Vertiv Liebert MBSM, Liebert EXL S1, Liebert NX User Manual

Liebert®
MBSM™ Multiple Bus Synchronization Module
User Manual — Liebert EXL S1 and Liebert NX 225-600kVA
The products covered by this instruction manual are manufactured and/or sold by Vertiv This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited.
Names of companies and products are trademarks or registered trademarks of the respective companies. Any questions regarding usage of trademark names should be directed to the original manufacturer.
Technical Support Site
If you encounter any installation or operational issues with your product, check the pertinent section of this manual to see if the issue can be resolved by following outlined procedures. Visit https://www.VertivCo.com/en-us/support/ for additional assistance.
TABLE OF CONTENTS
CONTACTING VERTIV FOR SUPPORT . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER
1.0 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Concepts, Basic Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Transporting Without Packaging Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Equipment Delivery and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5 Configuration for 60Hz 480V AC Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5.1 Power and Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5.2 Selecting an Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.6 Mount the Liebert MBSM on a Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.6.1 Transformer Box Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7 Dual Bus UPS Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7.1 Normal Operating Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.8 Phase Error Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.8.1 Liebert MBSM Activation on Bus A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.8.2 Liebert MBSM activation on Bus B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.9 Generator Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9.1 Bus A Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9.2 Bus B Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9.3 Both Power Bus Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9.4 Remote Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.10 Application Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.10.1 Special Solution, if Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.11 Selecting the Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.12 Remote Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.12.1 Excluding Bus A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.12.2 Excluding Bus B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.12.3 Excluding Bus A and B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.0 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 Liebert MBSM Internal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.0 UPS SETUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1 Liebert MBSM Function Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4.2 Liebert MBSM Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4.3 Power Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4 Signal Interconnections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.5 Remote Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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FIGURES
Figure 1 Block diagram of a UPS system with Liebert MBSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 2 Moving the Liebert MBSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 3 Dimensions, drilling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 4 Connection example—Liebert MBSM, Liebert EXL S1 and transformer box . . . . . . . . . 8
Figure 5 Connection example—Liebert MBSM, Liebert NX and transformer box . . . . . . . . . . . . . 9
Figure 6 Dual-bus UPS systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 7 Synchronization Components for Dual Bus System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 8 Synchronizing to Bus A for Dual Bus System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 9 Synchronizing to Bus B for Dual Bus System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 10 Remote override to synchronize to Bus B for dual-bus system. . . . . . . . . . . . . . . . . . . . . . 14
Figure 11 Liebert MBSM connected to six UPS modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 12 Special application—Liebert MBSM connected to 11 UPS modules . . . . . . . . . . . . . . . . . 16
Figure 13 Liebert MBSM internal layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 14 Schematic diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 15 Liebert MBSM Interconnections to Liebert EXL S1 Dual Bus system. . . . . . . . . . . . . . . .20
Figure 16 Liebert MBSM Interconnections to Liebert NX Dual Bus system. . . . . . . . . . . . . . . . . . . . 21
Figure 17 Liebert MBSM Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 18 MBSM with phase control, up to 11 units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
TAB LES
Table 1 Liebert MBSM application limits—Six UPS modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 2 Liebert MBSM application limits—11 UPS modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 3 Lamp indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during transport, installation, operation and maintenance of your Liebert MBSM or (Multiple Bus Synchronization Module). Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the UPS system. Retain this manual for use by installing personnel.
The Liebert MBSM with phase control (10B14545G1) has been designed for operation with N+N UPS systems consisting of modules of either the Liebert EXL™ S1 or the Liebert NX™ 225-600kVA UPS. This document is not valid for any application with different UPS models.
Read and follow all warnings, cautions and notices in this document and comply with all national and local codes and practices.
WARNING
Risk of electrical shock. Can cause personal injury and death. Special safety precautions are required for procedures involving handling, installation and
maintenance of the Liebert MBSM. Only properly trained and qualified personnel wearing appropriate personal protective equipment should be involved in installing, operating or maintaining the Liebert MBSM or preparing the system for installation.
Be constantly aware that the Liebert MBSM contains high voltages. Check for voltage with AC and DC voltmeters before making contact.
Observe all safety precautions before working on or near the Liebert MBSM or the UPS system.
WARNING
Risk of electric shock. Can cause personal injury and death. In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or those approved for use in fighting electrical fires.
WARNING
Risk of heavy unit falling over. Can cause equipment damage, injury and death. Exercise extreme care when handling the Liebert MBSM to avoid equipment damage or
injury to personnel. The Liebert MBSM weighs 150 lb. (66kg).
Locate center of gravity symbols and consider the unit weight before handling the Liebert MBSM. Test lift and balance the unit before transporting it. Maintain minimum tilt from vertical at all times.
WARNING
Risk of electric shock. Can cause property damage, injury and death. Hazardous voltages exist in the Liebert MBSM. The front panel must not be removed while
the UPS system is energized. If, for any reason, it is necessary to remove this panel, the entire system must be switched Off and de-energized. Check for voltage with AC and DC voltmeters to verify that the system is de-energized before working within.
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WARNING
Risk of electric shock. Can cause property damage, injury and death. When the Liebert MBSM is closed, parts that carry voltage must not be touched. After
removing the protective panels or terminal field covering, the connection terminals and rails, as well as exposed metal parts and other components carrying dangerous voltages are no longer protected against accidental contact. Safety measures must be observed when working on an open UPS or accessory.
WARNING
Risk of electric shock. Can cause equipment damage, injury and death. The area around the Liebert MBSM must be kept free of puddles of water, excess moisture and debris. This equipment contains circuits that are energized with high voltage. Only test equipment designed for troubleshooting should be used. This is particularly true for oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even when the power is turned Off, dangerously high potential electric charges may exist in the Liebert MBSM. All power and control wiring must be installed by a properly trained and qualified electrician. All power and control wiring must comply with the NEC and applicable local codes. When performing maintenance with any part of the equipment under power, service personnel and test equipment must be standing on rubber mats. The service personnel must wear insulating shoes for isolation from direct contact with the floor (earth ground). One person should never work alone, even if all power is disconnected from the equipment. A second person should be nearby to assist and to summon help in case of an accident.
NOTE
Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life support equipment are subject to additional terms and conditions.
NOTICE
Overvoltage Protection: The Liebert MBSM must be protected against overvoltages deriving from input
utility supply. The device was developed in accordance with the product normative IEC EN 62040-2, which relates to the IEC 1000-4-5. Overvoltages must be planned for in the power supply system, including those caused by lightning strikes and those produced internally as the result of switching inductive or capacitive loads, such as power transformers or capacitor banks, or as the result of short­circuit shutdowns.
In addition to the warnings, cautions and notices in this document, pay particular attention to the following:
When selecting a location for the device and before operation, observe the notices concerning environmental conditions.
When disconnecting input power, the connected loads continue to be supplied with voltage by the battery, and return voltage is present at the input terminals of the UPS.
Data transfer cables must not be connected or disconnected during thunderstorms.
Ensure that no objects (e.g., metal shavings, screws, etc.) are left inside of the device.
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EC Declaration of Conformity
The Liebert MBSM is in conformity with the protection and safety objectives of the following European directives:
2006/95/EC
Directive of the council for adaptation of the legal regulations of the member states regarding electrical equipment for use within specific voltage limits (superseding the 73/23/EC and successive amendments).
89/336/EC
Directive of the council for adaptation of the legal regulations of the member states regarding electromagnetic compatibility, modified by directive 91/263/EC, 92/31/EC and 93/68/EC.
Conformity is established through compliance with the following standards:
• IEC EN 62040-1-2
• IEC EN 62040-2
• IEC EN 62040-3
UL Listing
cUL US listed Industrial Control Panel Enclosure E160992
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1.0 INTRODUCTION
Transformer
Box
Liebert MSBM
UPS B
UPS A
UPS C
Fr Signal
Incoming
Source = 3P+N
This device is used to maintain voltages from two separate sources in phase. This function increases the energy availability at the output of the static transfer system, while the synchronized sources upstream of the device are always available for transfer. It complies with all relevant safety regulations governing information technology equipment.
The Liebert MBSM is designed to provide a frequency reference signal for up to 11 UPS modules, depending on the model. This signal is a square wave generated by an incoming source reference or by an internal quartz oscillator. Each UPS connected to the Liebert MBSM is able to receive the frequency reference signal and, under particular conditions, to automatically phase lock the inverter to this reference.
1.1 Concepts, Basic Architecture
Figure 1 shows the typical block diagram of a UPS system with Liebert MBSM.
Figure 1 Block diagram of a UPS system with Liebert MBSM
Each UPS in the system is supplied by a common electrical bus; the UPS synchronization source (reference) is the power source connected on its reserve input and, as a consequence, being the power source common to all the UPS, the inverters outputs will be in synchronization.
When the main power (reserve inputs) fail, each UPS will synchronize the inverter to the signal coming from the Liebert MBSM (Fref.) and, as a result, the inverters will remain synchronized. Should the Fref. not be available (or the Liebert MBSM not be installed), each UPS will synchronize to its own internal quartz oscillator. That would make the inverters outputs asynchronous.
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The Liebert MBSM has a simple, passive role in relation to the UPS. The UPS will decide on the source of synchronization on the following priority scale:
Highest Priority = Local Reserve Input
Medium Priority = Liebert MBSM Reference
Lowest Priority = Local Quartz Oscillator
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2.0 INSTALLATION
2.1 Unpacking NOTICE
The Liebert MBSM should be unpacked where it will be installed. Leaving the packaging intact protects the Liebert MBSM during transportation.
To unpack the Liebert MBSM:
1. Check the Liebert MBSM for damage and, if any is found, inform the shipper and. if necessary, your Vertiv agent.
2. Check the nameplate on the Liebert MBSM against the delivery papers and the bill of lading to determine whether all ordered parts were delivered.
3. Loosen the fastening screws on the pallet.
4. Lift the Liebert MBSM from the pallet.
5. Keep the pallet for repackaging or transportation; dispose of the remaining packaging material in accordance with local regulations
2.2 Transporting Without Packaging Materials
The cabinets can easily be moved to their final destinations with lifting devices.
WARNING
Irregularities in the floor can block the fork lift or cause the Liebert MBSM to bounce off the forks. Moving the cabinets too quickly can damage them, causing them to fall over and injure personnel.
WARNING
Whenever the devices are moved they must be secured against sideways tipping.
2.3 Equipment Delivery and Storage
WARNING
Pay attention to the markings indicating the center of gravity of the device. Use suitable means of transportation and secure the UPS against tipping over when transporting. Improper transportation can result in damage to the UPS and battery cabinet as well as injury to personnel.
The Liebert MBSM is shipped on a pallet measuring 31.5" x 47.25" x 7.87" (800mm x 1200mm x 200mm), and secured by four bolts inserted through its mounting brackets. It is wrapped in protective plastic sheeting and supported by protective brackets. The crated Liebert MBSM measures 31.5" x 47.25" x 19.68" (800mm x 1200mm x 500mm and weighs
145.5 lb. (66kg).
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2.4 Storage
If the Liebert MBSM will not be installed immediately, the unit may be kept in its original packaging in the conditions noted in 2.5.2 - Selecting an Installation Site
Figure 2 Moving the Liebert MBSM
2.5 Configuration for 60Hz 480V AC Applications
2.5.1 Power and Sensing
For 480V 60Hz delta 3-wire plus ground operation, as in the Liebert NX™ 225-600, the Liebert MBSM auxiliary power and reference sensing voltages must be transformed to 230V single­phase and 415V wye 4-wire plus ground, respectively. This is done via a separate transformer box provided by Vertiv, Part #552792G1.
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