Viessmann CS 900, CS 1300, CS 2000, CS 2800, FS 900 Assembly Manual

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Split refrigeration units
GB
Assembly manual 5237211-09 GB
Please read carefully the following prior to beginning work on the refrigeration unit:
General notice (liability): the details of this technical documents serve for description. Consents regarding the availability of certain features or regarding a certain purpose always require a special written agreement.
Page No. 5237320-09 GB Right reserved to make technical changes! Version 02.14
GB
Table of contents
1. General notes
1.1 Extract from the conditions of guarantee
1.2 Requirements for installation area
1.3 Transport
1.4 Supplied condition
1.5 Unpacking and handling
1.6 Cleaning and maintenance of the refrigeration unit
2. Installation of the refrigeration unit in a Viessmann coldroom
2.1 Assembly of the condensation unit
2.1.1 Drilling diagram for fastening the large condensation unit
2.1.2 Drilling diagram for fastening the small condensation unit
2.2 Assembly of the evaporation unit
2.2.1 Drilling diagram for fastening the large evaporation unit
2.2.2 Drilling diagram for fastening the small evaporation unit
2.3 Installation of pipes
2.4 Installation of electrical cables
2.5 Assembly of the condensate run-off tubing
3. Electrical power supply to the coldroom
3.1 Power supply
3.2 Pre installed socket (Only refrigeration units FS 1800 and FS 2400)
3.3 Connecting the door contact switch
3.3.1 Electronic control SE
3.4 Connecting the alarm
3.5 Connecting remote and central controls
3.6 Connector diagram for electronic control SE
General notice (liability): the details of this technical documents serve for description. Consents regarding the availability of certain features or regarding a certain purpose always require a special written agreement.
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1. General notes
GB
1.1 Extract from the conditions of guarantee
No guarantee is assumed for damage resulting from
improper use, improper assembly or operation by the buyer or other parties, natural wear, improper or negligent handling, or chemical/electro chemical influence, insofar as this is not our fault, or resulting from in attention to the assembly, operating and maintenance instructions, improper alterations or maintenance done by the buyer or third parties, or as a result of use of parts supplied by other manufacturers.
1.2 Requirements for installation area / Intended use
For economical operation of the refrigeration unit, the ambient temperature should be between +5°C to +25°C.
The room must be well ventilated to remove heat generated. Direct heat radiation on the refrigeration unit must be avoided. Heating the room must also be avoided, otherwise the comsumption of electrical power will increase.
lf installed outdoors, a roof must be provided.
lf ambient temperature is below 10°C an oil heating is to be installed. Viessmann can supply this as an optional accessory.
The refrigeration unit is designed to provide free access in regard to suction and release of air. lf air ducts are required, these must be designed and installed by a cooling specialist company.
There must be enough space in front of the suction and air release vents of the refrigeration unit to guarantee proper ventilation:
- at least 250 mm in front of all suction and air release vents
Do not install units in plants where there is a danger
of fire.
According to DIN VDE 0100-482 (VDE 0100 Part 482): 1997-08 these are rooms or places in rooms or out doors
where there is a danger that, depending on the local and plant conditions, esily flammable materials in dangerous quantities could be close enough to the electrical equipment such that higher temperatures or electrical sparks could cause fire. These could be: work or drying areas, storerooms, or parts of room, as well as such areas outdoors, e.g. paper, wood, textile or wood working plants, hay, straw, jute, and flax storing areas.
- According to BGR 500, chapter 2.35 or local regulations for operation and maintenance. (qualified staff)
1.3 Transport
Because of the oil in the condenser, the refrigeration unit may only be transported in a standing position. lf the unit is to be transported further, only the original packing may be used.
1.4 Supplied condition
The refrigeration unit is delivered ready for operation, with wire and plug, packed in a carton.
1.5 Unpacking and handling
- Prior to and during unpacking of the refrigeration
unit, visual inspection must be carried out to check if any damage occurred during transportation.
- Please inspect for loose parts, dents, scratches, visible loss of oil, etc.
- During handling, the unit should be gripped only on the housing or on the frame.
- Prior to disposing of the packing, it should be inspected for presence of loose parts.
- To process any claims, we require an exact description of the problem (with picture), as well as the designation and serial number of the unit.
- To prevent damaging of the unit, it may only be transported and stored in the position of use. Non compliance will cause loss of guarantee protection.
General notice (liability): the details of this technical documents serve for description. Consents regarding the availability of certain features or regarding a certain purpose always require a special written agreement.
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GB
1.6 Cleaning and maintenance of the refrigeration unit
During cleaning the refrigeration unit and the coldroom
should be cut off from the power supply.
Remove the plug from the power supply during such
work and secure against the plug being reinserted, or switch off the power supply at source and secure against switching on.
- The cooling unit should be inspected periodically after
beginning operation and, if necessary, cleaned. Depending on requirements, the intervals between inspection and cleaning have to be determined.The cleaning intervals depend on the condition of the surroundings.
- The condenser and evaporator can be cleaned with a soft brush, compressed air or, in case of oil residues, with a high pressure cleaner. Do not use any sharp or pointed objects. The fins should not be bent or damaged during cleaning.
By courtesy of intensive contamination with solvents or outgasing synthetics natural discolorations can appear on the SilverProtec surface. These are unproblematicly removable with common purifiers based on oxygen or with bleaching agents with a reaction time conforming to the gravity of discoloration. The purifiers Vanish Oxiaction from Hoffmanns or Sil OXIperfect from Henkel perform well. Both products are available in trade. For the cleaning of vertical areas on which the sprayed purifier would slide down without a reaction time, we recommend to spray the purifier on a cleaning rag and then press it slightly on the discoloured spot so that the rag doesn‘t slip off. Remove the rag after the reaction time and wipe the treated spot again.
Pay attention to the product information!
General notice (liability): the details of this technical documents serve for description. Consents regarding the availability of certain features or regarding a certain purpose always require a special written agreement.
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2. Installation of a refrigeration unit in a Viessmann coldroom
2.1 Assembly of the condenser unit
The condenser unit is assembled outside of the coldroom. The length of the electric cable on the evaporation unit is 15 m, including plug. This is also the maximum distance between condenser and evaporator.
The minimum distance to the ceiling must be 250 mm to guarantee proper ventilation
Attention!
This minimum distance must be checked prior to assembly of the evaporator!
GB
Attention!
The assembly and installation of a split unit must be done by an approved specialist!
Release the locking screws on the front panel (4).
Remove front panel.
Anchor the evaporation unit on the drill holes provides at the back of the unit on the wall using the anchoring material provided.
General notice (liability): the details of this technical documents serve for description. Consents regarding the availability of certain features or regarding a certain purpose always require a special written agreement.
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