Vestil SBM User Manual [en, es]

VESTIL MANUFACTURING CORPORATION

2999 North Wayne St., Angola, IN 46703

Phone [phone] • Fax [phone]

E-mail: [e-mail] • www.vestil.com

Fork Truck Attachments

Contents

Assembly / Installation Instructions ............. 2

Operation Instructions ................................. 2

Inspection & Testing Procedures (hoists).... 3-4

Routine Maintenance & Safety Checks....... 5

Revised 08-07 08-126-121

A company dedicated to solving ergonomic and
material handling problems since 1955

.

OWNER’S
MANUAL

Economy and Adjustable Spreader Beams
SBM-Series

Exploded Structural Parts Drawing & BOM ......... 5

Safety Label Identification ................................... 6

Warranty.............................................................. 6

WARNINGS & SAFETY INSTRUCTIONS
Ensure that all employees understand and
follow the following

• Failure to read and understand this owner’s
manual before using or servicing the SBM
constitutes a misuse of this product. All

persons who will install, use, or care for this
product must be familiar with this material.

• The load must be removed before any work is
performed on the SBM.

• Ensure that all information / safety / warning labels
stay in place and are legible.

• Do not use the SBM if any damage or unusual noise is
observed.

• Always watch the SBM and the container carefully when
the SBM is in operation / motion.

• Do not use to move or transport humans.

• Do not perform any modifications to the SBM without
the manufacturer’s approval. Failure to receive
authorization for changes to the equipment could void
the warranty.

• Maintenance and repairs are to be done only by
personnel qualified to perform the required work.
Consideration will not be given for warranty repair
charges without prior written authorization by the
manufacturer.

RECEIVING INSTRUCTIONS

It is possible that this product could incur damage during

transit.

Inspect the unit closely when it arrives.

evidence of damage or rough handling to either the
packaging or to the product when it is being unloaded,
immediately make a note of it on the Bill Of Lading!

It is important that you remove the product’s packaging
upon its arrival to ensure that there is no concealed damage
or to enable a timely claim with the carrier for freight
damage.

Also verify that the product and its specifications are as
ordered.

If you see

ADJUSTABLE SPREADER BEAM

REPLACEMENT PARTS

We take pride in using quality parts on the equipment we
manufacture. We are not responsible for equipment
problems resulting from the use of unapproved replacement
parts.

To order replacement or spare parts for this equipment,
contact the factory.

In any communication with the factory please be prepared
to provide the machine’s serial number, which is indicated
on the machine dataplate.

ECONOMY SPREADER BEAM

1

INSTALLATION (AND/OR ASSEMBLY) INSTRUCTIONS

REVIEW THIS ENTIRE PAGE BEFORE INSTALLING THE SBM.

Consult the factory in the event there are any questions or problems at the time of installation, or for
information regarding optional features not covered by the owner’s manual.

The installation must be made so that it complies with all the regulations applicable to the machine and
its location. The end-user must verify that the supplied equipment is installed so it will be suited to the
environment in which it will be used.

OPERATION INSTRUCTIONS

CONSULT OSHA 1910.179 AND ASME B30.17 FOR THE OWNER’S / USER’S RESPONSIBILITIES
REGARDING THE OPERATION, CARE, AND MAINTENANCE OF THIS MACHINE.

ENSURE THAT ALL EMPLOYEES INVOLVED IN THE OPERATION OF THIS SBM UNDERSTAND
AND FOLLOW THESE INSTRUCTIONS!

The standard model SBM is suitable to be used in most non-classified locations. It is intended to be
used to lift and transport stable, evenly-distributed, non-hazardous materials loads and / or containers.

LOADING:

The load rating, in pounds, is shown on the machine dataplate located on the main body of the unit. It
indicates the net capacity of the SBM with a static load that is centered and evenly distributed on the
platform.

Do not exceed a rate of two feet per second when moving loads across the platform.

WARNING:

SBM could result from exceeding the listed capacity.

OPERATION:

Inspect all hooks, shackles, bails and retaining pins daily.

WARNING:

person or object is under any part of the SBM before lowering the unit.

CAUTION:
CAUTION:

if it seems to be malfunctioning. Notify your supervisor or maintenance personnel if you notice anything
out of the ordinary.

Ensure that all information / safety / warning labels stay in place and are legible. Refer to the labels
page in this manual.

Do not exceed the SBM’s load ratings. Injury to personnel or permanent damage to the

Keep all personnel clear of the machine when it is in operation. Be certain no part of any

Always carefully watch the SBM and any load on it when it is in operation / motion.

Never use the SBM if any damage or unusual noise is observed, if it is in need of repairs, or

2

INSPECTION INSTRUCTIONS

Per OSHA Regulations 1910.179 and American Society of Mechanical Engineers (A.S.M.E) B30.17
“Overhead and Gantry Cranes.”, all gantry cranes should have an:

1910.179(j)(1)(i) Initial inspection - Prior to initial use all new and altered cranes shall be inspected

to insure compliance

Besides that, for gantry cranes in regular service, there are two general classifications of inspections
based upon the intervals at which the inspection should be performed. The intervals in turn are
dependent upon the nature of the critical components of the crane and the degree of their exposure to
wear, deterioration, or malfunction. The two general classifications are herein designated as “frequent”
and “periodic” with respective intervals between inspections as defined below:

1910.179(j)(1)(ii)(a) Frequent inspection - Daily to monthly intervals.
1910-179(j)(1)(ii)(b) Periodic inspection - 1 to 12 month intervals.

1910.179(j)(2) Frequent Inspection

The following items shall be inspected for defects at intervals as defined above or as specifically
indicated, including observation during operation for any defects which might appear between regular
inspections. All deficiencies such as listed shall be carefully examined and determination made as to
whether they constitute a safety hazard:

• All functional operating mechanisms for maladjustment interfering with proper operation. Daily.

• Hooks with deformations or cracks. Visual inspection daily; monthly inspection with a certification

record which includes the date of inspection, the signature of the person who performed the
inspection and the serial number, or other identifier, of the hook inspected.

• Hoist chains, including end connection, for excessive wear, twist, distorted links interfering with

proper function, or stretch beyond manufacturer’s recommendations. Visual inspection daily;
monthly inspection with a certification record which includes the date of inspection, the signature of
the person who performed the inspection and an identifier of the chain which was inspected.

• All functional operating mechanisms for excessive wear of components.

• Rope reeling for noncompliance with manufacturer’s recommendation.

1910.179(j)(3) Periodic Inspection

Complete inspections of the crane shall be performed at intervals as generally defined above,
depending upon its activity, severity of service, and environment, or as specifically indicated below.
These inspections shall include the requirements of the frequent inspection stated above and in
addition, the following items. All deficiencies such as listed shall be carefully examined and
determination made as to whether they constitute a safety hazard:

• Deformed, cracked, or corroded members.

• Loose bolts or fasteners.

• Cracked or worn hoist.

• Worn, cracked or distorted parts such as pins, bearings, shafts, gears, rollers, locking and clamping

devices.

• Load, wind, and other indicators over their full range, for any significant inaccuracies.

• Gasoline, diesel, electric, or other power plants for improper performance or noncompliance with

applicable safety requirements. (IF APPLICABLE)

• Excessive wear of chain drive sprockets and excessive chain stretch.

3

TESTING INSTRUCTIONS

OSHA also requires two classifications of testing to be performed [per OSHA Regulations

1910.179(k)].

1910.179(k)(1) Operational tests

1910.179(k)(2) Rated load test

1910.179(k)(1) Operational Tests

(i) Prior to initial use all new and altered cranes shall be tested to insure compliance with this

section including the following functions:
(a) Hoisting and lowering.
(b) Trolley travel.
(c) Bridge travel.
(d) Limit switches, locking and safety devices.

(ii) The trip setting of hoist limit switches shall be determined by tests with an empty hook traveling

in increasing speeds up to the maximum speed. The actuating mechanism of the limit switch
shall be located so that it will trip the switch, under all conditions, in sufficient time to prevent
contact of the hook or hook block with any part of the trolley.

1910.179(k)(2) Rated Load Test

Testing loads shall not be more than 125 percent of the rated load unless otherwise recommended by
the manufacturer. The test reports shall be placed on file where readily available to appointed
personnel.

REFER TO OSHA’S STANDARD 1910.179 FOR COMPLETE INFORMATION ON

OVERHEAD & GANTRY CRANE DEFINITIONS, GENERAL REQUIREMENTS,

HOISTING EQUIPMENT, MAINTENANCE, ROPE INSPECTION,

HANDLING OF THE LOAD, AND

OTHER REQUIREMENTS.

For OSHA publications, including informational materials

on standards and regulations, please contact:

OSHA’s Publications Office

200 Constitution Avenue, N.W., Room N3101

Washington, DC 20210

Ph.: [phone] Fax: [phone]

ALSO REFER TO AMERICAN SOCIETY OF MECHANICAL ENGINEERS (A.S.M.E.)

B30.17 “OVERHEAD & GANTRY CRANES.”

For copies of A.S.M.E. B30.17

please contact:

American Society of Mechanical Engineers

Order Department 1-800-THE-ASME

4