Viessmann AirflowPLUS AH2A Series, AirflowPLUS AH2A-354, AirflowPLUS AH2A-385, AirflowPLUS AH2A-213 Technical Data Manual

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Technical Data Manual
Model Nos. and pricing: see Price List
Viessmann AirflowPLUS AH2A series Hydronic forced air handler
Viessmann Airfl owPLUS
Product may not be exactly as shown
Viessmann AirflowPLUS
AH2A Series, Models 213, 354 and 385 The Viessmann AirflowPLUS works directly with other hot water sources to provide warm comfortable heating for any home or small commercial building.
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Viessmann AirflowPLUS AH2A Series
Viessmann AirflowPLUS AH2A Technical Data
The Viessmann AirflowPLUS Series is engineered to be used with hydronic (boiler) systems, tank-less or on demand water heaters and domestic water systems (combo systems or aqua systems). Combo water systems use the homes hot water heater to provide both space heating and domestic hot water, eliminating the need for a furnace. Outputs range from 28,000 BTUH to 115,000 BTUH.
The benefits at a glance:
Total Comfort: Delivers warm comfortable conditioned
air, warmer than heat pumps and many furnaces.
Quiet performance: Engineered and balanced with extra
insulation for quiet operation.
Dependable: Manufactured to precise specifications,
using high performance components.
Accessories: Prewired for heating, cooling, and
electronic air cleaners.
Components
Multi-position: Unit mounts in any direction - upflow,
downflow or horizontal discharge right or left. Use built in filter rack for bottom return or add on external filter rack for other return air options (included).
Ease of Service: All components slide out on rails for
easy maintenance and/or service.
Cooling: Pre-wired for A/C. Just add your favorite
evaporator coil and condensing unit from most manufacturers.
Protection: Built-in safety sensors provide whole house
freeze protection, in case of thermostat failure.
All designs include an integral bottom return air filter
rack and air filter and a filter rack is also provided for side return applications.
All models are compatible with standard or digital
thermostats.
Cabinet
All cabinets have a tough, durable powder coat finish on satin coat 20 gauge steel.
Heating coils
All heating coils are copper and assembled using no lead solder. All coils and internal piping conform to ASTM B-68, B-88 and/or B-743 standards. High density aluminum fins provide maximum heat transfer for small coil surface.
Legend
A Standard adaptors (at the rear) B Heating coil and pump slide out for easy service C Integrate pump with check valve D Fibreglass insulation with reinforced foil face and
gasket seals
E Fan and controls slide out on rails F Integrated filter rack
2
Fan and motor
The fan is a wide body dynamically balanced for extra quiet operation. Multi-directional sleeve bearing motors allow mounting in any direction for maximum installation flexibility.
Circulating pump
The internal circulating pump is matched for maximum performance. All Viessmann AirflowPLUS air handlers come with internally mounted pumps for ease of installation.
Check valve
A check valve is built into the circulator to protect against backflow of water.
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Viessmann AirflowPLUS AH2A Technical Data
Technical Data
Description AH2A-213 AH2A-354 AH2A-385
Motor (ECM) hp Motor rated amps - loaded
(1050 RPM) AMPS 5.0 7.7 9.6
- locked rotor AMPS ** ** ** Electrical VOLTS/PH/HZ 120/1/60 120/1/60 120/1/60 Heating BTUH
120°F (49°C) 28,000
(kW)
140°F (60°C) 46,000
160°F (71°C) 62,000
180°F (82°C) 72,000
Flow USG/min
(L/H)
Nominal (CFM) Heating .5” e.s.p.
Cooling .5” e.s.p.
Heating .2” e.s.p.
Cooling .2” e.s.p. Cooling capacity (tons) 1.5 - 3.0 2.50 - 4.0 3.5 - 5.0 Cabinet D x W x H* in.
(mm)
22c x 18 x 32b
(578 x 457 x 825)
Supply air opening in.
(mm)
Return air opening in.
(mm)
Weight lb.
kg
Circulating pump *
Type Grundfos 15/58RU Volts AC 115 115 115 Motor horsepower hp 1/25 1/25 1/25 Capacitor MFD/VOLTS 10/180 10/180 10/180 Motor rated amps - loaded AMPS 0.74 0.74 0.74
- locked rotor AMPS 4.44 4.44 4.44 Maximum working pressure PSI 145 145 145 Min./max. fluid temperature ºF
(ºC)
Hydronic heating coil
Construction Copper tubing, aluminum fins, galvanized steel support frame Rows...fins/in. 3...12 3...12 3...12 Total face area sq. ft. (m
2
) 1.3 (0.12) 2.8 (0.26) 2.8 (0.26)
Piping connections
Supply in. Return in. Pressure drop through the coil feet of head
[@ 160°F (71°C)
supply water temperature]
gbc
(8)
(13)
(18)
(21)
3
(681)
600
700 1,100 1,200
16 x 20
(406 x 508)
14 x 18
(356 x 457)
85
(39)
120/200
(49/93)
44,000
(13)
61,000
(18)
83,000
(24)
98,000
(29)
5
(1135)
1,200 1,400 1,300 1,600
23 x 22 x 34b
(584 x 559 x 876)
20 x 20
(508 x 508)
18 x 18
(457 x 457)
100 (45)
120/200
(49/93)
51,000
(15)
74,000
(22)
90,000
(26)
115,000
(33)
5
(1135)
1,600 1,800 1,900 2,100
28 x 22 x 34b
(711 x 559 x 876)
20 x 25
(508 x 635)
18 x 23
(457 x 584)
110 (50)
120/200
(49/93)
b FIP c FIP c FIP b FIP c FIP c FIP
12 2 2
* Using the adjustable levelling feet can add up to 1b in. (38 mm) to the height of the air handler. ** If motor speed decreases below the programmed stall speed, the motor will shut down and after a delay period, the control will attempt to restart the motor. Starting current is limited to significantly less than full load current.
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Dimensions
Viessmann AirflowPLUS AH2A Technical Data
IMPORTANT
The maximum ambient temperature must not exceed 104ºF (40ºC).
Top view
AH2A-213 AH2A-354 AH2A-385
a in.
(mm)
b in.
(mm)18(457 mm)22(559 mm)22(559 mm)
c* in.
(mm)
d* in.
(mm)
e* in.
(mm)
f in.
(mm)2(51 mm)
g in.
(mm)3(76 mm)
h in.
(mm)
* Using the adjustable levelling feet can add up to 1b in. (38 mm) to the height of the air handler.
Legend
A Heating water supply connection B Heating water return connection
22c
(578 mm)
32b
(826 mm)
22a
(572 mm)
23b
(597 mm)
24c
(629 mm)
23
(584 mm)28(711 mm)
34b
(876 mm)
24e
(620 mm)
25b
(650 mm)
1c
(44 mm)
3f
(92 mm)
25
(635 mm)30(762 mm)
34b
(876 mm)
24e
(620 mm)
25b
(650 mm)
1c
(44 mm)
3f
(92 mm)
Front view Side view
4
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Viessmann AirflowPLUS AH2A Technical Data
Minimum Clearances
Horizontal Installation
Vertical Installation
Recommended minimum service clearances
For typical Viessmann AirflowPLUS installation, it is recommended to install the air handler with the clearances shown in the illustration.
a - 24 in. (610 mm) b - 12 in. (305 mm)
These dimensions reflect the recommended service clearance for the air handler only, ensure adequate clearance is left for the installation of ducting, piping and electrical connections. Only the b clearance may be reduced providing there is enough clearance for ductwork, plumbing and electrical connections, with zero clearance between the air handler unit and ducting being acceptable.
Heating Circuit Pumps
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Pump Model Grundfos UPS15-58RU
Rated voltage VAC 115 Rated current Amp 0.74 Capacitor Power consumption Watts 87
Legend
A Speed 1 Pump curve B Speed 2 Pump curve C Speed 3 Pump curve
Note: All Viessmann AirflowPLUS air handlers come with pump speed factory set to speed 3.
F
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5
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Electrical Connections
WARNING
DISCONNECT POWER BEFORE SERVICING BOILER.
If any of the original wires as supplied with the appliance must be replaced, it must be replaced with the exact equivalent.
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Viessmann AirflowPLUS AH2A Technical Data
External Connections
Internal Connections
Power Connection Terminal
Main power supply
120VAC, 1Ph, 60Hz, 12A
Main Disconnect Switch
>
Door Safety Switch
Viessmann AirflowPLUS
Connection Board
AC Line
PMP
XFO
XFI
ECM Power
ECM Control
Stage 1 Cool
Stage 1 Heat
Thermostat - field supplied
(optional two stage
cooling shown)
6
24VAC
Fan Speed
Stage 2 Cool
24VAC COM
A/C Relay
Dry Contacts
Heat Fan
Alarm
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Viessmann AirflowPLUS AH2A Technical Data
9
8
7
5
4
3
2
1
Electrical Connections (continued)
Legend
1 Diagnostic LED 2 Ambient temperature sensor 3 Return air temperature sensor 4 Supply air temperature sensor 5 Freeze protection temperature sensor 7 Supply water temperature sensor 8 A/C power 9 Pump motor 10 24VAC transformer secondary 11 24VAC transformer primary 12 ECM power 13 ECM control
Legend
AC Line
1 115VAC line 2 115VAC neutral
Pump (PMP)
1 115VAC neutral 2 115VAC line
XFO
1 24VAC 2 N/C 3 24VAC-COM (GND)
XFI
1 115VAC line 2 115VAC neutral
ECM Power
1 N/C 2 N/C 3 N/C 4 115VAC neutral 5 115VAC line
ECM Control
1 Common C1 2 W/W1 3 Common C2 4 Delay tap select 5 Cool tap select 6 Y1 7 Adjust tap select 8 Output 9 Return valve (heat pump only)
qP Humidistat (BK) qQ Heat tap select qW 24VAC (R) qE 2nd stage heat (EM/W2) qR 2nd stage cool (Y/Y2) qT Fan (G) qZ Output +
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Viessmann AirflowPLUS AH2A Technical Data
(recycled and recyclable) paper.
Technical information subject to change without notice. Printed on environmentally friendly
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