Viessmann Vitocell 300-V Technical Manual

Page 1
Technical Data Manual
Model Nos. and pricing: see Price List
VITOCELL 300-V
Indirect-fired domestic hot water storage tank
53 to 119 USG / 200 to 450 ltr
53 and 79 USG / 200 and 300 liter capacity
Product may not be exactly as shown
Vitocell 300-V
EVI Series
Vertical indirect-fired domestic hot wa ter storage tank of high-gr ade stainless steel
119 USG / 450 liter capacity
5167 410 - 02 09/2014
Page 2
Product Information
Vitocell 300-V
Fully hygienic, efficient and economical domestic hot wa ter production with DHW tanks of high-grade stainless steel – vertical version.
The benefits at a glance:
H Corrosion-resist an t tank of high-grade SA
240-316 Ti stainless steel offers a long
service life.
H Fully hygienic due to high quality
homogeneous stainless steel surfaces.
H The high alloy material is immune to
cracking or peeling. The tank stays hygienic and re quires only minim um service.
H Does not require a consumable anode for
corrosion protection.
H The entire water content is heated by a
1¼” / 32 mm diameter stainless steel heat exchanger surface which extends to the bottom of the tank.
H Certified to CSA Low Lead Content
Certification Program; including US Safe Drinking Water Act, NSF/ANSI 372 as well as other applicable US State requirements.
H The positioning of the tubular heat
exchanger coil further ensures that 82 to 97% of the tank volume can be drawn at constant water temperature.
H The stainless s teel heat exchanger coil is
self-venting towards the top and self-draining towards the bottom, therefore not susceptible to reduced heat transfer due to air lock or deposits.
H Universally suitable – for applications
requiring larger quantities of hot water, multiple vertical tanks can be combined via headers to form tank batteries.
H Standby losses minimized by 2 ¼”/
58 mm highly effective, foamed-in-place or 4”/100 mm wrap-around PET insulation HCFC-free insulation.
H Easy transport into mechanical room due
to low weight and compact construction.
2 VITOCELL 300-V
5167 410 - 02
Page 3
Inspection port/ clean-out opening
Recirculation tapping
Product Information
Cross-Section
Boiler water supply
2¼”/58 mm foamed-in-place PUR foam or 4”/100 mm wrap-around PET insulation (HCFC-free)
Non-finned, stainless steel, tubular heat exchanger coil extends to tank bottom – the entire water volume is heated ensuring no cold spots where bacteria growth could occur
Boiler water return
Flanged cleanout opening
Product may not be exactly as illustrated.
5167 410 - 02
VITOCELL 300-V 3
Page 4
Technical Data
emp.and
press.reliefvalve
’’(male
thread
)
¼
Tem
p.andpres
s.reliefvalve
(malethread)1
111
¼
Technical data
For domestic hot water heating applications which Suitable for heating systems with:
utilize modulating and low temper ature hot water Hmax. working pressure on heat exchanger side up to 220 psig heating boilers at 392°F / 200°C
Storage capacity USG
ltr
Recovery rates
*1
with a temperature rise of the domestic hot w ater from
50 to 140°F / 10 to 60°C
and heating water supply
temperature of ......
at the supply flow rate stated below
Supply flow rate
for the recovery
176 ºF
158 ºF
194ºF
90ºC
80ºC
70ºC
MBH GPM ltr/h
MBH GPM ltr/h
MBH GPM ltr/h
GPM
3
m
/h
rates stated
Standby losses
Overall dimensions with insulation
*2
MBH/24 h 5.5 6.8 9.2
*3
Overall width inches
mm
Overall depth inches
mm
Overall height inches
mm
Tilt he ight inches
mm
Weight
Tank with insulation
Heating water content
(heat exchanger pipe coil)
Heat exchanger surface area ft
lbs kg
USG ltr
2
2
m
Connections
Heating water supply/return Domestic cold/hot water
’’ (male thread) 1
’’
’’ (male thread) 1
T Recirculation
*1
When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump.
’’ (male thread) 1
The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under “Recovery rates”. Please also refer to the corresponding sizing chart at the end of this manual.
*2
Measured values are based on a room temperature of 68 ºF / 20 ºC and a domestic hot water temperature of 149 ºF / 65 ºC and can vary by ±5 %.
*3
For other dimensions, see illustration and table on page 5.
Hmax. working pressure on DHW water side of up to 150 psig at 210°F / 99°C
53
200
215
4.7
1084
164
3.6
826
99
2.1
499
22.0
5.0
227/
581
25½
649
56
1420
58
1471
168
76
2.64 10
14
1.3
8
79
300
280
6.2
1410
201
4.5
1014
140
3.1
705
22.0
5.0
25
633
27¾
704
70
1779
71¾
1821
220 100
2.91 11
16
1.5
1 1
1
1
119 450
276
6.1
1393
212
4.7
1066
147
3.3
739
28.6
6.5
361/
923
38
974
68½
1740
66½
1690
245 111
4.0
15.0
20.5
1.9
1¼ 1¼ 1 1¼
3
3
/
8
"
For information regarding other Viessmann System Technology componentry, please reference documentation of the respective product.
5167 410 - 02
4 VITOCELL 300-V
Page 5
Vitocell 300-V, 53 and 79 USG / 200 and 300 ltr with PUR Foam insulation
Vitocell 300-V, 53 to 119 USG / 200 to 450 ltr
IO
DHW
TPV
Y
RT
BWS
IO
BWR
a
7½” / 191 mm
d
g
Overall height
f
e
DCW/D
AQ
h
b
c
DCW/D
Overall depth
Dimensions
Storage capacity
a
b
c
d
e
f
Overall width
g
h
Legend
AQ Aquastat well
USG ltr
inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm
53
20079300
13¾
353
12½
317
87
11¾
297
27½
697
1
35
/
3
897
2
50
/
3
1640
1286
24¼
614
14½
357
13½
343
87
11¾
301
29½
751
37½
951
64½
26¼
665
BWR Boiler water return BWS Boiler water supply DDrain DCW Domestic cold water DHW Domestic hot water IO Inspection and clean-out opening RT Recirculation tapping TPV Temperature and pressure relief valve
Vitocell 300-V, 119 USG / 450 ltr with wrap-around foam insulation
IO
DHW
TPV
Y
RT
IO
a
7½” / 191 mm
b
Legend
AQ Aquastat well DHW Domestic hot water BWR Boiler water return IO Inspection and c leanout opening BWS Boiler water supply TPV Temperature and pressure relief valve D Drain RT Recirculation tapping DCW Domestic cold water
5167 410 - 02
BWS
BWR
i
h
Overall height
g
f
e
j
Overall depth
c
DCW/D
d
DCW/D
AQ
k
Dimensions
Storage capacity
a
b
c
d
e
Overall width
f
g
h
i
j
*1
k
*1
Without insulation jacket.
USG ltr
inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm
119 450
20
508
18¾
476
2
19
498
102
7
17
453
31½
802
7
39
1012
63
1601
2
65
1667
36
914
28
715
/
3
4
/
8
/
8
/
3
VITOCELL 300-V 5
Page 6
Vitocell 300-V, 53 to 119 USG / 200 to 450 ltr
Domestic hot water draw rate Pressure drop on heating water side
Storage tank contents heated to 140°F / 60°C, boiler not reheating (primary circuit)
Storage capacity USG
ltr
Domestic hot water draw rate
GPM ltr/min
Domestic hot water USG draw ltr
Water with t = 140°F/60°C (constant)
Percentage tank volume 70% 91% 92%
Heat-up time
The stated heating times are achieved when the maximum recovery rate of the domestic hot water tank is made available a t the respective supply temperature and with a domestic hot water rise from 50 to 140°F / 10 to 60°C.
Storage capacity
Heating water supply temperature
194°F / 90°C 176°F / 80°C 158°F / 70°C
USG ltr
53
200
2.6 10
37
139
53
200
79
300
4.0 15
72
272
79
300
Heat-up time (minutes)
11.4 15
23.5
15.5
21.5
32.5
119 450
4.0 15
109 413
119 450
20 24 35
“w.c.
mbar
200 500
160 400
120 300
80 200
40 100
32 80
24 60
20 50
16 40
12 30
820
Pressure drop on domestic hot water side (secondary circuit)
“w.c.
mbar
40 100
32 80
24 60
20 50
16 40
12 30
820
410
3.2 8
2.4 6
25
1.6 4
1.2 3
0.8 2
410
3.2 8
2.4 6
25
1.6 4
Pressure drop
9 2 000
13 3 000
18 4 000
2.2 500
2.6 600
Waterflow
3.5 800
4.4 1 000
22 5 000
79 USG / 300 ltr and 119 USG / 450 ltr storage capacity 53 USG / 200 ltr storage capacity
26 6 000
ltr/h
GPM
31 7 000
0.4 1
Pressure drop
8
10
2.2133.5174.4
2.6
Waterflow
33
8.8
50
13
67
18
83
22
100
26
ltr/min
GPM
6 VITOCELL 300-V
5167 410 - 02
Page 7
Vitocell 300-V in a Multiple-Tank Installation
p
temperatureof
Technical data
The 79 and 119 USG / 300 and 450 ltr tank sizes may be combined into a battery consisting of between 2 and 4 tanks. Tank batteries consisting of more than 4 tanks can be installed by creating up to 4 batteries, each consisting of 4 tanks. The heating contractor is responsible to ensure proper piping on both the primary and secondary circuits.
Tank storage capacity
Total capacity of tank battery USG
Number of storage tanks 2
Recovery rates
with a temperature rise of the domestic hot w ater from
50 to 140°F / 10 to 60°C
and heating water supply
erature of ......
tem at the supply flow rate stated below
*1
......
194°F
176°F
158°F
Supply flow rate GPM
90°C
80°C
70°C
USG ltr
ltr
MBH GPM ltr/h
MBH GPM ltr/h
MBH GPM ltr/h
m3/h
79
300
158 600
FF
560
12.4
2820
403
8.9
2028
280
6.2
1410
44 10
238 900
FF
553
12.3
2786
423
9.4
2132
293
6.5
1479
57 13
119 450
357
1350
2
FFF
829
18.4
4179
635
14.1
3198
440
9.8
2217
86
19.5
3
for the recovery rates stated
Standby losses
*2
MBH/24 h 13.6 18.4 27.6 36.9
Overall dimensions with insulation
Overall width
Overall depth inches
Overall height inches
Heat exchanger surface area ft
*1
When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump.
*3
inches mm
mm
mm
57½
1461
5
43
/
8
1109
70
1779
2
2
m
30.1
2.8
75¾
1926
50¼
1278
69½
1767
38.8
3.6
114¾
2914
50¼
1278
69½
1767
58.1
5.4
The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under “Recovery rates”.
*2
Measured values are based on a room temperature of 68 ºF / 20 ºC and a domestic hot water temperature of 149º F / 65 ºC and can vary by ±5 %
*3
Overall width includes 2” clearance space between the tanks.
476
1800
FFFF
1105
24.5
5572
846
18.8
4264
587
13.0
2956
114
26
153½
3902
51
1298
69½
1767
77.5
7.2
4
Installation of additional aquastat(s)
Ensure that temperature tempering valve(s)
WARNING
In a multiple-tank installation, it is recommended that an additional high limit aquastat be installed in the common domestic hot water supply
is/are installed if the domestic hot water storage tank temperature exceeds 140°F / 60°C to protect from scalding.
Consult plum bing codes and authorities for local requirements.
header to the sy stem. This aquastat shouldbewiredinseriestothe operating aquastat on the tank battery. The setting on this additional high limit aquastat should be approximately 9°F / 5°C higher than the operating high limit.
5167 410 - 02
VITOCELL 300-V 7
Page 8
Vitocell 300-V in a Multiple-Tank Installation
For domestic hot water heating applications which utilize modulating and low temper ature hot water heating boilers Examples of multitank installation (shown below) - All fittings including manifolds (field supplied)
IO
Qty 2 Qty 3 Qty 4
DHW
TPV
Y
RT
BWS/A
BWR/D
DCW/D
a
e
f
g
Side view Top view
Legend
A Air vent DCW Domes tic cold water AQ Aquastat well DHW Domestic hot water BWR Boiler water return IO Inspection and cleanout opening BWS Boiler water supply RT Recirculation tapping D Drain TPV Temperature and pressure relief valve
d
DHW
h
BWR
D
c
Overall width
b
Overall width
A
BWS
h
DCW
Overall depth
Overall depth Overall depth
DHW
h
DHW h
BWR
D
Overall width
A
BWS
h
h
DCW DCW
BWR
D
A
BWS
Storage tank capacity
Total capacity of tank battery
Number of storage tanks
a
b
c
d
e
f
g
h
Common header size boiler supply / return
Common header size domestic hot / cold water
USG ltr
inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm
inches mm
inches mm
79 USG / 300 ltr 119 USG / 450 ltr
158 600
3
3
87
7
11
301
29½
751
64½
1640
13½
343
127
3
9
237
1
8
206
51
32
2
/
8
/
8
5
/
8
/
8
2
238 900
102
7
17
453
31½
802
63
1601
19½
498
130
217
14¼
359
51
32
2
1350
4
/
8
1601
5
2
357
102
7
17
453
31½
802
63
19½
498
135
217
14¼
359
51
38
476
1800
3
4
4
4
102
7
/
8
17
/
453
31½
802
63
1601
19½
498
139
9
226
14¼
359
2
64
2
51
8 VITOCELL 300-V
8
5167 410 - 02
Page 9
Vitocell 300-V in a Multiple-Tank Installation
Domestic hot water draw rate
Storage tank content heated to 140°F / 60°C, boiler not reheating
Storage capacity
Battery storage capacity
No. of tanks
DHW draw rate GPM
Domestic hot water draw
Water with t = 140°F / 60 ºC (constant)
Percentage of battery volume 93% 92% 92% 92%
USG ltr
USG ltr
ltr/min
USG ltr
Quick recovery (over 10-minute period)
Domestic hot water rise from 50 to 113°F / 10 to 45°C
Storage capacity
Battery storage capacity
No. of tanks
Heating water supply temperature Quick DHW r ecovery (over 10-minute period)
194°F / 90°C
176°F / 80°C
158°F / 70°C
USG ltr
USG ltr
USG/10 min ltr/10 min USG/10 min ltr/10 min USG/10 min ltr/10 min
79
300
158 600
7.9 30
143.7 544
79
300
158 600
237 898 229 870 184 698
119 450
238
2
2
900
2
7.9 30
243 920
119 450
238 900
2
314
1190
314
1190
277
1050
357
1350
11.9 45
365
1380
357
1350
422
1600
422
1600
388
1470
476
1800
3
15.9 60
486
1840
476
1800
3
528
2000
528
2000
475
1800
4
4
Max. domestic hot water draw rate (over 10-minute period)
Domestic hot water rise from 50 to 113°F / 10 to 45°C
Storage capacity
Battery storage capacity
No. of tanks
Heating water supply temperature Max. DHW draw rate (over 10-minute period)
194°F / 90°C
176°F / 80°C
158°F / 70°C
5167 410 - 02
USG ltr
USG ltr
GPM ltr/min GPM ltr/min GPM ltr/min
79
300
158 600
23.5 90 23 87
18.5 70
119 450
238
2
900
2
32
120
32
120
26.6 101
357
1350
42.3 160
42.3 160
39
148
476
3
1800
4
52.8 200
52.8 200
47.5 180
VITOCELL 300-V 9
Page 10
Standard Equipment Product Installation
Standard Equipment
Vitocell 300-V, 53 and 79 USG / 200 and 300 ltr capacity
Domestic hot water tank of high-grade stainless steel with PUR Foam insulation with – thermometer and – adjustable leveling bolts.
The following is packed separately and attached to the crate: – installation fittings package: with the
necessary brass adaptors, other necessary
hardware, and Loctite 55 – sensor well with insulation – temperature and pressure relief valve.
Electrostatically powder coated sheet metal enclosure panel in a Vitosilver finish.
Product Installation
Domestic hot water connections
Vitocell 300-V, 119 USG / 450 ltr capacity
Domestic hot water tank of high-grade stainless steel with wrap-around PET insulation with – thermometer and – adjustable leveling bolts.
The following is packed separately and attached to the crate: – installation fittings package: with the
necessary brass adaptors, other necessary
hardware, and hemp – sensor well with insulation – temperature and pressure relief valve.
Synthetic wrap-around enclosure panel in a Vitosilver finish.
IMPORTANT
This is a simplified conceptual drawing only! Piping and necessary componentry must be field verified. Proper installation and functionality in the field is the responsibility of the heating contractor.
Spring-loaded flow check valve Discharge pipe Anti-scald tempering valve
(field supplied) SV Shut-off valve FV Flow check valve PR Pressure reducing valve DDrain DCW Dome stic cold water supply
10 VITOCELL 300-V
PGC Pressure guage connection E Precharged expansion tank (required
where backflow preventer is installed; check local plumbing codes and
requirements) BP1 Backflow preventer BP2 Backflow preventer T&P Temperature and pressure relief valve
DHW Domestic hot water supply DW Water filter RP Recirculation pipe RPU Recirculation pump
5167 410 - 02
Page 11
Sensor Well
Vitocell 300-V, 53 to 119 USG / 200 to 450 ltr capacity
Storage Capacity
a
b
USG ltr
inches mm inches mm
53
20079300
220
200
220
200
119 450
13
330
12¼
310
Product Installation
WARNING
To ensure optimum, safe operation, the supplied stainless steel well must be installed. The well diameter is large enough to accommodate a wide variety of sensing bulbs.
Always use spring clip to ensure proper contact of capillary bulb against the stainless steel well for proper sens ing/heat transfer!
Heating water supply temperatures over 230°F / 110°C
For these operating conditions, an approved high limit safety aquastat m ust be installe d to limit the domestic hot water temperature to 203°F / 95°C in the tank.
Recirculation tapping
The recirculation tapping is on a separate tapping (see page 5). Cap this opening if the tank is not installed with recirculation.
Backflow preventers
Where backflow preventers are required, a domestic water expansion tank installation is recommended in the cold water inlet piping before the cold water enters the Vitocell. For the backflow device, observe local plumbing codes and regulations.
Temperature and pressure relief valve
A temperature and pressure relief valve (T&P relief valve) is supplied with the tank. The heating contractor must install the valve on each tank in a method meeting code requirements. If local codes require a different relief valve, substitute the manufacturer’s supplied valve. The tank is approved for 100 psig where a CRN is required. Maximum operating pressure is 150 ps ig.
The T&P relief valve supplied with the tank is ASME pressure steam rated for 998 MBH and CSA temperature steam rated for 200 MBH. It is tested under ANSI Z21.22 code for Relief Valves and Automatic Gas Shut-off Devices for Hot Water Supply Systems.
Watts Model 40XL-8
ASME pressure steam rating
CSA temperature steam rating
Relief temperature
Inlet thread
Outlet thread
100 ps ig (Canada where CRN is required)
998 MBH 1438 MBH
205 MBH
210ºF (99ºC)
150 ps ig (US and Canada)
¾” male
¾” female
Warranty excerpt
Our warranty for domestic hot water tanks states that the water heated should be of drinking water quality and that any water treatment equipment in use must function correctly.
If the product has been improperly installed or misapplied by the installer, contractor or final user, Viessmann accepts no responsibility for damage howsoever caused and reserves the right to withdraw the product warranty. In order to qualify for product warranty, strict a dherence to the installation and s ervice manuals must be observed. In the event that components not approved by Viessmann are utilized, Viessmann res erves the right to withdraw all expressed or implied warranties without written notice.
The water to be heated with the Vitocell must be drinking (potable) wa ter quality. If the tank is used to heat other media, the warranty will be null and void. Damage resulting from excessive pressure or temperature is clearly not the responsibility of Viessmann.
The amount of chloride and sulfate acceptable to the tank is limited. In areas where high concentrations of chloride and sulfate are present in drinking water, please consult Viessmann for directions.
For full warranty details, please read the product warranty card.
5167 410 - 02
VITOCELL 300-V 11
Page 12
Vitocell 300-V Sizing Continuous Flow Capacity Chart
Vitocell 300-V, 53 USG / 200 ltr capacity
Curve Domestic hot water 40 to 140°F / 4 to 60°C
Curve Domestic hot water 40 to 176°F / 4 to 80°C
12 VITOCELL 300-V
5167 410 - 02
Page 13
Vitocell 300-V, 79 USG / 300 ltr capacity
Curve Domestic hot water 40 to 140°F / 4 to 60°C
Curve Domestic hot water 40 to 176°F / 4 to 80°C
Vitocell 300-V Sizing
Continuous Flow Capacity Chart
113
5167 410 - 02
VITOCELL 300-V 13
Page 14
Vitocell 300-V Sizing Continuous Flow Capacity Chart
Vitocell 300-V, 119 USG / 450 ltr capacity
Curve Domestic hot water 40 to 140°F / 4 to 60°C
Curve Domestic hot water 40 to 176°F / 4 to 80°C
14 VITOCELL 300-V
5167 410 - 02
Page 15
Vitocell 300-V Sizing
Continuous Flow Capacity Chart
Example: Vitocell 300-V, 119 USG / 450 ltr capacity
Assume boiler output to tank is 238 MBH. Enter chart at left and draw horizontal line ac ross to recovery rate of 284 GPH / 4.7 GPM for 140°F / 60°C domestic hot water under column A. Where the horizontal line intersects the 194°F / 90°C curve is the point of intersection for the diagonal line used to size the pum p. The diagonal line begins at the or igin and goes through the point of intersection extending up to the top of the chart. Read between the reference diagonal lines to get a pump specification of 20 GPM at 8.4 ft. To summarize: For a Vitocell-V 300 with 119 USG / 450 ltr capacity and 238 MBH input, the boiler water temperature is 194°F / 90°C, difference between boiler return and supply water temperature is 29°F / 16°C, recovery rate is 4.7 GPM of 140°F / 60°C DHW, a nd the pump required is 2 0 GPM, 8.4 ft. plus pressure drop in piping and boiler. If a multiple-tank application is required, i.e. 4 tank s at 238 MBH input each, then the pump selection would be (4 x 20 GPM) 80 GPM at 8.4 ft. plus piping pressure drop.
5167 410 - 02
VITOCELL 300-V 15
Page 16
Printed on environmentally friendly
(recycled and recyclable) paper.
16 VITOCELL 300-V
Technical information subject to change without notice.
5167 410 - 02
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