VIAIR 10000 User Manual

Package #4 – Electrical:

I. Fuse Holder & 20 ft. 16 Gauge Wire (1pc)
J. 20-amp Fuse (1pc)
K. Push-on Female Terminals (4pcs)
L. 16-gauge Butt Connectors (2pcs)
M. 16-gauge Ring Terminal (1pc)

Package #6 – BSP Adapters for Air Lockers:
(for use with Package #5)

O. BSP Adapters (1/4" M to 1/8" F BSP) (2pcs)

Package #3 – "Air Out" Air Line (1/4" Air Line):

H. Air Line for Remote Mounting Air Filter (1pc)

H

Thank you for purchasing this complete, self-contained onboard air system. Contained in one package,

you’ll nd everything you’ll need to install a high performance, onboard air source for your vehicle.

Please follow these instructions to install your new system.

OBA Components:

1 - 1.0 Gallon, 4 port VIAIR Air Tank

1 - 98C model VIAIR compressor with leader hose and check valve

(Check to make sure that you have eight labeled packages in your kit. Each package contains the parts needed

for specic areas of installation, and may contain smaller bags within each package for specic uses.)

PARTS PACKAGES

USER MANUAL

ULTRA-LIGHT DUTY ONBOARD AIR SYSTEM

Package #1 – Pressure Switch & Relay:

A. Pressure Switch - (85 PSI on, 105 PSI o) (1pc)

B. 40-amp relay (1pc)

A

O

Package #2 – Fittings:

C. 1/4" NPT Drain Cock (1pc)

D. 1/4" NPT 145 PSI Safety Valve (1pc)

E. 1/4" NPT Compression Fitting (1pc)
F. 1/4" NPT Male Plug (1pc)
G. T-Fitting – (1/4" M x 1/4" F x 1/8" F NPT) (1pc)

REDUCER

C D E F G

Package #5:

N. T-Fitting – (1/4" M x 1/4" F x 1/4" F NPT) (1pc)

REDUCER

N

Package #7 – Compressor Installation:

P. Leader Hose Bracket Clip (1pc)
Q. Mounting Bolts (4pcs)
R. Flat Washers (8pcs)
S. Locking Washers (4pcs)
T. Nuts (4pcs)
U. Vibration Isolators (4pcs)

Package #8 – Air Tank Installation:

V. Mounting Bolts (2pcs)
W. Flat Washers (4pcs)
X. Locking Washers (2pcs)
Y. Nuts (2pcs)
Z. Rubber Tank Mount Bushings (2pcs)

B

Pressure Switch

86

30

85

87

Compressor
(+) Lead

I KJ L M

Q

P

R S T

U

V W X Y Z

USER MANUAL

ULTRA-LIGHT DUTY ONBOARD AIR SYSTEM

1.0 GALLON AIR TANK & PLUMBING

Your 1.0 gallon air tank comes with four 1/4" NPT port openings. To ensure safe & trouble-free use of your air

tank, install the drain cock and a safety pressure relief valve. (See Figure 1)

Tank Fittings:

Install supplied ttings for the air tank in areas where they are most appropriate for your installation using
thread sealant. Make sure that the safety valve is installed in the top of the tank, and that the drain cock is
installed in the lowest position of the tank. Be sure that all ttings are accessible since you may have to plumb
each tting as needed to utilize the air tank properly.

IMPORTANT:

- Tank is rated to 150 PSI maximum working pressure, however the kit is originally packaged with a

105 PSI pressure switch.

- Tank is NOT to be used as a breathing device.

- Bleed pressure from tank before servicing or adding attachments.

- Use only attachments or tools rated for 105 PSI working pressure or less.

CAUTION! DO NOT PRESSURIZE YOUR TANK UNTIL YOU HAVE INSTALLED
ALL NECESSARY PORT FITTINGS AND ACCESSORIES.

- Apply sealant to threads of ttings prior to assembly and tighten each part with a wrench.

- Do not over tighten if your port ttings are made from brass, since brass threads can be stripped.

- Always release air from tank before servicing.

WARNING: FAILURE TO DRAIN TANK AND REMOVE CONDENSATION
WILL CAUSE TANK TO RUST PREMATURELY.

- To remove accumulated condensation inside the tank, bleed pressure from tank until pressure
is approximately 5 PSI to 20 PSI using drain cock.

- Drain water from tank by opening the drain cock drain valve and close after draining tank.

- If drain cock valve is plugged, release all air pressure from tank, remove drain valve and clean, then reinstall.

IMPORTANT: Replace air tank 2 to 5 years from date air tank was rst used.

Adhering to air tank draining guidelines will prolong the life of your air tank.

PLEASE NOTE: RUSTED TANKS CAN FAIL CAUSING EXPLOSIONS OR FATAL INJURIES.
Discard tank immediately if tank is rusted.

SAFETY VALVE: When using a safety pressure relief valve, point the safety pressure relief valve away
from your body when releasing air. Use the pull ring on the safety relief valve to vent pressure from the
tank before servicing.

P/N 10000

OBA PLUMBING DIAGRAM

1.0

Gallon

Tank

Drain
Cock

Leader Hose

From Compressor

Pressure

Switch

Safety

Valve

T-Fitting

T-Fitting

BSP Adapters

(For Air Lockers)

Compression

Fitting

OR

Plumbing Diagram:

(Figure 1)