Vestil SWA-60-AW User Manual

I N D E X
1 Introduction................................................................................................................................... 1
2 Machine Dimension...................................................................................................................... 2
3 Safety Instruction.......................................................................................................................... 3
3-
1Warning labels............................................................................................................................ 3
3-
3-
3 Safety guards............................................................................................................................. 5
3-
4 Moving elements....................................................................................................................... 6
3-
5 Safety related components......................................................................................................... 7
4 Installation of the machine............................................................................................................ 8
4-
1 Setting the machine and choosing base..................................................................................... 8
4-
2 Packing and Unpacking............................................................................................................. 8
4-
3 Handling and Transportation.................................................................................................... 10
4-
4 Installation of machine............................................................................................................. 11
4-
5 Assemble the Pre-stretch Unit.................................................................................................. 12
5 Control Panel................................................................................................................................ 13
5-
1 Description of key pad’s function on the control panel............................................................14
5-
2 Wrapping function control........................................................................................................ 16
5-
3 Status indication....................................................................................................................... 18
5-
4 Breakdown indication............................................................................................................... 20
5-
5 Motion indication.......................................................................................................... ...........21
6 Film Loading................................................................................................................................ 23
7 Film Tension Adjust.....................................................................................................................24
8 Operation Procedure .................................................................................................................. 25
9 Maintenance................................................................................................................................. 26
9-
1 Installing and removing turntable ............................................................................................ 26
9-
2 Adjusting tightness of turntable chain...................................................................................... 27
10 Electrical .................................................................................................................................... 28
10-1 Parts list of electrical components...................................................................................... 28
10-2 EMC component list........................................................................................................... 33
10-3 Electrical wiring diagram ................................................................................................... 34
11 T roubleshooting..........................................................................................................................46
11
-1-1 Power indication hasn’t lighted on...................................................................................... 46
11
-1-2 There isn’t DC12 Volt. On power supply PD-25A ............................................................. 47
11
-1-3 There isn’t DC24 Volt. On power supply PS-65-24............................................................ 48
11
-2-1 Turntable motor not operating (Inverter) ............................................................................ 49
11
-2-2 Turntable motor Speed not adjustable................................................................................. 49
11
-3-1 Film-seat motor brake (BK2) not working.......................................................................... 50
11
-3-2 Film-seat elevator motor not rising..................................................................................... 51
11
-3-3 Film-seat elevator motor not rising..................................................................................... 52
11
-4 Film-seat doesn’t stop when reached package limit ............................................................. 53
11
-5 Film-seat doesn’t pause.......................................................................................................... 53
11
-6-1 Film-seat doesn’t stop after reaching maximum packaging limit....................................... 54
11
-6-2 Film-seat doesn’t stop after returning to starting position.................................................. 54
11
-6-3 Film-seat motor speed not adjustable ................................................................................ 55
11
-7-1 Turntable hasn’t slowed down before completing wrapping cycle..................................... 55
11
-7-2 Turntable doesn’t stop after completing wrapping cycle.................................................... 56
11
-8 LS1, LS2, PS1, PS2 & PH not operating normally on PC board KS-050202-key ................ 56
11
-9 Control panel buttons not working......................................................................................... 57
11
-10 Pre-stretch motor M3 hasn’t worked.................................................................................... 58
12 Machine parts diagram............................................................................................................... 60
13
-1-1 Fig-11000 Pillar parts diagram............................................................................................61
12
-1-2 Fig-11000 Pillar parts table ............................................................................................... 62
12
-2-1 Fig-12000 Film-seat elevator parts diagram....................................................................... 65
12
-2-2 Fig-12000 Film-seat elevator parts table ............................................................................ 66
12
-3-1 Fig-14000 Bottom plate diagram........................................................................................ 67
12
-3-2 Fig-14000 Bottom plate parts table..................................................................................... 68
12
-4-1 Fig-18000 Control box diagram.......................................................................................... 70
12
-4-2 Fig-18000 Control box table............................................................................................... 71
12
-5-1 Fig-18100 Control box diagram.......................................................................................... 74
12
-5-2 Fig-18100 Control box table............................................................................................... 75
12
-6-1 Fig-19000 Pre-Stretch Unit diagram................................................................................... 76
12
-6-2 Fig-19000 Pre-Stretch Unit table........................................................................................ 77
12
-7-1 Fig-19100 Pre-Stretch Unit diagram................................................................................... 82
12
-7-2 Fig-19100 Pre-Stretch Unit table........................................................................................ 83
13 Parts list...................................................................................................................................... 84
1 Introduction
Thank you for purchasing a state-of-the-art SHII-MEEI stretch film pallet wrapping machine.
All of us at SHII-MEEI would like to express our gratitude, and our desire to continue serving you
in the best possible way.
Please read all the instructions in this User’s Guide before attempting to operate the machine.
This will enable you to operate the machine safely and at peak efficiency. We have made every
effort to ensure that all information in this Guide is up to date. However, our commitment to
continuously improve all our products may result in you receiving a machine that does not conform
exactly to these instructions. Since we are quick to take advantage of new technology as it becomes
available, we must reserve the right to change our products and User’s Guide without prior notice.
All our distributors are fully knowledgeable about all aspects of our products. If you have any
need for advice or service, please do no hesitate to call upon them.
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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2 Machine Dimension
Clearance area
FILM
CONTROL BOX
Missionary
Power
Stand By (AUTO)
Film Seat Zero Return
Turntable Zero Return
Film Cut
Turntable Slow Down
For SM-2517 Only Follower-Plate Up
LS3-Up
Follower-Plate Down
LS4-Down
12
5
4
87
PS2
MODE
ENTER
FREQ. SET
LC-M2E
l ON
F F O 0
STRETCH WRAPPING MACHINE
ITEM NO.
SM-
AIR
bar
SHII MEEI INDUSTRIAL CO., LTD.
26, Sec. 1, Ta Fu Road, Tan Tzu Hsiang, Taichung Hsien, Taiwan, R.O.C.
TEL:886 4 533−6601
Breakdown Indicator
No Film (SM-1517R)
M1 Motor Trip-Out
M2 Motor Trip-Out
Emergency Stop
BK2 Fail
BK2 Fuse Fail
M2
BK2
LS1
M3
3
PH
6
LS2-2
9
LS2-1
LS2
M1
PS1
DIGITAL KEYPAD
DIGITAL KEYPAD
RUN
RUN
MODE
STOP
STOP
ENTER
RESET
RESET
VFD-M
VFD-M
FREQ. SET
LC-M2E
R
SERIES NO. POWER
A
Hz
V
WEIGHT
DATE
Phase
Kgs.
FAX:886 4 533−6776
Model L W H H1 Turntable Weight
SM-1517R 2,740mm 1,500mm 2,293mm 80m/m Ø 1,500mm 530kg
SM-1517R -18 3,100mm 1,800mm 2,293mm 80m/m Ø 1,800mm 580kg
SM-1517R-20 3,300mm 2,000mm 2,293mm 80m/m Ø 2,000mm 630kg
SM-1517R-23 3,500mm 2,300mm 2,293mm 80m/m Ø 2,300mm 680kg
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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3 Safety Cautions
3-1 Warning labels
Dangerous Location Precaution Marking Label
Dangerous Area and Working Environment
The dangerous location is inside the
control panel.
The dangerous location is inside the
right and left rising & descending
columns.
The dangerous location is in motor
reduction gear head.
Dangerous location is on the driving
rollers of the pre-stretch unit. So, we
have stuck the label on the fixed guard
Hazardous voltage. Turn power off
before open the panel.
Keep hand, cloths and body clear of
the rotating chain. If hand tangled into
the chain and sprocket can cause
severe injury.
Keep hand, cloths and body clear of
the rotating gears. If hand tangled into
the gears can cause severe injury.
Drawing-in hazard caused by driving
rollers.
of the rollers.
The dangerous location is on the tape
cutter
Keep hand away from the cutter. If
hand placed under the cutter and the
cutter move downward can cause
severe injury.
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3-2 Safety devices of turning table & interlocking function of safety guard
Buttons of emergency stop are SB1 which would disconnect to main power and SB2 which would disconnect to controller.
SB1
SB2
Power disconnect
Controller PCB input
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3-3 Safety guards
Fixed guard for chain
Fixed guard for chain
Fixed guard for roller
Fixed guard for knife
Fixed guard for chain
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3-4 Moving elements
Pre-Stretch Unit
Turntable
Moving parts name Movement Power source
Pre-Stretch Unit Up or down Motor
Turntable Up to open, down to close Motor
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3-5 Safety related components
Upper limit switch
Lower limit switch
Emergency stop button
Main power switch
Lower limit switch
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4 Installation of the machine
4-1 Setting the machine and choosing base
1. The site for the machine should provide the conditions essential for precision installation,
2. If the machine is placed on an upper floor, it shall ensure that the floor has adequate
strength for this machine.
3. A clear area must be provided along the rear face of the machine in accordance with the
diagram forward in page 2 and it is essential for efficient maintenance and assembly.
4-2 Packing and Unpacking
1. In general, the machine was packed with carton and pallet. The processes are as follows:
2. Please refer to machine weight in page 2 to arrange handling equipment.
3. Before unpacking always keep the mark Ï (or “up” arrow sign) upward and keep the
packing away from impact for preventing any damage on the machine.
4. Remove top portion first. Then, remove the side portions.
5. Do not damage any components inside the carton.
6. About the packing procedures, please refer to the following illustration diagrams.
7. The unpacking procedure is the reversal of packing.
1. Firstly, fix the side portion. Reserve the gap between the column and the side portion for
minimum 1 cm.
2. Fix the opposite side portion.
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3. Fix the supporting frames.
4. Put and fix the side carton.
5. Fold the carton to cover the top and fix by nails with plastic washers.
6. Tighten the pack with steel strips.
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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4-3 Handling and Transportation
Caution!
The machine shall be moved by persons who are qualified. Persons exclude the
operators are not allowed to stay in the work place during transporting the machine.
1. Please refer to machine specifications to arrange handling equipment. Be sure to use capable
fork-lifter to lift of machine.
2. The handling and transportation shall be carried out by qualified persons.
3. Forklift that used in handling the machine shall be operated by a qualified driver.
4. Before handling, make sure all movable parts are secured in their positions and all movable
accessories should be removed from machine.
5. During handling, people are strictly prohibited from entering into the path of machine
movement.
6. While transportation, keep attention to the balance of machine.
7. As the fork position, please refer to the diagrams shown below.
Fig.1 Fig.2
For machine pack transportation:
1. If the machine pack is transported from the narrow side, the fork length used on the forklift
should be more than 2.2 m. (as shown in the illustration diagram Fig.1)
2. If the machine pack is transported from the wide side, the fork length used on the forklift should
be more than 1 m. (as shown in the illustration diagram Fig.2)
Fig.3 Fig.4
For machine handling, please do it according to that shown in the illustration diagram Fig.3 and Fig.4
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4-4 Installation of machine
1. First fix an eye end screw on the top of Pillar. 2. Hook the chain on the eye end.
3. Attached the chain or steel cable on a fork lift.
Get five M5X25 screws ready from the tool box.
5. Slowly move back the fork lift until the Pillar
is up around 80 degree to the ground.
4. Rise the fork up around 2m high,
6.Push the Pillar until it is right up.
7. Use 5 M12×25 Socket head screws with
washers to tight up the Pillar on the base. Be
sure those 5 screws have been fastened securely.
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4-5 Assemble the Pre-stretch Unit
Place the M12 x 55 bolts into place and hook the
pre-stretch unit onto the film seat.
Connect XP3 onto XS3 and tighten.
Make sure bolts are tightened onto the film seat
to secure the pre-stretch unit and ensure safe
operation.
Connect XP1 onto XS1.
Extend connection point XP4 through the
Connect XP4 onto XS4.
pre-stretch unit.
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5 Control Panel
No. of Upper Layers Counted
No. of Upper layers Set
Cycle Setting of Upper layer
No. of Lower Layers Counted
No. of lower Layers Set
Cycle setting of Lower layer
Status Indication
Wrapping Function Control
Power
Stand By (AUTO)
Film Seat Zero Return
Turntable Zero Return
Film Cut
Turntable Slow Down
For SM-2517 Only
Follower-Plate Up
LS3-Up
Follower-Plate Down
LS4-Down
1 32
465
7
PS2
89
PS1
Breakdown Indicator
No Film (SM-1517R)
M1 Motor Trip-Out
M2 Motor Trip-Out
Emergency Stop
BK2 Fail
BK2 Fuse Fail
M3
PH
LS2-2
M1
LS2-1
Breakdown Indicator
BK2
M2
LS1
Pre-stretch Unit Carrier Ascent Key
Power
Breakdown Indicator
Stand By (AUTO)
No Film (SM-1517R)
Film Seat Zero Return
M1 Motor Trip-Out
Turntable Zero Return
M2 Motor Trip-Out
Film Cut
Emergency Stop
Turntable Slow Down
BK2 Fail
For SM-2517 Only
BK2 Fuse Fail Follower-Plate Up
LS3-Up
Follower-Plate Down
LS4-Down
M2
BK2
LS1
M3
1
23
PH
564
LS2-2
7 98
LS2-1
LS2
M1
Motion Indication
PS2
PS1
l ON
F F O 0
STRETCH WRAPPING MACHINE
SERIES NO.
ITEM NO.
POWER
A
SM-
Hz
V
WEIGHT
DATE
AIR
Phase
Kgs.
bar
SHII MEEI INDUSTRIAL CO., LTD.
FAX:886 4 533−6776
TEL:886 4 533−6601
Pre-stretch Unit Carrier Descent Key
LS2
Turntable Speed Adjustment
RUN STOP FWD REV
PROG
PROG
RUN
MODE
RUN
DATA
DATA
VFD-e
PROG DATA
RUN STOP FWD REV
PROG
PROG
RUN
MODE
RUN
DATA
DATA
VFD-e
PROG DATA
Film-seat Speed Adjustment
l ON
F
Power Switch
F:\Manual\SM-1517R-110V-100514 14.05.2010.
F O
0
- 13 -
Emergency Stop Button
5-1 Description of Key pad’s function on the control panel
No. of Upper Layers Counted:
Displays the number of completed upper layer wrapping cycles. Screen should be blank prior to
start of wrapping cycle. When wrapping cycle begins, for each completed upper layer wrapping
cycle the number increases by 1. When number of upper layers counted reaches the number of
upper layers set, the film-seat will start descending.
No. of Upper Layers Set:
Displays the number of wrapping cycles set for the upper layer.
Cycle Setting of Upper Layer:
Sets the number of upper layer wrapping cycles. Press “” once increases wrapping cycle by 1 and press “” decreases wrapping cycle by 1. Wrapping cycle can be set to 9 as maximum, however
usually is set between 2-5 depending on different needs. Please note that wrapping cycle can not be
set to 0, as to lengthen the life span of the elevation motor.
No. of Lower Layers Counted:
Displays the number of completed lower layer wrapping cycles. Screen should be blank prior to
start of wrapping cycle. When wrapping cycle begins, for each completed lower layer wrapping
cycle the number increases by 1. When number of lower layers counted reaches the number of
lower layers set, the film-seat will start ascending.
No. of Lower Layers Set:
Displays the number of wrapping cycles set for the lower layer.
Cycle Setting of Lower Layer:
Sets the number of lower layer wrapping cycles. Press “” once increases wrapping cycle by 1 and press “” decreases wrapping cycle by 1. Wrapping cycle can be set to 9 as maximum, however
usually is set between 2-5 depending on different needs.
Status Indication:
For detail, refer section 5-3.
Breakdown Indication:
For detail, refer section 5-4.
Wrapping Function Control:
For detail, refer section 5-2.
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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Motion Indication:
For detail, refer section 5-5.
Turntable Speed Adjuster:
Turntable speed can be adjusted between 0-13rpm. This function should be used in conjunction
with the Film-seat Speed Adjuster, refer to Film-seat Speed Adjuster section for more detail.
Film-seat Speed Adjuster:
Film-seat speed can be adjusted between 0~3m/min, either quicken or slower film-seat elevation
speed for desired level of film overlap. When wrapping a test package, adjust turntable speed to
maximum 13rpm and film-seat to maximum 3m/min, then when wrapping completes study the level
of film overlap for further adjustment. If a higher level of film overlap is desired, slower the
film-seat speed; if a lower level of film overlap is desired, slower the turntable speed.
Power Switch:
Main power switch with a safety device. When switch is turned "ON", the switch will jam the
control panel door and prevent it from being opened to provide safety. Please note that if the control
panel door is to be opened this switch must be turned "OFF", or else if the door is forced open when
switch is at "ON" position, the switch will break. If the power switch is broken in such a manner, it
can not be replaced free of charge even if still under warranty.
Emergency Stop Button:
In case of emergency, press this button to stop the operation of the machine and the power will
automatically be turned off. Pull this button to deactivate the emergency stop.
Pre-stretch Unit Ascent Key:
This key is used to manually control the pre-stretch unit to ascent while the machine has stopped.
Press this key; the pre-stretch unit will go up. Release it, the pre-stretch unit will stop immediately.
Pre-stretch Unit Descent Key:
This key is used to manually control the pre-stretch unit to descent while the machine has stopped.
Press this key; the pre-stretch unit will go down. Release it; the pre-stretch unit will stop
immediately.
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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5-2 Wrapping Function Control
b
Turntable Start』:
Starts the turntable rotation, motor will stop automatically when wrapping is
completed.
Film-Seat Pause Button:
When wrapping a particular section of the package that needs extra overlapping
of film to give strength, press and hold this button for the film-seat to pause at
the desired section of overlapping. When the operator is satisfied with the
amount of overlapping, release this button and the film-seat will continue its
ascending/descending.
Turntable and Film-seat Zero-return Button:
This button has two functions:
1: It can be used to determine the height of package in case of malfunctioning
of the electronic eye. When electronic eye malfunctions, the film-seat can not
sense the height of the package and will continue to ascend, in which case by
pressing this button the film-seat will cease ascending and start counting number
of upper layer wrapping cycles. Also press this button if the film wrapping
reaches a particular height of the package and further more wrapping above is
not desired.
2: If the emergency button is activated during wrapping, the turntable and the
film-seat will not be stopped at the starting position. Therefore in order for both
the turntable and the film-seat to return to their starting position, press this
utton once for turntable to return to starting position and press again for
film-seat to return to starting position.
Standard Wrapping』:
Film starts wrapping from the bottom of the package to the top, and once from
top back to bottom
Single Layer Wrapping』:
Film wraps once from bottom to top and stops when turntable comes to a halt.
Film set then automatically descends down to starting point.
Water Proof Wrapping』:
Film wraps from bottom to top and then comes to a halt at
approximately 10cm~15cm below the top of the package, then a sheet of water
proofing film or plastic should be manually placed on top of the package. Press
the Turntable Start button once more to restart the wrapping process, at which
the film will start wrapping from top back to bottom.
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Midpoint Strengthen Wrapping』:
Film wraps from bottom to top and completes the upper layer wrapping cycle.
When returning from top back to bottom, film set will pause at the midpoint of
the package to complete 2 wrapping cycles and then back to bottom to
complete wrapping.
Auto cut option』:
l ON
0 OFF
To choose the auto cut option.
Non-auto cut option』:
l ON
0 OFF
R
STRETCH WRAPPING MACHINE
ITEM NO.
POWER
SERIES NO.
SM-
V
A
Hz
DATE
AIR
WEIGHT
Phase Kgs.
bar
SHII MEEI INDUSTRIAL CO., LTD.
26, Sec. 1, Ta Fu Road, Tan Tzu Hsiang,
Taichung Hsien, Taiwan, R.O.C.
TEL:886 4 533−6601
FAX:886 4 533−6776
To choose the non-auto cut option.
For SM-2517 & SM-2517R Use only
Follower-Plate Fall Down Button:
To lower the follower-plate, used in conjunction with the 『Auto 』& Manualbuttons. When set at Auto, press this button to lower
follower-plate onto package until tight, after which the follower-plate stops lowering and turntable rotation starts. If set at 『Manual』, press this button to
lower follower-plate to stop lowering follower-plate. There is need to press the Turntable 『Start』button to start turntable rotation when using 『Manual』
function..
AutoWrapping Modes Setting Key:
When this function is set the button will light up. Press the “Follower-plate
Down” button when this function is activated, the follower-plate will
automatically lower onto package until tight and turntable rotation will start.
When wrapping cycle is completed, the follower-plate will lift up again. No
need to press any other button.
ManualWrapping Modes Setting:
When this function is set, press the “Follower-plate Down” button to lower the
follower-plate and limit switch LS4 is touched to stop lowering. The turntable
will not start automatically, therefore press “Turntable Start” button to start
turntable rotation.
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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5-3 Status Indication
Power
Stand By (AUTO)
Film Seat Zero Return
Turntable Zero Return
Film Cut
Turntable Slow Down
For SM-2517 Only
Follower-Plate Up
LS3-Up
Follower-Plate Down
LS4-Down
Power Pilot
When LED light is on, the power is at the “ON” status; when LED light is off, the power is at the
“OFF” status.
Stand By (AUTO)
The machine is in standby status.
Film Seat Zero Return:
The film carrier is descending back to the Zero point.
Turntable Zero Return:
The turntable is rotating back to the Zero point.
Film Cut
The machine is breaking the film,
Turntable Slow Down
The turntable is slowing down,
Follower-Plate Up
The Follower-Plate is ascending,
LS3-Up
LS3 is the (Zero point) limit switch: If this light on indicates the “Follower-Plate” has ascended
back to the Zero Point. If the “Follower-Plate” has not back to the Zero Point the machine will not
be operated.
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Follower-Plate Down
The Follower-Plate is descending,
LS4-Down
If this light on, indicates the “Follower-Plate” has clamped the package tight and the
“Follower-Plate” will be stopped. If this light has not on, the machine will not be operated.
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5-4 Breakdown Indication
Breakdown Indicator
No Film (SM-1517R)
M1 Motor Trip-Out
M2 Motor Trip-Out
Emergency Stop
BK2 Fail
BK2 Fuse Fail
No Film:
Indicates no film; only SM-1517Rhas this function.
M1 Motor Trip-Out:
The M1 motor is overloaded and its breaker jumped.
M2 Motor Trip-Out:
The M2 motor is overloaded and its breaker jumped.
Emergency Stop:
Emergency Stop Indicator, When the LED light is on, the emergency stop button is currently being
activated.
BK2 Fail:
The BK2 electrical Break has failed.
Bk2 Fuse Fail:
The fuse of the BK2 electrical Break has failed.
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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5-5 Motion Indication
M2
BK2
LS1
M3
PH
Power
Breakdown Indicator
No Film (SM-1517R)
Stand By (AUTO)
M1 Motor Trip-Out
Film Seat Zero Return
M2 Motor Trip-Out
Turntable Zero Return
Emergency Stop
Film Cut
BK2 Fail
Turntable Slow Down
For SM-2517 Only
BK2 Fuse Fail Follower-Plate Up
LS3-Up
Follower-Plate Down
LS4-Down
M2
BK2
LS1
M3
3
2
PH
6
514
LS2-2
987
LS2-1
LS2
M1
PS2
PS1
l ON
F F O 0
R
STRETCH WRAPPING MACHINE
SERIES NO.
ITEM NO.
POWER
A
SM-
Hz
V
WEIGHT
DATE
AIR
Phase
Kgs.
bar
SHII MEEI INDUSTRIAL CO., LTD.
26, Sec. 1, Ta Fu Road, Tan Tzu Hsiang, Taichung Hsien, Taiwan, R.O.C.
TEL:886 4 533−6601
LS2-2
FAX:886 4 533−6776
LS2-1
LS2
M1
PS2
PS1
M2 Motor Ascending and Descending Indicator
If this LED light is on indicates the M2 motor is in operation, the pre-Stretch Unit is ascending or
descending.
LS1 Upper Limit Safety Switch Indicator
If this LED light is on, indicates the package has over the packing height limit of this machine or
the PH (height detecting optical sensor) has failed; please check if the package height has over the
limit or PH sensor has failed.
M3 Pre-Stretch Unit Motor Indicator
When the turntable is starting to rotate and the film pulls the free roller, this light will be on and the
film will start to be sent out from the Pre-Stretch Unit; if this LED light is not on, the film will not
be sent out from the Pre-Stretch Unit.
PH Height Detecting Optical Sensor Indicator
When PH has detected the package, this LED light will not be on. Once the film carrier ascend and
the PH sensor can not detect the package, this light will be on and the film carrier stop.
LS2-2 Pre-Stretch Unit Safety Switch Indicator
This switch is parallel link with the LS2 (lower Limit Safety Switch). When this LED light is on
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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indicates the Pre-Stretch Unit has descended to the lower limit or the Pre-Stretch Unit has pressed
any object and the turntable will be stopped.
LS2-1 Lower Limit Switch Indicator
When this LED light is on indicates the Pre-Stretch Unit has descended to the bottom position and
the Pre-Stretch Unit will stop to descend.
LS2 Lower Limit Safety Switch Indicator
This switch is parallel link with the LS2-2 (Pre-Stretch Unit Safety Switch). When this LED light is
on indicates the Pre-Stretch Unit has descended and over the bottom of the machine or the LS2-1
has failed. Please check the LS2-1 switch.
M1 Turntable Motor Indicator
This LED light on indicates M1 (Turntable Motor) is operating and the turntable is rotating.
PS1 Allocation and Counter Indicator
When the turntable completes a rotation, this LED light will flash once. Therefore this indicator
expresses two functions: a counter and an indication of a complete rotation.
Counting Function:
When the turntable completes a rotation this indicator will flash once and the counter number will
be increased by one until the rotation number has reach the pre-set wrapping number. After that,
although the turntable completes one rotation and this indicator will still flash once, however the
counter number will not be increased.
Allocation Function:
When PS2 (Slow Stopping Indicator) flashes once, the turntable will start to slow down, once the
PS1 indicator flashes the turntable will be stopped immediately. This indicator’s light will be on to
indicate the turntable has stopped at the zero point.
PS2 Slow Stopping Indicator
When the LED light of LS2-1 is on, once the turntable passed the PS2 switch, the light of the “PS2
Slow Stopping Indicator” will flash once and the turntable will start to be slowing down until the
turntable has fully stopped.
Pre-Stretch Unit Ascending Indicator
This LED light on indicates the Pre-Stretch Unit is ascending.
Pre-Stretch Unit Descending Indicator
This LED light on indicates the Pre-Stretch Unit is descending.
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6 Film Loading (For safety please switch off main power when loading film.)
1. Pull out approx. 60cm of film in counter-
Clock direction.
3. Pull down film seat cover lock.
2. Place film into film seat.
4. Open film seat cover.
5. Pull out film between film seat cover And film seat rollers.
6. Have at least 20-30cm of film out through
between film seat cover and rollers.
7. Close film seat cover and switch on power to start operation.
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7 Film Tension Adjust
The pre-stretch unit has a set pre-stretch percentage of 240% (can not be changed) which is called the First Stage Pre-stretch, therefore there is no pre-stretch setting device on the control panel. The pre-stretch percentage can be slightly adjusted to a maximum of 320%, which is called the Second Stage Pre-stretch, and its adjusting method is shown below:
There are 2 sets of nuts and bolts located on the top and bottom of the free roller and is used to adjust pre-stretch ratio.
Pull away the free roller and 2 springs can be seen attached to the 2 sets of nuts and bolts.
Slightly tighten the nuts onto the bolts to pull on the springs in order to increase pre-stretch ratio.
Warning: Do not pull on free roller while pre-stretch unit in operation, as not to cause film
jamming into rollers.
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