PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE.
Pinnacle & Stardance
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
—Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
—WHAT TO DO IF YOU SMELL
GAS:
•
Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier
from your neighbor’s phone. Follow
the gas supplier’s instructions.
Replacement Parts ....................................................................................................................................... 39
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Installation & Operating Instructions
The Pinnacle (PDV20) and Stardance (SDVR) Direct
Vent Room Heater, Model Nos. 3920, 3926, 3930, 3936,
3960, 3966, 3970, 3976, 4065, 4070, 4075, 4080, are
vented gas appliance listed to ANSI Standard Z21.88b2002 and CSA-2.33b-2002 for Vented Room Heaters, and
CSA 2.17-M91, Gas-Fired Appliances For Use at High Altitudes.
The installation of the PDV20 and SDVR Direct Vent
Room Heaters must conform with local codes, or in the
absence of local codes, with National Fuel Gas Code, ANSI
Z223.1/NFPA 54 — latest edition and CSA B-149.1 (EXCEPTION: Do not derate this appliance for altitude. Maintain the manifold pressure at 3.5” w.c. for Natural Gas and
10” w.c. for LP gas at maximum input.) Refer to Page 37
(RF only).
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible
for use with other gases unless a certified kit is used.
Installation and replacement of gas piping, gas
utilization equipment or accessories, and repair and
servicing of equipment shall be performed only by a
qualified agency. The term “qualified agency” means
any individual, firm, corporation, or company that either
in person or through a representative is engaged in
and is responsible for (a) installation or replacement of
gas piping, or (b), the connection, installation, repair,
or servicing of equipment, who is experienced in such
work, familiar with all precautions required, and has
complied with all the requirements of the authority
having jurisdiction.
The PDV20 and SDVR Direct Vent Room Heaters
should be inspected before use and at least annually
by a qualified service agency. It is imperative that
control compartments, burners, and circulating air
passageways of the appliance be kept clean.
The PDV20 and SDVR Direct Vent Room Heaters and
the individual shut-off valve must be disconnected from
the gas supply piping during any pressure testing of that
system at test pressures in excess of 1/2 psig (3.5 kPa).
The PDV20 and SDVR Direct Vent Room Heaters must
be isolated from the gas supply piping system by closing
the individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures
equal to or less than 1/2 psig.
An accessible tap is located above the pilot/on-off knob
for checking the inlet pressure.
'Direct Vent' describes a sealed combustion system in
which incoming outside air for combustion and outgoing
exhaust enter and exit through two separate concentric
passages within the same sealed vent system. The system does not use room air to support combustion. The
Direct Vent system permits the gas appliance to be vented
directly to the outside atmosphere through the side of the
house or vertically through the roof.
This appliance is approved for bedroom installations in
the U.S. and Canada.
This appliance may be installed in an aftermarket*
manufactured (mobile) home, where not prohibited by state
or local codes.
20007066
WARNING: Operation of this heater when not connected to a properly installed and maintained venting
system can result in carbon monoxide (CO) poisoning and possible death.
The PDV20 and SDVR Direct Vent Room Heater , when
installed, must be electrically grounded in accordance with
local codes or, in the absence of local codes, with the National Electrical Code ANSI/NFPA 70, (latest edition), or of
the current Canadian Electrical Code C22.1.
Due to high temperatures this appliance should be
located out of traffic and away from furniture and
draperies.
WARNING: This appliance is hot while in operation.
Keep children, clothing, and furniture away. Contact
may cause burns or ignition of combustible materials.
Children and adults should be alerted to the hazards
of high surface temperatures and should stay away to
avoid burns or clothing ignition. Young children should
be carefully supervised when they are in the same
room as the appliance.
Clothing or other flammable materials should not be
placed on or near the appliance.
Any safety screen, glass or guard removed for
servicing an appliance must be replaced prior to
operating the appliance.
The appliance area must be kept clear and free from
combustible materials, gasoline, and other flammable
vapors and liquids.
The flow of combustion and ventilation air must not
be obstructed. The installation must include adequate
accessibility and clearance for servicing and proper
operation.
WARNING: Do not operate the Room Heater with the
glass panel removed, cracked or broken. Replacement
of the panel should be done by a licensed or qualified
service person.
Do not use this appliance if any part has been under
water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
Do not burn wood, trash or any other material for
which this appliance was not designed. This appliance
is designed to burn either natural gas or propane only.
This gas appliance must not be connected to a
chimney flue serving a separate solid-fuel burning
appliance.
CAUTION: Label all wires prior to disconnection
when servicing controls. Wiring errors can cause
improper and dangerous operation.
Verify proper operation after servicing.
Proposition 65 Warning: Fuels used in gas,
woodburning or oil fired appliances, and the products of
combustion of such fuels, contain chemicals known to the
State of California to cause cancer, birth defects and other
reproductive harm.
California Health & Safety Code Sec. 25249.6
* Aftermarket: Completion of sale, nor for purpose of resale,
from the manufacturer.
3
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Stove Dimensions - Pinnacle Direct Vent Gas Heater
Stove Dimensions - Stardance Direct Vent Gas Heater
7"
(178mm)
C
Valve
L
Inlet
24³⁄₈"
3457
Fig. 2 SDVR dimensions.
4
25"
(635mm)
26³⁄₄"
(680mm)
Valve Inlet
C
L
(76mm)
26"
(660mm)
24"
(610mm)
3"
14"
(356mm)
3457
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Clearance Requirements
Minimum Clearances to Combustible Materials
Measure side clearances as shown in Figures 3, 4 and
5 from the outer edge of the cast iron stove top.
Measure rear clearances from the outermost surface of
the steel rear skirt.
The PDV20 and SDVR heaters are approved for
installation into an alcove constructed of combustible
materials to the dimensions and clearances shown on
the next page.
The same clearances apply in a standard parallel
installation.
Minimum Clearances
Parallel Installation
18³⁄₄"
(476mm)
C
L
2¹⁄₂"
(64mm)
WARNING:
• Always maintain required
clearances (air spaces) to nearby combustibles
to prevent fire hazard. Do not fill air spaces with
insulation. All venting components must
maintain a 1" (25mm) clearance to combustible
materials. Maintain a 6” (152mm) clearance
when using single wall pipe. Maintain a 2”
(51mm) clearance when venting straight off the
rear.
• The gas appliance and vent system must be
vented directly to the outside of the building
and never be attached to a chimney serving a
separate solid fuel or gas-burning appliance.
• Refer to the manufacturer's instructions
included with the venting system for complete
installation procedures.
C
18³⁄₄"
(476mm)
L
2¹⁄₂"
(63mm)
6"
(150mm)
PDV20
6"
(150mm)
ST128c
Fig. 3 Parallel installation minimum clearances and flue centerline.
Corner Installation
7¹⁄₂"
(190mm)
Max. V ent
Length
20" (508mm)
2"
(50mm)
2" (50mm)
PDV20
Fig. 4 Corner installation minimum clearances.
Max. Vent
Length
20" (508mm)
6"
7¹⁄₂"
(190mm)
2"
(50mm)
SDVR
6"
ST128a
2" (50mm)
SDVR
ST129a
20007066
5
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Alcove Installation
6"
(150mm)
Sidewall/
Trim
ST381
Fig. 5 Alcove installation.
PDV20
Mantel Clearances
Combustible
Mantel or Trim
Materials
A
B
3" (75mm) Min.
PDV20 and SDVR
A (Max.)B (Min.)
9”10¹⁄₂”
(230mm)(270mm)
7¹⁄₂”9”
(190mm)(230mm)
6”7¹⁄₂”
(152mm)(190mm)
4¹⁄₂”6”
(114mm)(152mm)
3”4¹⁄₂”
(76mm)(114mm)
1¹⁄₂”3”
(38mm)(75mm)
A = Depth of Mantel and/or Top Trim
B = Height from Top of Heater
Fig. 6 Mantel / top trim clearances.
See
Fig. 6
(63mm)
Rear Wall
9"
(230mm)
Max. Mantel
Width
2¹⁄₂"
Noncombustible
Materials
ST382
9"
(230mm)
Max. Mantel
6"
(150mm)
Sidewall/
Trim
See
Fig. 6
SDVR
Width
2¹⁄₂"
(63mm)
Rear Wall
ST381a
Hearth Requirements
The PDV20 and SDVR Heaters must be installed on
rigid flooring. When the heater is installed directly on
any combustible surface other than wood flooring, a
metal or wood panel extending the full width and depth
of the unit must be used as the hearth. There are no
other hearth requirements.
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Pinnacle / Stardance
Direct Vent / Rear Vent
Certified to:
ANSI Z21.88b-2002 / CSA Z2.33b-2002
Vented Gas Fireplace Heaters
The installation must conform with local codes or, in
the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.1/NFPA 54 - latest edition.
(EXCEPTION: Do not derate this appliance for
altitude. Maintain the manifold pressure at 3.5” w.c.
for Natural Gas and 10” w.c. for Propane.)
High Elevations
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA,
installations must be in accordance with the
current ANSI Z223.1/NFPA 54 and/or local codes
having jurisdiction.
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370m).
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to
this manual for correct installation and
operational procedures. For assistance or
additional information consult a qualified
installer, service agency, or the gas supplier.
Horizontal Termination
The vent must rise vertically a minimum of 24”
(610mm) after the first elbow directly off the back of the
unit, before the next elbow. The horizontal run may
extend up to 20’ (6m) and include a vertical rise of up
to 40’ (12m). (Fig. 7) Horizontal termination must also
meet the criteria shown in Figures 9 and 10.
•Approved vent systems must terminate above and
including the heavy line in Figure 7.
•Two 45° elbows may be substituted for each single
90˚ elbow.
•With a rise between 2' - 5', one 90° or two 45°
elbows may be used (Excluding the first elbow
directly off the back of the unit.
30
29
28
27
26
25
24
23
22
21
20
19
18
16
15
14
13
Vertical Run (in feet)
12
11
10
Measured after the first elbow. (Transition elbow)
9
8
7
6
5
4
3
2
1
0
May use up to
three 90° Elbows
(Excluding elbow
directly off back
of unit.)
One 90°
Elbow*
12 3456789101112 13 14 15 16 17 18 19 20
Horizontal Run (in feet)
Unacceptable
Venting Configuration
Unacceptable
Venting Configuration
ST134f
20007066
Fig. 7 Horizontal vent termination window.
* Not the transition elbow.
7
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vertical Termination
A vertical vent system must terminate no less than 8'
(2.44m) and no more than 40’ (12m) above the appliance flue collar. A 2¹⁄₄" restrictor plate (supplied) must
be used (where specified) in all vertically terminated
vent systems. NOTE: The restrictor plate supplied
with the vertical termination should be discarded.
Install restrictor plate supplied with stove directly
at stove outlet. A vertically terminated vent system
must also conform to the following criteria:
• No more than three 90° elbows may be used. 90°
elbow off back must be transition elbow.
• Two 45° elbows may be substituted for one 90°
elbow. No more than six elbows may be used.
• Vent must rise a minimum of 2 feet before offset is
used.
• Termination height must conform to roof clearance as
specified in Figure 9.
40
39
All Vertical
38
Terminations in
37
this area Re-
36
35
quire use of the
34
2¹⁄₄” Restrictor
33
32
Plate*
31
30
29
28
27
26
Vertical terminations
25
must be within this area
24
23
22
21
Vertical Run (in feet)
20
19
18
(Measured after the first elbow. (Transition elbow)
16
15
14
13
12
11
No Restrictor Plate
10
9
8
7
6
5
4
3
2
1
0
1 23456789 10111213141516171819
Horizontal Run (in feet)
Fig. 8 Vertical vent termination window.
Unacceptable
Venting Configuration
ST132f
Vent Termination Clearances
When planning the installation, consider the location of
the vent terminal and clearances. Some of the most
common clearances to keep in mind are shown in
Figure 9.
Important: All vent clearances must be maintained.
Check your vent termination clearances against
Figures 9 and 10 .
The vent should be placed so that people cannot be
burned by accidentally touching the vent surfaces
when the stove is operating.
The vent termination should be located where it cannot
be damaged by such things as automobile doors, lawn
mowers or snowblowers and it should be located away
from areas where it could become blocked by snow,
etc.
Some considerations are:
• Obstructions or impediments to venting.
• Nearby combustible materials that could come into
contact with combustion exhaust gases.
• Other nearby openings {within 9" (230mm)} through
which exhaust gas could reenter the building.
• All vegetation within 3' (914mm) that may interfere
with the draft.
Other factors that influence where the installation will
be sited include the location of outside walls, where
additional heat may be desired in the home, where the
family members gather most regularly, and perhaps
most importantly, the distance limitations of the venting
system.
IMPORTANT
• The horizontal termination must not be recessed
into the exterior wall or siding.
• Horizontal vent runs must be level toward the
vent termination.
• Clearances around the vent termination must be
maintained.
20
8
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vent Termination Clearances
Your stove is approved to be vented either through the
side wall, or vertical through the roof.
• CFM Specialty Home Products does not require
any opening for inspection of vent pipe.
• Only CFM Corporation venting components
specifically approved and labelled for this stove
may be used.
• Minimum clearances between vent pipes and
combustible materials is one (1") inch (25mm),
except where stated otherwise.
• Venting terminals shall not be recessed into a wall
or siding.
• Horizontal venting must be installed on a level plane
without an inclining or declining slope.
There must not be
garden sheds, fences, decks or utility buildings within
24" from the front of the termination hood.
Do not locate termination hood where excessive snow
or ice build up may occur. Be sure to check vent termination area after snow falls, and clear to prevent
accidental blockage of venting system. When using
snow blowers, make sure snow is not directed towards
vent termination area.
It is imperative the vent termination be located observing the minimum clearances as shown in Figure 9.
any obstruction such as bushes,
Location of Vent Termination
20007066
9
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
General Venting Information - Termination Location
INSIDE
CORNER DETAIL
G
V
D
E
V
A
H
N
N
CFM145a
B
V
L
VENT TERMINATION AIR SUPPLY INLET
V
C
Fixed
Fixed
V
Closed
Closed
F
Operable
V
B
B
V
Operable
B
X
B
Fixed
Closed
V
A
V
B
X
J
AREA WHERE TERMINAL IS NOT PERMITTED
Canadian Installations
G
V
M
I
1
K
V
US Installations
G
X
V
A
2
A = Clearance above grade, veranda, porch,12” (30cm)12” (30cm)
deck, or balcony
B = Clearance to window or door that may be6” (15cm) for appliances6” (15cm) for appliances
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal18” (458mm)18” (458mm)
distance of 2’ (610mm) from the center
line of the terminal
E = Clearance to unventilated soffit12” (305mm)12” (305mm)
F = Clearance to outside cornersee next pagesee next page
G = Clearance to inside corner (see next page)see next pagesee next page
H = Clearance to each inside of center line3’ (91cm) within a height of 15’ (5m)3’ (91cm) within a height of 15’
extended above meter/regulator assemblyabove the meter/regulator assembly(5m)above the meter/regulator
assy
I = Clearance to service regulator vent outlet3’ (91cm)3’ (91cm)
J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,0006” (15cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for< 10,000 Btuh (3kW), 9”
other appliancesappliances > 10,000 Btuh (3kW) and <(23cm) for appliances > 10,000
100,000 Btuh (30kW), 36” (91cm)Btuh (3kW) and < 50,000 Btuh
for appliances > 100,000 Btuh (30kW)(15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW)
K = Clearance to a mechanical air supply inlet6’ (1.83m)3’ (91cm) above if within 10’
(3m) horizontally
L = Clearance above paved sidewalk or paved 7’ (2.13m)†7’ (2.13m)†
driveway located on public property
M = Clearance under veranda, porch, deck or12” (30cm)‡12” (30cm)‡
balcony
N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes
† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and
serves both dwellings
‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:
NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent Stoves are certified as part of the appliance, with
clearances tested and approved by the listing agency.
Fig. 9 Vent termination clearances.
10
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Recessed Location
A
V
Balcony with no side wall
G =
Combustible &
Noncombustible
12"(305mm)
A =
Combustible
6"(152mm)
Noncombustible
2"(50mm)
G
V
B =
Combustible
6"(152mm)
V
Noncombustible
2"(50mm)
B
Balcony with perpendicular side wall
H
V
Combustible &
Noncombustible
H = 24"(610mm)
J = 20"(508mm)
J
D
C
C
E
V
C = Maximum depth of 48"
(1219mm) for recessed
location.
D = Minimum width for back wall
of a recessed location.
Combustible 38"(965mm)
Noncombustible 24"(610mm)
E = Clearance from corner in
recessed location.
Combustible 6"(152mm)
Noncombustible 2"(50mm)
Fig. 10 Termination clearances.
584-15
20007066
11
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vent Components
The following kits are available to meet the needs of most
installations. All pipe has a 7" outer diameter and includes a
4" diameter inner section. A (CG) designation indicates the
part is finished in Charcoal Gray paint. Consult your dealer
about other vent parts that may be appropriate to complete
the installation.
Use the following approved CFM/Majestic vent components for fireplace installations vented through a
masonry chimney:
7TFSCSKTransition Connector
HEDV2525-foot flex connector
(two 25 foot sections)
HEDV3535-foot flex connector
(two 35 foot sections)
HEDV32T812Vent termination for 8 x 12” flue
HEDV32T1212Vent termination for 12 x 12” flue
HEDVTRound termination
12
20007066
Unpack the Stove
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Installation
The stove is shipped fully assembled on its back.
Unpack the stove and carefully set it upright.
CAUTION
Porcelain enamelled surfaces are fragile. Handle
porcelain enamelled castings tenderly. Familiarize
yourself with the assembly steps before you begin
and proceed with deliberation and care. If possible,
have assistance available.
Place enamelled castings on a soft, cushioned
surface until you are ready to assemble.
Avoid contact between the castings and other hard
surfaces or objects.
NOTE: Verify the two relief doors (located on top of
the firebox) are properly seated on the gasket. The
doors sit flush on the gasket, and should lift easily
from the seal around the opening.
If you are not installing a fan, proceed to the
appropriate vent assembly section.
Install Optional Fan Kit #2960/FK28
Fan Kit Contents:
• #10 x 1/2" phillips screws, 6
• Control Knob
• Retainer Collar
• Snapstat• Snapstat Bracket
• Blower Assembly w/ Rheostat Control
NOTE: The Rheostat Assembly and the Snapstat
Assembly are not used on RF Models.
For RF Models only: Follow Step 3, then run the
spliced female leads to the front of the stove and attach
to PC board of RF valve. Then follow Step 5.
1. Attach the Snapstat to the Bracket using two #10 x
1/2" phillips sheet metal screws as shown in Figure
12.
2. Locate and remove the 1/4-20 x 3/8" hex head bolt
installed in the hole in the right rear ledge of the
firebox. (Fig. 11) Use that bolt to secure the Snapstat
Bracket to the firebox. The mounting hole is slotted
to allow you to adjust the bracket so that its head
makes contact with the firebox surface. (Fig. 11)
3. Attach the Fan to the firebox by engaging the upper
flange of the fan skirt under the lower edge of the
Shroud and secure the skirt with the four screws
provided with the kit. (Figs. 12, 13)
1/4-20 x 3/8”
Hex Head Bolt
Bracket
Snapstat
1/2” Sheet
FK101a
Fig. 11 Snapstat assembly and installation.
Upper
Flange
Fig. 12 The upper flange of the fan skirt should be located
behind the lower edge of the shroud.
Fig. 13 Correct position of fan skirt installation.
Metal Screws
ST240
ST241
4. The rheostat control switch attaches to the left side of
the valve bracket at the front of the stove. (Fig. 14)
• Insert the switch box shaft through the hole in the
back of the right side of the valve bracket, aligning
the locator pin with the smaller hole in that bracket.
• Attach the retaining nut to the switch control shaft
to secure it to the plate.
• Attach the Control Knob to the rheostat shaft.
• Use the wire tie to secure the fan and rheostat
wire harnesses together.
20007066
13
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
2. Locate the vent opening on the wall. Refer to
Figures 17, 18 & 19 to determine the top of the
opening centerline. It may be necessary to first
position the stove and measure to find the hole
location. Depending on whether the wall is made of
combustible materials, cut the opening to the size
shown in Figure 17. Combustible wall openings must
Retaining Nut
be framed as shown in Figure 17.
Rheostat
Fig. 14 Attach rheostat to bracket.
MOTOR
BLK
WHT
GRN
BLK
BLK
ON/OFF
RHEOSTAT
Fig. 15 Blower wiring diagram.
Venting System Assembly -
Direct Vent
General Information
Rheostat Knob
FK104
Blower Wiring Diagram
Fan Assembly
No. 000-2960 / FK28
BLK
SNAPSTAT
WHT
WARNING:
DISCONNECT
ELECTRICAL SUPPLY
BEFORE SERVICING
Sealant
Phillips
Screws
ST396a
Fig. 16 Apply sealant to the starter pipe, and fasten to stove
with Phillips screws.
Vent Opening - Combustible Wall
9³⁄₈"
(240mm)
10³⁄₈"
(265mm)
Framing Detail
Vent Opening -Noncombustible Wall
The PDV20 and SDVR are approved for installation
only with the vent components listed on Page 13.
Follow the vent component instructions exactly. These
instructions apply to both the PDV20 and the SDVR
shell.
For U.S. installations: The venting system must
conform with local codes and/or the current National
Fuel Gas Code, ANSI Z223.1/NFPA 54
For Canadian installations: The venting system must
conform to the current CSA B149.1 installation code.
Rear Vent
Use Rear Vent Kit 7TFSRSK for an installation where
the heater is parallel to the wall and the vent system
extends straight back through that wall.
1. Attach Inner Starter Pipe, (found in with the logset),
to the stove.
• Run a bead of sealant beneath the pipe bead and
attach to the stove using three 1/4-20 x 3/8” phillips
screws provided in the parts bag. (Fig. 16)
14
7¹⁄₂" Dia.
(190mm)
VO584-100
Fig. 17 Locate vent opening.
9³⁄₈” W x 10³⁄₈” H
Wall Opening
Wall Sleeve Seal Around
Seal
Around
Terminal
ST400
27³⁄₈"
(695mm)
to T op of
Opening
Firestop
Ventilated Wall Plate Open End Down
Finishing Collar
Fig. 18 SDVR with Rear Vent Kit 7TFSRSK installation.
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
9³⁄₈” W x 10³⁄₈” H
Wall Opening
Wall Sleeve Seal Around
25³⁄₄"
(654mm)
to T op of
Seal
Around
Terminal
ST400
Fig. 19 PDV20 with Rear Vent Kit 7TFSRSK installation.
Opening
Firestop
Ventilated Wall Plate Open End Down
Finishing Collar
3. Measure the wall thickness and cut the wall sleeve
sections to proper length (MAXIMUM 12”). Assemble
the sleeve with the #8 sheet metal screws supplied.
Attach the firestop plate to the sleeve end with the
holes. (Fig. 25) NOTE: The wall sleeve is required in
combustible walls only.
4. Install the Wall Firestop/Sleeve assembly into the
wall cutout and fasten the firestop to the wall cutout
framing members. (Figs. 18, 19)
5. Measure, and cut if necessary, the appropriate
length of pipe section needed to make the connection through the wall.
6. Slip the wall plate and trim collar over the interior
end of the horizontal pipe and install into the wall
sleeve. Seal the joint inside the wall plate if needed
to keep cold air from being drawn into the home.
7. Connect the pipe to the inner collar. Fasten the wall
plate to the pipe with three sheet metal screws. Slide
the trim collar up against the wall plate to cover the
screws. (Figs. 18, 19)
8. Install the vent terminal. (Figs. 18, 19) Guide the
inner and outer vent termination collars into the
adjacent pipes. Double check that the vent pipes
overlap the collars by 2”. Fasten the termination to
the wall with the screws provided, and caulk the joint
with weatherproof sealant.
Through Side Wall /
Vent Termination Below Grade
Refer to Figures 20 & 21 for minimum centerline of wall
opening.
1. Attach Inner Starter Pipe, (found in with the logset),
to the stove.
• Run a bead of sealant beneath the pipe bead and
attach to the stove using three 1/4-20 x 3/8” phillips
screws provided in the parts bag. (Fig. 22)
59¹⁄₄"
(1505mm)
ST131c
Fig. 20 Minimum wall thimble centerline.
61"
(1549mm)
ST131b
Fig. 21 Minimum wall thimble centerline.
2. Dry fit the inner and outer pipe of the first elbow
directly to the starter pipe.
3. Dry fit the Inner pipe assembly to the stove for the
purpose of determining the center line of the pipe on
the wall.
• Side Wall Terminations: Dry fit the outer elbow
with the vertical outer vent and confirm the
centerline alignment with the wall thimble opening.
20007066
15
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
4. Attach the elbow to the starter pipe.
• Run a bead of sealant about 1/2” from end of the
starter pipe and attach the assembly to the stove
using three 1/4-20 x 3/8” Phillips screws provided in
the parts bag. (Fig. 22)
5. Install the first elbow and secure using three sheet
metal screws. Insert the elbow over the stove flue
collar. Also, be sure to align holes on the pipe with
the holes on the flue collar of the firebox. Fasten the
pipe to the holes in the flue collar with the #12 x 1/2”
sheet metal screws provided. (Fig. 23)
Inner Flue Collar
Vent Starter Pipe
Inner Elbow
Seal all around
crimped end
ST398b
Fig. 22 Install inner starter pipe and inner elbow.
Vent Opening - Combustible Wall
9³⁄₈"
(240mm)
Vent Opening - Noncombustible Wall
Fig. 24 Locate vent opening.
9³⁄₈"
(240mm)
7¹⁄₂"
(191mm)
VO584-100a
2. Measure the wall thickness and cut the wall sleeve
sections to proper length (MAXIMUM 12”). Assemble the sleeve with the #8 sheet metal screws
supplied. Attach the firestop plate to the sleeve end
with the holes. (Fig. 25) NOTE: The wall sleeve is
required in combustible walls only.
3. Install the Wall Firestop/Sleeve assembly into the
wall cutout and fasten the firestop to the wall cutout
framing members. (Fig. 25)
12”
(305mm)
Max. Length
Sleeve
ST479a
Fig. 23 Fasten outer pipe with #12 x 1/2” sheet metal screws.
Side Wall Termination Assemb ly
1. Locate the vent opening on the wall. Refer to
Figures 20 & 21, to determine the minimum
centerline of wall opening. It may be necessary to
first position the stove and measure to find the hole
location. Depending on whether the wall is made of
combustible materials, cut the opening to the size
shown in Figure 24. Combustible wall openings
must be framed as shown in Figure 24.
#8 Sheet
Metal Screws
Firestop
Fig. 25 Assemble the wall sleeve and firestop.
ZCS103
4. If necessary, measure to determine the vertical
length (X) of pipe required from the first (transition)
elbow to the wall cutout centerline, including a 2”
overlap at the joint. (Fig. 26) Use a hacksaw or tin
snips to trim the pipe as needed.
5. Install first the inner then the outer straight pipe
section(s), trimmed end down, to the point of the
elbow. Drill 3 holes through each joint and fasten
with sheet metal screws.
6. Install the elbow using 3 sheet metal screws at each
joint.
7. Measure, and cut if necessary, the appropriate
length of pipe section needed to make the connection through the wall. Include a 2” overlap; i.e. from
16
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Trim Collar
Wall
Sleeve
X
ST478
Fig. 26 Determine the vertical pipe length.
the elbow to the outside wall face, about 2” or the
distance required if installing a second 90° elbow.
(Fig. 27)
8. Slip the wall plate and trim collar over the interior
end of the horizontal pipe and install into the wall
sleeve. Seal the joint inside the wall plate if needed
to keep cold air from being drawn into the home.
X
ST215
Fig. 27 Measure the horizontal length.
9. Connect the horizontal pipe to the elbow. Fasten the
wall plate to the pipe with three sheet metal screws.
Slide the trim collar up against the wall plate to cover
the screws. (Fig. 28)
10.Install the vent terminal. (Fig. 29) Guide the inner
and outer vent termination collars into the adjacent
pipes. Double check that the vent pipes overlap the
collars by 2”. Fasten the termination to the wall with
the screws provided, and caulk the joint with weatherproof sealant.
11.Install Charcoal Gray Pipe Rings (#7FSDRG) or
Polished Brass Pipe Rings (#7FSDRP) at pipe
joints, if desired.
ST216
Fig. 28 Install the horizontal pipe and wall plate parts.
Seal Both
Terminal Ends
Caulk Plate Joint with
Weatherproof Sealant
Fig. 29 Install the vent terminal.
Wall Plate
ST217
Vent Termination Below Grade
Install Snorkel #7TDVSNORK when it is not possible to
meet the required vent termination clearances of 12”
(305mm) above grade level. The snorkel kit will allow
installation depth of down to 7” (178mm) below grade
level. The seven inches is measured from the center of
the horizontal vent pipe as it penetrates the wall. If the
venting system is installed below grade, a window
well must be installed with adequate and proper
drainage. (Fig. 30)
NOTE: Be sure to maintain side wall clearances and
vent run restrictions. Refer to Figures 3 through 9.
1. Establish the vent hole through the wall.
2. Remove soil to a depth of approximately 16”
(400mm) below the base of the snorkel. Install a
window well (not supplied). Refill the hole with 12”
(305mm) of coarse gravel and maintain a clearance
of at least 4” (102mm) below the snorkel. (Fig. 30)
3. Install the vent system as described on Pages 14-
17.
4. Be sure to make a watertight joint around the vent
pipe joint at the inside and outside wall joints.
5. Apply high temperature sealant around the inner and
outer snorkel collars. Join the pipes and fasten the
snorkel termination to the wall with the screws
provided.
20007066
17
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
6. Level the soil to maintain a 4” clearance below the
snorkel.
If the foundation is recessed, use extension brackets
(not supplied) to fasten the lower portion of the
snorkel. Fasten the brackets to the wall first, and
then fasten to the snorkel with self-tapping #8 x 1/2”
sheet metal screws. Extend the vent pipes out as far
as the protruding wall face. (Fig. 31)
Snorkel
Termination
Cap
Drain
Window Well
Wall Screws
and Anchors
4” Clearance
Gravel
Waterproof Seal
Around Pipe
Firestop
Vertical (Through the Roof)
Vent Assemb l y
NOTE: All ver tically terminated installations must,
where specified, use the 2¹⁄₄” restrictor plate, to
comply with Vertical Termination Window (Fig. 8,
Page 8), included in the hardware bag. The plate must
be installed within the firebox inner flue collar to insure
a proper air/fuel ration is maintained in an appliance
vented through the roof. (Fig. 32)
Inner Flue Collar
2¹⁄₄” Restrictor Plate
Vent Starter Pipe
Seal all
around
ST398c
crimped end
ST218a
Fig. 30 Snorkel kit installation.
Recessed Wall
Firestop
Sheet Metal
Screws and
Bracket
Wall Screws
and Anchors
Waterproof Seal
Around Pipe
ST219
Fig. 31 Use extension brackets to mount snorkel against
recessed wall.
Finishing
Collar
7” Pipe
Wall Plate
Fig. 32 Install restrictor plate and starter pipe/inner elbow
assembly.
Make certain the vent system conforms to all other
requirements for vertical termination as specified on
Page 9.
This installation will require you to first determine the
roof pitch and use the appropriate vent components.
Refer to Page 10, Figure 9.
1. Locate the final position of the stove, observing all
clearances for both the vent and the stove.
2. Plumb to the center of the inner (4”) flue collar from
the ceiling above, and mark that location.
3. Cut the opening: (Page 17, Fig. 24)
9³⁄₈” x 9³⁄₈” (240 x 240mm)
4. Plumb any additional opening through the roof or
other construction that may be needed. In all cases,
the opening must provide a minimum of 1” (25mm)
clearance to the vent pipe.
5. Place the stove in its final position.
6. Install firestop(s) #7DVFS and Attic Insulation Shield
#7DVAIS as needed. (Fig. 33) If there is a room
above ceiling level, a firestop must be installed on
both the bottom and top sides of the ceiling joists. If
an attic is above ceiling level, an attic insulation
shield must be installed.
7. Install the appropriate roof support and flashing,
making certain that the upper flange of the flashing
base is below the shingles. (Fig. 34)
18
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
8. Install appropriate pipe sections until the vent run
reaches above the flashing. The enlarged ends of
the vent sections always face downward.
9. Install the storm collar and seal around the joints. (Fig.
34)
10. Add additional vent lengths to achieve the proper
overall height.
11. Install termination cap.
#7DVAIS
Attic Insulation
Shield
Use Four
8d Nails
ST222
Fig. 33 Install firestops and attic insulation shield.
Use three #5
sheet metal
screws at
each joint
Storm
Collar
Flashing
#7DVSKV
(A, B, or F)
Roof Support
Fig. 34 Roof support and flashing.
#7DVFS
Firestop in
Upper Floor
#7DVFS
Firestop in
Ceiling
Sealant
Upper edge
of flange
goes under
upper
shingles
ST221
Vertical Through Existing Chimney
The heater must be vented to the outdoors through an
existing masonry or prefabricated fireplace chimney
system through the roof.
The heater is approved to be vented to the outdoors
through any solid-fuel fireplace chimney that has been
constructed or installed in accordance with the national, Provincial/State and local building codes and is
constructed of noncombustible materials. For Venting
Requirements, refer to Page 10. Refer to Venting
Components on Page 12.
Fireplace Vent Termination Clearances
Observe the chimney-top vent termination clearances
specified in the instructions provided with those
components. Some considerations are:
• Obstructions or impediments to venting.
• Nearby combustible materials that could come into
contact with combustion exhaust gases.
• Other nearby openings (within 9” (230mm) through
which exhaust gas could reenter the building.
• All vegetation within 36” (914mm) that may interfere
with the draft.
NOTE: The collar extending down from the Termination base is the air intake collar. Use the flex vent liner,
marked with a blue line, to connect between this collar
and the
Also make sure the other flex vent liner is attached to the
upper Transition Connector collar and the Rain Cap. (Fig.
35)
1. Clean the top of the chimney as needed, to ensure a
2. Slide the insulation sleeves provided in the termina-
3. Feed 3" flex vent from the bottom of the termination
4. Slide the flex liner back through the 4" sleeve until
5. Apply high-temperature sealant over the air intake
lower
flue collar on the Transition Connector.
good seal between it and the vent termination.
tion kit over the two 3" flex liners (to be attached to
the 3" flue collar and cap of the termination assembly).
assembly up through the 4" sleeve. Apply hightemperature sealant to the rain cap collar, and slide
the flex vent over the end of the rain cap collar,
fastening with the clamp provided.
the rain cap/collar engages over the sleeve. Attach
the cap to the sleeve with three sheet metal screws
provided in the kit.
collar, and attach the intake flex vent (blue) with a
clamp.
20007066
19
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
A
B
B
B
D
C
C
B
D
A
B
A
B
C
D
B
A
B
A
D
A
6. Apply high-temperature sealant to the top of the
chimney. Feed the two liners down through the
chimney flue and damper opening. Fasten the
termination assembly to the chimney with the four
set screws (C) provided.
7. Trim the flex liners as needed. Each should be only
long enough to connect to the Transition Connector.
There should be no sag in either flex liner when the
stove is in place.
8. Attach the flex liners to the Transition Connector,
using high-temperature sealant and clamps as
shown in Figure 35. Prop the connector in rough
position until the heater is in place in front of it.
Fireplace Vent System
A = Sealant Locations
B = Sheet Metal Screws
C = Termination Screws
D = Clamps
ST395
Fig. 35 Fireplace vent system installation.
20
20007066
Transition
Connector
25¹⁄₄"
(641mm)
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Fireplace Installation Requirements - PDV20
Transition
Connector
24³⁄₈"
(619mm)
22³⁄₈"
(568mm)
24³⁄₈"
(619mm)
15³⁄₄"
(400mm)
ST379
Fig. 36 PDV20 minimum lintel height for flush or forward placement.
Fireplace Installations Using Existing Wood Stove Chimneys
Existing Wood Stove
Chimney PIpe
Finished
Combustible Wall
6"
*
(152mm)
24³⁄₈"
(619mm)
22³⁄₈"
(568mm)
18³⁄₄"
(476mm)
ST380
Existing
Vent Pipe
Field
Fabricated Cover
Transition Connector
X
18³⁄₄"
(476mm)
ST713
* Transition pipe must be at least 6” (152mm)
from any combustible material.
Fig. 37 PDV20 installations using existing wood stove chimney pipe.
20007066
ST715
“X” must be 6” (152mm) from any combustible material
unless completely covered by field fabricated sheet metal. If
3” vent pipes are covered by sheet metal, the clearance to
combustibles may be 2” (51mm).
21
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Fireplace Installation Requirements - SDVR
Transition
Connector
26"
(660mm)
16"
(406mm)
ST379a
Fig. 38 SDVR minimum lintel height for flush or forward placement.
Fireplace Installations Using Existing Wood Stove Chimneys
Existing Wood Stove
Chimney Pipe
Finished
Combustible Wall
6"
*
(152mm)
Transition
Connector
Existing Vent Pipe
Field
Fabricated Cover
Transition Connector
26"
(660mm)
20¹⁄₂"
(521mm)
ST380a
26"
(660mm)
20¹⁄₂"
(521mm)
ST713a
* Transition pipe must be at least 6”
(152mm) from any combustible material.
Fig. 39 SDVR installations using existing wood stove chimney pipe.
22
X
ST714
“X” must be 6” (151mm) from any combustible material
unless completely covered by field fabricated sheet metal. If
3” vent pipes are covered by sheet metal, the clearance to
combustibles may be 2” (51mm).
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Connect the Gas Supply Line
Check the rating plate attached by a steel cable to the
firebox, to confirm that you have the appropriate
firebox for the type of fuel to be used. The PDV20 and
SDVR may be converted from one gas to another
using the appropriate Fuel Conversion Kit listed on
Page 41.
CAUTION
This appliance should only be
connected by a qualified gas
technician. Test to confirm manifold
pressures as specified below.
The PDV20 and SDVR Heaters and the individual
shutoff valves must be disconnected from the
gas supply piping during any pressure testing of
that system at test pressures in excess of 1/2
psig (3.5 kPa).
The PDV20 and SDVR Heaters must be isolated
from the gas supply piping system by closing
the individual manual shutoff valve during any
pressure testing of the gas supply piping system
at test pressure equal to or less than 1/2 psig.
There must be a gas shutoff between the stove
and the supply.
In order to connect Natural Gas, use a fitting
with 3/8” NPT nipple on the valve side and 1/2”
natural gas supply line with an input of 21,000
BTUs at a manifold pressure of 3.5” and minimum inlet supply for adjustment of 5.5” w.c.
In order to connect Propane, use a fitting with 3/
8” NPT nipple on the valve side and 1/2” propane
gas supply line with an input of 21,000 BTUs at a
manifold pressure of 10.0” and minimum inlet
supply for adjustment of 11.0” w.c.
In the U.S.: Gas connection should be made in
accordance with current National Fuel Gas Code, ANSI
Z223.1/NFPA 54. Since some municipalities have
additional local codes, be sure to consult your local
authority.
In Canada: consult the local authority and CSA-B149.1
installation code.
Connect the gas supply and test for leaks. Use a mild
soap and water solution applied with a brush no larger
than 1” (25mm). Never apply soap and water solution
with a spray bottle. Do not use an open flame for leak
testing.
Burner Information
The appliance must only use the gas specified on the
rating plate, unless converted using a Vermont Castings
Fuel Conversion Kit. Refer to Page 41 for correct Fuel
Conversion Kit for your stove model.
Coversion instructions are provided with each kit and
beginning on Page 33 of this manual.
THIS APPLIANCE SHOULD BE CONNECTED TO
THE GAS SUPPLY ONLY BY A QUALIFIED GAS
SERVICE TECHNICIAN. FOLLOW ALL LOCAL
CODES.
THERE MUST BE A GAS SHUT-OFF BETWEEN
THE STOVE AND THE SUPPLY.
In order to connect Natural Gas, use a fitting with a
3/8” NPT nipple on the valve side and 1/2” natural gas
supply line with an input of 21,000 BTU’s at a manifold
pressure of 3.5” and minimum inlet supply for
adjustment of 5.5” w.c.
In order to connect Propane, use a fitting with 3/8”
NPT nipple on the valve side and 1/2” propane gas
supply line with an input of 21,000 BTUs at a manifold
pressure of 10.0” and minimum inlet supply for
adjustment of 11.0” w.c.
Complete the Assembly
•Open the swiveling latches (cams) on the top left
and right corners of the glass frame.
•Position the glass and frame against the firebox by
placing the bottom edge on the brackets on the
bottom face of the firebox.
•Swing the assembly against the firebox, and close
the latches firmly against the pins protruding from
the firebox top.
Install ON/OFF Switch (R Models ONLY)
The switch assembly parts are found in the parts bag.
1. Attach switch assembly to left rear side of stove
shroud using two screws and existing holes in
shroud. (Fig. 40)
2. Run wires down back of stove, under bottom of rear
shroud to valve.
3. Attach wires to valve terminals. (Fig. 41)
20007066
23
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Switch
Assembly
Screws
Fig. 40 Attach switch assembly to rear shroud.
TH
TP
TPTH
Existing
Holes
Use only a thermostat rated for 500 - 750 millivolts.
Check the table below for the appropriate gauge
thermostat wire to use for the length of lead required in
your installation.
Thermostat
Wire / GaugeMaximum Run
ST315
1. Install the wall thermostat in the desired location
and run the wires to the stove location. Terminate
these leads with 1/4” female connectors.
2. Connect the thermostat wires to the valve. (Fig. 41)
This completes assembly of the PDV20 and SDVR
stove.
Thermostat Connection
(Optional) R Models Only
1840 feet
2025 feet
2216 feet
ADJ
PILOT
ST228
Fig. 41 Attach switch wires to valve.
Install the Front Plate
Grasp the Front Plate and lift it into position, engaging
the two steel tabs at the upper corners behind the
adjacent bosses in the Side Plates. (Fig. 42) Seat the
Front against the Sides so that the tabs at the bottom
lip engage with the notches in the edge of the stove
base.
When properly installed, the bottom of the Front Plate
cannot be pulled away from the sides without also
lifting it up.
If you are installing optional Warming Shelves, do so now,
according to the instructions supplied with that kit.
Bottom T abs
Engage Notch in Base
Fig. 42 Install Stove Front.
24
ST407
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Install the Log Set
Remove the logs from their packaging, and inspect
each piece for damage. DO NOT INSTALL DAMAGED
LOGS.
1. Install the rear log by centering it side to side on the
sheet metal shelf at the back of the firebox. (Fig. 43)
The log will touch both sides and back wall of the
firebox.
2. Install the right log by placing right side of log on
burner so it is just touching firebox side. Lay log flat
on burner almost touching the decorative grate.
Then tilt log back so that it leans against rear log.
(Fig. 43) Only the topmost part of the left side of log
will touch the rear log. The right log sits freely on the
burner and does not use locator pins to stay in
place.
3. Place left log on burner, making sure to engage
locator pins in holes in bottom of the log. (Fig. 43)
This log does not touch any other log.
4. Sprinkle lava rock on burner in front of, and
between, left and right logs. (Fig. 44)
Rear Log
LG138
Fig. 43 Install back, right and left logs.
Left Log
Right Log
Decorative Grate
Lava Rock
Decorative Grate
Fig. 44 Place lava rock on burner.
LG139
20007066
25
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
TPTH
TH
TP
LO
HI
Turn
counterclockwise
to decrease
flame height
Turn clockwise
to increase
flame height
Operation
The Stardance is operated with the operable door front
plate in place with the doors open or closed. To open
the front doors, insert the handle into the door latch
stub and turn it to the left and up. (Fig. 45) When not in
use, the handle may be stored in the handle holder on
the right side of the rear shroud. (Fig. 46)
Clockwise to
Open
Counterclockwise
Fig. 45 To open the front doors, turn handle clockwise.
to Close
Handle
Holder
ST621
ST624
Piezo Ignitor
Button
L
I
O
H
Regulator
Control Knob
Gas Control Knob
Fig. 47 RN & RP valve control.
Pilot
Assembly
Fig. 48 Pilot Assembly location.
PILOT
ON
OFF
Pressure Tap
ADJ
PILOT
Pilot Adjustment
Screw
ST476a
HV104
Fig. 46 When not in use, store handle in the handle holder.
Read these instructions carefully and familiarize
yourself with the burner controls shown in Figure 47.
Locate the pilot assembly, Figure 48. Follow the
lighting instructions on Page 28 exactly.
During the first fire, it is not unusual to smell some odor
associated with new logs, paint and metal being
heated. Odors should dissipate within a few hours. You
can open a window to provide fresh air to alleviate the
condition.
Each time you light your heater check that the pilot
flame and burner flame pattern are as shown in Figures
50 through 52. If flame patterns are incorrect, turn the
heater off. Contact your dealer or a qualified gas
technician for assistance. Do not operate the heater
until the pilot flame is correct.
Follow regular maintenance procedures as described
on Page 36.
26
Your First Fire
Pilot and Burner Inspection
Flame & Temperature Adjustment
For stoves equipped with HI/LO valves, flame
adjustment is accomplished by rotating the HI/LO
adjustment knob located near the center of the gas
control valve. (Fig. 49)
Fig. 49 Flame adjustment knob for Honeywell valve.
Flame Characteristics
It is important to periodically perform a visual check of
the pilot and the burner flames. Compare them to
Figures 50 through 52.
If any of the flames appear abnormal call a service
person.
20007066
Fig. 50 Correct pilot flame pattern. PSE Pilot.
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
ST233
Fig. 51 Correct pilot flame pattern. SIT pilot.
CO105c
Red Glow
Fig. 52 Correct burner flame pattern.
LG140a
20007066
27
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Lighting And Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit
manually. When lighting the pilot follow these
instructions exactly.
B. BEFORE LIGHTING smell all around the heater
area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will
settle on the floor.
WHAT TO DO IF YOU SMELL GAS
•Do not try to light any fireplace
•Do not touch any electric switch
•Do not use any phone in your building
•Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
Lighting Instructions
•If you cannot reach your gas supplier, call the
Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, do not try to repair it, call a
qualified service technician. Applying force or any
attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician to inspect the heater and to replace any part of
the control system and any gas control which has
been under water.
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to
Step 4. For RN/RP appliances turn the On/Off
switch to “OFF” position or set thermostat to
lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn
clockwise
1
t
o
l
i
P
F
F
O
5
3
4
Euro SITSIT NOVA
2
to "OFF".
O
L
T
I
P
F
F
O
O
F
F
ON
OFF
PILOT
ON
Honeywell
6. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you
smell gas, STOP! Follow "B" in the safety
information above. If you do not smell gas, go
to the next step.
7. Remove glass door before lighting pilot. (See
Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to "PILOT".
10. Push the control knob all the way in and hold.
Immediately light the pilot by repeatedly
depressing the piezo spark ignitor until a flame
appears. Continue to hold the control knob in for
about one (1) minute after the pilot is lit. Release
knob and it will pop back up. Pilot should remain
lit. If it goes out, repeat steps 5 through 8.
3/8" - 1/2"
•If knob does not pop up when released, stop
and immediately call your service technician or
gas supplier.
•If after several tries, the pilot will not stay lit,
turn the gas control knob to "OFF" and call your
service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to
“ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
To Turn Off Gas To Heater
1. Turn the On/Off switch to Off position or set the
thermostat to lowest setting.
2. Turn off all electric power to the fireplace if
service is to be performed.
28
3. Open control access panel.
4. Push in gas control knob slightly and turn
clockwise to "OFF". Do not force.
5. Close control access panel.
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Troubleshooting / Honeywell #8420 Gas Control System
NOTE: Before troubleshooting the gas control system, be sure the external gas shutoff is in the “ON” position.
WARNING: REMOVE THE GLASS PANEL BEFORE PERFORMING ANY GAS CONTROL SERVICE WORK.
SYMPTOM
1. Spark ignitor will
not light
2. Pilot will not stay lit
after carefully
following the
lighting instructions
3. Pilot lights, no gas
to burner, valve
knob ON, remote
switch (rocker
switch) ON
POSSIBLE CAUSES
A. Defective or misaligned
electrode at the pilot
B. Defective ignitor (push
button)
A. Defective pilot generator
(thermocouple)
B. Defective automatic valve
operator
A. Remote switch or wires
defective
B. Thermopile may not gener-
ate sufficient voltage
CORRECTIVE ACTION
Using a match, light pilot. If pilot lights, turn off pilot and
push the ignitor button again. If pilot will not light, check
gap at electrode and pilot - it should be 1/8” to have a
strong spark.
Push piezo ignitor button. Check for spark at electrode
and pilot. If there is no spark at the pilot, and electrode
wire is properly connected, replace ignitor.
Check pilot flame. It must impinge on the thermocouple
or thermopile. NOTE: This pilot burner assembly uses
both a thermocouple and a thermopile. The thermocouple operates the pilot flame. Tighten the thermocouple. The thermopile operates the main valve (ON and
OFF). Clean and/or adjust pilot for maximum flame
impingement on thermocouple and thermopile.
Turn valve knob to ‘Pilot’. Maintain flow to pilot; millivolt
meter should read greater than 10mV. If the reading is
okay and the pilot does not stay on, replace the gas
valve. NOTE: An interrupter block (not supplied) must be
used to conduct this test.
Check rocker switch and wires for proper connection.
Use jumper wires across terminals at rocker switch. If
burner lights, replace rocker switch. If okay, use jumper
wires across rocker switch wires at the valve; if burner
lights, wires are faulty or connections are bad.
1. Be sure wire connections from thermopile at gas valve
terminals are tight and thermopile is fully inserted into
pilot bracket.
4. Frequent pilot
outage
20007066
C. Plugged burner orifice
D. Defective automatic valve
operator
A. Pilot flame may be too low
or high, (blowing or lifting),
causing the pilot to drop out
B. Possible blockage of the
vent terminal
2. One of the rocker switch wires may be grounded.
Remove rocker switch wires from valve terminals. If
burner now stays lit, trace rocker switch wiring from
ground. It may be grounded to the appliance or the
gas supply line.
3. Check the thermopile with a millivolt meter. Take
reading at thermopile (“TP” and “TP/TH”) terminals of
gas valve. Should read 325 millivolts minimum while
holding valve knob depressed in PILOT position and
with rocker switch OFF. Replace faulty thermopile if
reading is below specified minimum.
Check burner orifices for debris, and remove.
Turn knob to ON, place rocker switch to ON, millivolt
meter should read greater than 10 mV. If the reading is
okay and the burner does not light, replace the valve.
Clean and/or adjust pilot flame for maximum flame
impingement on thermocouple and thermopile.
Check the vent terminal for blockage.
29
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Instructions for RF Comfort Control Valve
The Comfort Control Valve allows remote control of
temperature, fan and flame appearance.
NOTE: The antenna should hang in free air away from
grounded metal.
Operation
1. If the manual switch is in remote position, switch it to
LOCAL. (Fig. 53)
2. Turn the pilotstat knob counterclockwise from OFF
to the PILOT position, push the knob down, and hold
in position. The pilot valve opens and allows gas to
flow to the pilot burner.
3. Push plunger on the piezo until the pilot burner is lit.
When the pilot burner is lit, the LED on the control
will come on after approximately 40 seconds and will
provide 1 short blink continuously in the normal
mode. When the light turns off which will be approximately 10 seconds after it has been continuously
red, the receiver/valve is fully powered.
Motor Top
Cap
Local/Remote
Switch
LOCAL
Pilotstat
Knob
ON
REMOTE
Piezo Ignitor
T
PILO
OFF
•
•
LED
Plug
LED
Antenna
FP1037
7. If the manual switch is in the LOCAL position, the
valve will be at the highest fixed pressure setting
and the fan will be at the highest fixed speed. The
transmitter will control the fan only.
Shut Off Procedure
If the manual switch is in the REMOTE position, the
transmitter can shut off the main burner and fan.
However, the control is still on and a command from the
transmitter can turn on the main burner or fan.
To shut off the system, turn the pilotstat knob clockwise
to the OFF position. This action closes the main gas
and safety valves. The transmitter cannot turn on the
main burner or fan.
Transmitter Operation
Off Mode
In the OFF mode, the fireplace flame and fan are off,
the display will show OFF and displays the room
temperature. If the receiver is in REMOTE mode, the
fireplace will shut off.
Display
Room Temperature
Set Temperature
Flame Height Level
Mode
Auto
On
Off
Countdown
Timer
Fan
Fan Speed Level
Countdown Timer
Low Battery
Flame
Up
Increases Flame
Height, Fan Speed
Timer, or Set Point
Down
Decrease
Flame, Fan
Speed Timer
or Set Point
Fig. 53 Comfort control valve.
4. Release the knob. The shaft will move upward. The
pilot burner should now stay burning. If the pilot
burner goes out, repeat step 2.
5. Turn the knob counterclockwise to the ON position.
If the manual switch is in the LOCAL position, the
main burner will turn on immediately.
6. ON the initial use of a transmitter, a recognition
operation is required between the receiver/valve and
transmitter. Change the switch from LOCAL to
REMOTE. Press the fan or flame button on the
transmitter within 30 seconds. The LED will blink
indicating the transmitter will now work with the
receiver/valve. If the switch continues in the REMOTE position, the transmitter will now control the
main valve, flame modulation level and fan control.
30
Fig. 54 Transmitter diagram.
On (Manual) Mode
In the ON mode, the room temperature, flame and fan
levels will be shown. MANUAL will appear next to both
the flame and fan icons.
When the control is in the ON mode, the flame and fan
levels, and delay timer are changed with the up and
down buttons. To change the flame level, press the
flame button followed by an arrow key. To change the
fan level, press the fan key followed by an arrow key.
Pushing the arrow key once will change the level by
one unit.
Delay Timer Mode
The shut off delay timer has a maximum of 2 hours and
a minimum of zero minutes. To change the timer level,
press the time key followed by an arrow key. Pushing
the key once will change the timer by 10 minutes.
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
FAN
Antenna
Red
White
Red
White
Auto Mode
In the AUTO mode, the room temperature, set temperature, flame and fan levels will be shown. AUTO will
appear next to both the flame and fan icons.
When the control is in the AUTO mode, the main burner
will turn on/off or modulate based on the heat needed to
maintain the set temperature. The flame level will
change automatically to optimize the heat output
needed to maintain the set temperature. To change the
set temperature, press the up or down key. Pushing a
key once will change the temperature by one degree.
In the AUTO mode, the fan speed will increase with
increasing flame height or decrease with decreasing
flame height. “AUTO” is displayed next to the flame and
fan icons.
Fan Override During Auto Mode
If a lower or higher fan speed is desired when operating
in the AUTO mode, the fan speed can be overridden by
pushing the fan button followed by the up or down key.
Pushing a key once will change the fan level by one
unit. In this mode “AUTO” is displayed next to the flame
icon and “MANUAL” is displayed next to the fan icon.
Change Between F/C Temperature Units
Push the up and down arrow keys simultaneously for at
least 3 seconds to toggle between Fahrenheit and
Celsius units.
Disable Thermostat Function
To disable the thermostat function in the AUTO mode,
push the time and down keys simultaneously for at
least 3 seconds.
To Change Batteries
1. Remove cover on the backside of the transmitter.
Install 3 AAA batteries as shown and reattach cover.
2. Once steps 1-3 in OPERATION are completed,
receiver/valve and transmitter are now ready. Press
any button on transmitter for recognition process to
occur between the receiver/valve and transmitter.
3. Use functions as described in TRANSMITTER
section.
Troubleshooting
1. Locate LED light on valve.
2. LED will blink after every valid command received by
the transmitter; this is not an error.
3. Failure codes may occur anytime after pilot burner is
lit.
4. Sequence is failure code followed by light not
blinking for 30 seconds.
5. In the event of multiple failure codes, next failure
code follows previous failure code by approximately
3 seconds.
20007066
Pilot
Assembly
Fan
White Dots
Valve
FP1038
Fig. 55 Comfort Valve wiring diagram.
(Bottom View)
If an Error Code 3 is observed while performing the
testing, complete the following:
1. Make sure the spade connectors are pushed all the
way on. If rhe Error Code 3 is still showing, then go
to the next step.
2. Switch the front two thermopile leads with the back
two. Be sure the white lead is connected to the
spade with the white dot next to it. If the Error Code
3 is still showing, replace the thermopiles.
If an Error Code 8 is observed while performing the
testing, complete the following:
1. Confirm the valve is not in REMOTE mode.
• If the valve is producing Error Code 8 and in
REMOTE mode, the valve is defective and should
be replaced.
• If the valve is in LOCAL mode and producing Error
Code 8, then go to the next step.
2. Slide the Remote/Local switch to REMOTE and
teach the valve a transmitter (see item 6, page 1).
The Error Code will clear itself after approximately
1.5 minutes and return to normal operation.
LED Count Service Action
8 Replace valve
7 Confirm stepper motor connection exists
5 Confirm fan connection exists and works
4 Confirm gas type; jumper in place
3 Replace thermopiles
2 Turn fan ON
NOTE: Some keys are not active.
31
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Comfort Valve System Control Sequence Of Operation With Transmitter
Set manual switch
to local or remote
Light pilot burner
Did the LED stop
blinking?
Release pilotstat
knob.
Yes
Turn pilotstat knob
from PILOT to ON.
Five minute wait
Yes
failure analysis.
Cycle switch once
remote. Press any
key on transmitter
for recognition
period
Review LED
and leave in
operation.
Choose Manual or
Remote path. Set
switch to manual or
remote.
If manual switch is
set to LOCAL, did
main burner light
and fan turn on?
Yes
Turn pilotstat knob
to PILOT to turn
off main burner.
Turn pilotstat knob
to OFF to turn
valve completely
off.
Local Path
Move switch from
local to remote.
Press any key on
transmitter. Move
switch back to
local.
On Path
If the manual switch
is set to REMOTE,
press the mode
button to display
“ON”.does transmit-
ter control the main
burner and fan?
Yes
Does transmitter
change levels of
flame height, fan
speed?
Yes
Set levels of flame
height and fan to
“0” to shut off main
burner and fan.
Turn pilotstat knob
to OFF to turn
valve completely
off.
Move switch from
manual to remote.
Press any key on
transmitter.
No
32
20007066
Auto Path
If the manual switch is
set to REMOTE,
press the mode button
to display AUTO on the
transmitter. Does the
transmitter display the
room and temperture
setting?
Yes
If the settings is above
room temperture on the
transmitter, does the
main valve and fan
turn on?
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Move switch from
LOCAL to REMOTE.
Press any key within
30 seconds.
No
F
F
O
PILOT
L
I
O
H
N
O
ADJ
PILOT
Main
Gas Supply Inlet
Gas Line
ST226
Fig. 56 Attach the gas line to the right side of the valve.
Conversion Precautions
Before proceeding, turn control knob on valve to OFF
and turn gas supply OFF. Turn OFF any electricity that
may be going to the appliance.
Yes
If the settings is below
room temperture on the
No
transmitter, does the
main valve and fan
turn off?
Turn pilotstat knob to
OFF to turn valve
completely off.
Fuel Conversion Instructions
WARNING! This conversion kit shall be installed
by a qualified service agency in accordance with
the manufacturer’s instructions and all applicable codes and requirements of the authority
having jurisdiction. If the information in these
instructions is not followed exactly, a fire,
explosion or production of carbon monoxide
may result causing property damage, personal
injury or loss of life. The qualified service
agency is responsible for the proper installation
of this kit. The installation is not proper and
complete until the operation of the converted
appliance is checked as specified in the
manufacturer’s instructions supplied with the
kit.
CAUTION: The gas supply shall be shut off prior
to disconnecting the electrical power, before
proceeding with the conversion.
Conversion Procedure
1. Remove stove front. Lift stove front up and then
swing bottom out and away to disengage from the
stove body. (Page 36, Fig. 65)
2. Swing open the swiveling latches at the top left and
right corners of the glass frame. (Page 37, Fig. 66)
3. Pull the top edge of the glass and frame assembly
away from the firebox face. Place the assembly out of
the way on a flat, padded surface such as a counter
protected by a towel.
4. Remove the logset from the firebox.
5. Remove the rear log bracket by unfastening the
screw. (Fig. 57)
6. Remove the right and left log bracket assembly by
unfastening the two screws which hold the burner in
place. (Fig. 57)
Remove Screws
Left & Right Log
Bracket Assembly
Fig. 57 Remove rear log bracket and left and right log bracket
assembly.
Rear Log Bracket
Pilot
ST350
20007066
33
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
7. Hold the burner at the right hand side and lift to
clear the right burner leg. Then pull to the right to
clear the injectors on the left hand side.
8. Remove injector orifices from left burner leg using
1/2” wrench. (Fig. 64)
9. Install conversion orifices. (See Table 2)
Models 3920, 3930, 4065, 4070 (R Models) Only
10.Remove cap from Hi-Lo knob. This can be accomplished by lifting the plastic cap off the screw. (Fig.
58)
11.Remove the screw from center of Hi-Lo knob with
small screwdriver turning counterclockwise. (Fig. 58)
12.Insert blue painted screw when converting to natural
gas and red painted screw when converting to LP.
Cap
Lift Open
Center Screw
I
H
L
O
CO100
Hi-Lo
Knob
I
H
L
O
Fig. 58 Remove center screw from Hi-Lo knob.
13. Tighten screw, replace cap.
14. Locat pilot. (Fig. 57)
15. Replace pilot orifice:
Pilot Type 1
• Remove pilot hood by lifting up. (Fig. 59) NOTE: It
is not necessary to remove the pilot tube for conversion.
• Remove pilot orifice with allen wrench. (Fig. 60)
• Install the conversion orifice.
• Reinstall pilot hood. Be sure to align hood with
index tab.
Index Tab
Snap Ring
CO106a
Allen Wrench
Fig. 60 Remove pilot orifice.
Pilot type 2
• Loosen pilot hood turning counterclockwise using a
7/16” wrench. (Fig. 61)
• Remove pilot orifice with needlenose pliers. (Fig.
62)
• Install the conversion orifice.
• Reinstall pilot hood and tighten until mark on pilot
hood aligns with mark on pilot bracket.
Pilot Hood
Index
Marks
Pilot Bracket
Fig. 61 Remove pilot hood. (Your pilot may have a different
appearance.)
Pilot
Orifice
CO105
Pilot Hood
Pilot
Bracket
Fig. 59 Remove pilot hood.
34
CO106b
Fig. 62 Remove pilot orifice.
CO105a
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
LOCAL
NOTE: Be sure burner leg remains at a 90° angle to
firebox base after conversion.
Models 3960, 3970, 4075, 4080 (RF Models) Only
16. Follow procedure for pilot type 2 to replace pilot
orifice.
17. Remove and replace plug on lower right hand side
of the valve; Red for LP and Blue for NG. (Page 30,
Fig. 53)
18. Remove motor top cap. Depress and turn center
plunger until arrow points to correct screw. Red for
LP and Blue for NG. NOTE: Plunger will “snap” into
NG position when arrow is close to blue screw. It will
not “snap” at LP (Red) position. (Fig. 63)
19. Insure manifold pressure remains between 3.2” -
3.5” w.c. for NG and 9.5” - 10” w.c. for LP. To adjust
the manifold pressure, for NG, using a torque #10 key
turn the blue screw clockwise to increase the manifold
pressure. Turn the screw counterclockwise to decrease the pressure. Use the red screw to adjust LP.
20. Replace motor top cap.
Motor Top Cap
Center
Plunger
Valve
All Models
21.Replace burner. Slide the burner in at an angle with
left side lower than the right side. Slide the left side
onto the injectors, making sure the burner leg
remains at a 90° angle to the base. Lower the right
hand side down in to place. Make sure the burner is
as far left as possible and the injector shoulders are
inside the burner.
NOTE: It is very critical to keep the left burner leg,
which holds the injectors, at a 90° angle to the base.
(Fig. 64) This keeps the orifices aligned with the
tubes inside burner. Failure to do so could affect the
flame appearance and performance of the unit.
22.Place conversion label on valve.
23.Reinstall the right and left log bracket assembly.
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Maintenance
Your PDV20 and SDVR Gas Heaters will provide years
of service with minimal upkeep. The following procedures will help ensure that your stove continues to
function properly.
Annual System Inspection
Have the entire heater and venting system inspected
annually by a qualified gas technician. Replace any
worn or broken parts.
Logset and Burner
Cleaning and Inspection
Cleanliness is critical to the proper function of the
heater. The logset and burner must all be kept free of
dust and unobstructed by debris. Inspect these areas
before each use and clean as necessary.
1. Turn the burner OFF and let the heater cool completely before cleaning.
2. Lift the Stove Front up and then swing the bottom
out to disengage it from the heater shell. (Fig. 65)
3. Carefully remove the glass and frame assembly and
place it out of the way on a flat, padded surface
such as a counter protected by a towel.
4. Carefully inspect the Logs for damage. Contact your
local dealer if any damage is evident. DO NOT
OPERATE THE HEATER WITH DAMAGED LOGS.
5. Use a soft bristled brush to sweep dust or debris
from the Logs, Pilot and Burner. Use care as the
logs are fragile and susceptible to damage.
6. Replace the glass panel and frame assembly.
7. Replace the Stove Front.
CAUTION
TURN THE PILOT OFF BEFORE PAINTING.
ALLOW THE HEATER TO COOL COMPLETELY
BEFORE PAINTING.
Cleaning the Glass
WARNING: Let the glass cool completely before
attempting to clean.
It will be necessary to clean the glass periodically.
During start-up, condensation, which is normal, forms
on the inside of the glass and causes lint, dust and
other airborne particles to cling to the glass surface.
Also initial paint curing may deposit a slight film on the
glass. It is therefore recommended that the glass be
cleaned two or three times with a non-ammonia household cleaner and warm water (we recommend gas
fireplace glass cleaner). After that the glass should be
cleaned two or three times during each heating season
depending on the circumstances present.
Clean glass after first two weeks of
operation.
Glass Replacement
Replace glass only with CFM Specialty Home Products
approved parts. Refer to Page 39 for Replacement
Parts. Refer to Figure 66 and previous instructions for
removal of the damaged glass frame.
Care of Cast Iron
An occasional dusting with a dry rag will help keep the
painted surfaces
stove paints, available through your local dealer, to
touch-up areas as needed. Clean areas to be painted
with a wire brush and be sure to cover the logs, burner
and valve assembly, glass and frame assembly. Apply
the paint sparingly; two light coats of paint will give
better results than a single heavy coat.
Clean
porcelain enamel surfaces
cloth. Do not use abrasive cleaning agents. If necessary, use only a cleaning agent formulated especially
for use on porcelain enamel surfaces.
36
looking new. Use high-temperature
with a soft, damp
ST474d
Fig. 65 Remove the Stove Front.
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
NOTE: Shown
without top for
clarity.
ST391a
Fig. 66 Release the latches to release the glass frame.
Gasket Replacement
The PDV20 and SDVR Gas Heaters use a ‘tadpole’
type gasket to seal between the glass panel and the
frame. In time, this gasket can become brittle and
compressed and should be replaced. New gasket is
available from your dealer.
Shut off the gas supply and allow the stove to cool.
Wear safety goggles and a dust mask.
1. Remove the Front, Glass Frame and Glass Panel.
(Figs. 65, 66) Remove the old gasket. Use a razor
blade to separate the glass and gasket from the
frame, and to clean the glass of any remaining
cement or bits of gasket. Use a cold chisel if necessary.
2. Determine the correct length of gasket by laying it
out around the edge of the glass. Allow an extra 1 2” (25-50mm). Mark the spot to be cut. Use a utility
knife.
3. Starting on a long edge, remove about 6” of the
protective paper strip and apply the flat adhesive
face of the gasket around the outside-facing edge of
the panel. Continue around the panel, applying
about 6” at a time and being careful to not stretch
the material. Do not overlap the gasket ends. (Fig.
67)
4. Apply a thin bead of high temperature silicone
rubber sealant along the inside corner of the glass
frame, all around the perimeter. Place the flat
gasketed side of the glass panel back into the steel
frame. Pinch the rounded inside-facing gasket
material to bulk it up.
5. Replace the glass frame and front panel as previously described.
Inspect the Vent System Annually
Have the vent system inspected annually by a qualified
technician. Shut off the main gas supply before inspecting the system. Both the inner exhaust pipe and the
outer combustion supply pipe must be checked to
confirm that they are unblocked and in good condition.
Check the Gas Flame Regularly
To ensure that the stove is operating properly, check
the flames periodically to confirm that they match
Figures 50-52. The flames will be blue during the first
15-20 minutes of operation, and will gradually turn to
yellow after that.
Do not use your stove if the flame pattern differs from
that shown here. Contact your Vermont Castings dealer
or a qualified technician for help.
Red Glow
Fig. 68 Correct flame pattern.
LG140
ST179
Fig. 67 Wrap the gasket material around the outside edge of
the glass.
20007066
Red Glow
Fig. 69 Correct flame pattern, Models 2950, 2951.
LG155
37
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Stove Disassembly
If there is ever a need to remove the firebox assembly
from the stove shell, support the firebox with solid
stands about 6” (152mm) tall under the left and right
outer edges of the firebox base. Do not set the firebox
assembly directly on the floor; this can damage the
control valve and/or the gas lines from the valve to the
firebox.
Before removing the firebox from the shell, disconnect
the on/off switch wires from the valve. If the assembly
includes the optional fan, disconnect the fan rheostat. If
the installation includes a wall thermostat, disconnect
the thermostat leads from valve.
Disconnection and reconnection to the gas line should
only be done by a qualified gas service technician.
Upon reinstallation, the vent system must be sealed to
the firebox as shown in the installation section, page
14. Also be sure the logs are placed in the firebox
correctly , as shown in Page 25, Figures 43-44.
Chassis
Ground
POWER
Wiring Diagrams
CORD
WHT
BLK
GRN
BLK
FAN JUNCTION BOX
Strain Relief
BLK
BLK
ON / OFF
Rheostat
FAN
ON
OFF
On/Off Switch
Wiring
Black
TP/TH
TP
TH
Optional Thermostat
Thermopile
Black
Thermostat
(Optional)
ST124b
Wiring
Black
opile
TP/TH
TP
TH
Therm
Black
ST124c
Fig. 70 PDV20/SDVR on/off switch and optional thermostat
circuit.
NOTE: IF ANY OF THE ORIGINAL WIRE, AS SUPPLIED WITH THE APPLIANCE, MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE SF2, 200°C WIRE OR ITS EQUIVALENT.
BLK
GRN
Chassis Ground
MOTOR
BLK
WHT
BLK
BLK
GRN
RHEOSTAT / SNAPSTAT
ON/OFF
RHEOSTAT
Fig. 71 PDV20/SDVR fan circuit.
Snapstat
WHT
BLK
BOX
Schematic Diagram
BLK
WHT
ST153
SNAPSTAT
ST234
38
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
1a
1b
1c
CEMENT
2
3
4
5a,b
6
9
8
7
PILOT
ON
O
FF
PILOT
ADJ
L
O
H
I
TPTH
TH
TP
10a,b
LOCAL
REMOTE
O
N
¥
PILOT
OFF
¥
LED
11a,b
12a
13
14
15
16
18
17
12b
12c
19
20a-d
21
22
23
24
25
26
27
28
29
30
31
38
35
36
37
39
40
41
42
43
44
45
46
32
33
34
7066
CFM Specialty Homes Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without
notice.
Pinnacle (PDV20) / Stardance (SDVR) Direct Vent/Rear Vent
Gas Heater: Models 3920, 3926, 3930, 3936, 3960, 3966, 3970, 3976, 4065,
4070, 4075, 4080
20007066
39
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Pinnacle (PDV20) / Stardance (SDVR) Direct Vent/Rear Vent Gas Heater,
(continued)
Ref. DescriptionPDV20SDVR
1. Gas Log Assembly2000346720003467
1a. Log, Rear2000346320003463
1b. Log, Right2000346420003464
1c. Left Log2000346520003465
2. Grille, UV303000039330000393
3. Mesh, Grille - UV303000050830000508
4. Cement, Gasket 3oz. Tube12061221206122
5. Manifold Assembly2000373920003739
6. Lava Rocks Burner5789757897
7. Gasket, Glass - Med. Knit-RDV4012037021203702
8. Glass, DV2516016911601691
9. Glass Frame Assembly, SDV303000012730000127
10a. Gas Valve, NG - Honeywell VS8420E 20381000178210001782
10b. Gas Valve, LP - Honeywell VS8420E 20201000175910001759
11a. Valve Gas Honeywell Convertible RFN RV8310E2000371920003719
11b. Valve Gas Honeywell Convertible RFP RV8310E2000372020003720
12a. Pilot Assembly 3Way N/DV RN 0.199.7061000226410002264
Pilot Assembly 3Way N/DV RP 0.199.7031000226510002265
12b. Pilot, PSE - NA1752000111520001115
Pilot, PSE - LP1752000111620001116
12c. Pilot Assembly 3Way DV/RFN CS3003A20092000226620002266
Pilot Assembly 3Way DV/RFP CS3003A20172000226820002268
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Optional Accessories
Fan Kits
FK28 Fan
The FK28 fan helps distribute heated air from within
the firebox out into the room. The fan is controlled by a
snapstat that turns power on and off as the firebox
temperature rises above and falls below a preset
temperature. A rheostat provides for variable fan
speeds.
Specifications
115 Volt / 60Hz / .75 Amps
Maintenance
The fan itself does not require regular maintenance,
however, periodic cleaning of the fan and the
surrounding area is required.
Installation
Refer to Page 13 for installation instructions.
Remote Controls
The remote control allows you to turn the heater on or
off from anywhere in the room. Refer to Page 40 for
wiring diagrams.
ModelFunctions Controlled
MRC1ON/OFF
MRC2ON/OFF and Temperature
MRC3ON/OFF and Temperature control
with a digital display and a
programmable 24 hour clock
IMTWall mounted thermostat control
Screen Kit
An optional screen, S30SK, for use with the operable
doors is available for the Stardance only. The screen is
used when the doors are left in the open position.
Warming Shelf
Warming shelves add versatility to your stove; they can
be used to keep foods warm at mealtime.
ModelColor
2702Classic Black
2704Red (Stardance only)
2706Green (Stardance only)
2711Moonlight Blue (Stardance only)
2764Sand
2765Midnight
The shelf installation is done in three stages. First you
attach the shelf loosely to the stove, leaving the screws
loose enough to allow final adjustments. Then, you
position the shelf and adjust the brackets so the shelf
fits correctly. Finally, you tighten the screws.
Refer to the instructions included with each warming
shelf for complete installation procedures.
42
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
LIMITED LIFETIME WARRANTY
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces
equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
CFM Specialty Home Products (hereinafter referred to collectively as
the Company) warrants that your new Vermont Castings or Majestic
Gas Fireplace/Stove is free from manufacturing and material defects
for a period of one year from the date of purchase, subject to the
following conditions and limitations.
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber of
every Vermont Castings
against through wall perforation. All appliances equipped with an
Insta-Flame Ceramic Burner have limited lifetime coverage on the
ceramic burner plaque. Warrantees are made to the original owner
subject to proof of purchase and the conditions and limitations listed
on this Warranty Document
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a
period of three years.
Note: On porcelain enamel finished external parts and accessories
The Company offers no Warranty on chipping of enamel surfaces.
Inspect all product prior to accepting it for any damage to the enamel.
The salt air environment of coastal areas or a high humidity
environment can be corrosive to the porcelain enamel finish. These
conditions can cause rusting of the cast iron beneath the porcelain
enamel finish, which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can
occur and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year.
Glass doors are not warranted for breakage due to misuse or
accident. Glass doors are not covered for discoloration or burned in
stains due to environmental issues, or improper cleaning and
maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be
cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar
mix and masonry cleaners may corrode the brass finish. The
Company will not be responsible for, nor will it warrant any brass parts
which are damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and
mechanical components of the burner assembly are covered for one
year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and CFM
Specialty Home Products company supplied accessories are covered for
a period of one year.
CONDITIONS AND LIMITATIONS
•This new Vermont Castings or Majestic product must be installed by
a competent, authorized, service contractor. A licensed technician,
as prescribed by the local jurisdiction must perform any installation/
service work. It must be installed and operated at all times in
accordance with the Installation and Operating instructions furnished
with the product. Any alteration, willful abuse, accident, or misuse of
the product shall nullify this warranty.
•This warranty is non-transferable, and is made to the original owner,
provided that the purchase was made through an authorized supplier
of the Company.
•The customer must pay for any Authorized Dealer in-home travel fees
or service charges for in-home repair work. It is the dealers option
whether the repair work will be done in the customer’s home or in the
dealer’s shop.
•If upon inspection, the damage is found to be the fault of the
manufacturer, repairs will be authorized at no charge to the customer
parts and/or labor.
or
Majestic gas product is warranted for life
•Any part and/or component replaced under the provisions of this
warranty is covered for six months or the remainder of the original
warranty, whichever is longest.
•This warranty is limited to the repair of or replacement of part(s) found
to be defective in material or workmanship, provided that such part(s)
have been subjected to normal conditions of use and service, after
said defect is confirmed by the Company’s inspection.
•The company may, at its discretion, fully discharge all obligations with
respect to this warranty by refunding the wholesale price of the
defective part(s)
•Any installation, labor, construction, transportation, or other related
costs/expenses arising from defective part(s), repair, replacement, or
otherwise of same, will not be covered by this warranty, nor shall the
Company assume responsibility for same. Further, the Company will
not be responsible for any incidental, indirect, or consequential
damages except as provided by law.
•
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES
OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS,
SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR
CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC
RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY
FROM STATE TO STATE.
•All other warranties-expressed or implied- with respect to the product,
its components and accessories, or any obligations/liabilities on the
part of the Company are hereby expressly excluded.
•The Company neither assumes, nor authorizes any third party to
assume on its behalf, any other liabilities with respect to the sale of
this Vermont Castings or Majestic product
•The warranties as outlined within this document do not apply to
chimney components or other non CFM Specialty Home Products
accessories used in conjunction with the installation of this product..
•Damage to the unit while in transit is not covered by this warranty but
is subject to claim against the common carrier. Contact the dealer
from whom you purchased your fireplace/stove (do not operate the
appliance as this might negate the ability to process the claim with the
carrier).
•The Company will not be responsible for:
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
•This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated
by chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of
dampness or condensation
c) Any damages to the fireplace, combustion chamber, heat
exchanger or other components due to water, or weather damage,
which is the result of but not limited to, improper chimney/venting
installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your warranty,
your sales receipt, and the model/serial number of your
CFM Specialty Home Products product.
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK
YOURSELF.