Vestil HIPM User Manual

VESTIL MANUFACTURING CORPORATION

2999 North Wayne Street

Angola, Indiana 46703 USA Phone (260) 665-7586 Fax (260) 665-1339 E-mail: sales@vestil.com • www.vestil.com

Contents

Warnings and Safety Instructions .......................... 1

Receiving Instructions............................................ 1

Loading Instructions............................................... 2

Operating Instructions............................................ 2

Electric Schematic ................................................. 3

Battery Charger Operation.................................. 4-5

Hydraulic Operation and Schematic.................... 6-7

Trouble Shooting Guide ...................................... 8-9

Revised 09-03 15-126-101

A company dedicated to solving ergonomic and material handling problems since 1955.

OWNER'S MANUAL

HIGH RISE LIFT • MODEL HIPM

Exploded Parts Drawing ......................................10

Parts Identification ...............................................11

Periodic Maintenance Instructions .......................12

Foot Pump Operation...........................................13

Warning Label Identification .................................14

Warranty..............................................................15

WARNINGS & SAFETY INSTRUCTIONS

Read owner's manual completely before operating unit!

• Not a personnel lift.

• Never go under forks if there is weight on unit.

• Remove weight & disconnect power before working on unit.

• Use only maintenance parts supplied or approved by the manufacturer.

• Do not change pressure relief valve setting.

• Do not clamp hydraulic cylinder in a vise as you may distort the barrel.

• Never operate the lift unless you are watching it.

• Do not go near leaks - High pressure oil easily punctures skin causing serious injury, gangrene, or death.

• Load tight agianst the bulkhead within the rated capcity.

• Transport loads in the lowered position only.

• Do not continue to operate the UP control if unit is not raising.

• Relieve system pressure by operating the DOWN control after the unit has come to rest.

• Consult factory before adding or performing any modification to the original equipment.

• Do not use brake fluids or jack oils. Use AW-32 Hydraulic oil or equal.

• Make sure all operator safety labels and guards are in place.

damage during transit. If you see damage when unloading make a note of it on the SHIPPER RECEIVER.

Remove all packing and strapping material, inspect for damage. IF DAMAGE IS EVIDENT, FILE A CLAIM WITH THE CARRIER IMMEDIATLY! Also, check the unit size, type of power unit, etc., to ensure the unit is correct for the intended application.

SERIAL NUMBER AND CAPACITY

The serial number and capacity is inscribed on the nameplate (See p. 14 for location). Please remember to include these numbers in any correspondence with your dealer or the factory.

RECEIVING INSTRUCTIONS

Every unit is thoroughly tested and inspected prior

to shipment. However, it is possible that the unit may incur

HIGH RISE LIFT

MODEL HIPM

LOADING INSTRUCTIONS

The load capacity rating as inscribed on the nameplate of your unit designates the net capacity for an evenly distributed load. This capacity must never be exceeded, as permanent damage or injury may result.

3.) Lift may only be used be used by authorized personnel. All lift operators must have read and understood all operating procedures and safety guidelines in this Owner's Manual.

4.) Lift must never be overloaded.

When loading the lift always follow these guidelines:

1.) Always load tightly agianst the bulkhead.

2.) Transport loads in the lowered position only.

OPERATING INSTRUCTIONS

The High Rise Lift is furnished with a constant pressure rocker switch control as standard equipment.

In order to operate the unit, pressure must be maintained in the UP or Down position to raise or lower the forks. On releasing either button, the forks will remain in that particular position until the switch is depressed again.

Responsibilities of Owners/Users

It is the responsibility of the owner/user for the following:

5.) Operator must ensure that all safety features of the lift are functioning properly before each use.

6.) Any modifications to the lift must be approved in writing by the manufacturer.

ORDERING REPLACEMENT OR EXTRA PARTS

Our company takes pride in using the finest

available parts for our equipment. We are not responsible for equipment failure resulting from the use of unapproved replacement parts. To order replacement or extra parts for your equipment contact Customer Service at the factory. In any correspondence with the factory please include the Serial Number which is inscribed on the nameplate of the piece of equipment. Use only the part numbers provided in this Owner's Manual. When ordering parts for AC power units please indicate the motor phase and voltage that the equipment is operating on.

1.) The lift must be inspected and maintained in accordance with the guidelines in this manual.

2.) Any lift not in safe operating condition must be removed from service until it is returned to proper operating condition.

Unsafe condition may include, but is not

limited to the following : excessive hydraulic or air

leakage, missing rollers, pins, or fasteners, any cracked or deformed structural members, cut or frayed hydraulic, electric or air lines, and damaged controls or safety devices.

All repairs and maintenance must be per-

formed by qualified personnel.

ELECTRICAL SCHEMATIC

blk

ROCKER SWITCH

RAISE

LOWER

RAISED

brn

blu

blk

Pigtail

VDC

DC, MOTOR START

SWITCH AND

LOW-VOLTAGE CUT-OFF

VOLTAGE

yel blk

Pigtail

1 SOL H

N.C.

LOWERING

VALVE

12 VDC

(DEEP CYCLE)

1 M

#4 WELDING CABLE

1 MTR

red

1 PB

RAISE

red whi blk

1 LS

PLATFORM RAISED

1 SOL H

blk whiorg

1MTR

T'STAT

N.C. PLATFORM LOWERING VALVE

BE SURE ALL POWER IS OFF BEFORE ATTEMPTING TO WORK ON THIS EQUIPMENT!

CAUTION: SERVICE WORK SHOULD BE PERFORMED ONLY BY TRAINED & QUALIFIED PERSONNEL

Operating Instructions for Optional Bench Top Style Battery Charger

(for DC models equipped with our Bench Top Charger)

WARNING!

Working with or near lead acid batteries is dangerous. Batteries contain sulfuric acid and produce explosive gases. A battery explosion could result in loss of eyesight or serious burns.

Do not smoke or allow a spark or flame near batteries. Charge batteries in locations which are clean, dry, and well ventilated. Do not lay tools or anything metallic on top of any battery. All repairs to a battery must be made by experienced and qualified personnel.

When working with batteries, remove personal items such as rings, bracelets, necklaces, and watches. A battery can produce enough voltage to weld jewelry to metal causing a severe burn.

Always have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

Operating the battery with a low battery voltage can cause premature motor contact failure.

Do's and Don'ts

DO NOT leave charger connected for an indefinite length

of time.

DO NOT smoke, strike a match or cause a spark in the

vicinity of battery during charging.

DO make sure all battery connections are tight and clean. DO NOT expose to rain or adverse conditions. DO replace defective cords and wires immediately. DO locate charger at least 24" above floor while charging. DO NOT overcharge battery (manual position only)

OPERATING INSTRUCTIONS

Even if you did not purchase an optional battery charger, your new High Rise Lift Truck has been fitted with a matching plug which will connect directly to the Bench Top Charger we offer. Contact your distributor if you wish to purchase a battery charger.

Operating Instructions for Standard On Board Style Battery Charger

(for DC models equipped with our On Board Charger)

WARNING!

Working with or near lead acid batteries is dangerous. Batteries contain sulfuric acid and produce explosive gases. A battery explosion could result in loss of eyesight or serious burns.

When working with batteries, remove personal items

such as rings, bracelets, necklaces, and watches. A battery can produce enough voltage to weld jewelry to metal causing a severe burn.

Always have plenty of fresh water and soap nearby in

case battery acid contacts skin, clothing, or eyes.

Operating the battery with a low battery voltage can

cause premature motor contact failure.

Our On Board charger is equipped with an external ground wire (small green). During installation the charger must be grounded to the equipment which it is connected to. Be sure this wire is always connected to the chassis, frame, or other metallic surface considered to be ground.

OPERATING INSTRUCTIONS

1.) Plug charger into a receptacle known to have

approximately 115V and 60 Hz. If an extension cord

must be used, keep it short and as large as possible.

A small cord will decrease the output of the charger

due to the voltage drop in the line. This will increase

the charging time.

ADDITIONAL INFORMATION

The On Board charger is current limited and will not exceed its rated output, even if loads are placed on the battery while the battery is charging.

The On Board chargers fuse will blow if the charger is connected in reverse polarity

TROUBLESHOOTING

1) Make sure battery connections are electrically and

mechanically sound.

2) Check AC source for power.

3) Check fuse. Replace only with a fuse having the

same rating as originally supplied.

4.) Check battery condition. A highly sulfated battery

may take some time before current begins to flow

through it.

DO'S AND DON'TS

DO NOT leave charger connected for an indefinite length

of time. DO NOT smoke, strike a match or cause a spark in the

vicinity of battery during charging.

DO make sure all battery connections are tight and clean. DO NOT expose to rain or adverse conditions. DO replace defective cords and wires immediately.

2.) When properly connected, the charge LED will indicate the status of charge current flowing to the battery.

3.) With only the red LED lit, the charger is providing full output to the battery. With both the red and green LED's lit the charger is "topping off" the battery. When only the green LED is on, the unit is providing a "float" or maintenance, charge.

4.) Remember to unplug the charger before moving equipment. Failure to do so could cause damage to cords, receptacles and other equipment.

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