Viconics VZ7260X Installation Guide

Zigbee™ Wireless Zone Terminal Equipment
Controller
Installation Guide
For Commercial Zoning Systems
July 27th, 2012 / 028-0329-R3
CONTENTS
Installation 2
Location 2 Installation 2
Theory of Operation 3
Features and benefits overview 3
Wireless System Overview 5 Terminal, Identifi cation and Function 6
Wiring 6
Typical Applications 7
Main outputs wiring 7 Remote sensor accessories 11 CO2 sensor wiri ng 12
Configuring and Status Displa y Inst ructions 13
Status display 13
User interface 14
User configuration menu 14 Local keypad interf ace 15
Installer Configuration Parameter M enu 15 AI4 Input for CO2 Sensor 29 Referenced Operational Control Curves 30 Specifications Error! Bookmar k not defined. Drawing & Dimensions 38
1 | VZ7260W Series- Installation Guide

INSTALLATION

Remove the security screw on the bottom of
Terminal Equipment C ontroller cover.
Open unit by pulling on the bottom
side of Terminal Equipment Controller (fig. 1).
Remove wiring terminal s from sticker . Please read the FCC ID and IC label
installed in the cover upon removal of cover for the wireless products.

Location

1. Should not be instal led on an outside wall.
2. Must be installed away from any direct heat source.
3. Should not be instal led near an air discharge grill.
4. Should not be affected by direct sun radiation.
5. Nothing should restrict vertical air circulat ion to the Terminal Equipment Controller.

Installation

1. Swing open the Terminal Equipment Controller PCB to the left by pressing the PCB locking tabs (f ig. 2).
2. Pull out cables 6” out from the wall.
3. Wall surface must be flat and clean.
4. Insert cable in t he central hole of the base.
5. Align the base and mark the location of the tw o m ounting holes on the wall. I nstall base in the proper orientat ion. Arrow on base should be facing up.
6. Install anchor s in the wall.
7. Insert screws in mounting holes on each side of the bas e (f ig. 2) .
8. Gently swing back the circuit board on the base and pus h on it until the tabs lock it.
9. Strip each wire 1/4 inch from end.
2 | VZ7260W Series- Installation Guide
10. Insert each wire according to wiring diagr am .
11. Gently push excess w iring back into hole (fig. 3).
12. Re-Install wiri ng terminals in their c orrect locations (fig. 3).
13. Re-install the cover (top side first) and gent ly push extra wire length back into the hole in the wall.
14. Install security screw.
When replacing an existing Terminal Equipment Controller, label the
wires before rem oval of the Terminal Equipment Controller.
Electronic controls are static sensitive devices. Dischar ge yourself
properly before manipulating and installing the Terminal Equi pment Controller.
A short circuit or improper wiring may permanently damage the Terminal
Equipment Controller or the equipment.
All VT7000 series Terminal Equipment Controllers are desi gned for use
as operating controls only and are not saf ety devices. These inst ruments have undergone rigorous tests and verifi cation prior to shipping to ensure proper and reliabl e operation in the field. Whenever a control f ailure could lead to personal injury and or loss of property, it becomes the responsibili ty of the user or installer or electrical system designer to incorporate safety devices (such as relays, flow s witch, thermal protections, etc…) and or an alarm s ystem to protect the entir e system against such catastrophic failures. Tampering with the devices or unintended application of the devices w ill result in a void of warrant y.

THEORY OF OPERATION

The VZ7260 series uses a Viconics proprietary adaptive logic algorithm to control the space temperatur e. This algorithm c ontrols the heati ng and or air condit ioning system to minimize oversho ot while still providing comf ort. It provides excepti onal accuracy due to its unique PI time propor tioning control algorithm , which virtually eliminates t emperature offset associated with traditional, differential-based On-Off thermostats.
Fig.2 - On-Off mechanical control vs. PI electronic control.

Features and benefits overview

Available with analog or f loating outputs (model dependent).
Adjustable Proportional Band.
Password protected configuration menu.
Removable terminal blocks.
Hinged PC board design.
EEPROM memory.
3 | VZ7260W Series- Installation Guide
PIR and Stand-by setpoints s upported.
Local keypad lockable.
PI time proportioning algorithm.
Auxiliary output.
Auto central system RTU changeover.
Unique local configuration setup utility.
C02 sensor input for monitor ing and control.
Configurable zone sequences of operation.
Pre-engineered design, sof tware and documentation.
Self-discovering and self-binding database.
Increased energy savings.
Improves indoor air quality.
Compatible with most actuator types (model dependent).
No loss of program.
Access to mounting holes.
Facilitates wiring.
Easy configuration and self-binding operation
Easy configurati on w ithout using any special software or additional tools.
Can be used as stand-alone or with supervisi on controller for monitoring purposed.
Truly scalable i n terms of supported number of zones and RTU units.
4 | VZ7260W Series- Installation Guide

WIRELESS SYSTEM OVERVIEW

Viconics VZ7260X5x00W Zone controllers are used in conjunction with the VZ7656X1000W Roof Top Controller controllers. Combined, the y are designed for typical single or multis tage RTU, HP’s and their associated local zones.
Typical Wireless Zoning System Installation
5 | VZ7260W Series- Installation Guide

TERMINAL, IDENTIFICATION AND FUNCTION

Terminal VZ7260F
Terminal VZ7260C

Wiring

Terminal Use
4 - 24 V ~ Hot
5 - 0 V ~ Com
6- On-Off Rht
7- On-Off Rht
8- Primary Rh t
9 – Primary Rht
10 – VAV Damper
11 – VAV Damper
12 – BI1
13 – AI4
14 - Scom
15 - RS
16 – UI3 / SS
Identification
24V ~Hot 24V ~Hot
0V~Com 0V~Com
BO5 BO5
BO5 BO5
Not used
AO2 BO4
AO1 BO1
Not used BO2
BI1 BI1
AI4
Scom Scom
RS RS
UI3 UI3
Identification
BO3
AI4
Description
Power supply of controller, hot side (De livered from t he RTU).
Power supply of controller,
common si de. Also used as
reference for the analog
outputs when used.
Local isolated triac reheat
output when used.
Local isolated triac reheat
output when used.
24 VAC triac reheat output
(open).
For VZ7260F: Local analog 0 -
10 VDC reheat output when
used.
For VZ7260C: 24VAC triac
reheat output (close).
For VZ7260F: Local VAV
analog 0 - 10 VDC.
For VZ7260C: 24VAC triac
VAV output (open).
For VZ7260C: 24VAC triac
VAV output (closed).
Configurable extra digital
input. See parameter section
for more in fo rmation.
0-10VDC analog input for
remote CO2 or other sensor
(airflow, etc...)
Reference input for BI 1, BI 2,
UI3 and RS.
Remote room sensor input
when used. Input auto-detects
a remote sensor and will
automatically by-pass the
internal sensor when used.
Non-configurable extra analog
input for monitoring local
discharge or supply
temperatures over the
network.
6 | VZ7260W Series- Installation Guide

TYPICAL APPLICATIONS

VAV Damper Wiring
VAV Damper and Analog Reheat Wiring
VAV Damper Wiring
VAV Damper and Floating Reheat Wiring
Schematic
Wiring
Settings
Pressure dependent VAV cooling only system
Mandatory
VAV Damper
Motor
Com
24 VAC
0-10 VDC
24 V~ Hot
24 V~ Com
AO 1
24 V~ Hot
24 V~ Com
AO 2
AO 1
Com 24 VAC
0-10 VDC
Reheat Valve or SCR
VAV Damper Motor
Com
24 VAC
0-10 VDC
VAV Damper
Motor
Com
Open
Close
24 V~ Hot
24 V~ Com
BO 2
BO 1
24 V~ Hot
24 V~ Com
BO 4
BO 2
Com
Open
Close
Reheat Valve
VAV Damper Motor
Com
Open
Close
BO 3
BO 1
Analog VAV Actuator
Room Temperature Control
Minimum
& Maximum
Position
Adjusted at Controller
0 to 10
VDC
UI3
0 V~ Com
24 V~ Hot
AO1

Main outputs wiring

7 | VZ7260W Series- Installation Guide
RehtCon= 0 None
Mandatory
RehtConf = 0 None
Pressure dependent VAV cooling or heating system with central changeover
Mandatory
Mandatory
Tri-State Floating
Actuator
Room Temperature Control
Minimum
& Maximum
Position
Adjusted at Controller
Floating VAV Actuator
Room Temperature Control
Minimum
& Maximum
Position
Adjusted at Controller
Close
UI3
0 V~ Com
24 V~ Hot
BO1
BO2
Open
0 to 10 Vdc
Analog Actuator
Room Temperature Control
Minimum
& Maximum
Position
Adjusted at Controller
0 to 10 VDC
UI3
0 V~ Com
24 V~ Hot
AO1
Close
UI3
0 V~ Com
24 V~ Hot
BO1
BO2
Open
RehtConf = 0 None
RehtConf = 0 None
8 | VZ7260W Series- Installation Guide
Pressure dependent VAV cooling or heating system with local On-Off perimeter reheat and central changeover
Mandatory
RehtConf = 3 =
Mandatory
Pressure dependent VAV cooling or heating system with local On-Off duct reheat and central changeover
Mandatory
Tri-State Floating VAV Actuator
Heating and/or Cooling
& On/Off Baseboard
Room Temperature Control
Minimum
& Maximum
Position
Adjusted at Controller
UI3
0 V~ Com
24 V~ Hot
BO1
BO5-Aux
BO5-Aux
BO2
R
Close
Open
Analog
VAV Actuator
Heating and/or Cooling
& On/Off Baseboard
Room Temperature Control
Minimum
& Maximum
Position
Adjusted at Controller
0 to 10
VDC
UI3
0 V~ Com
24 V~ Hot
AO1
BO5-Aux
BO5-Aux
AO2
R
Analog
VAV Actuator
Heating and/or Cooling
& On/Off Duct Heater
Room Temperature Control
Min, Max and HeatFlow
Positions Adjusted at Controller
1
C
0 to 10
VDC
UI3
0 V~ Com
24 V~ Hot
AO1
BO5-Aux
BO5-Aux
AO2
On-Off Perimeter Reheat Only
Set BO5 Time to 0= 15 minutes if using regular 24 VAC relays
Set BO5 Time to 1= 10 seconds if using 24 VAC Solid State Relays (SSRs) for proportional cont rol
RehtConf = 3 = On-Off Perimeter Reheat Only
Set BO5 Time to 0= 15 minutes if using regular 24 VAC relays
Set BO5 Time to 1= 10 seconds if using 24 VAC Solid State Relays (SSRs) for proportional cont rol
RehtConf = 2 = On-Off Duct Reheat Only
Set BO5 Time to 0= 15 minutes if using regular 24 VAC relays
Set BO5 Time to 1= 10 seconds if using 24 VAC Solid State Relays (SSRs) for proportional cont rol
9 | VZ7260W Series- Installation Guide
Mandatory
RehtConf = 2 =
Pressure dependent VAV cooling or heating system with local Analog duct reheat and central changeover
Mandatory
Mandatory
Tri-State Floating VAV
Heating and/or Cooling
& Hot Water Reheat Valve
Room Temperature Control
Min, Max and HeatFlow
Positions Adjusted at Controller
Hot Water
Valve
Tri-State Floating VAV
Heating and/or Cooling
& On/Off Duct Heater
Room Temperature Control
Min, Max and HeatFlow
Positions Adjusted at Controller
UI3
0 V~ Com
24 V~ Hot
BO1
BO5-Aux
BO5-Aux
BO2
Close
Open
1
C
Analog
VAV Actuator
Heating and/or Cooling
& Analog Duct Heater
Room Temperature Control
Min, Max and HeatFlow
Positions Adjusted at Controller
SCR
SCR O-10VDC Input
0 to 10
VDC
UI3
0 V~ Com
24 V~ Hot
AO1
BO5-Aux
BO5-Aux
AO2
UI3 0 V~ Com
24 V~ Hot
BO1
BO2
Close
Open
Close
Open
BO3
BO4
On-Off Duct Reheat Only
Set BO5 Time to 0= 15 minutes if using regular 24 VAC relays
Set BO5 Time to 1= 10 seconds if using 24 VAC Solid State Relays (SSRs) for proportional cont rol
RehtConf = 1 = Analog Duct Reheat Only
Set AO2RA/DA to DA if SCR input signal is Direct Acting 0 to 10 VDC
Set AO2RA/DA to RA if SCR input signal is Reverse Acting 10 to 0 VDC
RehtConf = 1 = Analog Duct Reheat Only
10 | VZ7260W Series- Installation Guide

Remote sensor accessories

Model no.
Description
S3010W1000
Wall mounted temperature sensor
S2000D1000
Duct mounted temperature sensor
Fig.10 – Remote Duct Mounted Temperature Sensor
Remote mount temperature sensors use 10K NTC thermistor.
Temperature vs. Resistance Chart for 10 Kohm NTC Thermistor
(R
ºC ºF Kohm ºC ºF Kohm ºC ºF Kohm ºC ºF Kohm ºC ºF Kohm
-40 -40 324.3197 -20 -4 94.5149 0 32 32.1910 20 68 12.4601 40 104 5.3467
-39 -38 303.6427 -19 -2 89.2521 1 34 30.6120 21 70 11.9177 41 106 5.1373
-38 -36 284.4189 -18 0 84.3147 2 36 29.1197 22 72 11.4018 42 108 4.9373
-37 -35 266.5373 -17 1 79.6808 3 37 27.7088 23 73 10.9112 43 109 4.7460
-36 -33 249.8958 -16 3 75.3299 4 39 26.3744 24 75 10.4443 44 111 4.5631
-35 -31 234.4009 -15 5 71.2430 5 41 25.1119 25 77 10.0000 45 113 4.3881
-34 -29 219.9666 -14 7 67.4028 6 43 23.9172 26 79 9.5754 46 115 4.2208
-33 -27 206.5140 -13 9 63.7928 7 45 22.7861 27 81 9.1711 47 117 4.0607
-32 -26 193.9703 -12 10 60.3980 8 46 21.7151 28 82 8.7860 48 118 3.9074
-31 -24 182.2686 -11 12 57.2044 9 48 20.7004 29 84 8.4190 49 120 3.7607
-30 -22 171.3474 -10 14 54.1988 10 50 19.7390 30 86 8.0694 50 122 3.6202
-29 -20 161.1499 -9 16 51.3692 11 52 18.8277 31 88 7.7360 51 124 3.4857
-28 -18 151.6239 -8 18 48.7042 12 54 17.9636 32 90 7.4182 52 126 3.3568
-27 -17 142.7211 -7 19 46.1933 13 55 17.1440 33 91 7.1150 53 127 3.2333
-26 -15 134.3971 -6 21 43.8268 14 57 16.3665 34 93 6.8259 54 129 3.1150
-25 -13 126.6109 -5 23 41.5956 15 59 15.6286 35 95 6.5499 55 131 3.0016
-24 -11 119.3244 -4 25 39.4921 16 61 14.9280 36 97 6.2866 56 133 2.8928
-23 -9 112.5028 -3 27 37.5056 17 63 14.2629 37 99 6.0351 57 135 2.7886
-22 -8 106.1135 -2 28 35.6316 18 64 13.6310 38 100 5.7950 58 136 2.6886
-21 -6 100.1268 -1 30 33.8622 19 66 13.0307 39 102 5.5657 59 138 2.5926
= 10K±3% - B
25°C
= 3975K±1.5%)
25/85°C
S2000D1000; remote duct mounted temperature sensor c/w junction box. This sensor can be us ed for:
Remote return air temperature sensing with the sensor mounted on the return air duct.
Outside air temperature sensing with the sensor installed in the fresh air plenum.
Supply air temperature sensing.
11 | VZ7260W Series- Installation Guide
Wiring example of single remote room sensor:
1
2
ON
Dip switch
setting for:
1 sensor
S2-1 = ON S2
1
2
ON
Dip switch
setting for:
2 sensors
S2-1 = OFF S2
1
2
ON
Dip switch
setting for:
3 sensors
S2-1 = OFF
S3010W1000
Remote wiring 1 sensor
S2=On,
S3=On
VZ7260 Series
Controller
RS
Scom
Scom
RS
Scom
RS
2 x S3010W1000
Remote wiring 2 sensors
S2=On,
S3=Off
Scom
RS
Scom
RS
VZ7260 Series
Controller
RS
Scom
Scom
RS
Scom
RS
3x S3010W1000
Remote wiring 3 sensors
S2=Off,
S3=Off
Scom
RS
Scom
RS
Scom
RS
Scom
RS
VZ7260
Series
Controller
RS
Scom
Scom
RS
Scom
RS
Co2 Sensor
VZ7260 Series
Controller
24VAC
Com
Com
RS 24VAC
AI4
0-10 VDC
Wiring examples of 2 remote room sensors for averaging applicat ions:
Wiring examples of 3 remote room sensors for averaging applicat ions:
-2 = ON
-2 = ON

CO2 sensor wiring

Wiring example of C O 2 sensor:
12 | VZ7260W Series- Installation Guide
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