tank can not
tip over or deflect more than 1.00 inch when a
8 lb. horizontal force is applied to a 20 lb.
LP/Propane tank
20
21
3/8” 3/8”
male male
flare flare
adapteradapter
1/2” 1/2”
NPTNPT
fromfrom
ManifoldManifold
Type 1, Type 1,
QCC-1QCC-1
connectorconnector
3/8” male 3/8” male
flare adapterflare adapter
Regulator Regulator
AssemblyAssembly
NOTE: Tank must be NOTE: Tank must be
mounted in vertical positionmounted in vertical position
for proper Ventilationfor proper Ventilation
LP/Propane Tank Connection
Outdoor grills orificed for use with LP/Propane
gas come equipped with a high capacity
hose/regulator assembly for connection to a
standard 20 lb. LP/Propane cylinder equipped
with a Type 1, QCC-1 connector. Hose assembly
must comply with Elastomeric Composite Hose
and Couplings for conducting Propane and
Natural Gas, CAN/CGA-8.1 standard or the
Theromplastic Hose and Hose Couplings for
conducting Propane and Natural Gas
CAN1-8.3 standard.
(See LP/Propane tank
requirements below). Each
tank is supplied with a dust
cap. Place dust cap on
cylinder valve outlet
whenever the cylinder is not in
use. Only install the type of dust
cap on the cylinder valve outlet that is
provided with the cylinder valve. Other
types of caps or plugs may result in leakage of
propane.
Attach the regulator assembly to the grill unit.
Connect to the tank valve by screwing the Type 1,
QCC-connector to the LP/Propane tank. Open
the tank valve and check the connection between
the regulator and the
Type 1, QCC-1 fitting for leaks with a soapy water
solution. If bubbles appear, tighten the
connection. Repeat until all leaks have been
stopped. ALWAYS CHECK FOR LEAKS AFTER
EVERY LP/PROPANE TANK CHANGE. Any joint
sealant used must be an approved type and be
resistive to the actions of LP/Propane gas.
Connection
Operating Pressure
1/2” (1.3 cm) NPT male with a 3/8” (.95) flare adapter 10.0” W.C.P. LP/Propane.
1
OFF
2
Make a soap solution of one part liquid detergent and
one part water. You will need a spray bottle, brush or
towel to apply the solution to the fittings.
Note: For LP/Propane units, check with a full cylinder.
Check that all control knobs are in the “OFF” position.
4
Apply the soap solution to fittings.
Turn cylinder valve knob counter clockwise one
turn to open.
Although all gas connections on the grill are leak
tested at the factory prior to shipment, a
complete gas tightness check must be performed
at the installation due to possible mishandling in
shipment or excessive pressure unknowingly
being applied to the unit. Periodically check the
whole system for leaks, or immediately check if
the smell of gas is detected.
• Do not smoke while leak testing.
• Extinguish all flames.
• Never leak test with an open flame
CAUTION
Before placing into operation, always check for
gas leaks with a soapy water solution. DO NOT
USE AN OPEN FLAME TO CHECK FOR LEAKS.
Leak Testing
3
22
23
5
6
Bubbling bubbles in the soap solution indicates that a
leak is present.
Stop a leak by tightening the loose joint or by
replacing the faulty part with a replacement part
recommended by the manufacturer.
728
1
Do not attempt to repair the cylinder valve if it should
become damaged. The cylinder must be replaced.
If you are unable to stop a leak, shut off the gas
at the cylinder valve. Remove the cylinder from the grill.
Call an authorized gas
appliance service technician
or LP/Propane gas dealer.
Do not use the grill until
the leak is corrected.
OFF
1
2
9
After checking for leaks, push in and turn any control
knob to release the pressure in the hose and manifold.
Turn off the control knob.
To access the air shutter on the grill burners,
remove the drip tray.
Remove the landing ledge assembly.
Note: Leave wires connected to switches on valve panel.
2
1
With a screw driver, loosen the lock-screw on the
face of the air shutter.
Push and turn the the valve to light the burner and adjust
according to the directions following.
Note: By replacing the knob, it may be easier to light the burner.
A qualified installer should perform the
following burner adjustments. Each burner is
tested and adjusted at the factory prior to
shipment; however, variations in the local gas
supply may make it necessary to adjust the
burners. The flames of the burners (except the
rotisserie infrared burner) should be visually
checked and compared with the following
illustrations.
Flames should be blue and stable with no yellow
tips, excessive noise or lifting. If any of these
conditions exist, check if the air shutter or burner
ports are blocked by dirt, debris, spider webs,
etc. With a proper flame height, adjust the air
shutter to obtain a blue flame with no yellow
tipping that sits on the burner at the burner ports.
The air shutter is locked in place by a set screw
which must be loosened prior to lighting the
burner for adjustments.
Burner Adjustment
CORRECT
YELLOW
BLUE LIFTING
24
1
3
2
4
HI/
L
ITE
25
1/2"
(1.3 cm)
3/8"
(.95 cm)
CORRECT
YELLOW
BLUE LIFTING
5
6
If the flame is yellow, turn the air shutter counter
clockwise to allow more air to the burner. If the
flame is noisy and lifting away from the burner, turn
the air shutter clockwise to reduce the amount
of air to the burner.
Replace the drip tray
When adjustments are complete, turn the valve
off, tighten the air shutter screw, and replace
the landing ledge assembly
7
1
Off
3
2
Rotisserie System
The rotisserie motor is attached to the mounting
bracket located on the right side of the grill
frame. The rotisserie motor must be electrically
grounded in accordance with local codes. The
skewer for the rotisserie is assembled by placing
the pointed end into the rod socket inside the
grill and resting the rounded end on the wheels
on the left side of the grill.
WARNING
ELECTRICAL SHOCK HAZARD
This appliance is equipped with a grounding
plug for your protection against shock hazard
and should be plugged directly into a properly
grounded receptacle. Do not cut or remove the
grounding prong from this plug.
Motor
Thumb Screw
Mounting
Bracket
Skewer
Rotisserie
Fork
26
Once adjusted, turn the burner off, tighten the set
screw on the air shutter. Replace the
landing ledge assembly and knobs.
27
Performance
Checklist
A qualified installer should carry out the
following checks:
• All internal packaging removed.
• Specified clearances maintained to
combustible materials.
• Pressure regulator connected and set.
• Manual shut-off valve installed and accessible.
• Check air shutter adjustment - sharp blue
flame, no yellow tipping.
• Check for gas leaks (odors) at all gas
connections.
• Each burner lights satisfactorily, individually or
with adjacent burners lit.
Any adjustments necessary that are the
result of the installer not following
instructions will be responsibility of the
installer, dealer or the end user of the
product.
Final Preparation
• Some stainless steel parts may have a plastic
protective wrap which must be peeled off. The
interior should be washed thoroughly with hot,
soapy water to remove film residues and any
dust or debris before being used, then rinsed
and wiped dry. Solutions stronger than soap
and water are rarely needed.
• All stainless steel body parts should be wiped
with hot, soapy water and with a liquid cleaner
designed for this material. If buildup occurs, do
not use steel wool, abrasive cloths, cleansers,
or powders!
If it is necessary to scrape stainless steel to
remove encrusted materials, soak with hot,
wet cloths to loosen the material, then use
a wool or nylon scraper. Do not use a
metal knife, spatula, or any other material
tool to scrape stainless steel! Scratches are
almost impossible to remove..
Service &
Registration
Only authorized replacement parts may be used in
performing service on the appliance.
All servicing should be referred to a qualified
technician.
Contact Viking Range, LLC, 1-888-(845-4641), for the
nearest service parts distributor in your area or write
to:
VIKING RANGE, LLC
PREFERRED SERVICE
111 Front Street
Greenwood, Mississippi 38930 USA
Record the following information indicated below. You will
need it if service is ever required.
The serial number and model number for your grill are
located underneath the pullout drip tray on the left hand
side.
Model number
_________________________________________________________
Serial number
_________________________________________________________
Date of purchase
_________________________________________________________
Date installed
_________________________________________________________
Dealer's name
_________________________________________________________
Address
_________________________________________________________
_________________________________________________________
These installation instructions should
remain with the unit
for future reference.
Viking Range, LLC
111 Front Street
Greenwood, Mississippi 38930 USA
(662) 455-1200
For product information,
call 1-888-(845-4641)
or visit our website at vikingrange.com in the US or
brigade.ca in Canada
F21349B EN
(031515)
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