Page 1
Safety Signal™ Installation Guide
Safety Signal™
Models SS0550 thru SS0554
340 Gateway Park Drive
North Syracuse, NY 13212
Phone: 315-463-7348
Toll Free: 866-235-7468
Fax: 315-463-8559
Email: sales@dlmanufacturing.com
www.dlmanufacturing.com
A Product of
7/19/2011 SS9556 REV A
Page 2
Safety Signal™ Installation Guide
Page 1
INPUT VOLTAGE
120 VAC
INPUT FREQUENCY
60 HZ
MAXIMUM INPUT CURRENT
12 A
INPUT CURRENT WITH NO OUTLET(S) OR LEVELER LOAD
<.5 A (MODEL 550)
MAXIMUM OUTLET(S) CURRENT
12 A
MAXIMUM LEVELER LOAD CURRENT (J7 OR J8)
12 A
OUTSIDE LIGHT BOX VOLTAGE
12 VDC
MAXIMUM OUTSIDE LIGHT BOX LOAD CURRENT
1.25 A (12 V POWER SUPPLY CURRENT LIMIT)
SENSOR VOLTAGE (J2, J3 & J4)
12 VDC
MAXIMUM SENSOR CURRENT (J2, J3 & J4)
.2 A (J2, J3 & J4 PROTECTED BY PTC THERMISTOR)
Model #
Part #
Description
550
SS0550
Standard Safety Signal™
No options: No outlets or interlocks
551
SS0551
Powers & controls one outlet for dock light
Dock light turns off when door is closed
552
SS0552
Powers & controls two outlets
Dock light & fan turn off when door is closed
552-02
SS0552-02
No Inside Red & Green Light
Powers & controls two outlets
Dock light & fan turn off when door is closed
553
SS0553
Powers & controls two outlets & interlocks
Electric/Hydraulic leveler
Dock light and fan turn off when door is closed
Leveler will not run when door is closed
554
SS0554
Powers & controls two outlets & interlocks Pneumatic
leveler
Dock light and fan turn off when door is closed
Leveler will not run when door is closed
Fan turns off when leveler runs
554-02
SS0554-02
No Inside Red & Green Light
Powers & controls two outlets & interlocks Pneumatic
leveler
Dock light and fan turn off when door is closed
Leveler will not run when door is closed
Fan turns off when leveler runs
INTRODUCTION
This manual is used for all Safety Signal™ model types. The control board is programmed
for each model’s function. The description explains the differenced between model types.
ELECTRICAL RATINGS:
7/19/2011 SS9556 REV A
Page 3
Safety Signal™ Installation Guide
Page 2
Door Opens
Outside light turns red
Inside light turns green
Interlock items now function
Dock light
Fan
Leveler & OPT 1 Contacts close
Door Closes
Outside light turns green
Inside light turns red
Interlock items turn off
Dock light
Fan
Leveler & OPT 1 Contacts open
Please Note: When dock door is closed, the light will
switch to red inside and green outside after a 10 second
delay.
Safety Signal™
---Sequence of Operations--Testing
7/19/2011 SS9556 REV A
Page 4
Safety Signal™ Installation Guide
Page 3
Drill bits, masonry bit for tap-con / wood bits 3/16” for pilot hole in dock seal
Tape measure
Hammer Drill
Wire strippers
Drill screw gun
Hammer
Precision flat blade screwdriver 1/8” wide
Felt tip marker
Wire labels
Description
Page
COVER
-
INTRODUCTION / ELECTRICAL RATINGS
1
SEQUENCE OF OPERATIONS
2
GENERAL INFO / INDEX / REQUIRED TOOLS
3
INSTALLER SUPPLIED HARDWARE & FASTENERS
4
INSIDE LIGHT BOX MOUNTING
5
INSIDE LIGHT BOX MOUNTING CONTINUED
6
PHOTO EYE INSTALL – TYPICAL & MxV DOOR
7
PHOTO EYE INSTALL – ROLLING STEEL DOOR
8
EXTERNAL BOX INSTALLATION
9
CONTROL BOARD WIRING OVERVIEW / INDEX
10
WIRING DIAGRAM J1 & J2
11
WIRING DIAGRAM J6, J7 & J8
12
INSIDE TO OUTSIDE BOX WIRING DIAGRAM J15
13
DOCK SEAL BRACKET (OPTIONAL)
14
BOLLARD MOUNTING BRACKET (OPTIONAL)
15
MODEL 550 SYSTEM WIRING DIAGRAM
16
MODEL 551 SYSTEM WIRING DIAGRAM
17
MODEL 552 SYSTEM WIRING DIAGRAM
18
MODEL 553 SYSTEM WIRING DIAGRAM
19
MODEL 554 SYSTEM WIRING DIAGRAM
20
DL MANUFACTURING TERMS/CONDITIONS/WARRANTY
21
WARNING!!!!
Do not use in hazardous or corrosive environments!
INDEX
YEARLY MAINTENANCE
1. Inspect inside connections for any
damage
2. Inspect mounting bolts for tightness
3. Clean unit with compressed air
4. Clean Photo Sensor Lenses
REQUIRED TOOLS
7/19/2011 SS9556 REV A
Page 5
Safety Signal™ Installation Guide
Page 4
Mounting Surface
Inside Light Box
Outside Light Box
Cement Block
(4) ¼” x 1¼” Tapcon
(4) #10 x 1” Tapcon
Tip up concrete panel
(4) ¼” x 1¼” Tapcon
(4) #10 x 1” Tapcon
Sheet Metal
Sheet metal walls are not
thick enough to hold inside
box
Sheet metal walls are not
thick enough to hold outside
box
Steel
(4) ¼” x ¾” self-drilling
screws
(4) ¼” x ¾” self-drilling screws
Bollard
Use DL Manufacturing
supplied fasteners
Dock Seal
Use 1-1/4” x ¼” lag screws to
attach dock seal bracket to
dock seal.
Wiring the inside and outside
box together
3 conductor 18 gauge wire
½” flexible conduit with
connector for 7/8 knockout
FOR SERVICE ASSISTANCE CALL DL MANUFACTURING TOLL FREE 866-235-7468
Safety Signal Model #:
Safety Signal Serial #:
(LOCATED LOWER PORTION OF CONTROL BOARD)
Door Location:
Customer:
Installer-supplied hardware & fasteners
Also needed:
Field Notes:
7/19/2011 SS9556 REV A
Page 6
Safety Signal™ Installation Guide
Page 5
INSIDE LIGHT BOX MOUNTING
7/19/2011 SS9556 REV A
Page 7
Safety Signal™ Installation Guide
Page 6
INSIDE LIGHT BOX MOUNTING CON’T.
SEE PAGE 4 FOR
FASTENER USAGE
7/19/2011 SS9556 REV A
Page 8
Safety Signal™ Installation Guide
Page 7
PHOTO EYE INSTALL – TYPICAL & MxV DOORS
PHOTO EYE MOUNTING KIT
(FOR TYPICAL LOCATIONS & MxV DOOR)
SEE PAGE 8 FOR MOUNTING BRACKET LOCATION ON A ROLLING STEEL DOOR
NOTE:
PHOTO SENSOR HAS A RANGE
OF 1/2” TO 3-1/2”.
2” TO 3” IS RECOMMENDED.
DETAIL A
SCALE 1 : 20
PHOTO SENSOR NUT KIT
CP3268
1 2 MOUNTING BRACKET KIT
CP5016
1
1
DESCRIPTION
PART#
QTY.
ITEM #
STEP 1
MEASURE 18” ABOVE THE
DOOR (START AT THE TOP OF
DOOR JAMB) TO INSTALL
PHOTO SENSOR
STEP 2
DRILL 2 HOLES IN ROLLER
TRACK. USE 17/64” DRILL BIT
REFER TO PAGE 11 FOR
WIRING INSTRUCTIONS
1 2 2 2 1
1
7/19/2011 SS9556 REV A
Page 9
Safety Signal™ Installation Guide
Page 8
BOTTOM OF
DOOR WHEN
FULLY OPEN
(Top View)
PHOTO EYE INSTALL – ROLLING STEEL DOORS
PHOTO EYE MOUNTING KIT
(FOR ROLLING STEEL DOOR)
SEE PAGE 7 FOR MOUNTING BRACKET LOCATION ON A SECTIONAL DOOR
STEP 1
TO LOCATE THE MOUNTING BRACKET
POSITION, OPEN THE DOOR ALL THE WAY.
STEP 2
POSITION THE TOP OF THE BRACKET SO
THAT IT LINES UP JUST BELOW THE BOTTOM
SECTION OF THE DOOR AND MARK HOLES.
STEP 3
DRILL 2 HOLES IN ROLLER TRACK. USE
17/64” DRILL BIT.
STEP 4
LOCATE THE PHOTO SENSOR OPERATING
ADJUSTMENT (SEE FIGURE BELOW). SET
THE PHOTO SENSOR FOR LIGHT OPERATE.
STEP 5
ATTACH THE PHOTO SENSOR TO THE
MOUNTING BRACKET USING THE NUTS AND
WASHERS SUPPLIED WITH SENSOR.
STEP 6
ATTACH THE MOUNTING BRACKET TO THE
TRACK RAIL USING HARDWARE SUPPLIED
WITH MOUNTING KIT.
REFER TO PAGE 11 FOR WIRING
INSTRUCTIONS
7/19/2011 SS9556 REV A
Page 10
Safety Signal™ Installation Guide
Page 9
EXTERIOR
(BLACK BOX)
90"
[2.286 mm]
DETAIL A
SCALE 1 : 32
GROUND LEVEL
LEVELER
DOCK SEAL
12.50 [317.50]
6.90 [175.30]
4.48 [113.90]
SAFETY SIGNAL
TM
INSTALLATION
WALL MOUNTED STYLE
NOTE:
1. RED LIGHT MUST BE ON
TOP
2. SEE PAGE 14 FOR
ALTERNATE MOUNTING
WHEN BOX CAN’T BE
MOUNTED TO WALL
3. MOUNT BOX PARALLEL
TO WALL
4. CONSULT DL
MANUFACTURING IF
DRIVEWAY IS SLOPED
STEP 1
INSTALL EXTERNAL SAFETY SIGNAL
MEASURING 90” [2,286mm] FROM THE
GROUND TO THE CENTER OF THE
BLACK BOX AND 3” FROM THE DOCK
SEAL OR SHELTER, OR 18” FROM
INSIDE WALL EDGE. SEE PAGE 4 FOR
MOUNTING HARDWARE. SEE PAGE 14
WHEN USING DOCK SEAL BRACKET.
STEP 2
REFER TO PAGE 13 FOR WIRING
INSTRUCTIONS. USE KNOCKOUT
LOCATED ON THE BACK OR BOTTOM.
EXTERNAL BOX INSTALLATION
7/19/2011 SS9556 REV A
Page 11
Safety Signal™ Installation Guide
Page 10
J17
NOT
USED
RED LED STRIP
CP8006
GRN LED STRIP
CP8005
NO RED OR GREEN LED
STRIPS INSTALLED IN
MODELS 552-02 & 554-02
J16 (CHOCK) NOT USED
ON SAFETY SIGNAL
J5
NOT
USED
PHOTO SENSOR
SEE PAGE 12 FOR
CONNECTIONS
J2-3, COMMON GND
J2-2, SENSOR SIGNAL
J2-1, +12 VDC, .2A MAX
DockLogic OPTION
RS485 CONNECTION
5 VDC, 60 mA MAX
9100 bps
J10-3, COMMON GND
J10-2, CHANNEL A
J10-1, CHANNEL B
OPTIONAL SENSOR
SEE INSTRUCTIONS
THAT OPTIONAL
SENSOR COMES WITH
J3-3, COMMON GND
J3-2, SENSOR SIGNAL
J3-1, +12 VDC, .2A MAX
120 VAC INPUT
120 VAC, 12 A MAX
60 HZ
SEE PAGE 12 FOR
CONNECTIONS
J1-1, 120 VAC LINE
J1-2, 120 VAC NEUTRAL
J1-3, GROUND
OUTSIDE LIGHT BOX
SEE PAGE 13 FOR
CONNECTIONS
J15-1, +12 VDC, 1.25 A MAX
J15-2, RED LIGHT
J15-3, NO CONNECTION
J15-4, GREEN LIGHT
MODEL 554 LEVELER
BUTTON
SEE PAGE 12 FOR
CONNECTIONS
DO NOT APPLY
VOLTAGE TO J6
TERMINALS, FOR
SWITCH ONLY
J6-1, 8.2 VDC, 3 mA MAX
J6-2, COMMON GND
OPTIONAL TERMINAL
BLOCK JUMPERS FOR OPT2
& OPT 3
SEE PAGE 16 FOR JUMPER
SETTINGS
J3-3 OR J4-3, COMMON GND
J3-2 OR J4-2, INPUT SIGNAL
J3-1 OR J4-1, +12 VDC, .2A
12 AMP BREAKER
FOR SWITCHED
VERSA LIGHT AND
FAN OUTLETS ONLY
1 AMP SLO-BLO 250V
FUSE UNDER FUSE
COVER
REPLACE WITH ONLY
SAME TYPE AND
RATING
FOR BEST RESULTS
WHEN REPLACING
FUSE, PLACE FUSE IN
COVER, THEN PLACE
COVER OVER CLIPS
AND THEN SNAP FUSE
INTO CLIPS
MODEL
553 & 554
GRND
REMOVE POWER
BEFORE SERVICING.
MUST BE INSTALLED
BY QUALIFIED
ELECTRICIAN
ASSEMBLY NUMBER
& REV. LABEL
WIRING OVERVIEW / INDEX
MODEL 553 & 554 OPTIONAL
ALTERNATE CONTACTS
120 VAC, 12 A MAX 60 HZ
J8-1 & 2 CONNECTED TO K4
ISOLATED RELAY CONTACTS
REFER TO PAGE 13
MODEL 653 & 654 LEVELER
INTERLOCK
120 VAC, 12A MAX 60 HZ
J7-1 & 2 CONNECTED TO K3
ISOLATED RELAY CONTACTS
REFER TO PAGE 13
Switching Relays for J7, J8,
Versa Light Outlet and Fan
Outlet are Rated 120 - 240
VAC, 12 A .75 Power Factor
7/19/2011 SS9556 REV A
Page 12
Safety Signal™ Installation Guide
Page 11
MUST BE
INSTALLED
BY QUALIFIED
ELECTRICIAN
SAFETY SIGNALTM FIELD WIRING DIAGRAM
INCOMING POWER
INTERNAL (YELLOW BOX)
J1 1 2
3
ON MODELS 553 & 554
USE CHASSIS GND
CONNECTION
(NOT USED ON OTHER MODELS)
GND WIRE FROM
CHASSIS GND IS
PRE-INSTALLED ON
MODELS 553 & 554
GREEN (GND) - MODELS 553 & 554 ONLY
DOOR PHOTO SENSOR
1 BROWN +12 VDC, .2A MAX
2 BLACK
3 BLUE -COM
J2
PHOTO SENSOR IS 12 VDC. DO NOT RUN IN SAME CONDUIT WITH 120 AND HIGHER VOLTAGE.
TRANSIENTS CAN DAMAGE CONTROL BOARD
SENSING REVERSAL
ROTATE ADJUSTMENT 3/4 TURN TO CHANGE
OPERATION FROM (N/O TO N/C OR N/C TO N/O)
NORMALLY SET FOR DARK OPERATE OR N/C
WHEN LOCATED ABOVE PANELED DOOR OPENING
LED
Light OpDark Op
DOOR
BLACK (120 VAC, 12 A MAX, 60Hz)
WHITE (120 VAC NEUTRAL)
GREEN (GND) - ALL MODELS EXCEPT 553 & 554
WIRING DIAGRAM J1 & J2
7/19/2011 SS9556 REV A
Page 13
Safety Signal™ Installation Guide
Page 12
WIRING DIAGRAM J6, J7 & J8
SAFETY SIGNAL
TM
FIELD WIRING DIAGRAM
MODEL 554 LEVELER CONTROL SIGNAL
FX LEVELER
BUTTON
J6-1, 8.2 VDC, 3mA MAX
J6-2, COMMON GND
NOTE:
WHEN LEVELER SWITCH IS ACTIVATED, THE CONTROL SIGNAL WILL LET THE MICRO
PROCESSOR KNOW TO SHUT THE FAN OFF. IT WILL THEN TURN ON THE LEVELER (J7)
AND OPT1 (J8) AFTER A 2 SECOND DELAY. FAN WILL TURN ON WHEN LEVELER STOPS.
DO NOT
APPLY ANY
EXTERNAL
VOLTAGE TO
J6 TERMINALS
MODEL 554 LEVELER INTERLOCK / OPT1
120 - 240 VAC LINE, 12 A MAX, 50 / 60 HZ
TO LEVELER MOTOR
J8 (OPT1) CONTACTS CLOSE
WHEN J7 (LEVELER) CLOSE.
CONTACTS CONNECTED TO
J7 & J8 ARE RATED 120 VAC
12 A,
.75 POWER FACTOR.
CONTACTS CONNECTED
TO J7 & J8 ARE DRY
CONTACTS (ISOLATED
FROM INTERNAL
CONTROL BOARD
CIRCUITRY).
MODEL 553 LEVELER INTERLOCK / OPT1
J8 (OPT1) CONTACTS CLOSE
WHEN J7 (LEVELER) CLOSE.
CONTACTS CONNECTED TO
J7 & J8 ARE RATED 120 VAC
12 A,
.75 POWER FACTOR.
CONTACTS CONNECTED
TO J7 & J8 ARE DRY
CONTACTS (ISOLATED
FROM INTERNAL
CONTROL BOARD
CIRCUITRY).
(1)
CONNECT LEVELER INTERLOCK FROM
LEVELER CONTROL BOX TO J7-1 AND J7-2.
120 VAC, 12A MAX, 50 / 60 HZ
(1)
SEE MANUFACTURERS’ DOCK LEVELER
INSTRUCTIONS FOR INTERLOCK CONNECTIONS
7/19/2011 SS9556 REV A
Page 14
Safety Signal™ Installation Guide
Page 13
SAFETY SIGNALTM FIELD WIRING DIAGRAM
OUTSIDE LIGHTS
EXTERNAL (BLACK) BOX
FROM CONTROL BOARD
INTERNAL (YELLOW) BOX
TO OUTSIDE R&G LED EXTERNAL (BLACK) BOX
FOR GREEN LIGHT
FOR RED LIGHT
+12 VDC, 1.25A MAX
3
2
1
J1
TO RED LIGHT
NOT USED
+ 12 VDC, 1.25A MAX
J15
1
2 3 4
TO GREEN LIGHT
OUTSIDE LIGHTS
WIRING DIAGRAM – INSIDE TO OUTSIDE BOX
7/19/2011 SS9556 REV A
Page 15
Safety Signal™ Installation Guide
Page 14
DOCK SEAL
FRAME
BUMPER
GROUND LEVEL
102"
[2590.8mm]
DETAIL A
WALL
SEE DETAIL A
DOCK SEAL
FRAME
WALL
DOCK SEAL
SAFETY SIGNAL
TM
DOCK SEAL BRACKET
PART # SS5019
BUMPER
DOCK SEAL FRAME
ALTERNATE OUTSIDE
LIGHT BOX MOUNTING
Surface must be
Parallel to wall.
(3CM) 1 1/4" LONG TECH
SCREWS (4 PLACES)
(NOT INCLUDED)
SIGN & LIGHT BOX MOUNT
ON BRACKET (SS5019).
(6) #10 SELF TAPPING
SCREWS (INCLUDED)
SIGN
GOES
ABOVE
LIGHT
BOX
OPTIONAL DOCK SEAL BRACKET
INSTALL DOCK SEAL BRACKET AT
MOUNTING HEIGHT OF 102”. IF BRACKET
IS NOT USED, REFER TO PAGE 9 FOR
CORRECT MOUNTING HEIGHT
OPTIONAL DOCK SEAL BRACKET
7/19/2011 SS9556 REV A
Page 16
Safety Signal™ Installation Guide
Page 15
OPTIONAL BOLLARD BRACKET
7/19/2011 SS9556 REV A
Page 17
Safety Signal™ Installation Guide
Page 16
J10-1 RS485 CHANNEL B
J10-2 RS485 CHANNEL A
J10-3 SIGNAL GROUND
J9-1 RS232 RXD (DB9-3, RED)
J9-2 RS232 TXD (DB9-2, BRN)
J9-3 SIGNAL GROUND (DB9-5, YEL)
J9 & J10
RS-232/485 COM PORT
IR OPTION
NOT USED
POWER
SUPPLY
CONTROL BOARD
Inside Green LEDs
Inside Red LEDs
RED
GRN
J1
+12
RED
GRN
PC ASM SS8023
J1 1
J1 2
J1 3
OUTSIDE LIGHT BOX
LINEGROUND
NEUTRAL
1
2
LEV CNTRL
J6
1
2
3
OPT3
J4
1
2
3
OPT2
J3
F1
1 A
BRKR1
12A
123
4
OUTSIDE LIGHTS
J15
1
2
3
DOOR
J2
1
2
OPT1
J8
1
2
LEVELER
J7
K2 K3
K4
K1
J5
E7 EMULATOR
BLK
BRN
BLU
E
R
PHOTOSEN
123
CHOCK
J16
1
2
3
4
5
FAN
P1
1
2
3
4
5
VERSALITE
P2
123
J17
1
2
3
AC INPUT
J1
J18
123
RS232
J9
1
2
3
RS485
J10
MODEL 550 WIRING DIAGRAM
7/19/2011 SS9556 REV A
Page 18
Safety Signal™ Installation Guide
Page 17
J10-1 RS485 CHANNEL B
J10-2 RS485 CHANNEL A
J10-3 SIGNAL GROUND
J9-1 RS232 RXD (DB9-3, RED)
J9-2 RS232 TXD (DB9-2, BRN)
J9-3 SIGNAL GROUND (DB9-5, Y EL)
Inside Red LEDs
Inside Green LEDs
CONTROL BOARD
POWER
SUPPLY
IR OPTION
NOT USED
J9 & J10
RS-232/485 COM PORT
123
RS485
J10
RS232
J9
J18
1
2
3
AC INPUT
J1
123
J17
1
2
3
4
5
VERSALITE
P2
1
2
3
4
5
FAN
P1
123
CHOCK
J16
BLK
BRN
BLU
E
R
PHOTOSEN
LIGHT
J5
E7 EMULATOR
K1
K4
K3K2
1
2
LEVELER
J7
1
2
OPT1
J8
1
2
3
DOOR
J2
123
4
OUTSIDE LIGHTS
J15
BRKR1
12A
F1
1 A
1
2
3
OPT2
J3
1
2
3
OPT3
J4
1
2
LEV CNTRL
J6
NEUTRAL
GROUND LINE
RED
GRN
J1
+12
RED
GRN
PC ASM SS8023
J1 1
J1 2
J1 3
MODEL 551 WIRING DIAGRAM
7/19/2011 SS9556 REV A
Page 19
Safety Signal™ Installation Guide
Page 18
Inside Red LEDs
Inside Green LEDs
CONTROL BOARD
POWER
SUPPLY
IR OPTION
NOT USED
J9 & J10
RS-232/485 COM PORT
J10-1 RS485 CHANNEL B
J10-2 RS485 CHANNEL A
J10-3 SIGNAL GROUND
J9-1 RS232 RXD (DB9-3, RED)
J9-2 RS232 TXD (DB9-2, BRN)
J9-3 SIGNAL GROUND (DB9-5, YEL)
RED
GRN
J1
+12
RED
GRN
PC ASM SS8023
J1 1
J1 2
J1 3
LINEGROUND
NEUTRAL
FAN
1
2
LEV CNTRL
J6
1
2
3
OPT3
J6
1
2
3
OPT2
J4
F1
1 A
BRKR1
12A
123
4
OUTSIDE LIGHTS
J15
1
2
3
DOOR
J2
1
2
OPT1
J8
1
2
LEVELER
J7
K2 K3
K4
K1
J5
E7 EMULATOR
LIGHT
BLK
BRN
BLU
E
R
PHOTOSEN
123
CHOCK
J16
1
2
3
4
5
FAN
P1
1
2
3
4
5
VERSALITE
P2
123
J17
1
2
3
AC INPUT
J1
J18
123
RS232
J9
1
2
3
RS485
J10
MODEL 552 WIRING DIAGRAM
7/19/2011 SS9556 REV A
Page 20
Safety Signal™ Installation Guide
Page 19
J10-1 RS485 CHANNEL B
J10-2 RS485 CHANNEL A
J10-3 SIGNAL GROUND
J9-1 RS232 RXD (DB9-3, RED)
J9-2 RS232 TXD (DB9-2, BRN)
J9-3 SIGNAL GROUND (DB9-5, YEL)
480 3 PH
Inside Red LEDs
Inside Green LEDs
CONTROL BOARD
POWER
SUPPLY
IR OPTION
NOT USED
J9 & J10
RS-232/485 COM PORT
TYPICAL
HYDRAULIC
LEVELER
WIRING
DIAGRAM
123
RS485
J10
123
RS232
J9
J18
1
2
3
AC INPUT
J1
123
J17
1
2
3
4
5
VERSALITE
P2
1
2
3
4
5
FAN
P1
3 PH MOT CONTACTOR
MOT CONTACTOR COIL
O/L
480/120
123
CHOCK
J16
LEVELER BUTTON
BLK
BRN
BLU
E
R
PHOTOSEN
LIGHT
J5
E7 EMULATOR
K1
K4
K3K2
1
2
LEVELER
J7
1
2
OPT1
J8
1
2
3
DOOR
J2
123
4
OUTSIDE LIGHTS
J15
BRKR1
12A
F1
1 A
1
2
3
OPT2
J3
1
2
3
OPT3
J4
1
2
LEV CNTRL
J6
FAN
NEUTRAL
GROUND LINE
CIR BRKR
T1
T2
T3
LEV MOTOR
GRND
RED
GRN
J1
+12
RED
GRN
PC ASM SS8023
J1 1
J1 2
J1 3
MODEL 553 WIRING DIAGRAM
7/19/2011 SS9556 REV A
Page 21
Safety Signal™ Installation Guide
Page 20
TYPICAL
PNEUMATIC
LEVELER
WIRING
DIAGRAM
INCOMING 120V POWER
Inside Red LEDs
Inside Green LEDs
CONTROL BOARD
POWER
SUPPLY
IR OPTION
NOT USED
J9 & J10
RS-232/485 COM PORT
COM PORT CONNECTIONS:
J10-1 RS485 CHANNEL B
J10-2 RS485 CHANNEL A
J10-3 SIGNAL GROUND
J9-1 RS232 RXD (DB9-3, RED)
J9-2 RS232 TXD (DB9-2, BRN)
J9-3 SIGNAL GROUND (DB9-5, YEL)
RED
GRN
J1
+12
RED
GRN
PC ASM SS8023
J1 1
J1 2
J1 3
LEVELER BUTTON
123
RS485
J10
123
RS232
J9
J18
1
2
3
AC INPUT
J1
123
J17
1
2
3
4
5
VERSALITE
P2
1
2
3
4
5
FAN
P1
123
CHOCK
J16
BLK
BRN
BLU
E
R
PHOTOSEN
LIGHT
J5
E7 EMULATOR
K1
K4
K3K2
1
2
LEVELER
J7
1
2
OPT1
J8
1
2
3
DOOR
J2
123
4
OUTSIDE LIGHTS
J15
BRKR1
12A
F1
1 A
1
2
3
OPT2
J3
1
2
3
OPT3
J4
1
2
LEV CNTRL
J6
FAN
NEUTRAL
GROUND LINE
M
LEVELER MOTOR
GRND
MODEL 554 WIRING DIAGRAM
7/19/2011 SS9556 REV A
Page 22
Safety Signal™ Installation Guide
Page 21
Shipping Times
~ Orders for stock items received by 3:00pm EST will be processed for shipment the next day. Orders requesting
2nd Day Air or Overnight Air received by 1:00pm will be processed for same day shipment.
Shipments / Freight
~ All DL Manufacturing orders will ship directly from our facility in North Syracuse, NY.
~ All parts will be shipped via UPS Ground unless you authorize a different service. UPS shipments are prepaid
and the charges are added to your invoices.
~ For orders shipping by common carrier, the freight will be FOB, North Syracuse, NY. When “best way” is the
preferred shipping method on your order, DL Manufacturing will choose the carrier, unless otherwise stated, for the
orders shipping from this facility. No adjustments will be made after the order has shipped.
Returns
~ DL Manufacturing will issue a Returned Material Authorization (RMA) number for any product, parts and
accessories. Products should not be returned without an RMA number.
~ Replacement parts will be invoiced at the time of shipping. Invoices will be credited upon receipt and inspection
of Returned Material Authorization (RMA).
~ Freight for returns is paid for by the shipper unless otherwise specified by DL Manufacturing.
~ A restocking fee of 25% of net price or a minimum $20.00 is charged for returns.
~ All replacement parts are warranted for a period of 90 days from shipment.
DL Manufacturing
Terms / Conditions/ Warranty
Cancellation Fees
~ Cancellation charges may be incurred on orders cancelled with DL Manufacturing. Please contact DL
Manufacturing to discuss each situation.
Warranty Policy
~ All Products (excluding bulbs) manufactured by DL Manufacturing are warranted to be free from defects for a
period of 12 months from the date of shipment, excluding doors, which have a warranty period of 12 months from
date of installation or 18 months from shipment, whenever occurs first.
This warranty does not cover unreasonable/improper use or use beyond rated conditions, improper storage,
negligence or accident; damage because of incorporated use of equipment with Goods, after Customer has or
reasonably should have, knowledge of any defect; or improperly installed by any other Person that is unauthorized
by DL Manufacturing.
This warranty is subject to customer covenants to inform all subsequent buyers of the Goods of the limitation on
and exclusive of warranties provided for herein. Customer hereby indemnifies and agrees to hold DL
Manufacturing harmless from and against all losses, costs and expenses, including reasonable attorney’s fees
incurred by DL Manufacturing as a result of any third party claim relating to the purchase, sale or use of, or
otherwise relating to, the Goods covered by this Agreement.
In no event shall DL Manufacturing be required to repair, replace or reimburse Customer for more than the part or
material that is found to be defective and DL Manufacturing’s liability shall in such event be no greater than the
invoiced price of the item and shall not include labor, shipping or other costs incurred in connection with the
reshipment of defective Goods to DL Manufacturing or the reinstallation of such Goods after any repair or
replacement. The remedy set forth in this paragraph is expressly agreed to be the sole and exclusive remedy for
any breach of warranty. This warranty is exclusive and in lieu of all other warranties expressed or implied, including
but not limited to any warranty of merchantability or of fitness for a particular purpose.
Limitation of Liability - In no event as a result of breach of contract, warranty or negligence shall DL Manufacturing
be liable for special, or consequential damages including but not limited to loss of profits or revenues, loss of any
equipment, cost of capital, cost of substitute equipment, facilities or services, downtime costs or claims of
purchasers of the Customer for such damages. Additionally, DL Manufacturing will not be liable for any delay in
the performance of contracts and orders, or in the shipment and delivery of goods, or for any damage suffered by
the Customer by reason of delay, when such delay is, directly or indirectly, caused by force majeure, including war,
Government interference, strikes, embargoes, shortage of labor, fuel, fires, floods, or any other cause or cause
whether or not similar in nature to any of those herein before specified beyond DL Manufacturing’s control.
7/19/2011 SS9556 REV A
Loading...