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Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH
CHP accessory range – 01/2010 1
5368 463
5368 463 01/2010
Issue 2010-01
CHP accessory range
VIEßMANN Group
Page 2
Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH
2 CHP accessory range – 01/2010
5368 463
Imprint
Subject to technical modications
Constant development may lead to minor deviations in
the illustrations, functional steps and specications from
those described/shown.
Updating your documentation
Please let us know if you have any suggestions which
would improve our documentation, or if you have
noticed any errors.
Manufacturer’s postal address
ESS Energie Systeme & Service GmbH
Celsiusstraße 9
D-86899 Landsberg
http://www.ess-landsberg.de/
Email: info@ess-landsberg.de
Date of issue: 01/2010
Page 3
Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH
CHP accessory range – 01/2010 3
5368 463
Table of contents
1
Introduction .........................................................................................................................8
2 Transport and installation .................................................................................................9
2.1 Transport within Germany ........................................................................................................................................... 9
2.2 Handling .................................................................................................................................................................... 10
2.3 Installation ................................................................................................................................................................. 13
3 Gas .....................................................................................................................................15
3.1 Gas tightness test ....................................................................................................................................................... 15
3.2 Natural gas knocking monitoring equipment ............................................................................................................ 15
4 Exhaust gas ........................................................................................................................16
4.1 Exhaust silencer ......................................................................................................................................................... 16
5 Heating ...............................................................................................................................18
5.1 Higher heating water return temperatures ................................................................................................................. 18
5.2 Heating water temperature control ............................................................................................................................ 18
5.3 Heating water connection set ..................................................................................................................................... 19
5.4 Ventilation air via silencer hood ................................................................................................................................ 20
5.5 (Extract) fan box on silencer hood ............................................................................................................................. 20
5.6 Recirculating air damper ........................................................................................................................................... 21
6 Electronics .........................................................................................................................24
6.1 Data BUS systems / interfaces (gateway) .................................................................................................................. 24
6.2 Options for power failure .......................................................................................................................................... 24
6.3 TeleControl remote monitoring ................................................................................................................................. 26
6.4 Management system for multi-module management ................................................................................................ 30
6.5 Control units .............................................................................................................................................................. 33
7 Service and training ..........................................................................................................35
7.1 Service ....................................................................................................................................................................... 35
7.2 Training ...................................................................................................................................................................... 38
Page 4
Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH
4 CHP accessory range – 01/2010
5368 463
Overview of accessories for natural gas CHP modules
* More detailed specications are available for these articles.
CHP compact module VITOBLOC 200 EM-18/36* EM-50/81* EM-70/115* EM-140/207* Page
ESS / internal 700-02-0020 700-02-0050 700-02-0070 700-02-0140
Art. no. 74 111 44 74 111 46 74 111 48 74 111 51
Electrical output
Thermal output
Fuel usage
incl. 1) Set of elastic connections,
incl. 2) Calibrated electricity meter
18 kW
36 kW
56 kW
with 1-2
50 kW
81 kW
145 kW
with 1-2
70 kW
115 kW
204 kW
with 1-2
140 kW
207 kW
384 kW
with 1-2
2. Transport + installation
EM-18/36 EM-50/81 EM-70/115 EM-140/207 9
2.2.1 Lifting eyes (unloading in export destinations)
ESS / internal 710-00-0061 710-00-0061 710-00-0061
10
Art. no. 74 392 50 74 392 50 74 392 50
2.2.2 Additional transport brackets for horizontal transportation
ESS / internal 710-00-0041 710-00-0041 710-00-0042
11
Art. no. 74 177 53 74 177 53 74 177 54
2.2.3 Delivery in sections
ESS / internal 900-00-0101 900-00-0101 900-00-0102
12
Art. no. 70 007 81 70 007 81 70 007 82
2.3.1 Silencer hood and temperature-dependent extract fan
ESS / internal standard standard standard standard
13
Art. no.
equipment level equipment level equipment level equipment level
2.3.2 Plinth
ESS / internal 710-00-0063 710-00-0063 710-00-0063 710-00-0064
14
Art. no. 74 392 51 74 392 51 74 392 51 74 392 52
3. Gas
EM-18/36 EM-50/81 EM-70/115 EM-140/207 15
3.1 Gas tightness test
ESS / internal 710-00-0052 710-00-0052 710-00-0052 standard
15
Art. no. 74 111 68 74 111 68 74 111 68
equipment level
3.2 Natural gas knocking monitoring
ESS / internal 710-00-0050 710-00-0050 710-00-0050
15
Art. no. 74 177 55 74 177 55 74 177 55
4. Exhaust gas
EM-18/36 EM-50/81 EM-70/115 EM-140/207 16
4.1. Exhaust silencer DD
ESS / internal 710-00-0065 710-00-0066 710-00-0066 710-00-0067
16
Art. no. 74 392 53 74 392 54 74 392 54 74 392 55
4.1. Exhaust silencer DD, pack 2 pce
ESS / internal
16
Art. no.
5. Heating
EM-18/36 EM-50/81 EM-70/115 EM-140/207 18
5.1 Higher heating water return temperatures 90/75 °C
ESS / internal 710-00-0035 710-00-0035 710-00-0036
18
Art. no. 74 177 49 75 177 49 74 177 50
6. Ventilation
EM-18/36 EM-50/81 EM-70/115 EM-140/207 20
6.1 Ventilation air via silencer hood
ESS / internal 710-00-0046 710-00-0046 710-00-0047
20
Art. no. 74 111 94 74 111 94 74 111 95
6.2 (Extract) fan box on silencer hood
ESS / internal 710-00-0048 710-00-0048 710-00-0049
20
Art. no. 74 111 96 74 111 96 74 111 97
6.3 Recirculating air damper
(on request factory-tted to fan box)
ESS / internal 710-00-0030 710-00-0031 710-00-0031 710-00-0032
21
Art. no. 74 111 75 74 111 76 74 111 76 74 111 77
7. Electronics
EM-18/36 EM-50/81 EM-70/115 EM-140/207 24
7.1 Data BUS systems / interface (gateway)* (either LON BUS, MOD BUS,
CanOpen Bus or ProBus DP)
ESS / internal 710-00-0054 710-00-0054 710-00-0054 710-00-0054
24
Art. no. 74 112 01 74 112 01 74 112 01 74 112 01
7.2.1 Equipment level for operation to VDE 0108
ESS / internal 710-00-0055 710-00-0055 710-00-0055
24
Art. no. 74 111 79 74 111 79 74 111 79
7.2.2 Uninterruptible reverse synchronisation after emergency power mode
ESS / internal 710-00-0057 710-00-0057 710-00-0057 710-00-0057
25
Art. no. 74 112 04 74 112 04 74 112 04 74 112 04
7.3.1 Telecontrol LIGHT for single module systems* (not released for export!)
ESS / internal 710-00-0021 710-00-0021 710-00-0021 710-00-0021
26
Art. no. 74 111 90 74 111 90 74 111 90 74 111 90
7.3.2 Telecontrol CLASSIC for single module systems* (for export on request!)
ESS / internal 710-00-0022 710-00-0022 710-00-0022 710-00-0022
27
Art. no. 74 111 87 74 111 87 74 111 87 74 111 87
7.3.3 Telecontrol EXCLUSIVE* (for export on request!)
ESS / internal 710-00-0023 710-00-0023 710-00-0023 710-00-0023
28
Art. no. 74 111 89 74 111 89 74 111 89 74 111 89
7.3.4 Telecontrol GPRS for single module systems* (customer mobile phone
contract + annual server charges) (not released for export!)
ESS / internal 710-00-0059 710-00-0059 710-00-0059 710-00-0059
29
Art. no. 74 177 56 74 177 56 74 177 56 74 177 56
7.4 Management system for multi-module management MMM Basis*
(additional options on request)
ESS / internal 710-00-0020 710-00-0020 710-00-0020 710-00-0020
30
Art. no. 74 111 85 74 111 85 74 111 85 74 111 85
7.5.1 Cylinder level control unit SFR*
ESS / internal 710-00-0060 710-00-0060 710-00-0060 710-00-0060
33
Art. no. 74 245 55 74 245 55 74 245 55 74 245 55
7.5.2 Load controller for 1 module*
ESS / internal 710-00-0053 710-00-0053 710-00-0053
34
Art. no. 74 112 05 74 112 05 74 112 05
8. Service + training
EM-18/36 EM-50/81 EM-70/115 EM-140/207 35
8.1.1 Commissioning (Germany)
(in other countries, subject to costs incurred plus travelling expenses)
ESS / internal 900-00-0003 900-00-0003 900-00-0003 900-00-0003
35
Art. no. 74 277 68 74 277 68 74 277 68 74 277 68
8.1.2 Lubricant TANK initial ll
ESS / internal 710-00-0007 710-00-0010 710-00-0010 710-00-0010
36
Art. no. 70 000 71 70 000 72 70 000 72 70 000 72
8.1.3 Additional 8 h supervised test run in conjunction with commissioning
ESS / internal 900-00-0011 900-00-0011 900-00-0011 900-00-0011
37
Art. no. 70 007 62 70 007 62 70 007 62 70 007 62
8.1.4 Order processing support for installation inspection in Germany
ESS / internal 900-00-0100 900-00-0100 900-00-0100 900-00-0100
37
Art. no. 70 007 80 70 007 80 70 007 80 70 007 80
8.1.5 Warranty preservation after 4 weeks each (in Germany)
ESS / internal 900-00-0010 900-00-0010 900-00-0010 900-00-0010
37
Art. no. 70 007 79 70 007 79 70 007 79 70 007 79
8.2.1 Local operating instructions, plus travel expenses
ESS / internal 900-00-0006 900-00-0006 900-00-0006 900-00-0006
38
Art. no. 70 007 59 70 007 59 70 007 59 70 007 59
8.2.2 Operating instructions at manufacturing site
(per participant)
ESS / internal 900-00-0007 900-00-0007 900-00-0007 900-00-0007
38
Art. no. 70 007 76 70 007 76 70 007 76 70 007 76
Page 5
Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH
CHP accessory range – 01/2010 5
5368 463
Overview of accessories for natural gas CHP modules
* More detailed specications are available for these articles.
CHP compact module VITOBLOC 200 EM-199/263* EM-199/293* EM-238/363* EM-363/498* EM-401/549* Page
ESS / internal 700-02-1950 700-02-1980 700-02-0200 700-02-4080 700-02-4050
Art. no. 74 111 53 74 111 55 74 111 52 74 243 98 74 243 99
Electrical output
Thermal output
Fuel usage
incl. 1) Set of elastic connections,
incl. 2) Calibrated electricity meter
199 kW
263+20 kW
538 kW
with 1-2
199 kW
293 kW
553 kW
with 1-2
238 kW
363 kW
667 kW
with 1-2
363 kW
498 kW
960 kW
with 1-2
401 kW
549+26 kW
1053 kW
with 1-2
2. Transport + installation
EM-199/263 EM-199/293 EM-238/363 EM-363/498 EM-401/549 9
2.2.1 Lifting eyes (unloading in export destinations)
ESS / internal 710-00-0062 710-00-0062 710-00-0062 710-00-0062 710-00-0062
10
Art. no. 74 177 48 74 177 48 74 177 48 74 177 48 74 177 48
2.2.2 Additional transport brackets for horizontal transportation
ESS / internal
11
Art. no.
2.2.3 Delivery in sections
ESS / internal
12
Art. no.
2.3.1 Silencer hood and temperature-dependent extract fan
ESS / internal 710-00-0080 710-00-0080 710-00-0080 710-00-0081 710-00-0081
13
Art. no. 74 392 92 74 392 92 74 392 92 74 392 93 74 392 93
2.3.2 Plinth
ESS / internal
14
Art. no.
3. Gas
EM-199/263 EM-199/293 EM-238/363 EM-363/498 EM-401/549 15
3.1 Gas tightness test
ESS / internal standard standard standard standard standard
15
Art. no.
equipment level equipment level equipment level equipment level equipment level
3.2 Natural gas knocking monitoring
ESS / internal 710-00-0051
15
Art. no. 74 111 69
4. Exhaust gas
EM-199/263 EM-199/293 EM-238/363 EM-363/498 EM-401/549 16
4.1. Exhaust silencer DD
ESS / internal 710-00-0068 710-00-0068 710-00-0068 710-00-0069 710-00-0069
16
Art. no. 74 392 56 74 392 56 74 392 56 74 392 57 74 392 57
4.1. Exhaust silencer DD, pack 2 pce
ESS / internal 710-00-0070 710-00-0070 710-00-0070 710-00-0071 710-00-0071
16
Art. no. 74 392 58 74 392 58 74 392 58 74 392 59 74 392 59
5. Heating
EM-199/263 EM-199/293 EM-238/363 EM-363/498 EM-401/549 18
5.1 Higher heating water return temperatures 90/75 °C
ESS / internal 710-00-0037
18
Art. no. 74 177 51
6. Ventilation
EM-199/263 EM-199/293 EM-238/363 EM-363/498 EM-401/549 20
6.1 Ventilation air via silencer hood
ESS / internal as standard as standard as standard as standard
20
Art. no.
prepared prepared prepared prepared
6.2 (Extract) fan box on silencer hood
ESS / internal
20
Art. no.
6.3 Recirculating air damper
(on request factory-tted to fan box)
ESS / internal 710-00-0033 710-00-0033 710-00-0033 710-00-0033 710-00-0033
21
Art. no. 74 111 78 74 111 78 74 111 78 74 111 78 74 111 78
7. Electronics
EM-199/263 EM-199/293 EM-238/363 EM-363/498 EM-401/549 24
7.1 Data BUS systems / interface (gateway)* (either LON BUS, MOD
BUS, CanOpen Bus or ProBus DP)
ESS / internal 710-00-0054 710-00-0054 710-00-0054 710-00-0054 710-00-0054
24
Art. no. 74 112 01 74 112 01 74 112 01 74 112 01 74 112 01
7.2.1 Equipment level for operation to VDE 0108
ESS / internal 710-00-0056
24
Art. no. 74 111 80
7.2.2 Uninterruptible reverse synchronisation after emergency power
mode
ESS / internal 710-00-0057 710-00-0057 710-00-0057 710-00-0057 710-00-0057
25
Art. no. 74 112 04 74 112 04 74 112 04 74 112 04 74 112 04
7.3.1 Telecontrol LIGHT for single module systems*
(not released for export!)
ESS / internal 710-00-0021 710-00-0021 710-00-0021 710-00-0021 710-00-0021
26
Art. no. 74 111 90 74 111 90 74 111 90 74 111 90 74 111 90
7.3.2 Telecontrol CLASSIC for single module systems*
(for export on request!)
ESS / internal 710-00-0022 710-00-0022 710-00-0022 710-00-0022 710-00-0022
27
Art. no. 74 111 87 74 111 87 74 111 87 74 111 87 74 111 87
7.3.3 Telecontrol EXCLUSIVE* (for export on request!)
ESS / internal 710-00-0023 710-00-0023 710-00-0023 710-00-0023 710-00-0023
28
Art. no. 74 111 89 74 111 89 74 111 89 74 111 89 74 111 89
7.3.4 Telecontrol GPRS for single module systems* (customer mobile
phone contract + annual server charges) (not released for export!)
ESS / internal 710-00-0059 710-00-0059 710-00-0059 710-00-0059 710-00-0059
29
Art. no. 74 177 56 74 177 56 74 177 56 74 177 56 74 177 56
7.4 Management system for multi-module management MMM Basis*
(additional options on request)
ESS / internal 710-00-0020 710-00-0020 710-00-0020 710-00-0020 710-00-0020
30
Art. no. 74 111 85 74 111 85 74 111 85 74 111 85 74 111 85
7.5.1 Cylinder level control unit SFR*
ESS / internal 710-00-0060 710-00-0060 710-00-0060 710-00-0060 710-00-0060
33
Art. no. 74 245 55 74 245 55 74 245 55 74 245 55 74 245 55
7.5.2 Load controller for 1 module*
ESS / internal 710-00-0053 710-00-0053 710-00-0053 710-00-0053 710-00-0053
34
Art. no. 74 112 05 74 112 05 74 112 05 74 112 05 74 112 05
8. Service + training
EM-199/263 EM-199/293 EM-238/363 EM-363/498 EM-401/549 35
8.1.1 Commissioning (Germany)
(in other countries, subject to costs incurred plus travelling expenses)
ESS / internal 900-00-0004 900-00-0004 900-00-0004 900-00-0004 900-00-0004
35
Art. no. 74 277 69 74 277 69 74 277 69 74 277 69 74 277 69
8.1.2 Lubricant TANK initial ll
ESS / internal 710-00-0011 710-00-0011 710-00-0012 710-00-0011 710-00-0011
36
Art. no. 70 000 73 70 000 73 70 000 74 70 000 73 70 000 73
8.1.3 Additional 8 h supervised test run in conjunction with
commissioning
ESS / internal 900-00-0011 900-00-0011 900-00-0011 900-00-0011 900-00-0011
37
Art. no. 70 007 62 70 007 62 70 007 62 70 007 62 70 007 62
8.1.4 Order processing support
Installation inspection in Germany
ESS / internal 900-00-0100 900-00-0100 900-00-0100 900-00-0100 900-00-0100
37
Art. no. 70 007 80 70 007 80 70 007 80 70 007 80 70 007 80
8.1.5 Warranty preservation after 4 weeks each (in Germany)
ESS / internal 900-00-0010 900-00-0010 900-00-0010 900-00-0010 900-00-0010
37
Art. no. 70 007 79 70 007 79 70 007 79 70 007 79 70 007 79
8.2.1 Local operating instructions, plus travel expenses
ESS / internal 900-00-0006 900-00-0006 900-00-0006 900-00-0006 900-00-0006
38
Art. no. 70 007 59 70 007 59 70 007 59 70 007 59 70 007 59
8.2.2 Operating instructions at manufacturing site (per participant)
ESS / internal 900-00-0007 900-00-0007 900-00-0007 900-00-0007 900-00-0007
38
Art. no. 70 007 76 70 007 76 70 007 76 70 007 76 70 007 76
Page 6
Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH
6 CHP accessory range – 01/2010
5368 463
Overview of accessories for biogas CHP modules
* More detailed specications are available for these articles.
CHP compact module VITOBLOC 200 BM-36/66* BM-55/88* BM-98/150* Page
ESS / internal 700-02-0045 700-02-0065 700-02-0105
Art. no. 74 111 45 74 111 47 74 111 49
Electrical output
Thermal output
Fuel usage
incl. 1) Set of elastic connections,
incl. 2) Calibrated electricity meter
36 kW
66 kW
122 kW
with 1-2
55 kW
88 kW
165 kW
with 1-2
98 kW
150 kW
291 kW
with 1-2
2. Transport + installation
BM-36/66 BM-55/88 BM-98/150 9
2.2.1 Lifting eyes (unloading in export destinations)
ESS / internal 710-00-0061 710-00-0061 710-00-0061
10
Art. no. 74 392 50 74 392 50 74 392 50
2.2.2 Additional transport brackets for horizontal transportation
ESS / internal 710-00-0041 710-00-0041 710-00-0042
11
Art. no. 74 177 53 74 177 53 74 177 54
2.2.3 Delivery in sections
ESS / internal 900-00-0101 900-00-0101 900-00-0102
12
Art. no. 70 007 81 70 007 81 70 007 82
2.3.1 Silencer hood and temperature-dependent extract fan
ESS / internal standard standard standard
13
Art. no.
equipment level equipment level equipment level
2.3.2 Plinth
ESS / internal 710-00-0063 710-00-0063 710-00-0064
14
Art. no. 74 392 51 74 392 51 74 392 52
4. Exhaust gas
BM-36/66 BM-55/88 BM-98/150 16
4.1. Exhaust silencer DD
ESS / internal 710-00-0066 710-00-0066 710-00-0067
16
Art. no. 74 392 54 74 392 54 74 392 55
4.1. Exhaust silencer DD, pack 2 pce
ESS / internal
16
Art. no.
6. Ventilation
BM-36/66 BM-55/88 BM-98/150 20
6.1 Ventilation air via silencer hood
ESS / internal 710-00-0046 710-00-0046 710-00-0047
20
Art. no. 74 111 94 74 111 94 74 111 95
6.2 (Extract) fan box on silencer hood
ESS / internal 710-00-0048 710-00-0048 710-00-0049
20
Art. no. 74 111 96 74 111 96 74 111 97
7. Electronics
BM-36/66 BM-55/88 BM-98/150 24
7.1 Data BUS systems / interface (gateway)* (either LON BUS,
MOD BUS, CanOpen Bus or ProBus DP)
ESS / internal 710-00-0054 710-00-0054 710-00-0054
24
Art. no. 74 112 01 74 112 01 74 112 01
7.2.2 Uninterruptible reverse synchronisation after emergency
power mode
ESS / internal 710-00-0057 710-00-0057 710-00-0057
25
Art. no. 74 112 04 74 112 04 74 112 04
7.3.1 Telecontrol LIGHT for single module systems*
(not released for export!)
ESS / internal 710-00-0021 710-00-0021 710-00-0021
26
Art. no. 74 111 90 74 111 90 74 111 90
7.3.2 Telecontrol CLASSIC for single module systems* (for
export on request!)
ESS / internal 710-00-0022 710-00-0022 710-00-0022
27
Art. no. 74 111 87 74 111 87 74 111 87
7.3.3 Telecontrol EXCLUSIVE* (for export on request!)
ESS / internal 710-00-0023 710-00-0023 710-00-0023
28
Art. no. 74 111 89 74 111 89 74 111 89
7.3.4 Telecontrol GPRS for single module systems* (customer
mobile phone contract + annual server charges) (not released for export!)
ESS / internal 710-00-0059 710-00-0059 710-00-0059
29
Art. no. 74 177 56 74 177 56 74 177 56
7.4 Management system for multi-module management
MMM Basis* (additional options on request)
ESS / internal 710-00-0020 710-00-0020 710-00-0020
30
Art. no. 74 111 85 74 111 85 74 111 85
7.5.1 Cylinder level control unit SFR*
ESS / internal 710-00-0060 710-00-0060 710-00-0060
33
Art. no. 74 245 55 74 245 55 74 245 55
7.5.2 Load controller for 1 module*
ESS / internal 710-00-0053 710-00-0053 710-00-0053
34
Art. no. 74 112 05 74 112 05 74 112 05
8. Service + training
BM-36/66 BM-55/88 BM-98/150 35
8.1.1 Commissioning (Germany)
(in other countries, subject to costs incurred plus travelling
expenses)
ESS / internal 900-00-0005 900-00-0005 900-00-0005
35
Art. no. 70 007 63 70 007 63 70 007 63
8.1.2 Lubricant TANK initial ll
ESS / internal 710-00-0009 710-00-0009 710-00-0009
36
Art. no. 70 000 75 70 000 75 70 000 75
8.1.3 Additional 8 h supervised test run in conjunction with
commissioning
ESS / internal 900-00-0011 900-00-0011 900-00-0011
37
Art. no. 70 007 62 70 007 62 70 007 62
8.1.4 Order processing support
Installation inspection in Germany
ESS / internal 900-00-0100 900-00-0100 900-00-0100
37
Art. no. 70 007 80 70 007 80 70 007 80
8.1.5 Warranty preservation after 4 weeks each (in Germany)
ESS / internal 900-00-0010 900-00-0010 900-00-0010
37
Art. no. 70 007 79 70 007 79 70 007 79
8.2.1 Local operating instructions, plus travel expenses
ESS / internal 900-00-0006 900-00-0006 900-00-0006
38
Art. no. 70 007 59 70 007 59 70 007 59
8.2.2 Operating instructions at manufacturing site (per participant)
ESS / internal 900-00-0007 900-00-0007 900-00-0007
38
Art. no. 70 007 76 70 007 76 70 007 76
Page 7
Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH
CHP accessory range – 01/2010 7
5368 463
Overview of accessories for biogas CHP modules
* More detailed specications are available for these articles.
CHP compact module VITOBLOC 200 BM-123/177* BM-190/238* BM-366/437* Page
ESS / internal 700-02-0125 700-02-1955 700-02-4055
Art. no. 74 111 50 74 111 54 74 392 62
Electrical output
Thermal output
Fuel usage
incl. 1) Set of elastic connections,
incl. 2) Calibrated electricity meter
123 kW
177 kW
343 kW
with 1-2
190 kW
238+16 kW
493 kW
with 1-2
366 kW
437+16 kW
960 kW
with 1-2
2. Transport + installation
BM-123/177 BM-190/238 BM-366/437 9
2.2.1 Lifting eyes (unloading in export destinations)
ESS / internal 710-00-0061 710-00-0062 710-00-0062
10
Art. no. 74 392 50 74 177 48 74 177 48
2.2.2 Additional transport brackets for horizontal transportation
ESS / internal 710-00-0042
11
Art. no. 74 177 54
2.2.3 Delivery in sections
ESS / internal 900-00-0102
12
Art. no. 70 007 82
2.3.1 Silencer hood and temperature-dependent extract fan
ESS / internal standard 710-00-0080 710-00-0081
13
Art. no.
equipment level
74 392 92 74 392 93
2.3.2 Plinth
ESS / internal 710-00-0064
14
Art. no. 74 392 52
4. Exhaust gas
BM-123/177 BM-190/238 BM-366/437 16
4.1. Exhaust silencer DD
ESS / internal 710-00-0067 710-00-0068 710-00-0069
16
Art. no. 74 392 55 74 392 56 74 392 57
4.1. Exhaust silencer DD, pack 2 pce
ESS / internal
710-00-0070 710-00-0071
16
Art. no.
74 392 58 74 392 59
6. Ventilation
BM-123/177 BM-190/238 BM-366/437 20
6.1 Ventilation air via silencer hood
ESS / internal 710-00-0047 as standard as standard
20
Art. no. 74 111 95 prepared prepared
6.2 (Extract) fan box on silencer hood
ESS / internal 710-00-0049
20
Art. no. 74 111 97
7. Electronics
BM-123/177 BM-190/238 BM-366/437 24
7.1 Data BUS systems / interface (gateway)* (either LON BUS,
MOD BUS, CanOpen Bus or ProBus DP)
ESS / internal 710-00-0054 710-00-0054 710-00-0054
24
Art. no. 74 112 01 74 112 01 74 112 01
7.2.2 Uninterruptible reverse synchronisation after emergency
power mode
ESS / internal 710-00-0057 710-00-0057 710-00-0057
25
Art. no. 74 112 04 74 112 04 74 112 04
7.3.1 Telecontrol LIGHT for single module systems* (not released
for export!)
ESS / internal 710-00-0021 710-00-0021 710-00-0021
26
Art. no. 74 111 90 74 111 90 74 111 90
7.3.2 Telecontrol CLASSIC for single module systems* (for
export on request!)
ESS / internal 710-00-0022 710-00-0022 710-00-0022
27
Art. no. 74 111 87 74 111 87 74 111 87
7.3.3 Telecontrol EXCLUSIVE* (for export on request!)
ESS / internal 710-00-0023 710-00-0023 710-00-0023
28
Art. no. 74 111 89 74 111 89 74 111 89
7.3.4 Telecontrol GPRS for single module systems* (customer
mobile phone contract + annual server charges) (not released for export!)
ESS / internal 710-00-0059 710-00-0059 710-00-0059
29
Art. no. 74 177 56 74 177 56 74 177 56
7.4 Management system for multi-module management
MMM Basis* (additional options on request)
ESS / internal 710-00-0020 710-00-0020 710-00-0020
30
Art. no. 74 111 85 74 111 85 74 111 85
7.5.1 Cylinder level control unit SFR*
ESS / internal 710-00-0060 710-00-0060 710-00-0060
33
Art. no. 74 245 55 74 245 55 74 245 55
7.5.2 Load controller for 1 module*
ESS / internal 710-00-0053 710-00-0053 710-00-0053
34
Art. no. 74 112 05 74 112 05 74 112 05
8. Service + training
BM-123/177 BM-190/238 BM-366/437 35
8.1.1 Commissioning (Germany)
(in other countries, subject to costs incurred plus travelling
expenses)
ESS / internal 900-00-0005 900-00-0005 900-00-0005
35
Art. no. 70 007 63 70 007 63 70 007 63
8.1.2 Lubricant TANK initial ll
ESS / internal 710-00-0009 710-00-0011 710-00-0011
36
Art. no. 70 000 75 70 000 73 70 000 73
8.1.3 Additional 8 h supervised test run in conjunction with
commissioning
ESS / internal 900-00-0011 900-00-0011 900-00-0011
37
Art. no. 70 007 62 70 007 62 70 007 62
8.1.4 Order processing support for installation inspection in
Germany
ESS / internal 900-00-0100 900-00-0100 900-00-0100
37
Art. no. 70 007 80 70 007 80 70 007 80
8.1.5 Warranty preservation after 4 weeks each (in Germany)
ESS / internal 900-00-0010 900-00-0010 900-00-0010
37
Art. no. 70 007 79 70 007 79 70 007 79
8.2.1 Local operating instructions, plus travel expenses
ESS / internal 900-00-0006 900-00-0006 900-00-0006
38
Art. no. 70 007 59 70 007 59 70 007 59
8.2.2 Operating instructions at manufacturing site (per participant)
ESS / internal 900-00-0007 900-00-0007 900-00-0007
38
Art. no. 70 007 76 70 007 76 70 007 76
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1 Introduction
Note This product range describes in detail all articles and services provided by ESS which are available
through Viessmann Werke GmbH & Co. KG.
In addition, extra details from the Viessmann catalogue are included.
Introduction1
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2 Transport and installation
2.1 Transport within Germany
Article number CHP module type Viessmann
for all CHP module types 0000962
Scope of service Delivery and unloading
ESS generally delivers from the Landsberg am Lech factory.
Transport from Landsberg am Lech should be arranged separately with a forwarder.
In Germany, Viessmann Logistik is commissioned by Viessmann Deutschland GmbH. Their HGVs are
equipped with lifting eyes to unload CHP modules.
Transport and installation 2
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Delivery • 4 lifting eyes and 1 key per set
• Lifting eyes are attached to the exhaust outlet ange with cable ties
Note • In Germany, the HGVs belonging to Viessmann Logistik are equipped with lifting eyes for unloading.
• Lifting eyes can be supplied free of charge with CHP module EM-18/36 if required. Please state when
ordering!
2.2 Handling
2.2.1 Lifting eyes (unloading in export destinations)
Article number CHP module type ESS Viessmann
EM-50/81, EM-70/115, EM 140/207, 710-00-0061 7439250
BM-36/66, BM-55/88, BM-98/150, BM-123/177
EM-199/263, EM-199/293, EM-238/363, 710-00-0062 7417748
EM-363/498, EM-401/549, BM-190/238, BM-366/437
Function • For unloading and handling with a crane
Fig. 1 Transport of a CHP module with a crane using lifting eyes
Transport and installation2
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2.2.2 Additional transport brackets for horizontal transportation
Article number CHP module type ESS Viessmann
EM-50/81, EM-70/115, BM-36/66, BM-55/88 710-00-0041 7417753
EM-140/207, BM-98/150, BM-123/177 710-00-0042 7417754
Scope of service Additional transport brackets for laying the module on its long side for on-site handling plus an
installation inspection, to be ordered separately (see section 8.1.3)
Fig. 2 Horizontal transportation
Transport and installation 2
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2.2.3 Delivery in sections
Article number CHP module type ESS Viessmann
EM-50/81, EM-70/115, BM-36/66, BM-55/88 900-00-0101 7000781
EM-140/207, BM-98/150, BM-123/177 900-00-0102 7000782
Function The conditions at the installation location may make it necessary to handle the CHP module in sections.
If so, it is delivered in two sections:
1. Engine generator unit
2. Heat exchanger unit
Tab. 1 Sectional delivery of CHP module – dimensions and weights
Scope of service The service provided is divided into the following three steps:
1. Dismantling the prepared CHP module at the ESS factory.
2. As a nal step in the handling to be completed on site, the engine generator unit is positioned on the
heat exchanger unit (adjusted accordingly) and secured. Suitable lifting gear (e.g. assembly crane,
lifting pallet truck) for this purpose should be provided on site.
For this step, at least 2 other people (e.g. from the transport staff) should be available to assist at no
extra cost.
3. Re-assembling the prepared CHP module at the ESS factory.
Travel expenses and overnight accommodation for the 2 installers assigned to the job are included.
On-site tasks / • Additional costs incurred for the extra transport load oor
requirements • Overall transportation
• All lifting gear required
• Additional costs that we incur through unavoidable delays during handling or re-assembling the
CHP module
Engine generator unit Heat exchanger unit
Sectional
delivery
CHP module
Weight
in t
Dimensions (L x W x H)
in mm
Weight
in t
Dimensions (L x W x H)
in mm
EM-50/81
EM-70/115
BM-55/88
approx. 1.0 2000 x 800 x 1000 approx. 1.1 3000 x 900 x 1100
EM-140/207
BM-98/150
BM-123/177
approx. 1.5 2400 x 800 x 1200 approx. 2.1 3700 x 950 x 1200
Transport and installation2
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2.3 Installation
2.3.1 Silencer hood and temperature-dependent fan
Article number CHP module type ESS Viessmann
EM-199/263, EM-199/293, BM-190/238, EM-238/363 710-00-0080 7439292
EM-363/498, EM-401/549, BM-366/437 710-00-0081 7439293
Function If installed in areas where noise emissions are critical, the CHP module can be equipped with a ventilated
silencer hood, consisting of the silencer hood for the engine generator unit and the casing of the heat
exchanger unit.
Version • Sound insulation elements made of sheet steel, lined with combination elements made from bitumen
board and highly absorbent exible foam with additional surface coating; area in contact with hot parts
lined with compound foam (300 kg/m
3
) with additional aluminium lining.
• The 25 μm thin coating is largely resistant to petrol and motor oil splashes and easy to clean.
• The surface coating protects against mechanical damage and has outstanding ageing resistance.
• Fire characteristics in accordance with FMVSS 302 and DIN 75200.
• In the hot area, the insulation is made of mineral wool/glass bre and a perforated plate cover.
• The silencer hood elements can be removed for maintenance.
• The support structure can be removed for modication work, in order to be able to work with lifting
gear without hindrance.
• Fresh air inlet through louvres integrated into the side silencer hood casing. Combustion air inlet
through separate air inlet on the roof casing.
• 1 runtime-controlled extract fan.
• In addition, 1 temperature-dependent extract fan to supply the CHP module with sufcient combustion
air and cooling air at max. 500 Pa pressure for extract air duct.
• Average sound insulation of the hood approx. 20 dB.
• Flexible canvas ange to connect the downstream duct.
Delivery As loose accessories or mounted on the CHP module
Transport and installation 2
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2.3.2 Plinth
Article number CHP module type ESS Viessmann
EM-18/36, EM-50/81, EM-70/115,
BM-36/66, BM-55/88 710-00-0063 7439251
EM 140/207, BM-98/150, BM-123/177 710-00-0064 7439252
Function To mount the CHP module in a higher position (sufcient fresh air inlet from below) for on-site
integration of the exhaust condensate siphon loop/hydraulic seal
Version • Stainless steel channel section
• Length x width x height 1100 /1200 mm x 260 mm x 90 mm
Delivery As loose accessories
2.3.3 Flexible feet
Article number on request
Function With particularly critical foundations and wall bases (e.g. on gravel covers, ceilings with wooden joists),
air-lled damper elements can signicantly attenuate structure-borne noise resulting from the effects of
resonance. The air dampers should be checked regularly on site for the correct lling pressure
Version
Fig. 3 Air-lled damper element
• Elastomer-metal connection with tted oor plate
• Air chamber made from elastomer, reinforced with steel rings
• Air supply via car tyre valve
Delivery As loose accessories
Transport and installation
2
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3 Gas
3.1 Gas tightness test
Article number CHP module type ESS Viessmann
EM-18/36, EM-50/81, EM-70/115 710-00-0052 7411168
Version Tightness tester, including installation in the gas train or module control panel
Function The gas tightness tester consists of a pressure and monitoring PCB for installation in the gas train of the
CHP module. It is suitable for gas trains with two safety valves and monitors the safety function of the
valves following shutdown. The tester establishes any unacceptable leak in any of the gas valves and
prevents the CHP module from starting up if there is a fault.
According to EN 746-2, a tightness test should be carried out from 1200 kW heating output and above. In
DIN 33831-2 it is recommended from 390 kW and above.
Delivery Integrated into the CHP gas train
3.2 Natural gas knocking monitoring equipment
Article number CHP module type ESS Viessmann
EM-50/81, EM-70/115, EM-140/207 710-00-0050 7417755
EM-238/363 710-00-0051 7411169
Version • For natural gas with a methane count < 75
• With a methane count between 80 and 75, provide output reduction!
• Knocking control tted in the module or module control panel
Function If the methane count of the fuel gas (not to be confused with the methane content!) is below the
permissible level for the engine, after successful ignition the thermodynamic properties of the gas will
cause an additional ignition of the air-gas mixture outside the standard combustion range. This results
in signicantly faster combustion with several ame fronts. Where these ame fronts meet, powerful
pressure waves are created whose sound emissions are heard as knocking noises.
Knocking causes much greater wear and leads to engine damage; it should always be prevented.
For this purpose, the natural gas knocking monitoring equipment is provided, which reliably prevents
knocking sounds as part of the CHP module control. If knocking persists, the output will decrease. If this
measure is not successful either, the engine must be switched off.
Delivery • For EM-50/81, EM-70/115, EM-140/207 in separate control panel
• For EM-238/363 integrated in the CHP module or module control panel
Gas
3
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4 Exhaust gas
4.1 Exhaust silencer
Article number CHP module type ESS Viessmann
EM-18/36 710-00-0065 7439253
EM-50/81, EM-70/115, BM-36/66, BM-55/88 710-00-0066 7439254
EM-140/207, BM-98/150, BM-123/177 710-00-0067 7439255
EM-199/263, EM-199/293, EM-238/363, BM-190/238 710-00-0068 7439256
EM-363/498, EM-401/549, BM-366/437 710-00-0069 7439257
2 pce in set
EM-199/263, EM-199/293, EM-238/363, BM-190/238 710-00-0070 7439258
EM-363/498, EM-401/549, BM-366/437 710-00-0071 7439259
Function Reduction of low frequency combustion noise in the exhaust
Version Reection absorption exhaust silencer for integration in the exhaust pipe immediately downstream of the
CHP module, comprising:
• Cylindrical, pressure-tested and gas-tight steel casing, with integral reinforcement proles
• Reection part on the inlet side and permanently xed special circular silencing link, matched to the
low frequency combustion noise emissions of the gas engine, segregated with bulkhead panels, lined
with moisture-stabilised stainless steel needle felt and covered with 2 mm thick special perforated
plate.
• Connectors on the inlet and outlet sides
• Drain connection in the reection oor
Installation • Horizontal or vertical installation
• The condensate connector must be located at the lowest point to ensure correct draining of the
condensate.
Delivery • Delivery not unloaded, insulated
• As loose accessories for on-site installation
• Ensure correct structure-borne noise insulation through suitable installation clamps!
Note • Internal primary silencers integrated in modules EM-50/81, EM-70/115, EM-140/207.
• Upstream of the stainless steel silencer, there must not be any black pipe in mild steel installed in the
ow direction. The warranty will otherwise become void!
Exhaust gas4
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Fig. 4 Dimensions and connections of the exhaust silencer for a CHP module
1)
Tolerance to given levels 3 dB(A); relative to an exhaust silencer. Exhaust air noise
measured 1 m downstream of duct with silencer hood and fan
Tab. 3 Residual exhaust sound pressure level with exhaust silencer
Secondary exhaust
silencer
CHP module type
EM-18/36
EM-50/81
EM-70/115
BM-36/66
BM-55/88
EM-140/207
BM-98/150
BM-123/177
EM-199/263
EM-199/293
EM-238/363
BM-190/238
EM-363/498
EM-401/549
BM-366/437
L
1
mm 1,500 2,000 2,200 2,000 2,400
L
2
mm 1,300 1,800 2,000 2,000 2,200
Ø D
1
mm 237 356 457 508 606
Ø D
2
DN 50 80 125 150 200
Ø D
3
DN 50 80 125 150 200
AKO
1)
½” ½” ¾” ¾” ¾”
Weight kg 40 65 105 120 170
Material
Stainless steel
1.4571
Stainless steel
1.4571
Stainless steel
1.4571
Stainless steel
1.4571
Stainless steel
1.4571
Pressure stage max. Pa 5,000 5,000 5,000 5,000 5,000
Exhaust gas
4
1)
Condensate drain connection
Tab. 2 Dimensions of the exhaust silencer for a CHP module
Exhaust sound pressure
level at 1 m distance in the
open to DIN 45635 1)
CHP module type
EM-18/36 EM-50/81 EM-70/115 EM-140/207
EM-199/263
EM-199/293
EM-238/363
EM-363/437
EM-401/549
dB(A)
46 41 47 57 75 72 74
Exhaust pressure drop in
silencer
< 2 mbar < 2 mbar < 2 mbar < 4 mbar < 4 mbar < 4 mbar < 4 mbar
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5 Heating
5.1 Higher heating water return temperatures
Article number CHP module type ESS Viessmann
EM-50/81, EM-70/115 710-00-0035 7417749
EM-140/207 710-00-0036 7417750
EM-238/363 710-00-0037 7417751
Version Equipped with larger heat exchanger and if required matched cooling water pump
Function Higher heating water return temperatures 90 / 75 °C, e.g. for operation with an absorption cooling
system
• Please note: Heating output reduced by 5 % with the same energy usage
• Please note: After inspection, there may be additional maintenance costs due to the thermal load
of the engine oil
Delivery Fitted in the CHP module
5.2 Heating water temperature control
Version See Viessmann catalogue
Function See Viessmann catalogue
The Vitobloc 200 contains a controller with a continuous output signal 0..10 V as standard. Via an on-
site mixing valve with servomotor, it regulates either the heating water return temperature or an on-site
variable speed heating water pump for a constant ow temperature.
Note Biogas modules should always be tted with a heating water return temperature raising facility!
Note for mixer
Valve ow rate at 100 % lift
Heating water ow rate
Pressure drop
Tab. 4 Sizing the components in the heating water return temperature raising assembly
Heating
5
CHP module type
EM-50/81
EM-70/115
BM-36/66
BM-55/88
EM-149/207
BM-98/150
BM-123/177
EM-199/263
EM-199/293
BM-190/238
EM-238/363
EM-363/498
EM-401/549
BM-366/437
Three-way valve body
Internal diameter DN 40
threaded connection
with tting PN 16
k
VS
value 25 m3/h
Internal diameter DN 50
Flange PN 16
kVS value 40 m3/h
Internal diameter DN 65
Flange PN 16
kVS value 63 m3/h
Internal diameter DN 80
Flange PN 16
kVS value 180 m3/h
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5.3 Heating water connection set
Version See Viessmann catalogue
Note To complete the heating water connection set, the installation of a heating water pump is additionally
required. It should be sized on site to the required delivery head (and possibly delivery ow rate). (For a
recommendation for heating water pump sizing, see 0). If using a variable speed pump, an input signal of
0-10V is required if the return temperature raising facility is not used.
The shut-off valves for Vitobloc 200 EM-238/363, EM-363/498, EM-401/589 and BM-366/437 should be
ordered separately:
EM-238/363 2 shut-off valves DN 65
EM-363/498, EM-401/589, BM-366/437 2 shut-off valves DN 80
Heating water connection set
Viessmann article no. corresponding to CHP type
EM-18/36
EM-50/81
EM-70/115
BM-36/66
BM-55/88
EM-149/207
BM-98/150
BM-123/177
EM-199/263
EM-199/293
BM-190/238
EM238/363
EM-363/498
EM-401/549
BM-366/437
Part no. Z007326 Z007327 Z007328 Z007328 Z007329 Z008582
Standard delivery
Expansion vessel 9572214 9572214 9572212 9572212 9572215 9572904
Cap valve 9572213 9572213 9572213 9572213 9572213 9572213
Fitting block with pressure gauge 7188380 7188380 7188380 7188380 7188380 7188380
Retainer 9572216 9572216 ― ― ― ―
Safety valve 9572222 9572222 9572226 9572991 9572991 9572992
Thermometer 2 x 9034009 2 x 9034009 2 x 9034009 2 x 9034009 2 x 9034009 2 x 9034009
Shut-off valves 2 x 9572262 2 x 9572263 2 x 9572264 2 x 9572264 ― ―
Drain 7143894 7143894 7143894 7143894 7143894 7143894
Module details
CHP module type
EM-18/36
EM-50/81
BM-36/66
EM-70/115
BM-55/88
EM-140/207
BM-98/150
BM-123/177
EM-199/263
EM-199/293
BM-190/238
EM-238/363
EM-363/498
EM-401/549
BM-366/437
Temperature delta in K 15 20 20 20 20 20 20
Flow rate in m³/h 2.1 3.5 4.9 8.9 12.6 23.5 15.6
Connection DN 25 DN 40 DN 40 DN 50 DN 65 DN 65 DN 80
Pressure drop in m* 4 6 6 7 9 9 9
Pump recommendation
Manufacturer Grundfos Grundfos Grundfos Grundfos Grundfos Grundfos Grundfos
Type Magna 25-60 Magna 32-100 Magna 32-100 Magna 40-120 Magna 50-120 Magna 50-120 F Magna 65-120 F
Int. diameter DN 25 DN 32 DN 32 DN 40 (32) DN 50 DN 50 DN 65
Voltage in V 230 230 230 230 230 230 230
Delivery head range in m 0.5..6 0.5..11.5 0.5..11.5 0.5..12.5 0.5..13 0.5..13 0.5..13
Flow rate range in m³/h
0..8.5 0..11.5 0..11.5 0..22.5 0..32 0..32 0..38
Delivery head at CHP
nominal ow rate in m at
speed stage
only variable
speed
7.5
1
7.5
1
7.5
2
9.5
3
10.5
variable speed
12.0
variable speed
Heating
5
Tab. 1 Article numbers of components in the heating water connection set in the Viessmann catalogue
* Including plate heat exchanger, return temperature raising facility, heat meter, dirt trap, connectors, shut-off valves etc. (guide values)
Tab. 2 Recommendation for heating water pump sizing
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Ventilation
5.4 Ventilation air via silencer hood
Article number Consec. posn CHP module type ESS Viessmann
6.1.1 EM-50/81, EM-70/115, BM-36/66, BM-55/88 710-00-0046 7411194
6.1.2 EM-140/207, BM-98/150, BM-123/177 710-00-0047 7411195
Function • Separate supply of cooling air with raised ow rate
Version • CHP module sealed against ingress of ambient air from within the plinth.
• For the ventilation air, a corresponding aperture is provided at the top of the module at the front.
• Please note: Subject to the length of the duct, a separate ventilation air fan may be required. The
permissible over- and underpressure within the silencer hood must not exceed 1 mbar
• Aperture dimensions
EM-50/81, EM-70/115, BM-36/66, BM-55/88 340 x 680 mm
EM-140/207, BM-98/150, BM-123/177 530 x 680 mm
Delivery Fitted in the CHP module
5.5 (Extract) fan box on silencer hood
Article number Consec. posn CHP module type ESS Viessmann
6.2.1 EM-50/81, EM-70/115, BM-36/66, BM-55/88 710-00-0048 7411196
6.2.2 EM-140/207, BM-98/150, BM-123/177 710-00-0049 7411197
Function The conditions at the installation location may make it necessary to position the fan box on the top of the
CHP module silencer hood.
Version For a fan mounted on the top of the silencer hood, an additional reinforcement and a new rear cover panel
are required.
Delivery Installed in the CHP module, option for transportation as loose, fully wired accessories (if conrmed in
the order)
Heating5
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Heating
5
5.6 Recirculating air damper
5.6.1 Recirculating air damper in proled tting for EM-18/36
Article number CHP module type ESS Viessmann
EM-18/36 710-00-0030 7411175
Function The recirculating air damper is used for room heating with warm extract air. On a controller, any
temperature from 10 to 35 °C can be set. Subject to room temperature, the damper servomotor constantly
opens or closes the louvre damper to regulate the set temperature.
Please note: In Germany, in accordance with the occupational safety directive, extract air must not be
routed into workrooms or other rooms people have access to!
Please note: If installed upstream of the optional extract air damper, machine/fan noise in the installation
room will be without attenuation!
Version
Fig. 5 Connection of the recirculating air damper to a CHP module EM-18/36
1 Branch 90° ID 315 mm, length 500 mm
2 Shut-off damper ID 315 mm, length 250 mm
3 Female connections
4 Fixing clamps 315 mm
5 Damper servomotor
6 Control unit with temperature sensor
7 Flanged collar ID 315 mm (module connection)
8 Plain ange ID 315 mm (module connection)
9 Hose ID 315 mm, length 500 mm (exible connector)
10 Hose clip
• Pos. 7, 8 and 9 are part of the standard delivery of the CHP module
• Pos. 4 and 10 on site
• On-site requirements: 230 V supply
Delivery As loose accessories for on-site installation
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Heating5
5.6.2 Recirculating air damper for modules EM-50/81 and EM-70/115
Article number CHP module type ESS Viessmann
EM-50/81, EM-70/115 710-00-0031 7411176
Function The recirculating air damper is used for room heating with warm extract air.
On a controller, any temperature from 10 to 35 °C can be set. Subject to room temperature, the damper
servomotor constantly opens or closes the louvre damper to regulate the set temperature.
Please note: In Germany, in accordance with the occupational safety directive, extract air must not be
routed into workrooms or other rooms people have access to!
Please note: If installed upstream of the optional extract air damper, machine/fan noise in the installation
room will be without attenuation!
Version Standard delivery:
1 pce Shut-off damper ID 370 x 370 mm, 120 mm deep
1 pce Protective grille 370 x 370 mm P20
1 pce Damper servomotor
1 pce Control unit with temperature sensor
Abb. 6 Recirculating air damper for modules EM-50/81 and EM-70/115
• On-site requirements: 230 V supply
Delivery As loose accessories for on-site installation
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Heating 5
5.6.3 Recirculating air damper for modules EM-140/207 to EM-401/549
Article number Consec. posn CHP module type ESS Viessmann
6.3.3.1 EM-140/207 710-00-0032 7411177
6.3.3.2 EM-199/263, EM-199/293, EM-238/363 710-00-0033 7411178
EM-363/498, EM-401/549
Function The recirculating air damper is used for room heating with warm extract air.
On a controller, any temperature from 10 to 35 °C can be set. Subject to room temperature, the damper
servomotor constantly opens or closes the louvre damper to regulate the set temperature.
Please note: In Germany, in accordance with the occupational safety directive, extract air must not be
routed into workrooms or other rooms people have access to!
Please note: If installed upstream of the optional extract air damper, machine/fan noise in the installation
room will be without attenuation!
Version Standard delivery:
1 pce Shut-off damper ID 545 x 545 mm, 110 mm deep
1 pce Protective grille 545 x 545 mm P20
1 pce Damper servomotor
1 pce Control unit with temperature sensor
Fig. 7 Recirculating air damper for modules EM-140/207, EM-199/263, EM-199/293 and EM-238/363
• On-site requirements: 230 V supply
Delivery As loose accessories for on-site installation
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6 Electronics
6.1 Data BUS systems / interfaces (gateway)
Article number CHP module type ESS Viessmann
for all CHP module types 710-00-0054 7411201
Function Computer connection according to requirements on site
Version Plug-in module instead of RS232 with protocol 3964
Possible interfaces • Gateway RK 512
• Gateway ProBus DP slave connection
• Gateway LON BUS connection
• Gateway CANopen connection
• Gateway MOD BUS connection
• Gateway with DK3964 R multi-module systems
Delivery Fitted in the CHP module
Note As part of order processing, the client should provide precise details about the protocol and data interface
to be set up.
6.2 Options for power failure
6.2.1 Equipment level to VDE 0108 for emergency power mode
Article number CHP module type ESS Viessmann
EM-50/81, EM-70/115, EM-140/207 710-00-0055 7411179
EM-238/363 710-00-0056 7411180
Function The module automatically recognises the power failure and disconnects from the mains.
After on-site load shedding of all consumers not eligible for emergency power, and opening of the on-site
mains coupling switch, the module can switch to emergency power. After restoration of the power supply
and a brief power steadying phase, the module is shut down and the on-site mains coupling switch is
closed. The module then runs according to standard mode.
As heat is still generated in emergency power mode, adequate provision must be made to transfer this
heat and, if necessary, supply a cooling system or buffer cylinder.
Version Equipment level for operation to VDE 0108, comprising
• Batteries to VDE 0510 part 2
• Independent battery voltage monitor
• Key switch for test run
• Key switch for power failure simulation
• Incl. conguration expenditure
• Additional zero volt message contacts for parallel mains mode and emergency power mode
Note:
The standard emergency power mode (without equipment level to VDE 0108) is included in the Vitobloc
standard delivery.
Delivery Fitted in the CHP module
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6.2.2 Uninterruptible reverse synchronisation
Article number CHP module type ESS Viessmann
All CHP module types 710-00-0057 7411204
Function After power is restored following a power failure and CHP emergency power mode stops, the module is
automatically resynchronised to the public grid, as long as the on-site mains isolator is able to perform
synchronisation.
Power failure
The mains isolator is open, the CHP module operates in isolated mode
Power supply restoration
After the mains stabilising time has expired, the synchroniser receives the "enabled for synchronising"
signal.
The synchroniser compares the actual "mains voltage" with the "generator voltage" or the "busbar
voltage" and regulates the CHP module speed via the "higher/lower" adjusting pulses.
If the voltage, frequency and phase angle differential are within the permissible limits, then the start pulse
to the mains isolator is issued.
After switching and feedback (mains isolator is ON), the CHP module automatically enters "parallel
mains mode".
Provide this control for every module; the load stages are managed on site.
The uninterruptible reverse synchronisation is commissioned and the safety interlocks within the modules
are disabled on site.
Additional option:
Uninterruptible emergency power supply when the machine is running with optimised load (consumer
load lower than module output) available on request; load stages are managed on site.
Standard delivery • In separate wall mounted casing
Control panel: 500 x 500 x 210 mm (H/W/D)
IP rating: IP 41
Colour: RAL 7035
Max. ambient temperature: 45 °C
Max. relative humidity: 70 %
VDE: 0660/500
Cable entry: below
Door hinges: on left
• With the following integral parts:
Fuse 24 VDC (power supply from module control eld)
Fuse 400 V mains voltage
Fuse 400 V busbar voltage
Synchroniser SYN
Time relay
2 pce Fleeting relay
5 pce Control relay
Control panel complete with all necessary fuses and relays, wired to terminals ready for connection.
On-site requirements:
• Synchronising mains isolator with
- Motor storage drive 24 VDC
- Switch-on coil 24 VDC
- Trip coil 24 VDC
- Feedback contacts (actual ON / actual OFF)
• Mains test voltage output 400 V / 6 A upstream of mains isolator
• Sufcient cable (cross-section of the 24 VDC cables)
In case of problems such as
- large distances between the CHP and mains isolator
- high current drawn by the motor drive
- high currect drawn by the switch-on/trip coils
a separate on-site buffer voltage 24 VDC must be provided.
Delivery As loose accessories for on-site installation
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6.3 TeleControl remote monitoring
On-site requirements At least an analogue landline, no extension(!), as an option an ISDN connection as well; to be provided
on site.
Specication This accessory has a separate detailed specication.
Delivery As loose accessories for on-site installation in a separate wall mounted casing; with module EM-238/363,
optional integration in the module
6.3.1 Telecontrol Light for single module systems
Article number CHP module type ESS Viessmann
for all CHP module types 710-00-0021 7411190
Function
Fig. 8 Telecontrol Light function diagram
The Telecontrol Light is only used to view current live online data for the CHP module on the PC.
► There is no longer-term data recording for representation on graphs
► No fault messages can be sent as SMS, fax or email
► Only one module can be selected
Note Due to varying telecommunications standards, only enabled for Germany!
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6.3.2 Telecontrol Light for single module systems
Article number CHP module type ESS Viessmann
for all CHP module types 710-00-0022 7411187
Function
Fig. 9 Telecontrol Classic function diagram
In the Telecontrol Classic version, the following functions are available:
► Up to one CHP module can be selected
► Hourly, daily and annual rates can be shown on graphs
► The graphs are specied at the factory and cannot be changed
► Display of the current status of the system (online live data view)
► Transmission of fault and maintenance messages by fax, SMS or email
Note Due to varying telecommunications standards, only enabled for Germany!
For other countries on request.
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6.3.3 Telecontrol Exclusive
Article number CHP module type ESS Viessmann
for all CHP module types 710-00-0023 7411189
Function
Fig. 10 Telecontrol Exclusive function diagram
The Exclusive version is required if a host is available in the system whose analogue values, fault
messages and operating messages are also recorded and could be depicted on graphs.
Functionality as per Telecontrol Top version with the following extensions:
► Recall function
► Can connect to the internet via DSL (DSL connection must be available in the CHP system)
► Data export to Excel or as ASCII le
► Additional digital and analogue input/output cards can be connected, for example to connect on-site
temperature sensors
► In addition, the following optional functions are possible:
► LON BUS connection to select the Telecontrol via a higher ranking management system
► M BUS to select up to three heat meters
► OPC-Server: if a visualisation is already available, module data can be read by the OPC server and
made availabe to the third party system for further processing
Note Due to varying telecommunications standards, only enabled for Germany!
For other countries on request.
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6.3.4 Telecontrol GPRS for single module systems
Article number CHP module type ESS Viessmann
for all CHP module types 710-00-0059 7417756
Function
Fig. 11 Telecontrol GPRS function diagram
► Access to the recorded data via D1 mobile network
► Up to one CHP module can be selected
► Module data recording every minute for 1 year
► Additional recording of module data if status changes
► Message list with display of module values at the moment of status change
► Display of the recorded module values on a line graph
► Line graphs are freely adjustable
► Fault message transfer by email
On-site requirements For every CHP module whose data must be made available, the following requirements are necessary:
1. Telecontrol GPRS modem hardware
2. Guaranteed reception of the D1 mobile network at the installation location!
Note:
Note the maximum cable lengths when selecting the installation location as well as the quality of
reception of the mobile network. As an aid to determining the area with the highest eld strength around
the installation location, a mobile phone with a D1 card can be used.
3. D1 mobile phone card with tariff for GPRS data transmission with data at rate, without volume
restriction and deactivated PIN scan
Note:
After the customer has purchased and enabled the D1 SIM card, the mobile phone card is checked
and congured together with the modem hardware by ESS. Perfect operation cannot be guaranteed in
different regional areas.
Requirement for Written declaration of consent from the owner or CHP operator for external data transmission (as per the
commissioning German Federal Data Protection Act)
Operating costs
► Annual service charge €120 (from year 2)
► Setting up additional users, €200 per user
Delivery Integration in the module control panel
Note Due to varying telecommunications standards, only enabled for Germany!
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6.4 Management system for multi-module management
Article number CHP module type ESS Viessmann
for all CHP module types 710-00-0020 7411185
Specication This accessory has a separate detailed specication.
Function
The MMM multi-module management system is a universal management architecture for energy-
producing systems, particularly those that generate heat and power.
In electrical mains parallel mode, the MMM controls up to 2 CHP modules and 3 boilers, where the CHP
modules are used to cover the heating base load.
The MMM-Basis comprises the following functions:
• Boiler in automatic mode
Boilers are selected and deselected subject to freely adjustable limits. In addition, every limit can have
a nominated PT100 temperature sensor, subject to which the selection or deselection will take place.
Up to 4 PT100 temperature sensors can be connected in the MMM-Basis.
The selection and deselection can take place subject to temperature, where corresponding heating
curves are congured via the display. The boilers can be equipped with single or two-stage burners.
The order for selection and deselection can take place subject to the boiler hours run or by
programming a boiler sequence.
In the MMM-Basis, the boiler output can be regulated via "higher/lower" pulses.
• CHP in automatic mode / heating base load
The CHP modules should primarily cover the heating base load. For this, the two CHP modules are
selected and deselected subject to freely adjustable limits. Any limit can be assigned a sensor.
In the MMM-Basis, there are up to 4 temperature sensors to choose from. This means cylinder control
is already possible in the MMM-Basis. However, it should be noted that to select and deselect boilers
(if installed), temperature sensors are a prerequisite and therefore not all 4 temperature sensors can
necessarily be used.
The boilers are only started subject to demand if the heat from the CHP module is no longer sufcient
to cover demand.
• Emergency power mode
In the MMM-Basis, up to one CHP module can be selected in emergency power mode.
• Manual level
A manual level is integrated into the MMM with which all connected assemblies (e.g. boiler, CHP
modules, system periphery such as boilers, pumps, control valves etc.) can be controlled manually.
• DK3964R interface for management system or Telecontrol
A serial interface enables the connection of a higher ranking management system or Telecontrol
remote monitoring by ESS. All available measured and control data is made available for transmission.
The computer connection for the transfer of the required data should be implemented on site in
accordance with the installed hardware.
Electronics6
MMM-Basis
Automatic mode
Boiler
Boiler 1
Boiler 2
Boiler 3
CHP module
Emergency power
with 1 module
Manual mode
DK3964R interface
Boiler
CHP module
Heating centre
CHP module 1
heating base loadpower
with 1 module
CHP module 2
heating base loadpower
with 1 module
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Version The MMM-Basis can be supplied either installed in a wall mounted casing or on a mounting plate (for
installation in a separate control panel – not for the CHP control panel).
Optional versions • OPTION MMM Control panel version
and functions (on request) For the installation of further MMM options, additional space is required:
Control panel 2000 x 800 x 600 mm with plinth
Power supply unit 24 VDC
• OPTION MMM Controller assembly with 4 controllers
E.g. for boiler return temperature raising facility / boiler low end temperature,
or heating circuit control unit / DHW heating system
Control valve regulation according to freely adjustable temperature or set value calculated from two
temperatures (ow temperature/outside temperature), including regulation of one pump per control
circuit.
For the controller assembly with 4 controllers, a total of 4 analogue and 8 digital outputs are available.
For example, the boiler return temperature raising facility thus ensures a freely adjustable internal
minimum boiler water temperature. In addition, a boiler low end temperature control can ensure that
the internal boiler water temperature does not fall below an adjustable "low end temperature" limit.
As a further possible application, with an auxiliary assembly up to four heating circuits can be
controlled subject to the outside temperature. Alternatively, a primary store system for DHW heating
can be controlled and regulated.
• OPTION MMM Modulating operation (for up to 2 boilers)
This optional controller assembly is required for modulating control via an analogue 0 - 10 V signal.
• OPTION MMM Cylinder control
In the MMM-Basis, 4 temperature sensors are already available. This means it is already possible
in the Basis version to achieve simple cylinder control. However, it may be that not all temperature
sensors can be used for cylinder control. If the 4 temperature sensors in the Basis are insufcient,
4 additional PT100 temperature sensors can be connected via an auxiliary assembly.
• OPTION MMM Control of the residual power to be drawn from the mains
In this operating mode, CHP modules are selected and deselected subject to an on-site residual mains
signal 0 - 10 V or 0 - 20 mA. The CHP modules are modulated between 50 % and 100 % in order to
use as little mains power as possible.
• OPTION MMM Load shedding for power failure (up to 16 stages)
If there is a power failure, up to 16 load stages can be enabled for emergency power mode.
Enabling these load stages ensures that no loads are hooked up to the CHP module or modules at an
unfavourable time.
Please note: a separate control panel extension is required for this option!
• OPTION MMM Emergency power mode with 2 CHP modules with active load distributor
If more than one CHP module should be selected in emergency power mode, the active load distributor
option is required. In emergency power mode, the active load distributor ensures even load distribution
to both CHP modules. The current transformers are installed in the optional link-up facility. The wiring
to the MMM panel should be installed on site.
Please note: a separate control panel extension is required for this option!
• OPTION MMM Additional auxiliary drive
Fuse outlet 400 V / 16 A
(e.g. for boiler) incl. installation
Please note: a separate control panel extension is required for this option!
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Optional versions • OPTION MMM Additional auxiliary drive
and functions Fuse outlet 230 V / 16 A (e.g. for boiler) incl. installation
Please note: a separate control panel extension is required for this option!
• OPTION MMM Additional auxiliary drive
Pump control up to 4 kW
Please note: a separate control panel extension is required for this option!
• OPTION MMM Databus connection LON BUS alternative
OPTION MMM Databus connection ProBus DP slave alternative
OPTION MMM Databus connection CANopen BUS alternative
OPTION MMM Databus connection MODBUS BUS
Computer connection in each case according to requirements on site
• OPTION MMM Remote monitoring / actual data capture with Telecontrol "Exclusive"
Remote monitoring and actual data capture takes place via an external appliance, the so-called
Telecontrol. The Telecontrol is connected to the MMM via a serial interface. Using the associated
visualisation software, it is possible to dial into the system remotely via the telephone network.
The Telecontrol is available in four different version (see separate Telecontrol Specication). To
connect the Telecontrol to the MMM, the "Exclusive" version is required.
The following functions are implemented in the "Exclusive" Telecontrol version:
- Sending messages if there is a fault (SMS, fax, email)
- These messages can be programmed to be allocated to certain people. For example, CHP faults can
be sent to different people than general boiler or system faults.
- Data recording of all CHP values and up to 16 analogue values from the MMM.
The data is depicted on freely congurable graphs.
- Long-term fault message history
- Long-term operating message history
- Establishing user proles to save individual settings
- Once a user has registered with the Telecontrol and set up a graph according to their individual
criteria, the same graph can be viewed again on another PC without having to recongure it.
Please note: a separate control panel extension is required for this option!
Delivery As loose accessories for on-site installation
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6.5 Control units
6.5.1 Cylinder level control unit SFR
Article number CHP module type ESS Viessmann
for all CHP module types 710-00-0060 7424555
Function Cylinder level control unit SFR to select or deselect a CHP module
Capture:
At the SFR control unit, the top and bottom PT100 sensors of the buffer cylinder are captured, assessed
and displayed.
Module selection:
To select the module, the switching point and time delay can be selected for the top and bottom cylinder
sensors.
If the temperatures in the cylinder fall below both switching points (cylinder empty), the CHP module is
selected.
If the upper switching point is exceeded, the module remains operational until the lower switching point
has also been exceeded (cylinder full). Only then is the CHP module deselected.
The module then remains deselected until the temperatures fall back below both cylinder sensor limits.
Pump selection:
With the upper cylinder sensor, the cylinder discharge is also controlled.
If a set temperature is exceeded, the cylinder discharge pump is selected.
If the temperature falls below the switching point of the upper cylinder sensor, the pump is stopped.
This prevents cold cylinder water being pumped into the heating ow.
Boiler block:
A possible option, if the upper cylinder sensor has exceeded a certain temperature (cylinder full), is to
then block the boiler via a zero volt contact so that the available heat is also drawn from the cylinder.
If the temperature falls below the set value again (cylinder empty), the boiler is re-enabled after an
adjustable delay.
All values and time delays are freely adjustable.
Standard delivery • Cylinder level control unit SFR in separate wall mounted casing
Control panel: 380 x 380 x 210 mm (H/W/D)
IP rating: IP41
Colour: RAL 7035
Max. ambient temperature: 45 °C
Max. relative humidity: 70 %
VDE: 0660/500
Cable entry: below
Door hinges: right
• Delivery of loose accessories:
2 PT100 sensors 220 mm with sensor well 1/2"
(power supply from module control eld)
Control panel complete with all necessary fuses and relays, wired to terminals ready for connection.
The wiring required between control unit and PT100 sensors is installed on site.
On-site requirements:
• 1/2" female connection: cylinder top
• 1/2" female connection: cylinder bottom
Delivery As loose accessories for on-site installation
Note For further information and diagrams, please see the "Technical series natural gas CHP project
management".
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6.5.2 Load controller
Article number CHP module type ESS Viessmann
For all CHP module types except EM-18/36 710-00-0053 7411205
Function Load controller to prevent electrical power being fed into the public grid when a CHP module is being
operated in mains parallel mode.
Power modulation:
A value for the power still to be drawn from the public grid can be freely entered.
The CHP module generates power and heat simultaneously. During power modulation there may be
insufcient or excess heat.
With an adjustable start threshold (e.g. load 60 kW
el
), the CHP module is selected via a zero volt contact.
The module is subsequently regulated to the set minimum load (e.g. 10 kWel ), using a default value (0 20 mA equates to 50 - 100 % electrical module output).
The digital display shows the current load (e.g. 10 kWel ), the actual output demand (e.g. 60 kWel ) and the
module default value (e.g. 50 kWel ).
If the load drawn from the grid increases (actual output demand), the module is modulated up to the
maximum output. If the load drawn from the grid drops, the module output is reduced down to the
minimum output (50 %) and shut down at an adjustable stop threshold (e.g. load 30 kWel ).
Please note that values below the minimum output value (50 %) cannot be regulated.
Furthermore, please note that a minimum load drawn from the grid or a minimum control grid feed-in
is always selected. If the module is regulated to exactly zero grid load, a "mains power failure" can no
longer be detected and at "power supply restoration", this would lead to asynchronous control.
Standard delivery • Load controller in separate wall mounted casing
Control panel: 300 x 300 x 210 mm (H/W/D)
IP rating: IP41
Colour: RAL 7035
Max. ambient temperature: 45 °C
Max. relative humidity: 70 %
VDE: 0660/500
Cable entry: either top/bottom right
Door hinges: right
• With the following integral parts:
PLC standard module with digital and analogue I/O module and internal control terminal
Fuse 24 VDC
Isolating amplier for separating the on-site load signal
Interface relay to enable module selection
(Power supply 24 VDC from module control eld)
Control panel complete with all necessary fuses and relays, wired to terminals ready for connection.
The wiring required between control unit and load signal is installed on site.
On-site requirements:
• Load signal - x kW to + y kW equates to 0 - 20 mA
or 4 - 20 mA
or 0 - 10 V
(The values x and y can be freely selected according to on-site conditions or requirements.)
Delivery As loose accessories for on-site installation
Electronics
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Service and training
7
7 Service and training
7.1 Service
7.1.1 Commissioning (in Germany)
Article number CHP module type ESS Viessmann
EM-18/36, EM-50/81, EM-70/115, EM-140/207 900-00-0003 7427768
EM-199/263, EM-199/293, EM-238/363, 900-00-0004 7427769
EM-363/498, EM-401/549
BM-36/66, BM-55/88, BM-98/150, BM-123/177, 900-00-0005 7000763
BM-190/238, BM-366/437
Scope of service • Completion of the system includes commissioning and adjusting the system as well as training the
client's operating personnel.
• The required process materials are provided by the client. A list of the lubricants approved by the CHP
manufacturer and other regulations for process materials is included with the quotation.
• The client must be prepared to meet all requirements to ensure trouble-free commissioning and safe
ongoing operation. In particular, the client should ensure the provision of energy and process materials
in accordance with the CHP manufacturer's specications for process materials, as well as the smooth
transfer of the power and heat generated.
• The operating personnel is available for instruction and assistance at no extra cost.
• Commissioning is completed with the handover of the system to the client. The operating risk transfers
to the client with this handover. No later than when it delivers an economical benet will the system be
deemed to have been handed over.
• Should a separate journey to site be required through on-site delays, e.g. due to acceptance by the
power supply utility, test body or similar, such additional costs can be invoiced.
Note The readiness for commissioning should be advised in writing approx. 2 to 4 weeks prior to the required
date using the registration form to be sent to the service centre in Landsberg.
Order processing In other countries according to costs plus travel expenses beyond the German border upon production of
support (international) receipts plus 10 % handling fee (+ art. no. 7428872)
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Service and training7
7.1.2 Lubricant TANK initial ll
Article number CHP module type ESS Viessmann
EM-18/36 710-00-0007 7000071
EM-50/81, EM-70/115, EM-140/207 710-00-0010 7000072
EM-199/263, EM-199/293, EM-363/498, EM-401/549 710-00-0011 7000073
EM-238/363 710-00-0012 7000074
BM-36/66, BM-55/88, BM-98/150, BM-123/177 710-00-0009 7000075
BM-190/238, BM-366/437 710-00-0011 7000073
Natural gas CHP module with naturally aspired engine
• Delivery of synthetic gas engine lubricant for operation with natural gas (according to the CHP module
manufacturer's approval list)
• Initial lling of the lubricant tank integrated into the CHP module (engine lubrication oil sump initial
lling included as standard)
• Volume of oil provided per module:
EM18/36 1 container per 20 litres
EM-50/81, EM-70/115, EM-140/207 3 containers per 20 litres
EM-238/363 10 containers per 20 litres
Natural gas CHP module with turbo engine and biogas CHP module
• Delivery of mineral gas engine lubricant for operation with natural gas and biogas (according to the
CHP module manufacturer's approval list)
• Initial lling of the lubricant tank integrated into the CHP module (engine lubrication oil sump initial
lling included as standard)
• Volume of oil provided per module:
EM-199/263, EM-199/293 10 containers per 20 litres
EM-363/498, EM-401/549 10 containers per 20 litres
BM-36/66, BM-55/88, BM-98/150, BM-123/177 3 containers per 20 litres
BM-190/238, BM-366/437 10 containers per 20 litres
Note The engine manufacturer's approval lists differ in scope to the CHP module manufacturer's approval lists,
since the engine manufacturers establish the standard lubricant oil change interval subject to the results of
the relevant lubricant analyses which have to be carried out.
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Service and training
7
7.1.3 Test run after commissioning (in Germany)
Article number CHP module type ESS Viessmann
for all CHP module types 900-00-0011 7000762
Scope of service • Additional 8 h supervised test run in conjunction with commissioning
• Suitable testers to be provided on site, e.g. heat and gas meters
Test run after In other countries according to costs plus travel expenses beyond the German border upon production of
commissioning receipts plus 10 %
(international) Handling fee (+ art. no. 7000985)
7.1.4 Order processing support / installation inspection (in Germany)
Article number CHP module type ESS Viessmann
for all CHP module types 900-00-0100 7000780
Meeting on site 1 day (incl. travelling time), for example for installation inspections, site meetings, additional training,
(in Germany) separate acceptance procedures and similar
Order processing In other countries according to costs plus travel expenses beyond the German border upon production of
support (international) receipts plus 10 % handling fee (+ art. no. 7000986)
7.1.5 Warranty preservation
Article number CHP module type ESS Viessmann
for all CHP module types 900-00-0010 7000779
Preservation of the • Preservation to maintain the warranty
CHP system (in Germany) • Preservation of the CHP module on site (in Germany) 24 weeks following delivery or after 12 weeks
out of use; thereafter every 24 weeks
• As part of this, every module must regularly be run on idle for a few minutes to protect the system
against corrosion as a result of the relative humidity. The internal lubrication pump delivers the
lubricant provided on-site, to any parts at risk, particularly to the cylinder head area.
• These tasks should be carried out by qualied specialist contractors.
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7.2 Training
7.2.1 Local operating instructions
Article number CHP module type ESS Viessmann
for all CHP module types 900-00-0006 7000759
Scope of service • Local operating instructions for the customer CHP module as part of a service by the
manufacturer or their representative
• Duration of training approx. 4 hours
• Plus travel expenses (in Germany and other countries!)
Note In other countries according to costs plus travel expenses beyond the German border upon
production of receipts plus 10 % handling fee (+ art. no. 7000988)
7.2.2 Factory training
Article number CHP module type ESS Viessmann
for all CHP module types 900-00-0007 7000776
Scope of service • At the manufacturing site, the operating personnel should be trained for 1 day (or 2 half-days)
in correct operation, handling and simple troubleshooting activities, incl. training material and
drinks during breaks.
• Participation in this training course does not qualify participants to carry out maintenance work!
• The client bears the costs of travel, accommodation and and refreshments.
Service and training
7
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Notes
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Subject to changes due to technical improvements ESS Energie Systeme & Service GmbH
40 CHP accessory range – 01/2010
5368 463
ESS
ESS Energie Systeme & Service GmbH
Celsiusstraße 9, 86899 Landsberg
Tel: 00 49 (0)8191 / 92 79 0 info@ess-landsberg.de
Fax: 00 49 (0)8191 / 92 79 23 info@ess-landsberg.de
5368 463
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