Vestil GLT-4000 User Manual

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Page 1

Vestil Manufacturing Corporation

2999 North Wayne St., Angola, IN 46703

Phone (260) 665-7586 • Fax (260) 665-1339

E-mail: sales@vestil.com • www.vestil.com

Contents

Warnings and Safety Instructions .....................1

Receiving Instructions .......................................1

Loading Instructions ..........................................2

Operating Instructions .......................................2

Installation Instructions......................................2

Periodic Maintenance Instructions ....................3

Electric Schematic.............................................7

Power Conversion ......................................... 8-9

Revised 09-01

A company dedicated to solving ergonomic and material handling problems since 1953

OWNER'S MANUAL

GROUND LIFT TILTER MODEL GLT-4000

Hydraulic Operation and Schematic.............. 7-8

Exploded Parts Drawing .................................... 9

Parts Identification........................................... 10

Trouble Shooting Guide ............................ 11-12

Warning Label Identification ............................13

Material Safety Data Sheets ..................... 14-15

Warranty..........................................................16

Service Record................................................16

WARNINGS & SAFETY INSTRUCTIONS

Read owner's manual completely before operating unit!

• Not a personnel lift.

• Never go under platform if there is weight on unit.

• Remove weight & disconnect power before working on

unit.

• Use only maintenance parts supplied or approved by the

manufacturer.

• Do not change pressure relief valve setting.

• Do not clamp hydraulic cylinder in a vise as you may

distort the barrel.

• Never operate the lift unless you are watching it.

• Load the lift as uniformly as possible.

• Consult the factory for uneven loading.

• Do not continue to operate the UP control if unit is not

raising.

• Relieve system pressure by operating the DOWN

control after the unit has come to rest.

• Consult factory if adding or performing any

modification to the original equipment.

• Do not use brake fluids or jack oils. Use AW 32

Hydraulic oil or equal.

• Make sure all operator safety labels (

guards are in place.

see p. 16

) and

Remove all packing and strapping material, inspect for damage. IF DAMAGE IS EVIDENT, FILE A CLAIM WITH THE CARRIER IMMEDIATLY! Also, check the unit size, type of power unit, etc., to ensure the unit is correct for the intended application.

SERIAL NUMBER AND CAPACITY

The serial number and capacity are inscribed on the nameplate ( include these numbers in any correspondence with your dealer or the factory.

See p. 16 for location

). Please remember to

RECEIVING INSTRUCTIONS

Every unit is thoroughly tested and inspected prior to shipment. However, it is possible that the unit may incur damage during transit. If you see damage when unloading make a note of it on the SHIPPER RECEIVER.

Ground Lift Tilter

Model GLT-4000

Page 2

LOADING INSTRUCTIONS

The load capacity rating as inscribed on the nameplate of your unit designates the net capacity for an evenly distributed load. This capacity must never be exceeded, as permanent damage or injury may result.

When loading the lift always follow these guidelines:

1.) Always place the load firmly against the restraint lip.

2.) Lower the load

gently

on to the platform.

OPERATING INSTRUCTIONS

The

Ground Lift Tilter

hand held push button control as standard equipment. In order to operate the unit, pressure must be maintained on the UP or Down button to raise or lower the releasing either button, the deck will remain in that particular position until the Up or Down button is depressed again.

is furnished with a constant pressure

Ground Lift Tilter

. On

RESPONSIBILITIES OF OWNERS/USERS

It is the responsibility of the owner/user for the following:

1.) The lift must be inspected and maintained in

accordance with the guidelines in this manual.

2.) Any lift not in safe operating condition must be removed

from service until it is returned to proper operating condition.

Unsafe condition may include, but is not limited to the following :

pins, or fasteners, any cracked or deformed structural members, cut or frayed hydraulic, electric or air lines, and damaged controls or safety devices.

excessive hydraulic or air leakage, missing rollers,

INSTALLATION INSTRUCTIONS

Review Complete Owner's Manual Before Commencing Installation.

For installation you will need the following:

1.) A fork truck or hoisting means.

2.) Lag bolts, masonry drill, masonry bit, wrench for lag bolt, grout, and steel shims.

3.) An adequate circuit with the specified voltage, including fuses and disconnect or circuit breakers. Reference NFPA 70 (NEC).

4.) Minimize voltage drop by using adequate wire size. Reference NFPA 70 (NEC).

WARNING! ONLY INSTALL LIFT ON A

STABLE MOUNTING SURFACE.

Move the lift with straps or forks under frame.

Read all the warning labels on the lift and be sure all of the labels on page 16 are on the lift.

The lift must be securely anchored to the floor before use (

Except those that are designed to be portable

Check local codes pertaining to your application.

If the power unit is to be mounted externally and has been shipped separately, blow out the connecting hydraulic line with compressed air to be sure it is clear before connecting to the power unit.

Be sure maintenance stop is locked in place before getting under platform.

All repairs and maintenance must be performed by qualified

personnel.

3.) Lift may only be used be used by authorized personnel. All lift operators must have read and understood all operating procedures and safety guidelines in this Owner's Manual.

4.) Lift must never be overloaded.

5.) Operator must ensure that all safety features of the lift are functioning properly before each use..

6.) Any modifications to the lift must be approved in writing by the manufacturer.

For additional information refer to ANSI National Standard for Industrial Scissor Lifts (ANSI MH29.1-1994)

After anchoring to floor, shim or grout the full length on the frame sides. The entire length of the frame sides must be supported.

Connect power source as shown in electrical section. You must be a qualified electrician to do the hookup.

Operate lift through a few cycles. Check and add oil if necessary. See oil specification on page 5.

Clean up any debris or spilled oil.

ORDERING REPLACEMENT OR EXTRA PARTS

Our company takes pride in using the finest available parts for our equipment. We are not responsible for equipment failure resulting from the use of unapproved replacement parts. To order replacement or extra parts for your equipment contact Customer Service at the factory. In any correspondence with the factory please include the Serial Number which is inscribed on the nameplate of the piece of equipment. Use only the part numbers provided in this Owner's Manual. When ordering parts for AC power units please indicate the motor phase and voltage that the equipment is operating on.

Page 3

PERIODIC MAINTENANCE INSTRUCTIONS

WARNING! BEFORE PERFORMING ANY MAINTENANCE WORK ALWAYS UNLOAD LIFT AND INSTALL MAINTENANCE SAFETY STOP(S)

(A) Before Each Use Check For The Following :

1.) Frayed wires, damaged components

2.) Oil leaks

3.) Pinched or chafed hoses, loose fittings

4.) Structural deformation of platform or frame

5.) Unusual noise or binding

Do not use if there are any of the above!

(B) Monthly Inspections

1.) Check oil level. Oil should be 1" to 1-1/2" below the top of the tank with the lift in the fully lowered position. Add as necessary.

2.) Check for oil leaks. See Trouble Shooting Section and correct as necessary.

3.) Check pins and pivot points for wear.

4.) Check for worn or damaged hydraulic hoses, electrical components, and cords. Repair as necessary.

5.) Check rollers for looseness and wear. See Trouble Shooting.

6.) Check retaining rings at load rollers and pins.

7.) Check for unusual noise. See Trouble Shooting section.

8.) Make sure all warning labels are in place and in good condition.

9.) Clean off dirt and debris.

Hydraulic oil should be changed at least once a year, or sooner if the

oil darkens or becomes gritty. Flush reservoir before refilling. Presence of water is indicated if the oil turns milky. Recommended oil: AW-32 or H015d hydraulic fluid Dexron Transmission fluid.

All maintenance work must be performed by qualified personnel with

training in the repair of electrical and hydraulic components.

Page 4

ELECTRICAL SCHEMATIC

Page 5

MOTOR VOLTAGE CONVERSION

Page 6

PRIMARY WIRING FOR CONTROL TRANSFORMER

Page 7

HYDRAULIC OPERATION

When the operator wants to raise the unit, he depresses the UP button. This starts the electric

motor (Item 3) which turns the hydraulic pump (Item 4). Oil from the reservoir (Item 1) is drawn in through the suction filter (Item 2) and into the pump. The pump delivers the pressurized oil through the check valve (Item 6) before entering the cylinders.

The function of the check valve is to allow the oil to flow in one direction, i.e. towards the cylinders. It also prevents the flow of oil back into the pump circuit when the pump stops running. This holds the oil in the cylinders and maintains the desired elevation.

If the load is excessive, and the UP button is still depressed, pressure will build up in the circuit between the pump and the cylinders. This forces the relief valve (Item 5) to unseat allowing the pump flow to return to the reservoir to preventing hydraulic or structural damage.

When the operator desires to lower the units, he depresses the DOWN button. This energizes the down solenoid valve (Item 7). The poppet in the solenoid valve is unseated and oil now returns from the cylinders through the return screen (Item 9), solenoid valve, flow control valve (Item 8), oil return hose, and into the reservoir.

The pressure compensated flow control valve (Item 8) controls the down speed of the table. It is preset and cannot be adjusted. Releasing the DOWN button will de-energize the solenoid, closing the valve poppet. This prevents the oil from returning to the reservoir and the cylinders will stop retracting. The unit is now maintained at that particular elevation.

CARTRIDGE VALVES

The lowering valve, as discussed above, is of cartridge construction and is virtually maintenance-free. If there is a faulty operation, check Trouble Shooting Section. To clean the cartridge valve, follow this procedure:

1.) WARNING: remove load and support weight of the table with maintenance stop(s) before removing cartridge valve.

2.) Use a sharp object and push poppet in from the bottom to open the valve.

3.) Repeat several times while valve is immersed in kerosene or mineral spirits. Blow dry.

4.) Blow compressed air through valve while holding open as descibed in step 2.

5.) Inspect "O" rings and the teflon extrusion washer.

6.) Reinstall. The valve should be tightened to approximately 30 ft. lbs.

VELOCITY FUSE

There is a brass velocity fuse with a stainless steel spring in the base of each cylinder (Item 10). In the event of a hydraulic hose or fitting failure, the platform starts to lower at a fast rate. As soon as the descent speed exceeds the preset speed, the Velocity Fuse will shut off the oil flow and the platform will remain nearly stationary until pressure is re-applied after repairs are done. This safety feature reduces the possibility of accidental personal injury or damage to the table or contents. If air is introduced into the system, the velocity fuse can lock up even though no failure has occurred. To reset the velocity fuse just activate pump by depressing the UP button. Remove the load and cycle the unit several times to purge air.

Page 8

AIR BLEED PROCEDURE

If your unit descends very slowly or will not descend at all, air could be trapped in the hydraulic circuit and must be "bled" from the system. If you experience the above, follow these directions.

1.) Completely lower the platform and remove the load.

2.) Remove one cylinder from its mounting points.

3.) Rotate the cylinder so that the end with the pressure hose connection is "up" or is higher than any other point of the cylinder. This will allow the air to travel to a point in the cylinder where it can be expelled.

4.) Loosen the hose connection approximately 1/4 to 1/2 turn to allow trapped air to escape.

caution

Jogging the power unit will pressurize the hydraulic system, forcing trapped air from the cylinder.

5.) When the cylinder is free of air, tighten the hose connector fitting and reinstall the cylinder. Please note: The cylinder is now likely to be too long to fit into the original mounting points. To collapse the cylinder depress the DOWN button and manually force the cylinder back to its original length to install.

6.) Repeat procedure with other cylinder.

, you may need to "jog" the power unit slightly by quickly, momentarily depressing the UP button.

Using extreme

HYDRAULIC SCHEMATIC

Page 9

EXPLODED PARTS DRAWING

GROUND TILTER • GLT-4000

14, 15

Page 10

PARTS IDENTIFICATION

GROUND TILTER • GLT-4000

ITEM NO.

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 *17 *18 *19 *20 *21 *22 *23 *24 *25 *26 *27 *28 *29 *30 *31 *32 *33 *34 *35 *36 *37 *38 *39 *40

DESCRIPTION

Clevis Pin 1 x 3-1/4 Cylinder 2 x 8 Hair Pin Clip Clevis Pin 1 x 2-1/4 Right Side Guard Screw 5-1/6-18 x 1/2 Self Tapping Plastic Guard 12 x 51 Machiner Screw 5/16-18 x 1-1/4 Toe Guard with Bevel Fender Washer 5/16 Sensor Bracket Lock Nut 5/16-18 Cross Bar Toe Guard Bolt Machine Screw 8-32 x 1/2 Left Side Guard Motor Pump Combo, 1 phz Low Motor Pump Combo, 1 phz High Motor Pump Combo, 3 phz Low Motor Pump Combo, 3 phz High Coil Only 24 vac. Control Transformer Cartridge Valve with Coil Cartridge Valve Only Dust Cover Foot Control Hand Control Hose Kit Junction Box Motor Contactor Single Phz. Motor Low Speed Single Phz. Motor High Speed Three Phz. Motor Low Speed Three Phz. Motor High Speed Pump 0.6 Disp. Pump 0.73 Disp. Pump 0.122 Disp. Pump 0.153 Disp. Reservoir Breather Cap Hydraulic Oil Reservoir

ENGINGEER NO.

2848 04-021-004 45286 10-433-10 04-024-016 32416 GLT-PLGD 27745 04-015-029 33214 04-016-021 37021 04-016-010 01-145-010 24189 04-024-017 GLT-MPA-1A GLT-MPA-1B GLT-MPA-3A GLT-MPA-3B 6316024 01-129-001 SV08-20-S-O-N-24AG SV08-20-S-O-N GLT-PU-DC 01-522-012 01-522-015 GLT-HK AB-664JS E9.10-24AC 01-135-032 01-135-043 01-135-029 01-135-030 01-143-905 01-143-906 01-143-907 01-143-908 GLT-PU-RBC GLT-PU-RES

PART NO.

GLT-CP-1 GLT-CYL GLT-HPC GLT-CP-2 GLT-RSG GLT-SC GLT-PLGD GLT-BLT-1 GLT-TG GLT-WSR-1 GLT-BKT GLT-NUT-1 GLT-CB GLT-TGB GLT-MS GLT-LSG GLT-MPA-1A GLT-MPA-1B GLT-MPA-3A GLT-MPA-3B GLT-CO GLT-CT GLT-CV-CO GLT-CVO GLT-PU-DC GLT-FC GLT-HC GLT-HK GLT-JB GLT-MC GLT-MTR-1A GLT-MTR-1B GLT-MTR-3A GLT-MTR-3B GLT-PMP-0.06 GLT-PMP-0.73 GLT-PMP-0.122 GLT-PMP-0.153 GLT-PU-RBC GLT-PU-RES

QTY

2 2 6 4 1

1 2 1 4 1 2 1 4 4 1

*Not shown in drawing

Page 11

HYDRAULIC EQUIPMENT

Trouble Shooting Quick Reference Guide

(For further information contact the factory)

WARNING! BEFORE PERFORMING ANY MAINTENANCE WORK ALWAYS UNLOAD LIFT AND INSTALL MAINTENANCE SAFETY STOP(S)

Observation Possible Cause Remedy

1.) Table does not raise but pump is running or humming.

a. Motor may be single phasing (humming) if

three phase unit.

a. Check wiring and overloads, fuses, etc.

Ascertain that all 3 phase lines are present at the motor.

b. Voltage at motor terminals may be too low

to run pump at existing load.

c. Hose or hydraulic line is leaking.

d. Fluid level in reservoir is low.

e. Load exceeds capacity requirements.

Relief Valve is bypassing the fluid back into the reservoir.

f. Suction filter is clogged, starving pump.

g. Suction line may be leaking air, due to

loose fittings.

h. Filler/Breather cap on tank may be

clogged.

i. Down Valve may be energized by faulty

wiring or stuck open.

j. Hydraulic pump may be inoperative.

b. Measure voltage at motor terminals or as

near as possible, while pump is running under load. If voltage is sufficient, check for inadequate or incorrect wiring as this can starve the motor. (Refer to chart in Owner's Manual for recommendations.) Correct as necessary.

c. Correct as necessary.

d. Add fluid. Refer to Owner's Manual for

proper fluid levels.

e. DO NOT CHANGE RELIEF VALVE

SETTING. Instead, reduce the load to rated capacity.

f. Remove and clean.

g. Inspect all fittings for proper fit.

h. Remove and clean.

i. Remove Solenoid Valve. Check and clean.

(Refer to Hydraulic Section of Owner's Manual p.10-11).

j. Disconnect hydraulic line at power unit.

Put pressure line in a large container and cycle pump. If no output, check the pump motor coupline, which may be defective, and correct as necessary. If pump is worn, consult factory for replacement parts service.

2.) Table raises too slowly.

3.) Motor labors, or is excessively hot.

4.) "Spongy" or "Jerky" table operation. Do not confuse spongy operation with small surges caused by foreign material on table wheel roller plate.

a. Foreign material stuck in Down Solenoid,

causing some fluid to bypass back into tank.

b. Foreign material clogging suction filter,

breather cap, or a pinched hose.

c. Low motor voltage.

d. Table overloaded.

e. Pump is inoperative.

a. Voltage may be low.

b. Incorrect wiring.

c. Oil starvation causes pump to bind. High

internal heat is developed. If this occurs, pump may be permanently damaged.

d. Binding cylinders.

a. Fluid starvation.

b. Air in system.

a. Lower the platform. Remove the Solenoid

Valve and clean. (Refer to Hydraulic Section of Owner's Manual p. 10-11).

b. Correct as necessary. (See also, 1(f), (h).

c. See 1(b).

d. See 1(e).

e. See 1(j).

a. See 1(b).

b. Check that one leg of the motor lines is not

connected to ground.

c. See 1(d), (f), (g), (h), (j).

d. Align cylinders correctly.

a. See 1(d), (f), (g), (j).

b. See air bleed procedure p.9.

Page 12

Observation Possible Cause Remedy

5.) Table lowers too slowly when loaded.

6.) Table lowers too quickly.

7. Table raises then lowers slowly.

a. Down Valve filter clogged.

b. Pinched tube or hose.

c. Foreign material in Flow Control Valve.

d. Binding cylinders

e. Foreign material in Velocity Fuse.

a. Leaking hoses and/or cracked fittings.

b. Check valve is stuck open.

c. Foreign material stuck in Flow Control

Valve. (In this case, table lowers initially at a normal rate then speeds up as the platform descends.)

a. Down Solenoid Valve may be incorrectly

wired or is stuck open due to dirt.

b. Check Valve may be stuck open.

a. Remove Solenoid Valve and clean filter.

b. Correct as necessary. (In case of pipe,

check for obstruction in line.)

c. Remove and clean Flow Control Valve.

(Refer to Hydraulic Section of Owner's Manual p. 10-11).

d. Align cylinders correctly.

e. Remove and clean Velocity Fuse. (Refer to

Hydraulic Section of Owner's Manual p. 10-

11).

a. Correct as necessary.

b. Remove and clean Check Valve. (Refer to

Hydraulic Section of Owner's Manual p. 10-

11).

c. Remove Flow Control Valve from the

Valve Block and clean. (Refer to Hydraulic Section of Owner's Manual p. 10-11).

a. See 2(a).

b. Remove and clean Check Valve. (Refer to

Hydraulic Section of Owner's Manual p. 10-

11).

8. Table has raised, but does not lower.

c. Check for leaking hoses, fittings, pipes.

d. Cylinder packings may be worn or

damaged.

a. Blown electrical fuse.

b. Incorrect Down Solenoid Valve wiring.

c. Down Solenoid Valve is stuck.

d. Faulty Down Solenoid Coil.

e. Maintenance safety bar, or some other

object blocking down trave.

f. Binding cylinders.

g. In case of excessive down speeds, the

Velocity Fuse will become operative and shut off the oil flow from the cylinders, thus the platform will remain stationary.

h. Check if the Limit Switch is inoperative and

the platform has raised all the way so that the mechanical stops are engaged. If mechanical stops are engaged, the Velocity Fuse has been locked up.

c. Correct as necessary.

d. Replace packings. (Consult Factory for

replacement parts.)

a. Check and replace.

b. Correct as necessary. (Refer to Electrical

Section of Owner's Manual.)

c. Lightly tap down the Solenoid Coil body to

seat it properly. (DO NOT hit coil hard as it will permanently damage the internal stem). DO NOT remove the Solenoid Valve from the Block as the unit will come down at a dangerous speed.

d. Remove and replace. (Refer to Electrical

Section of Owner's Manual.

e. Raise table and remove the safety bar, or

whatever object is blocking the down travel, then press the down button.

f. See 2(e).

g. To unlock, re-pressurize the hydraulic

system.

h. Refer to Velocity Fuse Section of the

Owner's Manual p.8.

Page 13

WARNING LABEL IDENTIFICATION

MAKE SURE ALL WARNING LABELS ARE IN PLACE!

WARNING

SECURE FRAME

TO FLOOR

NOTICE NOTA AVIS

POWER SUPPLY: 115 Volt/1 Phase/60 HZ CONTROL VOLTAGE: 24 VOLT AC CORRIENTE: 115 Volt/1 Fase/60 HZ VOLTAJE DE CONTROL: 24 VOLT CA ALIMENTATION ÉLECTRIQUE: 115 Volt/1 Phase/ 60 HZ VOLTAGE DE CONTRÔLE: 24 VOLT AC

AVISO

ASEGURE EL

BASTIDOR AL PISO

AVERTISSEMENT

FIXER SOLIDEMENT

LE CADRE AU PLANCHER

248

204

*Product safety signs or labels should be periodically inspected and cleaned by the product users as necessary to maintain good legibility for safe viewing distance . . . ANSI 535.4 (10.21) Contact manufacturer for replacement labels if needed.

ON HYDRAULIC TANK (NOT SHOWN)

ISO AW-32

HYDRAULIC OIL OR EQUIVALENT

ACEITE HIDRÁULICO O EQUIVALENTE

HYDRAULIQUE OU ÉQUIVALENT

TO AVOID PERSONAL INJURY READ

DANGER

PELIGRO

ATTENTION

OWNER’S MANUAL BEFORE OPERATING OR REPAIRING SCISSOR LIFT

PARA EVITAR DAÑOS PERSONALES LEA EL MANUAL DEL PROPIETARIO ANTES DE OPERAR O REPARAR EL ELEVADOR DE TIJERAS

POUR ÉVITER TOUTE BLESSURE PERSONNELLE LIRE LE MANUEL DU PROPRIÉTAIRE AVANT DE METTRE EN MARCHE OU AVANT DE RÉPARER L’ÉLEVATEUR CISEAU

206

DO NOT PUT HANDS, FEET OR OBJECTS UNDER TOP. LOWER PLATFORM SLOWLY.

NO PONGA MANOS, PIES U OBJECTOS DEBAJO DEL BORDE. DESCIENDA LA PLATAFORMA LENTAMENTE.

NE PAS METTRE LES MAINS, LES PIEDS OU TOUT OBJET SOUS LE PLATEAU SUPÉRIEUR. DESCENDRE LA PLATFORM LENTEMENT

WARNING

KEEP CLEAR

WHEN IN USE

WARNING

KEEP CLEAR OF

PINCH POINT

AVISO

MANTENGASE

ALEJADO CUANDO SE

ESTA OPERANDO

AVISO

MANTENGASE ALEJADO DE

PUNTO DE CORTE

DANGER

PELIGRO

DANGER

DO NOT WORK UNDER LIFT WITHOUT SAFETY BLOCK OR WHILE LOADED. KEEP CLEAR OF MOVING SCISSOR LEG MECHANISM.

NO TRABAJE DEBAJO DEL ELEVADOR SIN LOS FRENOS DE SEGURIDAD O CUANDO ESTÉ CARGADO. MANTENGASE ALEJADO DEL MECANISMO DE TIJERA EN MOVIMIENTO.

NE PAS TRAVAILLER SOUS L’ÉLEVATEUR SANS BLOCS DE SECURITÉ OU LORSQU’ IL EST CHARGÉ. RESTER À L’ÉCART DU MÉCANISME CISEAU LORSQUE L’ÉLEVATEUR EST EN FONCTIONNEMENT.

SHUT POWER OFF AND CONSULT OWNERS MANUAL BEFORE WORKING ON THIS EQUIPMENT

CORTE LA CONSULTE Y CONSULTE EL MANUAL DEL PROPIETARIO ANTES DE TRABAJAR EN ESTE EQUIPO

COUPER LE COURANT ET CONSULTER LE MANUEL D’UTILISATION AVANT DE TRAVAILLER SUR CET ÉQUIPEMENT

AVERTISSEMENT

SE TENIR À DISTANCE

LORS DU

FONCTIONNEMENT

AVERTISSEMENT

SE TENIR À DISTANCE DU

POINT DE PINCEMENT

DO NOT STAND, SIT OR RIDE ON LIFT

NO SE SIENTE, SE PARE,O VIAJE EN EL ELEVADOR

NE PAS SE TENIR DEBOUT, S’ASSEOIR OU MONTER SUR L’ÉLEVATEUR

220

208

221

207

Page 14

U.S. DEPARTMENT OF LABOR

Occupational Health and Safety Administation

MATERIAL SAFETY DATA SHEET

Required under USDL Safety and Health Regulations for Ship Repairing, Shipbuilding, and Shipbreaking (29 CFR 1915, 1916, 1917)

SECTION I

MANUFACTURER'S NAME

DR LUBRICANTS, INC.

ADDRESS

2701 S. Coliseum Blvd., Suite 1139, Fort Wayne, IN 46803

CHEMICAL NAME AND SYNONYMS

Not applicable

CHEMICAL FAMILY

Hydraulic Oil Complex Mixture

FORMULA

TRADE NAME AND SYNONYMS

HO 150/200/300/500/1000

SECTION II - HAZARDOUS INGREDIENTS

TLV

PAINTS, PRESERVATIVES, & SOLVENTS ALLOYS AND METALLIC COATINGS

PIGMENTS

CATALYST

VEHICLE

SOLVENTS

ADDITIVES

OTHERS

Not applicable

HAZARDOUS MIXTURES OF OTHER LIQUIDS, SOLIDS, OR GASES

Note: Ethyl Corp. has reported to the U.S. EPA that in preliminary tests, certain zinc dialkydithiophosphates, when applied to the skin of male rabbits over a period of time, adversely effected spematogenic activity. Exxon Chemicals Americas has reported to the U.S. EPA that in preliminary test, certain calcium salts of alkylated phenol sulfides, when applied to the skin of male rabbits over a period of time, adversely effected spermatogenic activity.

% %

(Units)

BASE METAL

ALLOYS

METALLIC COATINGS

FILLER METAL

OTHERS

Not applicable

EMERGENCY TELEPHONE NUMBER

(219) 422-3240

TLV

(Units)

TLV

(Units)

SECTION III - PHYSICAL DATA

BOILING POINT (°F)

VAPOR PRESSURE (mm Hg)

VAPOR DENSITY (AIR = 1)

SOLUBILITY IN WATER

APPEARANCE AND ODOR

Bright and clear with little or no odor.

NIL

SECTION IV - FIRE AND EXPLOSION HAZARD DATA

FLASH POINT (Method used)

228° C (COC)

EXTINGUISHING MEDIA

Dry chemical, water fog, foam, carbon dioxide

SPECIAL FIREFIGHTING PROCEDURES

Wear self-contained breathing apparatus if serious chemical fire

UNUSUAL FIRE AND EXPLOSION HAZARDS

None

SPECIFIC GRAVITY (H2O = 1) PERCENT VOLATILE

BY VOLUME (%) EVAPORATION RATE

( H2O = 1)

FLAMMABLE LIMITS

Lel Uel

Form OSHA 20

0.88

NIL

Page 15

SECTION V - HEALTH HAZARD DATA

THRESHHOLD LIMIT VALUE

8 Hr. time weighted pemissible exposure 5.0 mg/m3 as oil mist

EFFECTS OF OVEREXPOSURE

EYE: may cause slight irritation

INHALATION - none expected

SKIN - See notes in Section II

INGESTION - If large amount of material is swallowed, call physician.

EMERGENCY AND FIRST AID PROCEDURES

EYE CONTACT - Flush with water for 15 minutes. See a physician if irritation persists.

SKIN CONTACT - Wash with soap and water.

INGESTION - If large amount of material is swallowed, call physician.

SECTION VI - REACTIVITY DATA

STABILITY

STABLE

CONDITIONS TO AVOID

UNSTABLE

INCOMPATIBILITY (Materials to avoid)

Heat and flame

Strong oxidizing agents

HAZARDOUS DECOMPOSITION PRODUCTS

Carbon Monoxide and asphyxiants

HAZARDOUS POLYMERIZATION

MAY OCCUR

WILL NOT OCCUR

CONDITIONS TO AVOID

None known

SECTION VII - SPILL OR LEAK PROCEDURES

STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED

Consult local spill plan. Contain spilled liquid and absorb on suitable medium.

WASTE DISPOSAL METHOD

Incinerate in an approved manner or use approved land fill facility. Conform to local disposal regulations.

SECTION VIII - SPECIAL PROTECTION INFORMATION

RESPIRATORY PROTECTION (Specify type)

Usually not required

VENTILATION

LOCAL EXHAUST

Usually not required in open area.

MECHANICAL (General)

As needed to comply with exposure limit.

PROTECTIVE GLOVES

EYE PROTECTION

Neoprene or Nitrile Rubber Safety glasses, goggles optional

OTHER PROTECTIVE EQUIPMENT

None

SPECIAL

OTHER

SECTION IX - SPECIAL PRECAUTIONS

PRECAUTIONS TO BE TAKEN IN HANDLING AND STORAGE

Normal handling and storage of petroleum products. Do not weld, heat, or drill container. Recap or bung, empty container still contains material which may ignite with explosive violence if heated suffucuently.

OTHER PRECAUTIONS

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LIMITED WARRANTY

ONE YEAR LIMITED WARRANTY. The manufacturer warrants for the original purchaser against defects in materials and workmanship under normal use one year after date of purchase. (Not to exceed 15 months after date of manufacture.) Any part which is determined by the manufacturer to be defective in material or workmanship and returned to the factory, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at our option. Labor costs for warranty repairs and/or modifications are not covered unless done at manufacturer’s facilities. Any modifications performed without written approval of the manufacturer may void warranty. This limited warranty gives purchaser specific legal rights which vary from state to state.

LIMITATION OF LIABILITY. To the extent allowable under applicable law, the manufacturer’s liability for consequential and incidental damages is expressly disclaimed. The manufacturer’s liability in any event is limited to, and shall not exceed, the purchase price paid. Misuse or modification may void warranty.

WARRANTY DISCLAIMER. Our company has made a diligent effort to illustrate and describe the products shown accurately; however, such illustrations and descriptions are for the sole purpose of identification, and do not express or imply a warranty that the products are merchantable, or fit for a particular purpose, or that the products will necessarily conform to the illustrations or descriptions.

The provisions of the warranty shall be construed and enforced in accordance with the UNIFORM COMMERCIAL CODE and laws as enacted in the State of Indiana.

DISPOSITION. Our company will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within the Limited Warranty. Warranty claims must be made in writing within said year.

SERVICE RECORD

DATE OF SERVICE:_____/_____/_____

WORK DONE BY:______________________________