Vestil SS0553 User Manual
Safety Signal™ Installation Guide
Safety Signal™
Models SS0550 thru SS0554
340 Gateway Park Drive
North Syracuse, NY 13212
Phone: 315-463-7348
Toll Free: 866-235-7468
Fax: 315-463-8559
Email: sales@dlmanufacturing.com
www.dlmanufacturing.com
A Product of
7/19/2011 SS9556 REV A
Safety Signal™ Installation Guide
Page 1
INPUT VOLTAGE
120 VAC
INPUT FREQUENCY
60 HZ
MAXIMUM INPUT CURRENT
12 A
INPUT CURRENT WITH NO OUTLET(S) OR LEVELER LOAD
<.5 A (MODEL 550)
MAXIMUM OUTLET(S) CURRENT
12 A
MAXIMUM LEVELER LOAD CURRENT (J7 OR J8)
12 A
OUTSIDE LIGHT BOX VOLTAGE
12 VDC
MAXIMUM OUTSIDE LIGHT BOX LOAD CURRENT
1.25 A (12 V POWER SUPPLY CURRENT LIMIT)
SENSOR VOLTAGE (J2, J3 & J4)
12 VDC
MAXIMUM SENSOR CURRENT (J2, J3 & J4)
.2 A (J2, J3 & J4 PROTECTED BY PTC THERMISTOR)
Model #
Part #
Description
550
SS0550
Standard Safety Signal™
No options: No outlets or interlocks
551
SS0551
Powers & controls one outlet for dock light
Dock light turns off when door is closed
552
SS0552
Powers & controls two outlets
Dock light & fan turn off when door is closed
552-02
SS0552-02
No Inside Red & Green Light
Powers & controls two outlets
Dock light & fan turn off when door is closed
553
SS0553
Powers & controls two outlets & interlocks
Electric/Hydraulic leveler
Dock light and fan turn off when door is closed
Leveler will not run when door is closed
554
SS0554
Powers & controls two outlets & interlocks Pneumatic
leveler
Dock light and fan turn off when door is closed
Leveler will not run when door is closed
Fan turns off when leveler runs
554-02
SS0554-02
No Inside Red & Green Light
Powers & controls two outlets & interlocks Pneumatic
leveler
Dock light and fan turn off when door is closed
Leveler will not run when door is closed
Fan turns off when leveler runs
INTRODUCTION
This manual is used for all Safety Signal™ model types. The control board is programmed
for each model’s function. The description explains the differenced between model types.
ELECTRICAL RATINGS:
7/19/2011 SS9556 REV A
Safety Signal™ Installation Guide
Page 2
Door Opens
Outside light turns red
Inside light turns green
Interlock items now function
Dock light
Fan
Leveler & OPT 1 Contacts close
Door Closes
Outside light turns green
Inside light turns red
Interlock items turn off
Dock light
Fan
Leveler & OPT 1 Contacts open
Please Note: When dock door is closed, the light will
switch to red inside and green outside after a 10 second
delay.
Safety Signal™
---Sequence of Operations--Testing
7/19/2011 SS9556 REV A
Safety Signal™ Installation Guide
Page 3
Drill bits, masonry bit for tap-con / wood bits 3/16” for pilot hole in dock seal
Tape measure
Hammer Drill
Wire strippers
Drill screw gun
Hammer
Precision flat blade screwdriver 1/8” wide
Felt tip marker
Wire labels
Description
Page
COVER
-
INTRODUCTION / ELECTRICAL RATINGS
1
SEQUENCE OF OPERATIONS
2
GENERAL INFO / INDEX / REQUIRED TOOLS
3
INSTALLER SUPPLIED HARDWARE & FASTENERS
4
INSIDE LIGHT BOX MOUNTING
5
INSIDE LIGHT BOX MOUNTING CONTINUED
6
PHOTO EYE INSTALL – TYPICAL & MxV DOOR
7
PHOTO EYE INSTALL – ROLLING STEEL DOOR
8
EXTERNAL BOX INSTALLATION
9
CONTROL BOARD WIRING OVERVIEW / INDEX
10
WIRING DIAGRAM J1 & J2
11
WIRING DIAGRAM J6, J7 & J8
12
INSIDE TO OUTSIDE BOX WIRING DIAGRAM J15
13
DOCK SEAL BRACKET (OPTIONAL)
14
BOLLARD MOUNTING BRACKET (OPTIONAL)
15
MODEL 550 SYSTEM WIRING DIAGRAM
16
MODEL 551 SYSTEM WIRING DIAGRAM
17
MODEL 552 SYSTEM WIRING DIAGRAM
18
MODEL 553 SYSTEM WIRING DIAGRAM
19
MODEL 554 SYSTEM WIRING DIAGRAM
20
DL MANUFACTURING TERMS/CONDITIONS/WARRANTY
21
WARNING!!!!
Do not use in hazardous or corrosive environments!
INDEX
YEARLY MAINTENANCE
1. Inspect inside connections for any
damage
2. Inspect mounting bolts for tightness
3. Clean unit with compressed air
4. Clean Photo Sensor Lenses
REQUIRED TOOLS
7/19/2011 SS9556 REV A
Safety Signal™ Installation Guide
Page 4
Mounting Surface
Inside Light Box
Outside Light Box
Cement Block
(4) ¼” x 1¼” Tapcon
(4) #10 x 1” Tapcon
Tip up concrete panel
(4) ¼” x 1¼” Tapcon
(4) #10 x 1” Tapcon
Sheet Metal
Sheet metal walls are not
thick enough to hold inside
box
Sheet metal walls are not
thick enough to hold outside
box
Steel
(4) ¼” x ¾” self-drilling
screws
(4) ¼” x ¾” self-drilling screws
Bollard
Use DL Manufacturing
supplied fasteners
Dock Seal
Use 1-1/4” x ¼” lag screws to
attach dock seal bracket to
dock seal.
Wiring the inside and outside
box together
3 conductor 18 gauge wire
½” flexible conduit with
connector for 7/8 knockout
FOR SERVICE ASSISTANCE CALL DL MANUFACTURING TOLL FREE 866-235-7468
Safety Signal Model #:
Safety Signal Serial #:
(LOCATED LOWER PORTION OF CONTROL BOARD)
Door Location:
Customer:
Installer-supplied hardware & fasteners
Also needed:
Field Notes:
7/19/2011 SS9556 REV A
Safety Signal™ Installation Guide
Page 5
INSIDE LIGHT BOX MOUNTING
7/19/2011 SS9556 REV A
Safety Signal™ Installation Guide
Page 6
INSIDE LIGHT BOX MOUNTING CON’T.
SEE PAGE 4 FOR
FASTENER USAGE
7/19/2011 SS9556 REV A
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