Viessmann Dekamatik-M1 Operating Instructions Manual

Page 1
Operating Instructions
Dekamatik-M1
Digital indoor/outdoor boiler and heating system control
Dekamatik-M1
Please file in Sercice Binder
5302 682 1/98
Page 2
1.0 Contents
1.1 Safety
1.0 Contents Page
1 Important Precautions 1.1 Safety 2
.......................................................................................................................................
2 Operating Instructions (overview) 2.1 Operating Controls / Display Elements 3............................................................................
2.2 Method of Operation of the Heating System 4..................................................................
2.3 Control Activation 4..................................................................................................................
2.4 Settings and Adjustments 4...................................................................................................
H Comfortrol control unit 4......................................................................................................
H Symbols in the display 4.....................................................................................................
H Setting the heating program 5...........................................................................................
H Altering room temperatures 6............................................................................................
H Altering the DHW temperature 6.......................................................................................
H Setting party mode 7............................................................................................................
H Setting energy saving mode 7...........................................................................................
H Day, date and time 7............................................................................................................
H Menu structure 8...................................................................................................................
H Time program
- Explanatory remarks 10
.....................................................................................................
- Altering the switching times 11.........................................................................................
- Calling up the switching times 11....................................................................................
- Deleting activation periods 12..........................................................................................
- Altering the date/time 12....................................................................................................
H Holiday program 13................................................................................................................
H Installer set-up 14....................................................................................................................
H Altering operating program from remote (via telephone) 14.........................................
H Maximum temperature limit 15.............................................................................................
H Differential temperature 15...................................................................................................
H Heating curves 16...................................................................................................................
H Lead boiler selection control 19...........................................................................................
H Default factory settings “ ” button 20................................................................................
H Heating system shut-down 20..............................................................................................
3 Override 3 Override Switch 21.....................................................................................................................
4 Information 4.1 Scanning Temperatures (Desired/Actual Values) and
Operating Status Information 22
.............................................................................................
H Explanation of “damped” outdoor temperature 22...........................................................
4.2 Fault Indication 23......................................................................................................................
4.3 Troubleshooting Guide 24........................................................................................................
4.4 Operating the Comfortrol Control Unit 25.............................................................................
H Operational information 25....................................................................................................
H Language selection 26...........................................................................................................
H Battery replacement 26..........................................................................................................
4.5 Settings Checklist 27..................................................................................................................
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2.1 Operating Controls / Display Elements
1.1 Safety
This “Attention” symbol is positioned b efore all important safety tips. Please follow these instructions in detail to avoid property damage, personal injury, or loss of life.
H Installation
Please carefully read this manual prior to attempting equipment operation. Any warranty is null and void when these instructions are not followed. Viessmann boilers, burners and controls are approved for sale in North America by International Approval Services (IAS).
All electrical wiring is to be done in accordance with the latest edition of the National Electrical Code ANSI/NFPA 70. In Canada use latest edition of CSA C 22.1 Part 1 and/or local codes. We offer frequent installation and service seminars to familiarize our partners with our products. Please inquire.
H Working on the equipment
All personnel working on the equipment or the heating system must have the proper qualifications and hold all necessary licenses. Ensure main power supply to equipment, heating system, and all external controls and power supplies has been deactivated. Close main gas or oil supply valve. Take precautions in both instances to avoid accidental activation of power during service work.
2.1 Operating Controls / Display Elements with flip-down covers open
Dials shown in default factory position.
1
Comfortrol control unit
2
Lead boiler selection switch FK/WA.....
3
Boiler sequence selection switch
4
Burner status indicator ............................
5
On/off switch ..........................................
I=on O=off
6
Additional feature slots operating hour counter
7
Safety temperature high limit .............
8
Adjustable high limit .............................
9
TUV service button (for service purposes only) TUV
10
Right flip-down cover
11
Override switch .....................................
12
Middle flip-down cover
13
Boiler code plug
= Manual operation = Automatic operation
.......................
= provisional operation = automatic operation
h
............
A
Display
B
Program selection switch .......................
C
Temperature normal operation .............
D
Party button ..............................................
E
Temperature reduced operation ...........
F
Energy saving button ..............................
G
Information key (overview) ......................
H
Default factory settings ............................
K
Adjustment knob .................................
L
Selection keys , , ,.......................
M
Flip-down cover
3
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2.2 Method of Operation of the Heating System
2.3 Control Activation
2.4 Settings and Adjustments
2.2 Method of Operation of the Heating System
Optimum interplay of the individual components of the heating system is required in order to generate the right amount of heat needed to cover the heating requirements at all times and in all weather conditions; the boiler and the heat distribution system (radiators, domestic hot water tank, pipes etc.) must be correctly matched to each other. To control this system, your Viessmann boiler is equipped with the Dekamatik digital indoor/outdoor boiler and heating system control.
2.3 Control Activation
On/off switch
I=ON
The Dekamatik matches the boiler water temperature to various changing conditions (e.g. the outdoor temperature or a higher boiler water temperature for heating up a domestic hot water tank, if installed). Domestic hot water priority is feasible. The Dekamatik possesses an integrated diagnostic system which can recognize and indicate any malfunctions.
The initial start-up must be conducted by the heating contractor.
H Activate main power to system.
H Activate Dekamatik-M1:
Switch On multi-boiler systems also switch on the control units of the follow-up boilers.
to “I”.
2.4 Settings and Adjustments
Comfortrol control unit
After activation, the control unit shows
- the date and time (as preset in the factory)
- the selected heating program
- the boiler water temperature
The following display appears:
Tuesday,A 04.02.96
10:20 HRS
PROGRAM
DHW: ON SPACE HEATING:ON
BOILER TEMP. : 62 ºC
................STÖRUNG.................
INFO: OPEN COVER
Example of a display (with cover closed)
The heating system is now ready for operation.
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Symbols in the display
(
g
r
r
2.4 Settings and Adjustments
The symbols “ ” , “ ” or “ ” appear
individually or in combination
according to the current operating status of
Heating program “ ”
DHW: OFF
Space heating: OFF
No symbols are displayed
after the above data
Heating program “ ” Heating program “
DHW: ON Space heating: OFF
The symbol ” ” appears if domestic hot water is being heated (according to activa­tion period)
the system, i.e. depending on the program or activation periods.
DHW: ON Space heating: ON
Both symbols appear in combination if the heating circuit is currently switched to heating (according to activation period) and the priority control for domestic hot water heating is not activated.
DHW: ON Space heating: ON
Both symbols appear in combination if the heating circuit is switched to reduced operation (according to activation period) and the priority con­trol for domestic hot water heating is not activated.
If only the symbol ” ” appears, the DHW priority control is activated.
DHW: ON Space heating: OFF
The cu water heating is provided. Domestic hot water heating does not take place. Space heating is OFF. The current point in time is outside the selected activation period. The system goes to standby mode, i.e. with frost protection. The selector knob “ ” is turned to “0”.
ent point in time is outside the period in which domestic hot
Setting the heating program
Three heating programs can be set with the program selection switch.
Program selection switch
Frost protection of the heating system
If the outdoor temperature falls below
+34 ºF /+1ºC, the first boiler in a
multi-boiler system is operated with a
minimum boiler water temperature in order
to avoid damage to the heating system due
to freezing. The system pump is activated.
The frost protection function is cancelled
Heating program When setting required
DHW:ON Space heating:ON with frost protection
Factory setting
DHW:ON Space heating:OFF with frost protection
DHW:OFF Space heating:OFF Frost protection :ON
with outdoor temperatures over +37 ºF / +3 ºC. The system pump is switched off.
i.e. during the heating season
i.e. in summer when space heating is not re­quired
i.e. when away on holidays or during a long period of absence
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2.4 Settings and Adjustments
Altering room temperatures
Normal operation (i.e. during daytime)
colder warmer
Reduced operation (i.e. during nighttime)
colder warmer
Altering the DHW temperature
SELECTED ROOM TEMP.A
PREVIOUS: 20 ºC CURRENT: . . ºC
INFO: OPEN COVER
SELECTED ROOM TEMP.
A
PREVIOUS: 14 ºC CURRENT: . . ºC
INFO: OPEN COVER
H Set selector knob to required
temperature.
H The previous and current room
temperatures appear immediately in the display.
H After approx. 5 seconds, the display
changes and the new temperature is stored.
Note:
The selected room temperatures apply to a correctly adjusted heating curve (see page
16). Setting “0” corresponds to approx. 41 ºF / 5 ºC (factory setting) Setting “3” corresponds to approx. 57 ºF / 14 ºC room temperature. Frost protection of the heating system is guaranteed in setting ”0”.
DHW TANK / TEMP..
A
WATER TEMP.:
50 ºC
>CHANGE TEMP. A..........
>BACK: C..................
>MAIN MENU: D............
If you wish to adjust the domestic hot water temperature, open the cover and scroll through the menu as follows:
H Select DHW.
H Select TEMPERATURE.
You are now in the TEMPERATURES menu. Follow the menu and adjust the domestic hot water temperature. Please refer also to the sections headed ”Menu Structure” on pages 8 and 9.
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Setting party mode
2.4 Settings and Adjustments
TUESDAY,
A 04.02.96
18:30 HRS
PART Y MO D E
SELECTED: 20 ºC
CHANGE PARTY TEMP:
OPEN COVER
BOILER TEMP.: 62 ºC
Setting energy saving mode
TUESDAY,
A 04.02.96
10:35 HRS
ENERGY SAVING MODE S
BOILER TEMP.: 62 ºC
INFO: OPEN COVER
Note:
Set the party mode when you require room heating outside the preset heating program and the preset switching times. Domestic hot water heating is also available.
Note:
In the energy saving mode, the room temperature is lowered by approx. 4_F/ 2_C.
H Press “ ” button.
To change the party temperature
H Follow the instructions in the display.
To cancel the party mode:
H Press the “
mode is cancelled automatically the next time the preset heating program switches from reduced operation to normal operation.
H Press “ ” button.
To cancel the energy saving mode:
H Press the “
the energy saving mode is cancelled automatically the next time the preset heating program switches from normal operation to reduced operation.
” button. Otherwise, the party
” button. Otherwise,
Day, date and time
This data is preset in the factory and is
updated through the built-in long-life battery.
If it is necessary to make any adjustment for
daylight-savings time, please refer to
”Altering the date/time” on page 12.
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2.4 Settings and Adjustments
Menu Structure
The following descriptions provide you with an overview of the menu structure within the menu-driven Comfortrol control unit. In this way, finding information in the menu is simplified. Please proceed as follows:
“Heating circuit” menu structure (Overview 1)
1st level
>BOILER CIRCUIT A: A.
>DHW: C..............
>SYSTEM: D..........
2nd level 3rd level
TIMER
HEATING CURVE
MAIN MENU
H Pinpoint the information you wish to query
on the 2nd, 3rd, or 4th level (see overview).
H Trace the necessary path through the
menu back to the first level.
SWITCHING TIMES
HOLIDAY PROGRAM
HEATING CURVE
DIFFEREN­TIAL-TEMP.
TIME SCHEDULE
DIFFERENT DAYS
CHANGE
DELETE
SLOPE
BC. DIFF.TEMP.
H Follow the appropriate sequence on the
control unit as described in the diagram below.
Note:
The levels appear consecutively in the display.
4th level
continue with
SHIFT
MAX. LIMIT
”DHW” menu structure (Overview 2)
1st level
>BC CIRCUIT A: A.....
>:BC CIRCUIT B B.....
>DHW: C..............
>SYSTEM: D..........
DHW TANK
RECIRCU­LATION PUMP
MAIN MENU
8
2nd level
3rd level
TIME SCHEDULE
TEMPERA­TURE
OPERATING STATUS
TIME SCHEDULE
OPERATING STATUS
4th level
TIME SCHEDULE
DIFFERENT DAYS
CHANGE TEMP.
DHW TANK CONDITION
TIME SCHEDULE
DIFFERENT DAYS
DHW CIRC. PUMP STATUS
Page 9
”System” menu structure (Overview 3)
2.4 Settings and Adjustments
1st level
>BC CIRCUIT A: A.....
>DHW: C.............
>SYSTEM: D..........
2nd level 3rd level
FACTORY
CLOCK
SETTING
LANGUAGE/ LANGUE
OPERATING STATUS
OUTDOOR TEMP.
COMMON FLOW TEMP.:
INSTALLER SETUP
CODE PLEASE: ABORT
MAIN MENU
CHANGE DATE
CHANGE TIME
ENGLISH FRANÇAIS
BOILER TEMP.:
TEMP. BOILER 1 TEMP. BOILER 2 TEMP. BOILER 3
*1
BURNER
STAGE1/2: ON/OFF.....
OPERATION 1/2: h......
4th level
Continue with
*2
or
*3
FLUE GAS TEMP. MAX./CURRENT:
RETURN TEMP.
*1Only to be carried out by the
1
*
heating contractor.
2
Can be selected by the heating
*
1
contractor via the coding address.
*
3
Display for 3 boilers.
*
OP. STATUS PUMPS
SCAN 1, 2, 3: CODING PLUG:
ASSIGNED TO COMFORTROL
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2.4 Settings and Adjustments
Time program - Explanatory remarks
General information A time program consists of switch-on and switch-off times which are set on the Comfortrol control unit. Depending on the heating program you have s elected, these control the switching (on and off) of:
- normal operation (room heating ON
- reduced operation (room heating ON
- standby mode (room heating OFF)
- domestic hot water heating (if installed)
)
)
Example:
Heating program “ (Domestic hot water ON/room heating ON)
Please note:
knob not turned to “0”.
Activation time: i.e. 6:00 HRS Changeover from reduced operation to normal operation
Activation time i.e. 22:00 HRS
You can set up to four activation periods per day for room heating and domestic hot water heating
Example of activation periods for room heating: 05:00 - 08:00 HRS
11:00 - 13:00 HRS 16:00 - 18:00 HRS 21:00 - 24:00 HRS
Illustration of the default factory timer program
Only the first activation period is preset in the factory. Switch-on time: 6:00 HRS Switch-off time: 22:00 HRS
The use of the selectable activation periods ensures economic fuel consumption.
“on” and “off” reaction times
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Altering the switching times
2.4 Settings and Adjustments
Set the switching times precisely for those periods in which you require space heating or DHW production. This will reduce your heating bills. You can program up to 4 activation periods per day for room heating and domestic hot water.
- Identical timer schedule for every day of the week
Theswitchingtimescanbeset separately for the boiler circuit and for domestic hot water.
To do so, open the cover below the display and follow the menu structure. Refer to the menu structure (Overview 1 and 2) on page 8.
You can enter the same time program for every day of the week or a different time program for i ndividual days. If you do not enter individual switching times, the control unit will operate i n accordance with the factory setting, i.e. room heating and domestic hot water heating are in operation from 6:00 to 22:00 HRS.
Heating circuit
H Select BOILER CIRCUIT. H Select TIMES. H Select SWITCHING TIMES. H Select TIME SCHEDULE. H Change the switching times with
the and in each case confirm by pressing the specified button.
adjustment knob as required
When setting the activation periods, please take into account the reaction time of your heating system. Rooms may not be warm at precisely 6:00 HRS if space heating is scheduled to begin at that time. Allow the system time to warm up and cool down respectively.
DHW production
(DHW tank and DHW circulation pump)
H Select DHW. H Select DHW TANK or
DHW CIRCULATION PUMP.
H Select SWITCHING TIMES. H Select TIME SCHEDULE. H Change the switching times with
the and in each case confirm by pressing the specified button.
adjustment knob as required
- Unique timer schedule for each day of the week
First set the same switching times for every day of the week (see above). Then set the switching times for individual days.
Calling up the switching times
Open the cover below the display. Heating circuit
Heating circuit
H Select BOILER CIRCUIT. H Select TIMES. H Select SWITCHING TIMES. H Select DIFFERENT DAYS. H Select the day and in each case confirm
by pressing the specified button.
H Select TIME SCHEDULE. H Change the switching times with
the and in each case confirm by pressing the specified button.
H Select BOILER CIRCUIT. H Select TIMES. H Select SWITCHING TIMES. H EXIT: Close cover.
adjustment knob as required
DHW production
(DHW tank and DHW circulation pump)
H Select DHW. H Select DHW TANK or
DHW CIRCULATION PUMP.
H Select SWITCHING TIMES. H Select DIFFERENT DAYS. H Select the day and in each case confirm
by pressing the specified button.
H Select TIME SCHEDULE H Change the switching times with
the and in each case confirm by pressing the specified button.
DHW production
H Select DHW.
H Select SWITCHING TIMES. H EXIT: Close cover.
adjustment knob as required
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2.4 Settings and Adjustments
Deleting activation periods
H Open cover. H Select BOILER CIRCUIT or DHW. H Call up the entered times via TIMES or
SWITCHING TIMES and change.
H Turn the
counter-clockwise until “--: --” appears; the corresponding time is now deleted.
Altering the date/time
adjustment knob
If it should be necessary to change the date or time, please follow the menu structure (Overview 3, page 9):
SYSTEMEE/ECLOCK TODAY IS
TUESDAY,
04.02.96
11:03 HRS
>CHANGE DATE: A..........
>CHANGE TIME: B..........
>BACK: C..................
H Open cover. H Select SYSTEM. H Select FACTORY SETTING. H Select CLOCK. H Select CHANGE DATE or CHANGE
TIME.
H Change the date or time with the
adjustment knob and confirm by pressing the specified button.
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Holiday program
2.4 Settings and Adjustments
You may enter a duration from 1 to 99 days and maintain a constant room temperature between 41 and 95 ºF / 5 and 35 ºC during this period. The heating system maintains this temperature day and night. DHW production is not available during this period.
or
Setting of program selector switch for holiday program
Holiday program data entry
04.02.96, 11:06 BCE/EHOLIDAY PROG. ON - - . - - . - - , 00:00 OFF - - . - - . - - , 24.00 TEMP 14 ºC
>CHANGE: A................
>DELETE: B................
>MAIN MENU: D............
Activated holiday program
FRIDAY 04.12.96
10:42 HRS HOLIDAY PROGRAM
FEACTIVATED UNTIL FE04.25.96,HHH24:00 HRS FEFBOILER TEMP.: 60 ºC
The heating system resumes operation in accordance with the switching times at the selected switch-off time (end of program always at 24:00 HRS on that day).
If you wish to set up the holiday program, open the flip-down cover and locate holiday program in the menu structure (Overview 1 on page 8). H Select TIME SCHEDULE.
Enter the Time and Date for the beginning and end of holiday mode operation.
Note:
The activation point may not precede the current point in time.
H Select TEMP CHANGE.
Enter the desired temperature during the holiday period via the adjustment knob “
”.
H Confirm using the appropriate key. The
holiday mode settings are thereby saved.
Note:
When selecting the end of the holiday program, please bear in mind that a building which has cooled down over a period of days takes longer to heat up than after a nighttime setback.
Erasing holiday program
H Open flip-down cover.
H Press the appropriate key (as prompted)
and all holiday program settings are erased.
INFO: OPEN COVER
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2.4 Settings and Adjustments
Installer set-up
Electronic programming entails making specific adjustments which apply to your heating system and should be undertaken by a qualified heating contractor only. Service w ork is thereby simplified as the heating contractor can perform diagnostic and service activities by taking sensor readings and making status inquiries.
Altering operating program from remote (via telephone)
The manually adjusted operating program on the Comfortrol control unit can be altered by opening/closing an external “potential-free” contact on the Dekamatik. Control of the heating system is therefore possible via a remote switch or a telephone dialing module (optional). Program selection is restricted to possibilities illustrated in the table below. The process is reversed the next time the
Example:
You are not at your cottage and would like to activate your heating system from remote. Your call, for example, can change the operating program from “ (see table). The selector switch on the accessory control must be manually reset when you leave the cottage or a new telephone call placed to reset the Comfortrol.
contact is opened.
Manually selected operating program
Coding 2
(operating program with open contact)
Space heating off/DHW off -------
Space heating on/DHW on (on timer)
Space heating on/DHW on
0C8:001 (default)
0C8:000
(on timer)
Space heating off/DHW on -------
*1
Switching order can be altered via a coding address (consult heating contractor).
Note:
The message: “TELE.PROG” appears in the display (when flip-down
”to“
cover is closed) if heating system operation has been changed via telephone.
*1
Adjusted operating program
(operating program with closed contact)
Constant space heating on/DHW on
Constant space heating off/DHW off
Constant space heating on/DHW on
Space heating off/DHW off
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Maximum temperature limit
2.4 Settings and Adjustments
A
Electronic temperature high limit (factory setting)
B
Maximum boiler water temperature (factory setting)
BCE/EHEATING CURVE SLOPE: 1.4 SHIFT: 0 ºC MAX. LIMIT: 127 ºC
>CHANGE: A................
>BACK: C..................
>MAIN MENU: D............
Example of display for changing the ”electronic temperature high limit”
Maximum boiler water temperature limit
The Dekamatik incorporates two devices for limiting the maximum boiler water temperature:
- electronic temperature high limit (factory setting 261 ºF / 127 ºC).
- adjustable high limit boiler water temperature (factory setting 167 ºF /75ºC).
To change the maximum supply temperature limit:
H Use selector buttons as per menu
structure (Overview 1, page 8) to select the heating curve for the boiler circuit.
H Make the change with the
adjustment knob and confirm with the appropriate key.
for limiting the
The adjustable high limit precedence over the electronic temperature high limit
i.e. you can only effectively influence the maximum supply temperature below the value set on the adjustable high limit
Note:
When domestic hot water is being heated, the boiler water temperature is limited by the electronic calculation and the adjustable high limit The maximum limit of the supply temperature set here is not affected by this.
takes
”.
” .
Differential temperature
(only in conjunction with a Dekamatik-HK/SH heating circuit control unit)
The differential temperature is the minimum difference by which the boiler water temperature should exceed the highest currently required supply temperature of the heating circuit(s) with mixing valve. Factory setting: 14 ºF /8ºC.
BC /EDIFF. TEMPERATURE
DIFFERENTIAL TEMP.:
REPREVIOUS: 08 ºC RE CURRENT: 10 ºC
>CHANGE: -/+, THEN A.....
>MAINTAIN: B...............
Example of display for changing the differential temperature
Changing the differential temperature
H Use the selection buttons as per menu
structure (Overview 1, page 8) to call up the differential temperature.
H Enter new value and confirm.
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2.4 Settings and Adjustments
Heating curves
Function
In order to ensure that sufficient heat energy is provided with the minimum consumption of fuel for all outdoor temperatures, the correct heating curve must be entered to suit the particular characteristics of the building and the heating system.
Setting the heating curve
Adjustable heating curves
The heating curves determine the relationship between outdoor temperature and boiler water temperature or supply temperature. Basically, the lower the outdoor temperature, the higher the boiler water temperature (supply temperature).
There are various heating curves: Flat heating curves set lower boiler water temperatures (=supply temperatures), steep heating curves higher boiler water temperatures (=supply temperatures). In turn, the room temperature is dependent on the boiler water temperature (=supply temperature).
The heating curves shown are based on the following settings:
- parallel shift = 0
- selector knob
With a different parallel shift setting, the curves are adjusted in parallel along the boiler water temperature axis, i.e. the boiler water supply temperature is raised or lowered by a particular value for all outdoor temperatures. With a different setting for are adjusted along the desired room temperature axis.
The heating curve slope normally lies within the following ranges, for example:
Heating system
Low temperature heating systems
Systems with tem­peratures over 167 ºF /75ºC
=5 68 ºF /20ºC
the curves
Range
A
(see diagram)
B
(see diagram)
Heating curve (factory setting)
Factory settings:
- slope = 1.4
- parallel shift = 0
16
Normal setting: Well insulated house in protected position (i.e. radiator heating) Slope = 1.2 Exposed position or old heating system (i.e. radiator heating) Slope = 1.6
Important:
Heating curve settings or adjustments should be carried out by qualified service personnel only.
Page 17
Changing the heating curve
2.4 Settings and Adjustments
Changing the slope of the heating curve
Changing the slope and parallel shift of the heating curve:
In this way you can raise or lower the boiler water o r supply temperature. Setting ranges: Slope: 0.2 to 3.5 Parallel shift: -13 to +40
If you want to change the setting of the heating curve, open the cover and go through the menu as follows:
H BOILER CIRCUIT “A” button
H HEATING CURVE “B” button..............
You are now in the HEATING CURVE menu. Follow the instructions in the menu and enter the required heating curve.
Note:
Please consult the ”Helpful hints” on page 18 when making adjustments.
..............
It is possible that the factory setting of the heating curve may not give the required room temperature at different outdoor temperatures. In this case, adjustment of the heating curve setting is required.
Changing the parallel shift of the heating curve
Example of an adjusted heating curve
Example of an adjusted heating curve
Slope: 1.4 Parallel shift: +5 With an outdoor temperature of 32 ºF /0ºC: Boiler water temperature (=supply temperature) according to diagram on page 16: 124 ºF /51ºC Parallel shift of heating curve: +9 ºF /+5ºC
yields a boiler water temperature (=supply temperature) of 133 ºF /56ºC
Note:
The boiler water temperature cannot rise above the temperature set on the adjustable high limit
.
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2.4 Settings and Adjustments
Helpful hints
Alter your heating curve, if ... Ty pe of alteration
... heat output is insufficient when
outdoor temperatures are cold, but
adequate during spring and fall
Increase the value o f the “slope” to the next l evel.
... heat output is toohighwhen
outdoor temperatures are cold, but adequate during spring and fall
... heat output during spring and fall
is inadequate, but sufficient when outdoor temperatures are cold
... heat output during spring and fall
is too high, but sufficient when outdoor temperatures are cold
Decrease the value of the “slope” one level.
In Figure the “parallel shift” of the
1
heating curve is raised one level, in Figure the “slope” is lowered one
2
level.
In Figure the “parallel shift” of the
1
heating curve is lowered one level, in Figure the “slope” is raised one
2
level.
Effects of adjusting the or “ ” knob
Example 1: Adjusting the
dial from
68 ºFto79ºF/20ºCto26ºC
18
The heating curve is adjusted accordingly along the desired room temperature axis and thereby makes available more or less heat through a higher or lower boiler water temperature for the same outdoor temperature.
A
Boiler water temperature/ supply temperature in ºF / ºC
B
Outdoor temperature in ºF / ºC
C
Desired room temperature in ºF / ºC
Page 19
Lead boiler selection control
r
2.4 Settings and Adjustments
On/off sequence of boilers in multi-boiler systems
The sequence in which the boilers in a multi-boiler system are activated and deactivated is automatically determined by the control unit (factory default). However, the user has the ability to select a particular sequence manually.
1 = 1st boiler 3560 operating hours 2 = 2nd boiler 1430 operating hours 3 = 3rd boiler 2425 operating hours
A
Activation sequence 2-3-1
B
Deactivation sequence 1-3-2
Example of automatic mode
Automatic mode
Turn the lead boiler selector switch
“FK/WA” to “
In this setting, the
control calls up the operating hours of the individual boilers internally. The Dekamatik then determines the activation sequence in ascending order of the number of hours run. The deactivation sequence is determined in reverse order.
Manual mode
Turn the lead boiler selector switch “FK/WA” to
→ Please refer to the following table
for the activation sequence for different heating system types and boiler sequence selector switch settings. In each case, the deactivation sequence follows the reverse order.
1 = 1st boiler 2 = 2nd boiler 3 = 3rd boiler
A
Activation sequence 3-1-2
B
Deactivation sequence 2-1-3
Example of manual mode
in switch position “III”
Boiler se­quence selecto switch setting
Activation sequence of boilers in a
2-boiler system
3-boiler system
I 1-2 1-2-3
II 2-1 2-3-1
III 1-2 3-1-2
19
Page 20
2.4 Settings and Adjustments
Default factory settings “ ” button
Press the “ ” button;
factory settings are restored
Heating system shut-down
Turn program selector switch to
Pressing the the following:
- The value of the slope of the heating curve is set to 1.4,
- the value of the parallel shift of the heating curve is set to 0,
- the value of the electronic temperature high limit is set to 261 ºF / 127 ºC,
- the value of the differential temperature is set to 14 ºF /8ºC,
- the DHW temperature = 122 ºF /50ºC,
- the party function (68 ºF /20ºC),
- the energy saving function “S” i s switched off,
- the holiday program (if entered) is deleted and the setpoint temperature (if changed) is reset to 57 ºF /14ºC.
Temporary shut-down of the boiler
You can shut-down the boiler temporarily without switching i t off altogether.
H Turn program selector switch
heating program
button triggers
is switched off
” .
to
If you would like to change the activated factory setting again, you can do so as described under the headings
- “Changing the domestic hot water temperature”,
- “Setting the party mode”,
- “Holiday program”,
- “Maximum temperature limit”,
- “Heating curve”.
The following functions are triggered:
- For out door temperatures over
+37ºF /+3ºC:
- burner OFF,
- pump(s) OFF.
- For outdoor temperatures below
+34ºF /+1ºC:
- the boiler is operated at the minimum boiler water temperature,
- pump(s) ON.
On/off switch
O=OFF
Heating system switch
20
Switch off the power supply to the system/all boilers
You can shut down the entire heating system completely and cut off the power supply. The built-in long-life battery ensures that the entered settings, time, day etc. remain stored or continue to be updated until the next time the system is switched on. The display on the control unit switches off after a short time.
Freeze-up protection is activated.
The electrical system remains powered (live) under this scenario!
H Deactivate main power.
Note:
With the recommended method of connection to the main power supply, all boilers in the system are now switched off.
H Deactivate Dekamatik-M1 by switching
the on/off switch
Deactivation of the D ekamatik does not necessarily switch off power supply to burner. To ensure power supply deactivation to burner, switch off main boiler/burner disconnect switch and take precautions to avoid accidental activation.
to “O”.
Page 21
3 Override Switch
For provisional operation with fixed boiler water temperatures:
H Open middle flip-down cover. H Switch override
from to .
3 Override Switch
Override switch
= Provisional
operation
= Automatic
operation
The following functions are activated:
- control of boiler water temperature via the
adjustable high limit
- activation of all pumps
- mixing valve(s) remain in operation
- burner activated.
H Switch back to automatic operation by
changing switch setting from
”.
H Close middle flip-down cover.
to
21
Page 22
4.1 Scanning Temperatures (Desired/Actual Values) and Operating Status Information
4.1 Scanning Temperatures (Desired/Actual Values) and Operating Status Information
Scanning system data
H Follow the appropriate menu structure
(Overview 1, 2 or 3 on page 8 and 9) and press the specified button.
Scan
Differential temperature Desired value Burner (stage 1./stage 2.)
Slope Desired value System pump (SP)
Parallel shift Desired value Boiler (shunt) pump (BP)
Safety temperature high limit Desired value Individual boiler pump (IP)
Domestic hot water temperature Desired/actual value DHW tank pump (DP)
Date/time Actual value DHW recirc. pump
Outdoor temperature Actual value
Outdoor temperature (damped) Actual value
Common supply temperature*1, or Desired/actual value
Boiler water temperature
*1
Boiler temperature 1; 2; 3 Actual value
Burner operating hour counter Stage 1 or modulating burner Stage 2
Flue gas temperature (max.) Actual value
Flue gas temperature (current) Actual value
Return temperature Desired/actual value
*1
Only one of the two scans is possible according to the selected coding address (please consult heating contractor).
*2
If the c orresponding sensor is installed (accessory).
Desired/actual value Switch conditions
Desired/actual value
Actual value Actual value
*2
*2
*2
Explanation of the adjusted outdoor temperature
SYSTEMEE/ESTATUSA
AOUTDOOR TEMP.: + 10 ºC AOUTDOOR TEMP.
ADAMPED....... :+10ºC
>CONTINUE: A
.....................
>BACK: C............................
>MAIN MENU: D...................
22
Open cover and go through menu as follows: H SYSTEM “D” button
.......................................
H OPERATING STATUS “B” button...............
H CONTINUE “A” button...................................
The damped outdoor temperature is calculated from the c urrent outdoor temperature and a time constant which takes into account the cooling characteristics of an average building.
Note:
Remember to take account of the plus/minus signs in front of the temperatures.
The average outdoor temperature is the criterion used for the heating curve. It is calculated as follows:
Act. outdoor temp.
Damped outdoor
+
temp.
2
Average
=
outdoor temp.
Examples:
Actual outdoor temp. in ºF / ºC
+19 - 7 +50 +10 +37 + 3
Damped outdoor temp. in ºF / ºC
+27 -3 +41 +5 +18 -8
Average outdoor temp. in ºF / ºC
+23 - 5 +45.5 +7.5
+27.5 -2.5 Switch off the heating system switch for approx. 5 seconds the average outdoor temperature is set to the value of the actual outdoor temperature*
*1
The value displayed takes into account weather conditions such as wind and sunshine as well as the wall temperature of the building.
1
.
Page 23
4.2 Fault Indication
4.2 Fault Indication
If a fault occurs during operation of the heating system, it will be displayed by the control unit. The display code will indicate the cause of the fault, and you can inform your heating contractor accordingly. Your heating contractor will then be able to rectify the fault quickly and efficiently.
TUESDAY,A 04.16.96
15:20 HRS
PROGRAM
DHW: ON SPACE HEATING : ON
BOILER TEMP.: 62 ºC ———— FAULT ————
INFO: OPEN COVER
Display of a fault (with cover closed)
Cancelling an error message
FAULT SEARCH
FAULT:
OUTDOOR TEMP.
SENSOR
>HEATG. CONTRACTOR: i
......
>ACKNOWLEDGE: A.............
Heating systems with a central fault indicator
If an visual or audible alarm is installed, every type of fault detected is additionally reported. In turn, the display on the control unit will tell you the cause o f the fault.
TUESDAY,A 04.16.96
15:20 HRS
BOILER 1 TEMP. ºC..........
BOILER 2 TEMP. ºC..........
BOILER 3 TEMP. ºC..........
PUMPS:PPSPPPBPPPIPPP DP ———— FAULT ————
INFO: OPEN COVER
Alternative display if coding address ”0D5:000” has been changed to ”0D5:015”.
Not every “irregularity” in the system is a defect in the Dekamatik; these are dependent on the unit’s programming (i.e. DHW circulation pump shut-off). In such an instance, review prescribed settings of the Dekamatik unit.
Using the scan function, you can read off the error source on the display yourself and inform your heating contractor accordingly.
Procedure:
H Open cover.
H Fault search: Press specified button.
The error i s displayed.
By pressing the “i“ button you can access the address and telephone number of your heating contractor if this information has been entered by the heating contractor. The error message is cancelled by pressing the specified button (ACKNOWLEDGE). However, it will re-appear at 0.00 HRS on the following day if the fault has not been remedied in the meantime. Any visual or acoustic alarm installed will likewise be re-activated at 0.00 HRS.
General fault display
23
Page 24
4.3 Troubleshooting Guide
4.3 Troubleshooting Guide
Fault Cause Corrective action
Heating system does not activate
Burner activation does not occur or burner fires irregularly
Burner does not activate; red indication lamp is illuminated on burner, burner fault is indicated on display
Cold heating circuits “DHW ON ” appears in display
Boiler is operative, heating circuits are cold
“FAULT” i s indicated in display See page 23
On/off switch “ ” of the Dekamatik-M1 has been set to “O”
Main power is deactivated. Activate power supply to Dekamatik-M1 and burner
Fuse in distribution circuit is blown and deactivation has consequently occurred
Dekamatik-M1 has been improperly programmed
Failure of motor -controlled flue gas damper (only on gas boil­ers with atmospheric burner)
Defective accessories Test accessories and replace as necessary
Defective Dekamatik-M1 By using the override switch “ ” and consulting your service
No fuel With oil: ensure adequate oil supply and reorder if necessary
DHW heating occurs as a priority over space heating
Heating circuit switches are set to shut-down mode “
Switch on/off switch to “
Advise heating contractor
Ensure programming and program selection switch on Comfortrol control unit has been properly set. Make corrections accordingly.
Advise heating contractor
company, the boiler can be operated with an elevated boiler water temperature (see page 21 “Override Switch”)
With gas: open gas valve or contact your local gas utility
(if applicable)
Attempt to restart by pressing reset button on burner. If this attempt is also unsuccessful, contact heating contractor.
Wait until DHW heating is complete
Set heating circuit switches to automatic mode “
24
Page 25
4.4 Operating the Comfortrol Control Unit
Operational information
4.4 Operating the Comfortrol Control Unit
Operating the Comfortrol control unit when detached from boiler control
The Comfortrol can be programmed while removed from the Dekamatik or wall mount base (if applicable).
The following can be programmed:
-time
- date
- set-point values (desired temperatures)
- heating curves
- program schedule
- display contrast
- control unit information.
Programming necessitates opening of the flip-down cover; the display then automatically appears. Any available values can now be changed or set. After being activated the first time, the Comfortrol must be mounted in the control itself for several minutes, before its configuration settings will be adopted.
Note:
Heating system- and boiler-specific value inquiries can only be made if the unit is installed. If the unit is not installed, the display clears approx. one minute a fter the last entry.
Removal and installation of the Comfortrol control unit
1. Deactivate the Dekamatik; switch the
on/off switch
2. Remove control unit from the front panel of the Dekamatik using a screw driver. Use flat insertion slots (see Figure).
to “0”.
Removing the Comfortrol control unit
Adjusting contrast of the d isplay
H Open the flip-down cover of the
Comfortrol control unit.
H Press the information button “i”. H Turn adjustment knob
desired level of contrast is found.
until
Control unit information
Open flip-down cover and press the “i” button. The menu offers assistance and guidance to assist in operating the Comfortrol. Follow displayed prompts.
3. Above-described settings can now be undertaken on the Comfortrol control unit.
4. Insert and snap Comfortrol control unit into place.
5. Activate the Dekamatik; switch the on/off switch
Single-handed operation
All programming and adjustments on the Comfortrol can be performed single-handedly.
to “I”.
25
Page 26
4.4 Operating the Comfortrol Control Unit
Language selection
LANGUAGE/LANGUEAA
>ENGLISH: A...............
>FRANCAIS: B..............
>BACK/RETOUR: D.........
Battery replacement
INFO
A
PLEASE CHANGE BATTERIES
HEATG. CONTRACTOR: i....
>ACKNOWLEDGE: A........
Two batteries are built into the rear of the control unit. “Fault“ appears in the display when batteries require replacement.
If the batteries are not replaced after a period of time, fault indication disappears. The display no longer activates when operation is attempted by the user.
If you wish to adjust the language, open the flip-down cover and follow this path through the menu:
H SYSTEM “D” button
H FACTORY SETTING “A” button..................
H LANGUAGE “C” button.................................
H select language
H Open flip-down cover. H Replace batteries; follow these steps:
1. Turn on/off switch “ power supply to boiler room is deactivated.
2. Remove control unit from the front panel of the Dekamatik using a screw driver. Use flat insertion slots (see page 25).
3. Remove battery enclosure from back of control unit.
.......................................
” off and ensure
Changing the batteries
4. Replace batteries. Ensure use of an alkaline battery, AAA type. Insert according to diagram.
5. Reinsert battery enclosure. Reinstall control unit.
26
Page 27
4.5 Settings Checklist
4.5 Settings Checklist
Tables for entering System Settings / Equipment
All functions, their default factory settings, as well as their alternatively possible settings are outlined in this table, Ensure functions which have been altered are checked off accordingly.
Default factory setting
Alternative possibilities
Safety temperature high limit ””
H Default setting of 248 ºF / 120 ºC
j Adjusted to ......... ºF, or ......... ºC
Adjustable high limit ””
H Default setting of 167 ºF /75ºC
j Adjusted to ......... ºF range, or ......... ºC range
Electronic high temperature limit
H Default setting of 261 ºF / 127 ºC
j Adjusted to ......... ºF, or ......... ºC
H The boiler water temperature is displayed on the control unit j The outdoor temperature is displayed on the control unit
j The boiler water temperatures of the three boilers (if three
installed) and the pump operating conditions (Display
*1
: pump in operation)
Burner
H 2-Stage burner operation
j The burner is operated on a single-stage basis j The burner is operated on a modulating basis
H The switching hysteresis for the burner is 7 ºF /4ºC
j The switching hysteresis matches itself automatically to the
boiler load; values are set between 11 and 22 ºF / 6 and 12 ºC; the minimum operating time for the burner is four minutes
H If the burner is operated on a modulating basis:
Operating time of actuating drive for the burner is in the range: 20 to 40 seconds
j Operating time of the actuating drive for the burner
in the range: j 15 to 10 seconds
in the range: j 10 to 20 seconds in the range: j 40 to 80 seconds
H On multi-boiler systems
2-stage burners: The burner stages are switched on and off in cascade
j The burner stages are switched on and off in parallel j The burner stages are switched on in cascade and switched off
in parallel
H Modulating burners:
The burners are switched on and off in cascade
H Without external switching contact for changing over from
staged to modulating operation of the burner
H Without flue gas temperature sensor j With flue gas temperature sensor
H With return temperature sensor (RLS) j Without return temperature sensor (RLS)
H The minimum boiler water temperature limit is 68 ºF /20ºC j The minimum boiler water temperature limit is set to ..... ºF / ..... ºC
H If system pump is built-in:
133
The system pump is switched on continuously. Exception: The system pump is switched off for domestic hot water heating with priority control.
*1
SP = system pump, BP = boiler (shunt) pump, IP = individual boiler pump, DP = DHW tank pump
j The burners are switched on in cascade and switched off in
parallel
j With external switch contact for changing over from staged to
modulating operation of the burner
j The system pump is switched on demand.
Exceptions:
- The system pump is switched off for domestic hot water heating with priority control despite a possible heat demand for room heating.
- The system pump is switched on when there is a risk of freezing, even if no heat is required for room heating.
- When the system is shut down for a long period, the system pump is switched on for approx. five seconds every 24 hours to prevent the pump from seizing up.
27
Page 28
4.5 Settings Checklist
Default factory setting Alternative possibilities
H If boiler (shunt) pump is utilized:
The boiler (shunt) pump switches on when the boiler water tem­perature falls below the minimum value
Boiler isolation valve
H Off delay for boiler (shunt) pump and for boiler isolation valve:
10 minutes
Weather-dependent blocking
H Weather-dependent blocking of lag boilers is not
activated
H Automatic boiler sequence control (only when lead boiler
selector switch “FK/WA” is in setting “ ”) Automatic change of boiler sequence takes place after 1000 hours run of the first stage burner or of the basic load stage of the first boiler
Domestic hot water heating
H Without DHW priority control:
The system pump pump remains activated during DHW production
20 B
45
133
j The boiler (shunt) pump switches on when the boiler is released
j Off delay for boiler (shunt) pump and for boiler isolation valve:
......... minutes
j Weather-dependent blocking is activated when the actual and
the damped outdoor temperature is at least 2 ºF /1ºC higher
than the entered value ........ ºF / ........ ºC
j Automatic change of on/off sequence of the boilers takes
place after ........ hours run
j With DHW priority over the circuit pump(s):
The system pump is switched off during
133
DHW production; it is not switched on again until the DHW pump for DHW tank is switched off (see also
21
the following changes)
H Adjustment range of DHW tank temperature is
50 to 140 ºF /10to60ºC
H A call for heat for DHW production causes activation of the
DHW pump only after the boiler water temperature is approx.
13 ºF /7ºC above the DHW tank setpoint temperature.
H After DHW production is complete, the DHW pump continues to
operate, until
- the temperature differential between the boiler and DHW tank water is less than 13 ºF /7ºCor
- The DHW tank setpoint temperature is exceeded by 13 ºF /7ºCor
- the calculated boiler water temperature (required by outdoor control) is reached.
The time delay for deactivation occurs for a maximum of 12 minutes.
H The boiler water temperature is approx. 36 ºF /20ºC higher
than the DHW setpoint temperature during DHW production
H “Supplementary DHW production function” is not activated.
H If supplementary DHW production function is activated:
DHW is briefly heated to a temperature of 140 ºF /60ºC
H Without remote operating program switching
(via telephone)
H Without remote operating program switching via
Dekatel-F
j Adjustment range of DHW tank temperature is
50 to 176 ºF /10to80ºC
j A call for heat for DHW production causes immediate activation
of the DHW pump
j After DHW production is complete (DHW tank setpoint tempera-
ture is reached), the DHW pump deactivates immediately
j Boiler water temperature is restricted to the adjustable high limit
setting ” ” during DHW production.
j “Supplementary DHW production function”≙brief heating of
DHW tank
........ times per day/once every ........ days
j This temperature is set to ........ ºF / ........ ºC
j With remote operating program switching (telephone contact)
j With remote operating program switching via Dekatel-F
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Printed on environmentally friendly
(recycled and recyclable) paper.
Viessmann Manufacturing Company (U.S.) Inc. 45 Access Road Warwick, Rhode Island 02886 USA Tel. (401) 732-0667 Fax (401) 732-0590 www.viessmann-us.com mail@viessmann-us.com
32
Viessmann Manufacturing Company Inc. 750 McMurray Road Waterloo, Ontario N2V 2G5 Canada Tel. (519) 885-6300 Fax (519) 885-0887 www.viessmann.ca mail@viessmann.ca
Technical information subject to change without notice.
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