Viessmann Vitocell 100-V Technical Manual

Page 1
Technical Data Manual
Model Nos. and pricing: see Price List
VVVVIIIITTTTOOOOCCCCEEEELLLLLLLL111100000000----VVVV
Indirect-fired domestic hot water storage tank
42 to 119 USG / 160 to 450 ltr
Vitocell-V 100 42 to 79 USG / 160 to 300 ltr
Product may not be exactly as shown
Vitocell 100-V
CVA Series
Indirect-fired domestic hot water storage tank steel construction, with Ceraprotect two-coat enamel finish
5167 518 - 01 03/2014
Vitocell-V 100 119 USG / 450 ltr
Page 2
Product Information
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VVVVIIIITTTTOOOOCCCCEEEELLLLLLLL 111100000000----VVVV
The vertical tank solution for cost-efficient domestic hot water supply. The Vitocell 100-V DHW tank offers storage capacities of up to 119 USG / 450 ltrs.
The benefits at a glance:
H Corrosion-protected steel tank shell with
Ceraprotect two-coat enamel finish.
Magnesium anode provides additional cathodic tank protection.
H Heat exchanger coil extends to the bottom
of the tank, thereby heating the entire
water content.
H Extremely convenient domestic hot water
supply assured by fast, uniform heating
via generously sized heat exchanger surfaces.
H Certified to CSA Low Lead Content
Certification Program; including US Safe Drinking Water Act, NSF/ANSI 372 as well as other applicable US State requirements.
H Universally suitable - for applications
requiring larger quantities of hot water, multiple Vitocell 100-V tanks may be connected to a header to form a tank battery.
H Increased energy savings thanks to highly
effective, foamed-in-place HCFC-free insulation keeping standby losses at a minimum.
H The vitocell-V 100 119 USG / 450 L
capacity tank is supplied with removable soft PET insulation for easier handling.
2 VITOCELL 100-V
2
Page 3
Magnesium anode
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Steel domestic hot water storage tank, with Ceraprotect two-coat enamel finish
Recirculation tapping
Product Information
Cross-Section
Boiler water supply
2¼”/58 mm PUR Foam or 4”/100 mm wrap-around PET insulation (HCFC-free)
Boiler water return
Non-finned tubular steel heat exchanger coil with Ceraprotect finish extends to tank bottom ­the entire water volume is heated, preventing cold spots where bacteria growth could occur
Product may not be exactly as illustrated.
VITOCELL 100-V
3
Page 4
Technical Data
ofthedomesticho
t
andboilerwatersuppl
y
below
ofthedomesticho
t
andboilerwatersuppl
y
Domesticcold/hotwater
T&Pvalv
e
”(malethread)¾¾¾1¾1
¼
¾
T&Pvalv
e
”(femalethread)
¾
¾¾¾1¾
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Technical Data
For domestic hot water heating applications in Suitable for heating systems with
conjunction with hot water heating boilers H max. working pressure on the heat exchanger side of up to 150 psig / 10 bar
Storage Capacity USG
ltr
Recovery rate
*1
with a temperature rise of the domestic hot water from
50 to 113 °F / 10 to 45 °C
temperature of.... at the
supply flow rate stated
Recovery rate
*1
with a temperature rise of the domestic hot water from
50 to 140 °F / 10 to 60 °C
temperature of.... at the
supply flow rate stated below
Supply flow rate for the recovery rates stated
Standby losses
*2
194 °F
176 °F
158 °F
140 °F
122 °F
194 °F
176 °F
158 °F
MBH GPM
90 °C
ltr/h
MBH GPM
80 °C
ltr/h
MBH GPM
70 °C
ltr/h
MBH GPM
60 °C
ltr/h
MBH GPM
50 °C
ltr/h
MBH GPM
90 °C
ltr/h
MBH GPM
80 °C
ltr/h
MBH GPM
70 °C
ltr/h
GPM m3/h
MBH/24 h 5.1 5.8 7.5 9.6
Overall dimensions with insulation
Width () inches
mm
Depth inches
mm
Height inches
mm
Tilt height inches
mm
Weight
Tank with insulation
lbs kg
Heating water content USG
ltr
Heat exchanger surface area ft.
2
2
m
Connections
Heating water supply/return
” (male thread) 1
H max. working pressure on DHW side of up to 150 psig / 10 bar H max. supply temperature on the heat exchanger side of up to 230 °F / 110 °C H max. DHW supply temperature of up to 150 °F / 65.6 °C
42
160
136
4.3
982
109
3.5
786
85
2.7
614
58
1.8
417
31
1
221
123
2.7
619
95
2
482
65
1.4
327
13.2
3.0
23
581
24
608
47
1189
50
1260
190
86
1.45
5.5
10.8 1
53
200
136
4.3
982
109
3.5
786
85
2.7
614
58
1.8
417
31
221
123
2.7
619
95
482
65
1.4
327
13.2
3.0
23
581
24
608
55½
1409
57½
1460
214
97
1.45
5.5
10.8
79
300
180
5.7
1302
1720
150
4.8
1081
1425
113
3.6
811
1106
78
0.3
565
61
1
1.9
442
153
3.4
774
116
2
2.6
584
78
1.7
395
13.2
3.0
25
633
27¾
705
68¾
1746
1955
70½
1792
1860
333 151
2.6 10
16.1
1
1
1.5
1
119 450
238
7.6
198
6.3
153
4.9
109
3.5
786
82
2.6
589
181
4
911
150
3.3
756
113
2.5
567
13.2
3.0
33½
850
35¼
898
77
73¼
399 181
3.3
12.5
20.5
1.9
1
Recirculation
*1
When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump. The stated recovery rate is
” (male thread) ¾
only achieved when the rated output of the boiler is equal to or greater than that stated under “Recovery rate”. Please also refer to the corresponding sizing chart at the end of this manual.
*2
Measured values are based on a room temp. of 68°F / 20 ºC and a domestic hot water temp. of 149°F / 65 ºC and can vary by 5%.
4 VITOCELL 100-V
4
1
Page 5
Technical Data
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Vitocel 100l-V (42 and 53 USG / 160 and 200 ltr)
IO
MA
h
BWS
b
TPV
DHW
RT
BWR
c
e
d
DCW/D
f
Overall height
Overall depth
Vitocell 100-V (79 USG / 300 ltr)
IO
TPV
MA
DHW
RT
IO
a
j
h
BWS
BWR
b
c
DCW/D
f
Overall height
e
d
Overall depth
AQ
Dimensions
Storage capacity
a
b
c
d
e
f
Overall width
AQ
Overall width
g
g
h
j Ø
Legend
IO Inspection and clean-out opening D Drain BWR Boiler water return BWS Boiler water supply DCW Domestic cold water AQ Aquastat well
MA Magnesium anode DHW Domestic hot water RT Recirculation tapping TPV Temperature and pressure relief
USG ltr
inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm
(at same height as boiler water supply connection)
valve
42
1605320079300
––
––
––
––
72
72
249
249
25
35
41
–– ––
–– ––
25
634
35
884
41
1270
–– ––
12½
317
–– ––
634
884
1050
12½
317
13
336
76 10
260
34½
875
44
1115
63
1600
26
660
13½
343
114
119 450
16½
422
3
4
107
13¾
349
36¼
924
48½
1230
70¼
1784
33
837
18
455
114
Vitocell 100-V (119 USG / 450 ltr)
IO
MA
DHW
RT
IO
a
j
VITOCELL 100-V
BWS
BWR
c
b
h
DCW/D
f
Overall height
e
d
Ø 25½” / 650 mm
AQ
Overall width
g
Overall depth
5
Page 6
Technical Data
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Domestic hot water draw rate
Storage tank contents heated to 140 °F / 60 °C, boiler not reheating
Storage capacity USG
ltr
DHW draw rate GPM
ltr/min
Domestic hot water draw
Water with t = 140 °F /
USG ltr
60 °C (constant)
Percentage tank volume 75% 73% 80% 93%
Heat-up time
The stated heating times are achieved when the maximum recovery rate of the domestic hot water tank is made available at the respective supply temperature and with a domestic hot water rise from 50 to 140 °F / 10 to 60 °C.
Storage capacity USG
Heating water supply temperature Heat-up time (minutes)
194 °F / 90 °C 176 °F / 80 °C 158 °F / 70 °C
ltr
42
160
2.6 10
32
120
42
160
19 24 34
53
200
2.6 10
38
145
53
200
19 24 37
79
300
4.0 15
63
240
79
300
23 31 45
119 450
4.0 15
111 420
119 450
28 36 50
Pressure drop on heating water side (primary circuit) Pressure drop on domestic hot water side
(secondary circuit)
“w.c.
80 200
40 100
32 80
24 60
20 50
16 40
12 30
8 20
4 10
mbar
“ w.c.
mbar
40 100
32 80
24 60
20 50
16 40
12 30
8 20
4 10
3.2 8
2.4 6
2 5
1.6 4
1.2 3
0.8 2
200 500
160 400
120 300
3.2 8
2.4 6
2 5
1.6 4
Pressure drop
9 2 000
13 3 000
18 4 000
22 5 000
26 6 000
2.2 500
2.6 600
3.5 800
4.4 1 000
Flow rate
6 VITOCELL 100-V
6
31 7 000
ltr/h
GPM
0.4 1
Pressure drop
8
10
2.2133.5174.4
2.6
Flow rate
33
8.8
50
13
67
18
83
22
42 USG / 160 ltr and 53 USG / 200 ltr storage capacities 79 USG / 300 ltr storage capacity 119 USG / 450 ltr storage capacity
100
26
ltr/min
GPM
Page 7
Multiple Tank Installation (79 and 119 USG / 300 and 450 ltr only)
ofthedomesticho
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andboilerwatersuppl
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statedbelow
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andboilerwatersuppl
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Technical Data
The 79 and 119 USG / 300 and 450 ltr tank sizes may be combined into a battery consisting of between 2 and 4 tanks. Tank batteries consisting of more than 4 tanks can be installed by creating up to 4 batteries, each consisting of 4 tanks. The heating contractor is responsible to ensure proper piping on both the primary and secondary circuits.
Tank storage capacity USG
ltr
Total capacity of tank battery USG
ltr
Number of storage tanks 2
Recovery rate
*1
with a temperature rise of the domestic hot water from
50 to 113 °F / 10 to 45 °C
temperature of .....
at the supply flow rate
Recovery rate
*1
with a temperature rise of the domestic hot water from
50 to 140 °F / 10 to 60 °C
temperature of .....
at the supply flow rate stated below
Supply flow rate
for the recovery rates
194 °F
176 °F
158 °F
140 °F
122 °F
194 °F
176 °F
158 °F
90 °C
80 °C
70 °C
60 °C
50 °C
90 °C
80 °C
70 °C
MBH GPM ltr/h
MBH GPM ltr/h
MBH GPM ltr/h
MBH GPM ltr/h
MBH GPM ltr/h
MBH GPM ltr/h
MBH GPM ltr/h
MBH GPM ltr/h
GPM m3/h
stated
Standby losses
*2
MBH/24 h 15 19.2 28.8 38.4
Overall dimensions with insulation
Overall width inches
mm
Overall depth inches
mm
Overall height inches
mm
Weight
Tank with insulation
Heating water content
(heat exchanger pipe coil)
Heat exchanger surface area ft.
*1
When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump. The stated recovery rate is
lbs kg
USG ltr
2
2
m
only achieved when the rated output of the boiler is equal to or greater than that stated under “Recovery rate”. Please also refer to the corresponding sizing chart at the end of this manual.
*2
Measured values are based on a room temperature of 68°F / 20 ºC and a domestic hot water temperature of 149°F / 65 ºC and can
vary by 5%.
79
300
159 600
FF
361
11.5
2604
300
9.5
2162
225
7.1
1622
157
1130
123
3.9
884
307
6.8
1548
232
5.1
1168
157
3.5
790
26.4
57½
1461
43½
1109
69
1752
736¼
334
25
32¼
3.0
119 450
238 900
2
FF
477
15.1
3440
396
12.5
2850
307
9.7
2212
218
5
6.9
1572
164
5.2
1178
361
8.0
1822
300
6.7
1512
225
5.0
1134
26.4
6
6
72½
1838
48
1218
77
1955
932 423
32
42
3.9
357
1350
3
FFF
716
22.7
5160
593
18.8
4275
460
14.6
3318
327
10.4
2358
246
7.8
1767
542
12.0
2733
450
10.0
2268
338
7.5
1701
39.6 9
111¼
2826
48
1218
77
1955
1409
639
13¾
50
62½
5.8
476
1800
4
FFFF
955
30.3
6880
791
25.1
5700
614
19.5
4424
436
13.8
3144
327
10.4
2356
723
16.0
3644
600
13.3
3024
450
10.0
2268
50.8 12
150
3814
48¾
1237
77
1955
1913
868
20¾
79
84
7.8
VITOCELL 100-V
7
Page 8
Multiple Tank Installation (79 and 119 USG / 300 and 450 ltr only)
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For domestic hot water applications which utilize modulating and low temperature hot water heating boilers or remote heating plants
Qty 2 Qty 3 Qty 4
IO
DHW
TPV
RT
A
BWS
IO
e
Side view Top view
Legend
IO Inspection and clean-out opening D Drain A Air vent
Dimensions
Storage capacity USG
Total capacity of battery
Number of storage tanks
a
b
c
d
e
h
BWR
DHW/ D
ltr
USG ltr
inches mm inches mm inches mm inches mm inches mm inches mm
a
d
c
Width
b
BWR Boiler water return BWS Boiler water supply DCW Domestic cold water
79
300
159 600
76
10¼
260
34½
875
63
1600
16½
343
206
Depth
2
3
8
h h
BWR
BWS
Width
238 900
107
13¾
349
36¼
924
70¼
1784
455
12½
315
BWR
A
BWS
h h
Depth
DHW Domestic hot water RT Recirculation tapping TPV T&P valve
2
18
Width
119 450
357
1350
107
13¾
349
36¼
924
70¼
1784
18
455
12½
315
hh
BWR
AA
BWS
Depth
476
3
1800
4
107
13¾
349
36¼
924
70¼
1784
18
455
12½
315
8 VITOCELL 100-V
8
Page 9
Multilple Tank Installation (79 and 119 USG / 300 and 450 ltr only)
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Domestic hot water draw rate
Storage tank content heated to 140 °F / 60 °C
Storage capacity USG
Battery storage capacity
Number of tanks
DHW draw rate GPM
Domestic hot water draw
Water with t = 140 °F / 60 °C (constant)
Percentage of battery volume 80% 84% 84% 84%
ltr
USG ltr
ltr/min
USG ltr
Quick recovery (over 10-minute period)
Domestic hot water rise from 50 to 113 °F / 10 to 45 °C
Storage capacity USG
Battery storage capacity
Number of tanks
Heating water supply temperature Quick DHW recovery (over 10-minute period)
194 °F / 90 °C
176 °F / 80 °C
158 °F / 70 °C
ltr
USG ltr
USG/10 min ltr/10 min USG/10 min ltr/10 min USG/10 min ltr/10 min
79
300
159 600
7.9 30
127 480
2
79
300
159 600
201 759 197 745 192 728
119 450
238 900
2
7.9 30
222 840
238
2
900
2
317
1200
310
1175
284
1075
357
1350
7.9 30
333
1260
119 450
357
1350
441
1670
431
1630
396
1498
476
1800
3
11.9 45
444
1680
476
1800
3
540
2045
502
1900
478
1810
4
4
Max. domestic hot water draw rate (over 10-minute period)
Domestic hot water rise from 50 to 113 °F / 10 to 45 °C
Storage capacity USG
Battery storage capacity
Number of tanks
Heating water supply temperature Max. DHW draw rate (over 10-minute period)
194 °F / 90 °C
176 °F / 80 °C
158 °F / 70 °C
ltr
USG ltr
GPM ltr/min GPM ltr/min GPM ltr/min
79
300
159 600
20.1 76 20 74
19.3 73
119 450
238
2
900
2
32
120
31.3 118
28.4 107
357
1350
44.1 167
43.2 163
150
40
476
3
1800
4
54
204
50.4 190
48
181
VITOCELL 100-V
9
Page 10
Standard Equipment
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Product Installation
Standard Equipment
Vitocell 100-V 42 to 79 USG / 160 to 300 ltr capacity
Domestic hot water storage tank of high-grade steel with PUR Foam insulation (HCFC-free) and Ceraprotect two-coat enamel finish with:
H thermometer H adjustable leveling feet H built-in aquastat well H Magnesium anode
The following is packed separately and attached to the crate: H installation fittings package: with the
necessary brass adaptors, other necessary hardware, and hemp
H temperature and pressure relief valve.
Electrostatically powder-coated sheet metal enclosure panel in a Vitosilver finish.
Domestic hot water connections
Vitocell 100-V 119 USG / 450 ltr capacity
Domestic hot water storage tank of high-grade steel with wrap-around soft PET insulation (HCFC-free) and Ceraprotect two-coat enamel finish with:
H thermometer H adjustable leveling feet H built-in aquastat well H Magnesium anode
The following is packed separately and attached to the crate: H installation fittings package: with the
necessary brass adaptors, other necessary hardware, and hemp
H temperature and pressure relief valve.
Synthetic wrap-around enclosure panel in a Vitosilver finish.
IMPORTANT
This is a simplified conceptual drawing only! Piping and necessary componentry must be field verified. Proper installation and functionality in the field is the responsibility of the heating contractor.
Domestic hot water supply DHW recirculation line DHW recirculation pump Spring-loaded flow check valve Discharge pipe Temperature and pressure relief valve (TPV) Shut-off valve Drain Domestic cold water supply lines Backflow preventer Domestic cold water inlet Precharged expansion tank (required where backflow preventer is installed; check local plumbing codes and requirements) Thermostatic mixing valve/anti-scald valve for solar applications
(field
supplied)
10 VITOCELL 100-V
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Page 11
Product Installation
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Backflow preventers
Where backflow preventers are required, a domestic water expansion tank installation is recommended in the cold water inlet piping before the cold water enters the Vitocell. For the backflow device, observe local plumbing codes and regulations.
Temperature and pressure relief valve
A temperature and pressure relief valve (T&P relief valve) is supplied with the tank. The heating contractor must install the valve on each tank in a method meeting code requirements. If local codes require a different relief valve, substitute the manufacturer’s supplied valve. The tank is approved for 150 psig. Maximum operating pressure is 150 psig. The T&P relief valve supplied with the tank is tested under ANSI Z21.22 Code for Relief Valves and Automatic Gas Shut-off Devices for Hot Water Supply Systems.
IMPORTANT
Since the heat exchanger coil allows for high MBH input (see Vitocell flow charts), confirmation that the appropriate and correct size pressure and temperature relief valve is used and installed, is necessary.
Warranty
Our warranty for domestic hot water tanks states that the water heated must be of drinking (potable) water quality and that any water treatment equipment in use must function correctly.
Viessmann accepts no responsibility for damage howsoever caused and reserves the right to withdraw the product warranty if the product has been improperly installed or misapplied by the installer, contractor or final user. In order to qualify for product warranty, strict adherence to the installation and service manuals must be assured. In the event that Viessmann non-approved components are utilized, Viessmann reserves the right to withdraw all expressed or implied warranties without written notice.
The water to be heated with the Vitocell must be drinking (potable) water quality. If the tank is used to heat other media, the warranty will be null and void. Damage resulting from excessive pressure or temperature is clearly not the responsibility of Viessmann.
The amount of chloride and sulfate acceptable to the tank is limited. In areas where high concentrations of chloride and sulfate are present in drinking water, please consult Viessmann for directions.
Sensor Well
Vitocell 100-V 42 to 119 USG / 160 to 450 ltr capacity
The sensor well is welded into the domestic hot water storage tank.
Ø ½”/
14.9 mm
21.3 mm
Ø ¾”/
8” / 200 mm
Watts Model 40XL-8
ASME pressure steam rating
CSA temperature steam rating
Relief temperature
Inlet thread
Outlet thread
VITOCELL 100-V
150 psig (US and Canada)
1438 MBH
205 MBH
210ºF (99ºC)
¾” male
¾” female
11
Page 12
Vitocell 100-V Sizing
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Continuous Flow Capacity Chart
Vitocell 100-V, 42 and 53 USG / 160 and 200 ltr capacities
Curve Domestic hot water 40 to 113°F / 4 to 45°C
Curve Domestic hot water 40 to 140°F / 4 to 60°C
12 VITOCELL 100-V
12
Page 13
Vitocell 100-V,
5
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6
7
5
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79 USG / 300 ltr capacity
Curve Domestic hot water 40 to 113°F / 4 to 45°C
Curve Domestic hot water 40 to 140°F / 4 to 60°C
Vitocell 100-V Sizing
Continuous Flow Capacity Chart
VITOCELL 100-V
13
Page 14
Vitocell 100-V Sizing
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Continuous Flow Capacity Chart
Vitocell 100-V, 119 USG / 450 ltr capacity
Curve Domestic hot water 40 to 113°F / 4 to 45°C
Curve Domestic hot water 40 to 140°F / 4 to 60°C
14 VITOCELL 100-V
14
Page 15
Vitocell 100-V Sizing
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Continuous Flow Capacity Chart
Example: Vitocell 100-V, 119 USG / 450 ltr capacity
Assume boiler output to tank is 170 MBH. Enter chart at left and draw horizontal line across to recovery rate of 203 GPH / 3.4 GPM for 140°F / 60°C domestic hot water under column B. Where the horizontal line intersects the 194°F / 90°C curve is the point of intersection for the diagonal line used to size the pump. The diagonal line begins at the origin and goes through the point of intersection extending up to the top of the chart. Read between the reference diagonal lines to get a pump specification of 11.9 GPM at 5 ft. To summarize: For a Vitocell-V 100 with 119 USG / 450 ltr capacity and 170 MBH input, the boiler water temperature is 194°F / 90°C, difference between boiler return and supply water temperature is 31°F / 17°C, recovery rate is 3.4 GPM of 140°F / 60°C DHW, and the pump required is
11.9 GPM, 5.0 ft. plus pressure drop in piping and boiler.
VITOCELL 100-V
15
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Printed on environmentally friendly
5
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(recycled and recyclable) paper.
16 VITOCELL 100-V
16
Technical information subject to change without notice.
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