Vestil HDC-305-60, HDC-305-72, HDC-305-84, HDC-305-96 Owner's Manual

VESTIL MANUFACTURING CORPORATION

2999 North Wayne Street, P.O. Box 507

Angola, Indiana 46703 USA

Phone [phone] • Fax [phone]

[e-mail] • www.vestil.com

Contents

Warnings and Safety Instructions ....................... 1

Receiving Instructions ........................................ 1

Loading Instructions .......................................... 2

Operating Instructions ........................................ 2

Instructions for Battery-Powered Units...................3

Periodic Maintenance Instruction ....................... 4

Exploded Parts Drawing/Lists ........................ 5-8

Revised 05-04 09-126-108

A company dedicated to solving ergonomic and material
handling problems since 1955

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OWNER'S
MANUAL

HYDRAULIC DRUM CARRIER/ROTATOR
MODEL HDC-305-60/72/84/96

The Power Unit's Operation....................................9

Electrical Schematic ....................................... 10

Hydraulic Schematic/Parts List ................... 11-13

Troubleshooting .............................................. 14

Warning Label Identification ............................ 15

Limited Warranty/Service Record .................... 16

WARNINGS & SAFETY INSTRUCTIONS

Read owner's manual completely before operating unit!

• Remove drum & disconnect power before working on unit.

• The carrier is designed to be used for dumping only fluid or

semi-fluid loads from open-topped steel 55 gallon drums.
Dumping capacity is reduced to 500 lbs. for drums whose fill
level is 50% or less.

• Do not attempt to lift or rotate damaged drums.

• Always have the floor lock engaged solidly with the floor
surface when a drum is being rotated.

• Verify that the drum is securely held by the carrier before
lifting or rotating it.

• Drums must be vertical while being transported.

• Always watch the carriage and the barrel carefully when the
carrier is in operation.

• Stand behind and to the side of the carriage when a drum is
being rotated.

• Be alert to the possibility of splashing when dumping wet and
/ or dense loads.

• Do not allow personnel underneath any part of the drum
carrier while it is raised.

• For battery-powered units, review the additional warning
included elsewhere in this manual.

• Ensure that all safety and warning labels stay in place and are
legible. See the labels page in this manual.

• Do not use the carrier if any damage or unusual noise is
observed.

• Do not perform any modifications to the carrier without the
manufacturer's approval. Failure to receive authorization for
changes to the equipment could void the warranty.

• The load must be removed from the carriage and the carriage
must be fully lowered before any work is performed on the
carrier.

• Maintenance and repairs are to be done only by personnel
qualified to perform required work.

• Do not use brake fluid or jack oils in the hydraulic
system. If oil is needed, use an anti-wear hydraulic oil
with a viscosity grade of 150 SUS at 100°F, (ISO 32 @
40°C)or Dexron transmission fluid.

• Use only replacement parts either supplied or approved
by the manufacturer.

RECEIVING INSTRUCTIONS

Every unit is thoroughly tested and inspected
prior to shipment. However, it is possible that the unit
may incur damage during transit. If you see damage
when unloading make a note of it on the SHIPPER
RECEIVER.

Remove all packing and strapping material,
inspect for damage. IF DAMAGE IS EVIDENT, FILE A
CLAIM WITH THE CARRIER IMMEDIATELY! Also,
check the unit size, type of power unit, etc., to ensure the
unit is correct for the intended application.

HYDRAULIC DRUM CARRIER/ROTATOR

HDC-305 SERIES - D/C POWER

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OPERATING INSTRUCTIONS

OADING:

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NOTE: Always make sure that the shackle pin (see item 28
on p. 5) is secure before applying a load to the load hook.
Tighten the screw pin before each use.

The drum carrier/rotator is designed to carry standard steel
55 gallon steel drums, and to carry and/or rotate fluid or
semi-fluid loads in open top steel 55 gallon drums.
Insert the drum so it is against the back of the carrier
assembly. Close the ratchet door, insert the chain into the
binder catch from the underside, and rotate the binder handle
clockwise to cinch the drum securely in the carriage. The
maximum load rating of the carrier/rotator is 800 lbs. for a full
barrel, but only 500 lbs. for a half-filled barrel. Permanent
damage to the machine or injury to the personnel could result
from exceeding these ratings.

OPERATION: To Lift . . .

Manual Foot Pump Units:
The triangular foot treadle should be pinned so that it
projects out an upward angle away from the foot pump. For
lighter loads, the speed selector bar on the top of the pump
can be slid forward. Repeatedly press and release the
treadle with your foot to raise the carriage. For heavier
loads, or if the treadle requires too much effort to
comfortably lift the load, slid the speed selector bar on the
top of the pump outward. When raised, the carriage will
maintain any position indefinitely.

Powered Units:
The drum carrier is supplied with a constant pressured
(dead-man) pushbutton control. Pressing the "UP"
pushbutton will turn on the power unit to raise the carriage.
The carriage will raise only while the control is pressed.
Upon releasing the control, the carriage will stop and hold its
position. A limit will turn off the motor when the carriage
reaches its maximum dump height.
Pressing the "DOWN" pushbutton will energize the lowering
valve to allow the carriage to descend. Again releasing the
control will stop the carriage movement, and the unit will
hold its position. Be certain no part of any person or object
is under any part of the carriage before lowering the unit.
On DC powered units, attempting to raise the carrier when
the battery is low will cause the motor relay protection to
prevent the motor's operation. Adequate battery voltage is
indicated by a green LED on the motor relay.
In the event the load exceeds the dumping capacity, the
hydraulic system's relief valve will open and not allow the
unit to rotate the carrier.

To Raise . . .

The drum is rotated by a hand crank on the 60" dump height
models, and by a chain pull on all others. Pull the chain
down with one hand and let the opposite side of the chain
slide loosely through the opposite hand.

• A lifting boom attachment with a lifting hood will be found
stored on one of the straddle legs. Its lifting capacity is 800
lbs. To install, pin the boom at the hole just above the top of
the cylinder.

• A fiber drum adapter and a steel saddle for 30 gallon drums
is available for this model.

SAFETY:

• Keep all personnel clear of the machine when it is in
operation.

• Always be alert for material that can become airborne
when dumping the contents of a drum.

• Regularly inspect the carriage's ratchet door binder
mechanism and chain.

• Never use the carrier if it is in need of repairs or if it
seems to be malfunctioning.

• Notify your maintenance personnel if you notice anything
out of the ordinary, such as odd noises, erratic motion, or
damage to any part of the carrier or its components.

• See more details regarding operating of battery powered

units later on in manual.

ORDERING REPLACEMENT OR EXTRA PARTS

We take pride in using quality parts on the equipment we
manufacture. We are not responsible for equipment
problems resulting from the use of unapproved replacement
parts.
To order replacement or spare parts for this equipment,
contact the factory.
In any communication with the factory please be prepared to
provide the machine's serial number, which is indicated on
the machine dataplate.

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ADDITIONAL INSTRUCTIONS FOR BATTERY-POWERED UNITS

WARNING!

• Working with or near lead acid batteries is dangerous. Batteries contain sulfuric acid and produce explosive
gases. A battery explosion could result in loss of eyesight or serious burns.

• Do not smoke or allow a spark or flame near batteries. Charge batteries in locations which are clean, dry, and
well-ventilated. Do not lay tools or anything metallic on top of any battery. All repairs to a battery must be made by
experienced and qualified personnel.

• When working with batteries, remove personal items such as rings, bracelets, necklaces, and watches. Batteries
can produce enough energy to weld jewelry to metals, causing a sever burn.

• Always have fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

• Operating the battery with a low battery voltage can cause premature motor contact failure.

• Do not expose the lift or charger to rain or adverse conditions.

• Replace defective cords or wires immediately.

• Check the battery's water level frequently.

BATTERY CHARGER OPERATING INSTRUCTIONS

Never operate the charger with either cable coiled. Operating a battery charger with the cord either coiled or wrapped around
itself can cause the cord to overheat, melt, and cause a short-circuit or a fire.

Plug the charger into a standard 115V receptacle. If an extension cord must be used, keep it as short as possible.
Connection: The ribbed wire of the charger's output cord must be connected to the battery's negative (-) terminal. The non-

ribbed wire must be connected to the batter's positive (+) terminal. Reversing this polarity will blow the charger's output fuse.
When properly connected, the charger will indicate the status of charger output:
Flashing green LED - the charger is not seeing a good connection to the battery, or the charger's output use has blown.
Solid yellow LED - the charger is providing charging current to the battery.
Green only - the charger is maintaining a fully-charged battery.

Caution: Remember to unplug the charger before moving the equipment. Failure to do so could cause damage to cords,
receptacles and other equipment.

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TROUBLESHOOTING

If the unit does not operate, check all the wiring connections to make sure they're both mechanically and electrically sound ­specifically at the battery, the motor, and at any location a wire is connected to the chassis. Also make sure the quick­connect plug on the end of the pendant control cord is plugged in correctly.

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ROUTINE MAINTENANCE & SAFETY CHECKS

• Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work.

• Fully lower the carrier to the floor before beginning any inspection or work on the unit.

• Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits should
attempt troubleshooting and repair of this equipment.

(A) Before Each Use Inspect Any and All Safety Devices

1.) Frayed wires.

2.) Oil leaks.

3.) Pinched or chafed hoses.

4.) Damage to the foot pump treadle.

5.) Damaged or loose carrier door or chain binder.

6.) Damage or structural deformation to the structural members, the cylinder brackets, etc.

7.) Unusual noise or binding, or evidence thereof.

8.) Floor lock makes solid contact with floor surface.

9.) Proper functioning of any limits.

(B) Monthly Inspections

1.) The oil level. Oil should be 1" to 1-1/2" below the reservoir's fill hole with the carrier fully raised.

2.) Worn or damaged hydraulic hoses and electrical wires.

3.) Wear or damage to the foot pump treadle or its hardware, the pump piston, or the release lever.

4.) Damage or excessive wear to the carrier parts, gears and chains.

5.) Pivot point wear at the hinge pins and cylinder ends.

6.) All pins and clevis retaining rings and/or fasteners are intact.

7.) Looseness, wear, or damage to the casters' bearings, mounting hardware, or surface material.

8.) Excess wear to the floor lock friction pad.

9.) Proper water level in the battery. (DC units only.)

10.) Unusual noises.

11.) Information and warning labels being in place and in good condition.

12.) The need to clean off dirt and debris.

(C) Yearly Inspection

The oil should be changed if the oil darkens, becomes gritty, or turns a milky color (indicating the presence of
water). Replace with an anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F, (ISO 32 @ 40°C). Ex: AW-32 or
HO 150 hydraulic fluid, or Dexron transmission fluid.

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HDC-305 SERIES HYDRAULIC DRUM CARRIER/ROTATOR

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