Vermont Casting PDV20- 3920, 3960, 3970, 3976, 3966 User Manual

...
INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE.
Pinnacle & Stardance
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROP­ERTY DAMAGE, PERSONAL IN­JURY OR LOSS OF LIFE.
Do not store or use gasoline or
other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL
GAS:
Do not try to light any appliance.
Do not touch any electric switch; do
not use any phone in your building.
Immediately call your gas supplier
from your neighbor’s phone. Follow the gas supplier’s instructions.
Direct Vent, Rear Vent Gas Heater
Models SDVR, PDV20: 3920, 3926, 3930, 3936, 3960, 3966, 3970, 3976, 4065, 4070, 4075, 4080
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in an after market permanently located manufactured (mobile) home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases unless a certified kit is used.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Homeowner’s Installation
and Operating Manual
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CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
CERTIFIED
20007066 12/04 Rev. 3
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of a Vermont Castings stove.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions
Stove Dimensions ............................................................................................................................. 4
Clearance Requirements .................................................................................................................. 5
Minimum Clearances, Parallel Installation, Corner Installation ......................................................... 5
Minimum Clearances, Alcove Installation .........................................................................................6
Mantel Clearances ............................................................................................................................ 6
Hearth Requirements ........................................................................................................................ 6
Gas Specifications ............................................................................................................................ 6
Gas Inlet and Manifold Pressures ..................................................................................................... 6
High Elevations ................................................................................................................................. 7
Horizontal Termination ...................................................................................................................... 7
Vertical Termination .......................................................................................................................... 8
Vent Termination Clearances............................................................................................................ 8
General Venting Information - Termination Location ...................................................................... 10
Termination Clearances .................................................................................................................. 11
Vent Components ........................................................................................................................... 12
Installation
Install Optional FK28 Fan Kit .......................................................................................................... 13
Venting System Assembly - Direct Vent ......................................................................................... 14
Rear Vent ........................................................................................................................................ 14
Through Side Wall / Vent Termination Below Grade ...................................................................... 15
Side Wall Termination Assembly .................................................................................................... 16
Vent Termination Below Grade ....................................................................................................... 17
Vertical (Through the Roof) Vent Assembly .................................................................................... 18
Vertical Through Existing Chimney ................................................................................................. 19
Fireplace Vent Termination Clearances .......................................................................................... 19
Fireplace Installation Requirements ................................................................................................ 21
Connect Gas Supply Line ............................................................................................................... 23
Burner Information .......................................................................................................................... 23
Complete the Assembly .................................................................................................................. 23
Install ON/OFF Switch (R Models Only).......................................................................................... 23
Install the Front Plate ...................................................................................................................... 24
Thermostat Connection ................................................................................................................... 24
Install the Log Set ........................................................................................................................... 25
Operation
Operable Doors ............................................................................................................................... 26
Your First Fire.................................................................................................................................. 26
Pilot and Burner Inspection ............................................................................................................. 26
Flame & Temperature Adjustment ..................................................................................................26
Flame Characteristics...................................................................................................................... 26
Lighting and Operating Instructions ................................................................................................ 28
Troubleshooting .............................................................................................................................. 29
Instructions for RF Comfort Control Valve ...................................................................................... 30
Fuel Conversion Instructions........................................................................................................... 33
Maintenance
Annual System Inspection............................................................................................................... 36
Logset and Burner Cleaning ........................................................................................................... 36
Care of Cast Iron ............................................................................................................................. 36
Cleaning the Glass .......................................................................................................................... 36
Glass Replacement ......................................................................................................................... 36
Gasket Replacement....................................................................................................................... 37
Inspect the Vent System Annually .................................................................................................. 37
Check the Gas Flame Regularly ..................................................................................................... 37
Stove Disassembly.......................................................................................................................... 38
Wiring Diagrams.............................................................................................................................. 38
Replacement Parts ....................................................................................................................................... 39
Optional Accessories................................................................................................................................... 42
Warranty ........................................................................................................................................................ 43
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20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Installation & Operating Instructions
The Pinnacle (PDV20) and Stardance (SDVR) Direct Vent Room Heater, Model Nos. 3920, 3926, 3930, 3936, 3960, 3966, 3970, 3976, 4065, 4070, 4075, 4080, are vented gas appliance listed to ANSI Standard Z21.88b­2002 and CSA-2.33b-2002 for Vented Room Heaters, and CSA 2.17-M91, Gas-Fired Appliances For Use at High Al­titudes.
The installation of the PDV20 and SDVR Direct Vent Room Heaters must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1/NFPA 54 — latest edition and CSA B-149.1 (EX­CEPTION: Do not derate this appliance for altitude. Main­tain the manifold pressure at 3.5” w.c. for Natural Gas and 10” w.c. for LP gas at maximum input.) Refer to Page 37 (RF only).
This appliance is only for use with the type of gas indi­cated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
Installation and replacement of gas piping, gas utilization equipment or accessories, and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm, corporation, or company that either in person or through a representative is engaged in and is responsible for (a) installation or replacement of gas piping, or (b), the connection, installation, repair, or servicing of equipment, who is experienced in such work, familiar with all precautions required, and has complied with all the requirements of the authority having jurisdiction.
The PDV20 and SDVR Direct Vent Room Heaters should be inspected before use and at least annually by a qualified service agency. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.
The PDV20 and SDVR Direct Vent Room Heaters and the individual shut-off valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The PDV20 and SDVR Direct Vent Room Heaters must be isolated from the gas supply piping system by closing the individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.
An accessible tap is located above the pilot/on-off knob for checking the inlet pressure.
'Direct Vent' describes a sealed combustion system in which incoming outside air for combustion and outgoing exhaust enter and exit through two separate concentric passages within the same sealed vent system. The sys­tem does not use room air to support combustion. The Direct Vent system permits the gas appliance to be vented directly to the outside atmosphere through the side of the house or vertically through the roof.
This appliance is approved for bedroom installations in the U.S. and Canada.
This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
20007066
WARNING: Operation of this heater when not con­nected to a properly installed and maintained venting system can result in carbon monoxide (CO) poison­ing and possible death.
The PDV20 and SDVR Direct Vent Room Heater , when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the Na­tional Electrical Code ANSI/NFPA 70, (latest edition), or of the current Canadian Electrical Code C22.1.
Due to high temperatures this appliance should be located out of traffic and away from furniture and draperies.
WARNING: This appliance is hot while in operation. Keep children, clothing, and furniture away. Contact may cause burns or ignition of combustible materials.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable materials should not be placed on or near the appliance.
Any safety screen, glass or guard removed for servicing an appliance must be replaced prior to operating the appliance.
The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
The flow of combustion and ventilation air must not be obstructed. The installation must include adequate accessibility and clearance for servicing and proper operation.
WARNING: Do not operate the Room Heater with the glass panel removed, cracked or broken. Replacement of the panel should be done by a licensed or qualified service person.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Do not burn wood, trash or any other material for which this appliance was not designed. This appliance is designed to burn either natural gas or propane only.
This gas appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
Proposition 65 Warning: Fuels used in gas,
woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
* Aftermarket: Completion of sale, nor for purpose of resale, from the manufacturer.
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Stove Dimensions - Pinnacle Direct Vent Gas Heater
5"
17"
(432mm)
(140mm)
Flue Transition Connector (For fireplace installation only)
25¹⁄₄"
(641mm)
Fig. 1 PDV20 dimensions.
(619mm)
22³⁄₈"
(568mm)
26¹⁄₂"
(673mm)
16³⁄₈"
(400mm)
Stove Dimensions - Stardance Direct Vent Gas Heater
7"
(178mm)
C
Valve
L
Inlet
24³⁄₈"
3457
Fig. 2 SDVR dimensions.
4
25"
(635mm)
26³⁄₄"
(680mm)
Valve Inlet
C
L
(76mm)
26"
(660mm)
24"
(610mm)
3"
14"
(356mm)
3457
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Clearance Requirements
Minimum Clearances to Combustible Materials
Measure side clearances as shown in Figures 3, 4 and 5 from the outer edge of the cast iron stove top. Measure rear clearances from the outermost surface of the steel rear skirt.
The PDV20 and SDVR heaters are approved for installation into an alcove constructed of combustible materials to the dimensions and clearances shown on the next page.
The same clearances apply in a standard parallel installation.
Minimum Clearances
Parallel Installation
18³⁄₄"
(476mm)
C
L
2¹⁄₂"
(64mm)
WARNING:
• Always maintain required clearances (air spaces) to nearby combustibles to prevent fire hazard. Do not fill air spaces with insulation. All venting components must maintain a 1" (25mm) clearance to combustible materials. Maintain a 6” (152mm) clearance when using single wall pipe. Maintain a 2” (51mm) clearance when venting straight off the rear.
• The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas-burning appliance.
• Refer to the manufacturer's instructions included with the venting system for complete installation procedures.
C
18³⁄₄"
(476mm)
L
2¹⁄₂"
(63mm)
6"
(150mm)
PDV20
6"
(150mm)
ST128c
Fig. 3 Parallel installation minimum clearances and flue centerline.
Corner Installation
7¹⁄₂"
(190mm)
Max. V ent
Length
20" (508mm)
2"
(50mm)
2" (50mm)
PDV20
Fig. 4 Corner installation minimum clearances.
Max. Vent
Length
20" (508mm)
6"
7¹⁄₂"
(190mm)
2"
(50mm)
SDVR
6"
ST128a
2" (50mm)
SDVR
ST129a
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Alcove Installation
6" (150mm) Sidewall/
Trim
ST381
Fig. 5 Alcove installation.
PDV20
Mantel Clearances
Combustible Mantel or Trim Materials
A
B
3" (75mm) Min.
PDV20 and SDVR
A (Max.) B (Min.)
9” 10¹⁄₂”
(230mm) (270mm)
7¹⁄₂”9
(190mm) (230mm)
6” 7¹⁄₂
(152mm) (190mm)
4¹⁄₂”6
(114mm) (152mm)
3” 4¹⁄₂
(76mm) (114mm)
1¹⁄₂”3
(38mm) (75mm)
A = Depth of Mantel and/or Top Trim B = Height from Top of Heater
Fig. 6 Mantel / top trim clearances.
See
Fig. 6
(63mm)
Rear Wall
9"
(230mm)
Max. Mantel
Width
2¹⁄₂"
Noncombustible Materials
ST382
9"
(230mm)
Max. Mantel
6" (150mm) Sidewall/
Trim
See
Fig. 6
SDVR
Width
2¹⁄₂"
(63mm)
Rear Wall
ST381a
Hearth Requirements
The PDV20 and SDVR Heaters must be installed on rigid flooring. When the heater is installed directly on any combustible surface other than wood flooring, a metal or wood panel extending the full width and depth of the unit must be used as the hearth. There are no other hearth requirements.
Gas Specifications
Max. Min.
Input Input
Model Fuel Gas Control BTU/h BTU/h
PDV20RN Nat Millivolt 21,000 15,500 PDV20RP Prop Millivolt 21,000 16,500 PDV20RFN Nat Comfort Control 21,000 15,500 PDV20RFP Prop Comfort Control 21,000 16,500 SDVRRN Nat Millivolt 21,000 15,500 SDVRRP Prop Millivolt 21,000 16,500 SDVRRFN Nat Comfort Control 21,000 15,500 SDVRRFP Prop Comfort Control 21,000 16,500
Weight: Fully assembled 350 lbs.
Gas Inlet and Manifold Pressures
Natural LP (Propane)
Inlet Minimum 5.5” w.c. 11.0” w.c. Inlet Maximum 14.0” w.c. 14.0” w.c. Manifold Pressure 3.5” w.c. 10” w.c.
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20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Pinnacle / Stardance
Direct Vent / Rear Vent
Certified to:
ANSI Z21.88b-2002 / CSA Z2.33b-2002
Vented Gas Fireplace Heaters
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. (EXCEPTION: Do not derate this appliance for altitude. Maintain the manifold pressure at 3.5” w.c. for Natural Gas and 10” w.c. for Propane.)
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
WARNING: Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
Horizontal Termination
The vent must rise vertically a minimum of 24”
(610mm) after the first elbow directly off the back of the
unit, before the next elbow. The horizontal run may
extend up to 20’ (6m) and include a vertical rise of up
to 40’ (12m). (Fig. 7) Horizontal termination must also
meet the criteria shown in Figures 9 and 10.
Approved vent systems must terminate above and including the heavy line in Figure 7.
Two 45° elbows may be substituted for each single 90˚ elbow.
With a rise between 2' - 5', one 90° or two 45° elbows may be used (Excluding the first elbow directly off the back of the unit.
30
29
28
27
26
25
24
23
22
21
20
19
18
16
15
14
13
Vertical Run (in feet)
12
11
10
Measured after the first elbow. (Transition elbow)
9
8
7
6
5
4
3
2
1
0
May use up to three 90° Elbows (Excluding elbow
directly off back
of unit.)
One 90°
Elbow*
12 3456789101112 13 14 15 16 17 18 19 20
Horizontal Run (in feet)
Unacceptable
Venting Configuration
Unacceptable
Venting Configuration
ST134f
20007066
Fig. 7 Horizontal vent termination window.
* Not the transition elbow.
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vertical Termination
A vertical vent system must terminate no less than 8' (2.44m) and no more than 40’ (12m) above the appli­ance flue collar. A 2¹⁄₄" restrictor plate (supplied) must be used (where specified) in all vertically terminated vent systems. NOTE: The restrictor plate supplied
with the vertical termination should be discarded. Install restrictor plate supplied with stove directly at stove outlet. A vertically terminated vent system
must also conform to the following criteria:
No more than three 90° elbows may be used. 90°
elbow off back must be transition elbow.
Two 45° elbows may be substituted for one 90°
elbow. No more than six elbows may be used.
Vent must rise a minimum of 2 feet before offset is
used.
Termination height must conform to roof clearance as
specified in Figure 9.
40
39
All Vertical
38
Terminations in
37
this area Re-
36
35
quire use of the
34
2¹⁄₄” Restrictor
33
32
Plate*
31
30
29
28
27
26
Vertical terminations
25
must be within this area
24
23
22
21
Vertical Run (in feet)
20
19
18
(Measured after the first elbow. (Transition elbow)
16
15
14
13
12
11
No Restrictor Plate
10
9
8
7
6
5
4
3
2
1
0
1 23456789 10111213141516171819
Horizontal Run (in feet)
Fig. 8 Vertical vent termination window.
Unacceptable
Venting Configuration
ST132f
Vent Termination Clearances
When planning the installation, consider the location of the vent terminal and clearances. Some of the most common clearances to keep in mind are shown in Figure 9.
Important: All vent clearances must be maintained. Check your vent termination clearances against Figures 9 and 10 .
The vent should be placed so that people cannot be burned by accidentally touching the vent surfaces when the stove is operating.
The vent termination should be located where it cannot be damaged by such things as automobile doors, lawn mowers or snowblowers and it should be located away from areas where it could become blocked by snow, etc.
Some considerations are:
Obstructions or impediments to venting.
Nearby combustible materials that could come into
contact with combustion exhaust gases.
Other nearby openings {within 9" (230mm)} through
which exhaust gas could reenter the building.
All vegetation within 3' (914mm) that may interfere
with the draft.
Other factors that influence where the installation will be sited include the location of outside walls, where additional heat may be desired in the home, where the family members gather most regularly, and perhaps most importantly, the distance limitations of the venting system.
IMPORTANT
The horizontal termination must not be recessed
into the exterior wall or siding.
Horizontal vent runs must be level toward the
vent termination.
Clearances around the vent termination must be
maintained.
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20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vent Termination Clearances
Your stove is approved to be vented either through the side wall, or vertical through the roof.
CFM Specialty Home Products does not require
any opening for inspection of vent pipe.
Only CFM Corporation venting components
specifically approved and labelled for this stove may be used.
Minimum clearances between vent pipes and
combustible materials is one (1") inch (25mm), except where stated otherwise.
Venting terminals shall not be recessed into a wall
or siding.
Horizontal venting must be installed on a level plane
without an inclining or declining slope.
There must not be garden sheds, fences, decks or utility buildings within 24" from the front of the termination hood.
Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent termi­nation area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
It is imperative the vent termination be located observ­ing the minimum clearances as shown in Figure 9.
any obstruction such as bushes,
Location of Vent Termination
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
General Venting Information - Termination Location
INSIDE
CORNER DETAIL
G
V
D
E
V
A
H
N
N
CFM145a
B
V
L
VENT TERMINATION AIR SUPPLY INLET
V
C
Fixed
Fixed
V
Closed
Closed
F
Operable
V
B
B
V
Operable
B
X
B
Fixed
Closed
V
A
V
B
X
J
AREA WHERE TERMINAL IS NOT PERMITTED
Canadian Installations
G
V
M
I
1
K
V
US Installations
G
X
V
A
2
A = Clearance above grade, veranda, porch, 12” (30cm) 12” (30cm)
deck, or balcony
B = Clearance to window or door that may be 6” (15cm) for appliances 6” (15cm) for appliances
opened < 10,000Btuh (3kW), 12” (30cm) < 10,000 Btuh (3kW), 9”
for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to
prevent window condensation prevent window condensation
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal 18” (458mm) 18” (458mm) distance of 2’ (610mm) from the center
line of the terminal E = Clearance to unventilated soffit 12” (305mm) 12” (305mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner (see next page) see next page see next page H = Clearance to each inside of center line 3’ (91cm) within a height of 15’ (5m) 3’ (91cm) within a height of 15’
extended above meter/regulator assembly above the meter/regulator assembly (5m)above the meter/regulator
assy I = Clearance to service regulator vent outlet 3’ (91cm) 3’ (91cm) J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,000 6” (15cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for < 10,000 Btuh (3kW), 9” other appliances appliances > 10,000 Btuh (3kW) and < (23cm) for appliances > 10,000
100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW) K = Clearance to a mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10’
(3m) horizontally L = Clearance above paved sidewalk or paved 7’ (2.13m)† 7’ (2.13m)†
driveway located on public property
M = Clearance under veranda, porch, deck or 12” (30cm)‡ 12” (30cm)‡
balcony
N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings ‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor: NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent Stoves are certified as part of the appliance, with clearances tested and approved by the listing agency.
Fig. 9 Vent termination clearances.
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20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Recessed Location
A
V
Balcony ­with no side wall
G = Combustible & Noncombustible
12"(305mm)
A =
Combustible 6"(152mm)
Noncombustible 2"(50mm)
G
V
B =
Combustible 6"(152mm)
V
Noncombustible 2"(50mm)
B
Balcony ­with perpendicular side wall
H
V
Combustible & Noncombustible
H = 24"(610mm) J = 20"(508mm)
J
D
C
C
E
V
C = Maximum depth of 48"
(1219mm) for recessed
location.
D = Minimum width for back wall
of a recessed location.
Combustible 38"(965mm)
Noncombustible 24"(610mm)
E = Clearance from corner in
recessed location.
Combustible 6"(152mm)
Noncombustible 2"(50mm)
Fig. 10 Termination clearances.
584-15
20007066
11
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vent Components
The following kits are available to meet the needs of most installations. All pipe has a 7" outer diameter and includes a 4" diameter inner section. A (CG) designation indicates the part is finished in Charcoal Gray paint. Consult your dealer about other vent parts that may be appropriate to complete the installation.
CFM Corporation Vent Components Rear Vent Kit 7TFSRSK
(1) 20” Starter pipe (CG) for through wall installation (1) Side Wall Termination (1) Finishing Collar (CG) (1) Firestop (1)Zero Clearance Sleeve (1) Wall plate (CG) (1) Hardware Package
Min. Through the Wall Vent Kit 7TFSSK
(1) 90-Degree Elbow (CG) (1) 24" Straight pipe (CG) (1) 24” - 42” Adjustable Straight Pipe (1) Side Wall Termination (1) Firestop (1) Zero-clearance sleeve (1) Hardware package (1) Finishing plate (CG) (1) Finishing collar (CG) (4) Charcoal Gray flue pipe rings
Starter Kit for Below-Grade Installation 7TFSDVSKS
(1) Snorkel Termination (7TDVSNORK)
Vertical Termination Kit, 1/12-6/12 Pitch 7TDVSKVA
(1) Combination Horizontal Offset / Roof Support (1) Vertical Termination (1) Storm Collar (1) 1/12-6/12 Flashing (1) Finishing Plate (CG) (1) Finishing Collar (CG) (1) Polished Brass Flue Pipe Ring (1) Hardware Package
Vertical Termination Kit, 7/12-12/12 Pitch 7TDVSKVB
(1) 7/12 - 12/12 Flashing and all of the other Vertical Termination parts.
Vertical Termination, Flat Roof 7DVSKVF
(1) Flat Flashing and all of the other Vertical Termination parts.
Twist Lock 12” Straight Pipe (CG) 7TFSDVP12
(1) 12” Non-adjustable Pipe
Twist Lock 12”-18” Straight Pipe (CG) (1) 12” - 18” Adjustable Pipe 7TFSDVP1218
Twist Lock 24" Straight Pipe (CG) 7TFSDVP24
(1) 24" Non-adjustable Pipe
Twist Lock 48" Straight Pipe (CG) 7TFSDVP48
(1) 48" Nonadjustable Pipe
Twist Lock 45-Degree Elbow (CG) 7TFSDVT45
for vertical offsets (1) 45-degree Elbow
Combination Offset/Roof Support 7DVCS Attic Insulation Shield 7DVAIS 7" Charcoal Gray Pipe Rings, (4) 7FSDRG 7" Polished Brass Pipe Rings (4) 7FSDRP
Use the following approved CFM/Majestic vent compo­nents for fireplace installations vented through a masonry chimney: 7TFSCSK Transition Connector HEDV25 25-foot flex connector
(two 25 foot sections)
HEDV35 35-foot flex connector
(two 35 foot sections) HEDV32T812 Vent termination for 8 x 12” flue HEDV32T1212 Vent termination for 12 x 12” flue HEDVT Round termination
12
20007066
Unpack the Stove
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Installation
The stove is shipped fully assembled on its back. Unpack the stove and carefully set it upright.
CAUTION
Porcelain enamelled surfaces are fragile. Handle porcelain enamelled castings tenderly. Familiarize yourself with the assembly steps before you begin and proceed with deliberation and care. If possible, have assistance available.
Place enamelled castings on a soft, cushioned surface until you are ready to assemble.
Avoid contact between the castings and other hard surfaces or objects.
NOTE: Verify the two relief doors (located on top of the firebox) are properly seated on the gasket. The doors sit flush on the gasket, and should lift easily from the seal around the opening.
If you are not installing a fan, proceed to the appropriate vent assembly section.
Install Optional Fan Kit #2960/FK28
Fan Kit Contents:
#10 x 1/2" phillips screws, 6
Control Knob
Retainer Collar
Snapstat Snapstat Bracket
Blower Assembly w/ Rheostat Control
NOTE: The Rheostat Assembly and the Snapstat Assembly are not used on RF Models.
For RF Models only: Follow Step 3, then run the spliced female leads to the front of the stove and attach to PC board of RF valve. Then follow Step 5.
1. Attach the Snapstat to the Bracket using two #10 x 1/2" phillips sheet metal screws as shown in Figure
12.
2. Locate and remove the 1/4-20 x 3/8" hex head bolt installed in the hole in the right rear ledge of the firebox. (Fig. 11) Use that bolt to secure the Snapstat Bracket to the firebox. The mounting hole is slotted to allow you to adjust the bracket so that its head makes contact with the firebox surface. (Fig. 11)
3. Attach the Fan to the firebox by engaging the upper flange of the fan skirt under the lower edge of the Shroud and secure the skirt with the four screws provided with the kit. (Figs. 12, 13)
1/4-20 x 3/8” Hex Head Bolt
Bracket
Snapstat
1/2” Sheet
FK101a
Fig. 11 Snapstat assembly and installation.
Upper Flange
Fig. 12 The upper flange of the fan skirt should be located behind the lower edge of the shroud.
Fig. 13 Correct position of fan skirt installation.
Metal Screws
ST240
ST241
4. The rheostat control switch attaches to the left side of the valve bracket at the front of the stove. (Fig. 14)
Insert the switch box shaft through the hole in the back of the right side of the valve bracket, aligning the locator pin with the smaller hole in that bracket.
Attach the retaining nut to the switch control shaft to secure it to the plate.
Attach the Control Knob to the rheostat shaft.
Use the wire tie to secure the fan and rheostat
wire harnesses together.
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
2. Locate the vent opening on the wall. Refer to Figures 17, 18 & 19 to determine the top of the opening centerline. It may be necessary to first position the stove and measure to find the hole location. Depending on whether the wall is made of combustible materials, cut the opening to the size shown in Figure 17. Combustible wall openings must
Retaining Nut
be framed as shown in Figure 17.
Rheostat
Fig. 14 Attach rheostat to bracket.
MOTOR
BLK
WHT
GRN
BLK
BLK
ON/OFF RHEOSTAT
Fig. 15 Blower wiring diagram.
Venting System Assembly -
Direct Vent
General Information
Rheostat Knob
FK104
Blower Wiring Diagram
Fan Assembly
No. 000-2960 / FK28
BLK
SNAPSTAT
WHT
WARNING:
DISCONNECT ELECTRICAL SUPPLY BEFORE SERVICING
Sealant
Phillips Screws
ST396a
Fig. 16 Apply sealant to the starter pipe, and fasten to stove with Phillips screws.
Vent Opening - Combustible Wall
9³⁄₈"
(240mm)
10³⁄₈"
(265mm)
Framing Detail
Vent Opening -Noncombustible Wall
The PDV20 and SDVR are approved for installation only with the vent components listed on Page 13. Follow the vent component instructions exactly. These instructions apply to both the PDV20 and the SDVR shell.
For U.S. installations: The venting system must conform with local codes and/or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54
For Canadian installations: The venting system must conform to the current CSA B149.1 installation code.
Rear Vent
Use Rear Vent Kit 7TFSRSK for an installation where the heater is parallel to the wall and the vent system extends straight back through that wall.
1. Attach Inner Starter Pipe, (found in with the logset), to the stove.
Run a bead of sealant beneath the pipe bead and
attach to the stove using three 1/4-20 x 3/8” phillips screws provided in the parts bag. (Fig. 16)
14
7¹⁄₂" Dia. (190mm)
VO584-100
Fig. 17 Locate vent opening.
9³⁄₈” W x 10³⁄₈” H Wall Opening
Wall Sleeve ­Seal Around
Seal Around Terminal
ST400
27³⁄₈" (695mm) to T op of Opening
Firestop
Ventilated Wall Plate ­Open End Down
Finishing Collar
Fig. 18 SDVR with Rear Vent Kit 7TFSRSK installation.
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
9³⁄₈” W x 10³⁄₈” H Wall Opening
Wall Sleeve ­Seal Around
25³⁄₄"
(654mm)
to T op of
Seal Around Terminal
ST400
Fig. 19 PDV20 with Rear Vent Kit 7TFSRSK installation.
Opening
Firestop
Ventilated Wall Plate ­Open End Down
Finishing Collar
3. Measure the wall thickness and cut the wall sleeve sections to proper length (MAXIMUM 12”). Assemble the sleeve with the #8 sheet metal screws supplied. Attach the firestop plate to the sleeve end with the holes. (Fig. 25) NOTE: The wall sleeve is required in combustible walls only.
4. Install the Wall Firestop/Sleeve assembly into the wall cutout and fasten the firestop to the wall cutout framing members. (Figs. 18, 19)
5. Measure, and cut if necessary, the appropriate length of pipe section needed to make the connec­tion through the wall.
6. Slip the wall plate and trim collar over the interior end of the horizontal pipe and install into the wall sleeve. Seal the joint inside the wall plate if needed to keep cold air from being drawn into the home.
7. Connect the pipe to the inner collar. Fasten the wall plate to the pipe with three sheet metal screws. Slide the trim collar up against the wall plate to cover the screws. (Figs. 18, 19)
8. Install the vent terminal. (Figs. 18, 19) Guide the inner and outer vent termination collars into the adjacent pipes. Double check that the vent pipes overlap the collars by 2”. Fasten the termination to the wall with the screws provided, and caulk the joint with weatherproof sealant.
Through Side Wall /
Vent Termination Below Grade
Refer to Figures 20 & 21 for minimum centerline of wall opening.
1. Attach Inner Starter Pipe, (found in with the logset), to the stove.
• Run a bead of sealant beneath the pipe bead and attach to the stove using three 1/4-20 x 3/8” phillips screws provided in the parts bag. (Fig. 22)
59¹⁄₄"
(1505mm)
ST131c
Fig. 20 Minimum wall thimble centerline.
61"
(1549mm)
ST131b
Fig. 21 Minimum wall thimble centerline.
2. Dry fit the inner and outer pipe of the first elbow directly to the starter pipe.
3. Dry fit the Inner pipe assembly to the stove for the purpose of determining the center line of the pipe on the wall.
Side Wall Terminations: Dry fit the outer elbow
with the vertical outer vent and confirm the centerline alignment with the wall thimble opening.
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
4. Attach the elbow to the starter pipe.
Run a bead of sealant about 1/2” from end of the
starter pipe and attach the assembly to the stove using three 1/4-20 x 3/8” Phillips screws provided in the parts bag. (Fig. 22)
5. Install the first elbow and secure using three sheet metal screws. Insert the elbow over the stove flue collar. Also, be sure to align holes on the pipe with the holes on the flue collar of the firebox. Fasten the pipe to the holes in the flue collar with the #12 x 1/2” sheet metal screws provided. (Fig. 23)
Inner Flue Collar
Vent Starter Pipe
Inner Elbow
Seal all around crimped end
ST398b
Fig. 22 Install inner starter pipe and inner elbow.
Vent Opening - Combustible Wall
9³⁄₈"
(240mm)
Vent Opening - Noncombustible Wall
Fig. 24 Locate vent opening.
9³⁄₈"
(240mm)
7¹⁄₂"
(191mm)
VO584-100a
2. Measure the wall thickness and cut the wall sleeve sections to proper length (MAXIMUM 12”). As­semble the sleeve with the #8 sheet metal screws supplied. Attach the firestop plate to the sleeve end with the holes. (Fig. 25) NOTE: The wall sleeve is required in combustible walls only.
3. Install the Wall Firestop/Sleeve assembly into the wall cutout and fasten the firestop to the wall cutout framing members. (Fig. 25)
12”
(305mm)
Max. Length
Sleeve
ST479a
Fig. 23 Fasten outer pipe with #12 x 1/2” sheet metal screws.
Side Wall Termination Assemb ly
1. Locate the vent opening on the wall. Refer to Figures 20 & 21, to determine the minimum centerline of wall opening. It may be necessary to first position the stove and measure to find the hole location. Depending on whether the wall is made of combustible materials, cut the opening to the size shown in Figure 24. Combustible wall openings must be framed as shown in Figure 24.
#8 Sheet Metal Screws
Firestop
Fig. 25 Assemble the wall sleeve and firestop.
ZCS103
4. If necessary, measure to determine the vertical length (X) of pipe required from the first (transition) elbow to the wall cutout centerline, including a 2” overlap at the joint. (Fig. 26) Use a hacksaw or tin snips to trim the pipe as needed.
5. Install first the inner then the outer straight pipe section(s), trimmed end down, to the point of the elbow. Drill 3 holes through each joint and fasten with sheet metal screws.
6. Install the elbow using 3 sheet metal screws at each joint.
7. Measure, and cut if necessary, the appropriate length of pipe section needed to make the connec­tion through the wall. Include a 2” overlap; i.e. from
16
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Trim Collar
Wall Sleeve
X
ST478
Fig. 26 Determine the vertical pipe length.
the elbow to the outside wall face, about 2” or the distance required if installing a second 90° elbow. (Fig. 27)
8. Slip the wall plate and trim collar over the interior end of the horizontal pipe and install into the wall sleeve. Seal the joint inside the wall plate if needed to keep cold air from being drawn into the home.
X
ST215
Fig. 27 Measure the horizontal length.
9. Connect the horizontal pipe to the elbow. Fasten the wall plate to the pipe with three sheet metal screws. Slide the trim collar up against the wall plate to cover the screws. (Fig. 28)
10.Install the vent terminal. (Fig. 29) Guide the inner and outer vent termination collars into the adjacent pipes. Double check that the vent pipes overlap the collars by 2”. Fasten the termination to the wall with the screws provided, and caulk the joint with weath­erproof sealant.
11.Install Charcoal Gray Pipe Rings (#7FSDRG) or Polished Brass Pipe Rings (#7FSDRP) at pipe joints, if desired.
ST216
Fig. 28 Install the horizontal pipe and wall plate parts.
Seal Both Terminal Ends
Caulk Plate Joint with Weatherproof Sealant
Fig. 29 Install the vent terminal.
Wall Plate
ST217
Vent Termination Below Grade
Install Snorkel #7TDVSNORK when it is not possible to meet the required vent termination clearances of 12” (305mm) above grade level. The snorkel kit will allow installation depth of down to 7” (178mm) below grade level. The seven inches is measured from the center of the horizontal vent pipe as it penetrates the wall. If the
venting system is installed below grade, a window well must be installed with adequate and proper drainage. (Fig. 30)
NOTE: Be sure to maintain side wall clearances and
vent run restrictions. Refer to Figures 3 through 9.
1. Establish the vent hole through the wall.
2. Remove soil to a depth of approximately 16” (400mm) below the base of the snorkel. Install a window well (not supplied). Refill the hole with 12” (305mm) of coarse gravel and maintain a clearance of at least 4” (102mm) below the snorkel. (Fig. 30)
3. Install the vent system as described on Pages 14-
17.
4. Be sure to make a watertight joint around the vent pipe joint at the inside and outside wall joints.
5. Apply high temperature sealant around the inner and outer snorkel collars. Join the pipes and fasten the snorkel termination to the wall with the screws provided.
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
6. Level the soil to maintain a 4” clearance below the snorkel.
If the foundation is recessed, use extension brackets (not supplied) to fasten the lower portion of the snorkel. Fasten the brackets to the wall first, and then fasten to the snorkel with self-tapping #8 x 1/2” sheet metal screws. Extend the vent pipes out as far as the protruding wall face. (Fig. 31)
Snorkel Termination Cap
Drain
Window Well
Wall Screws and Anchors
4” Clearance
Gravel
Waterproof Seal Around Pipe
Firestop
Vertical (Through the Roof)
Vent Assemb l y
NOTE: All ver tically terminated installations must, where specified, use the 2¹⁄₄” restrictor plate, to comply with Vertical Termination Window (Fig. 8, Page 8), included in the hardware bag. The plate must
be installed within the firebox inner flue collar to insure a proper air/fuel ration is maintained in an appliance vented through the roof. (Fig. 32)
Inner Flue Collar
2¹⁄₄” Restrictor Plate
Vent Starter Pipe
Seal all around
ST398c
crimped end
ST218a
Fig. 30 Snorkel kit installation.
Recessed Wall
Firestop
Sheet Metal Screws and Bracket
Wall Screws and Anchors
Waterproof Seal Around Pipe
ST219
Fig. 31 Use extension brackets to mount snorkel against recessed wall.
Finishing Collar
7” Pipe
Wall Plate
Fig. 32 Install restrictor plate and starter pipe/inner elbow assembly.
Make certain the vent system conforms to all other requirements for vertical termination as specified on Page 9.
This installation will require you to first determine the roof pitch and use the appropriate vent components. Refer to Page 10, Figure 9.
1. Locate the final position of the stove, observing all clearances for both the vent and the stove.
2. Plumb to the center of the inner (4”) flue collar from the ceiling above, and mark that location.
3. Cut the opening: (Page 17, Fig. 24)
9³⁄₈” x 9³⁄₈” (240 x 240mm)
4. Plumb any additional opening through the roof or other construction that may be needed. In all cases, the opening must provide a minimum of 1” (25mm) clearance to the vent pipe.
5. Place the stove in its final position.
6. Install firestop(s) #7DVFS and Attic Insulation Shield #7DVAIS as needed. (Fig. 33) If there is a room above ceiling level, a firestop must be installed on both the bottom and top sides of the ceiling joists. If an attic is above ceiling level, an attic insulation shield must be installed.
7. Install the appropriate roof support and flashing, making certain that the upper flange of the flashing base is below the shingles. (Fig. 34)
18
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
8. Install appropriate pipe sections until the vent run reaches above the flashing. The enlarged ends of the vent sections always face downward.
9. Install the storm collar and seal around the joints. (Fig.
34)
10. Add additional vent lengths to achieve the proper overall height.
11. Install termination cap.
#7DVAIS Attic Insulation Shield
Use Four 8d Nails
ST222
Fig. 33 Install firestops and attic insulation shield.
Use three #5 sheet metal screws at each joint
Storm Collar
Flashing
#7DVSKV (A, B, or F) Roof Support
Fig. 34 Roof support and flashing.
#7DVFS Firestop in Upper Floor
#7DVFS Firestop in Ceiling
Sealant
Upper edge of flange goes under upper shingles
ST221
Vertical Through Existing Chimney
The heater must be vented to the outdoors through an existing masonry or prefabricated fireplace chimney system through the roof.
The heater is approved to be vented to the outdoors through any solid-fuel fireplace chimney that has been constructed or installed in accordance with the na­tional, Provincial/State and local building codes and is constructed of noncombustible materials. For Venting Requirements, refer to Page 10. Refer to Venting Components on Page 12.
Fireplace Vent Termination Clearances
Observe the chimney-top vent termination clearances specified in the instructions provided with those components. Some considerations are:
Obstructions or impediments to venting.
Nearby combustible materials that could come into
contact with combustion exhaust gases.
Other nearby openings (within 9” (230mm) through
which exhaust gas could reenter the building.
All vegetation within 36” (914mm) that may interfere
with the draft.
NOTE: The collar extending down from the Termina­tion base is the air intake collar. Use the flex vent liner, marked with a blue line, to connect between this collar and the Also make sure the other flex vent liner is attached to the upper Transition Connector collar and the Rain Cap. (Fig.
35)
1. Clean the top of the chimney as needed, to ensure a
2. Slide the insulation sleeves provided in the termina-
3. Feed 3" flex vent from the bottom of the termination
4. Slide the flex liner back through the 4" sleeve until
5. Apply high-temperature sealant over the air intake
lower
flue collar on the Transition Connector.
good seal between it and the vent termination.
tion kit over the two 3" flex liners (to be attached to the 3" flue collar and cap of the termination assem­bly).
assembly up through the 4" sleeve. Apply high­temperature sealant to the rain cap collar, and slide the flex vent over the end of the rain cap collar, fastening with the clamp provided.
the rain cap/collar engages over the sleeve. Attach the cap to the sleeve with three sheet metal screws provided in the kit.
collar, and attach the intake flex vent (blue) with a clamp.
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
A
B
B
B
D
C
C
B
D
A
B
A
B
C
D
B
A
B
A
D
A
6. Apply high-temperature sealant to the top of the chimney. Feed the two liners down through the chimney flue and damper opening. Fasten the termination assembly to the chimney with the four set screws (C) provided.
7. Trim the flex liners as needed. Each should be only long enough to connect to the Transition Connector. There should be no sag in either flex liner when the stove is in place.
8. Attach the flex liners to the Transition Connector, using high-temperature sealant and clamps as shown in Figure 35. Prop the connector in rough position until the heater is in place in front of it.
Fireplace Vent System
A = Sealant Locations B = Sheet Metal Screws C = Termination Screws D = Clamps
ST395
Fig. 35 Fireplace vent system installation.
20
20007066
Transition Connector
25¹⁄₄"
(641mm)
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Fireplace Installation Requirements - PDV20
Transition Connector
24³⁄₈"
(619mm)
22³⁄₈"
(568mm)
24³⁄₈"
(619mm)
15³⁄₄"
(400mm)
ST379
Fig. 36 PDV20 minimum lintel height for flush or forward placement.
Fireplace Installations Using Existing Wood Stove Chimneys
Existing Wood Stove Chimney PIpe
Finished Combustible Wall
6"
*
(152mm)
24³⁄₈"
(619mm)
22³⁄₈"
(568mm)
18³⁄₄"
(476mm)
ST380
Existing Vent Pipe
Field Fabricated Cover
Transition Connector
X
18³⁄₄"
(476mm)
ST713
* Transition pipe must be at least 6” (152mm) from any combustible material.
Fig. 37 PDV20 installations using existing wood stove chimney pipe.
20007066
ST715
“X” must be 6” (152mm) from any combustible material unless completely covered by field fabricated sheet metal. If 3” vent pipes are covered by sheet metal, the clearance to combustibles may be 2” (51mm).
21
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Fireplace Installation Requirements - SDVR
Transition Connector
26"
(660mm)
16"
(406mm)
ST379a
Fig. 38 SDVR minimum lintel height for flush or forward placement.
Fireplace Installations Using Existing Wood Stove Chimneys
Existing Wood Stove Chimney Pipe
Finished Combustible Wall
6"
*
(152mm)
Transition Connector
Existing Vent Pipe
Field Fabricated Cover
Transition Connector
26"
(660mm)
20¹⁄₂"
(521mm)
ST380a
26"
(660mm)
20¹⁄₂"
(521mm)
ST713a
* Transition pipe must be at least 6” (152mm) from any combustible material.
Fig. 39 SDVR installations using existing wood stove chimney pipe.
22
X
ST714
“X” must be 6” (151mm) from any combustible material unless completely covered by field fabricated sheet metal. If 3” vent pipes are covered by sheet metal, the clearance to combustibles may be 2” (51mm).
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Connect the Gas Supply Line
Check the rating plate attached by a steel cable to the firebox, to confirm that you have the appropriate firebox for the type of fuel to be used. The PDV20 and SDVR may be converted from one gas to another using the appropriate Fuel Conversion Kit listed on Page 41.
CAUTION
This appliance should only be connected by a qualified gas technician. Test to confirm manifold pressures as specified below.
The PDV20 and SDVR Heaters and the individual shutoff valves must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The PDV20 and SDVR Heaters must be isolated from the gas supply piping system by closing the individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psig.
There must be a gas shutoff between the stove and the supply.
In order to connect Natural Gas, use a fitting with 3/8” NPT nipple on the valve side and 1/2” natural gas supply line with an input of 21,000 BTUs at a manifold pressure of 3.5” and mini­mum inlet supply for adjustment of 5.5” w.c.
In order to connect Propane, use a fitting with 3/ 8” NPT nipple on the valve side and 1/2” propane gas supply line with an input of 21,000 BTUs at a manifold pressure of 10.0” and minimum inlet supply for adjustment of 11.0” w.c.
In the U.S.: Gas connection should be made in
accordance with current National Fuel Gas Code, ANSI Z223.1/NFPA 54. Since some municipalities have additional local codes, be sure to consult your local authority.
In Canada: consult the local authority and CSA-B149.1 installation code.
Connect the gas supply and test for leaks. Use a mild soap and water solution applied with a brush no larger than 1” (25mm). Never apply soap and water solution with a spray bottle. Do not use an open flame for leak testing.
Burner Information
The appliance must only use the gas specified on the rating plate, unless converted using a Vermont Castings Fuel Conversion Kit. Refer to Page 41 for correct Fuel Conversion Kit for your stove model.
Coversion instructions are provided with each kit and beginning on Page 33 of this manual.
THIS APPLIANCE SHOULD BE CONNECTED TO THE GAS SUPPLY ONLY BY A QUALIFIED GAS SERVICE TECHNICIAN. FOLLOW ALL LOCAL CODES. THERE MUST BE A GAS SHUT-OFF BETWEEN THE STOVE AND THE SUPPLY.
In order to connect Natural Gas, use a fitting with a
3/8” NPT nipple on the valve side and 1/2” natural gas supply line with an input of 21,000 BTU’s at a manifold pressure of 3.5” and minimum inlet supply for adjustment of 5.5” w.c.
In order to connect Propane, use a fitting with 3/8” NPT nipple on the valve side and 1/2” propane gas supply line with an input of 21,000 BTUs at a manifold pressure of 10.0” and minimum inlet supply for adjustment of 11.0” w.c.
Complete the Assembly
Open the swiveling latches (cams) on the top left and right corners of the glass frame.
Position the glass and frame against the firebox by placing the bottom edge on the brackets on the bottom face of the firebox.
Swing the assembly against the firebox, and close the latches firmly against the pins protruding from the firebox top.
Install ON/OFF Switch (R Models ONLY)
The switch assembly parts are found in the parts bag.
1. Attach switch assembly to left rear side of stove shroud using two screws and existing holes in shroud. (Fig. 40)
2. Run wires down back of stove, under bottom of rear shroud to valve.
3. Attach wires to valve terminals. (Fig. 41)
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Switch Assembly
Screws
Fig. 40 Attach switch assembly to rear shroud.
TH
TP
TPTH
Existing Holes
Use only a thermostat rated for 500 - 750 millivolts.
Check the table below for the appropriate gauge thermostat wire to use for the length of lead required in your installation.
Thermostat
Wire / Gauge Maximum Run
ST315
1. Install the wall thermostat in the desired location and run the wires to the stove location. Terminate these leads with 1/4” female connectors.
2. Connect the thermostat wires to the valve. (Fig. 41)
This completes assembly of the PDV20 and SDVR stove.
Thermostat Connection
(Optional) R Models Only
18 40 feet 20 25 feet 22 16 feet
ADJ
PILOT
ST228
Fig. 41 Attach switch wires to valve.
Install the Front Plate
Grasp the Front Plate and lift it into position, engaging the two steel tabs at the upper corners behind the adjacent bosses in the Side Plates. (Fig. 42) Seat the Front against the Sides so that the tabs at the bottom lip engage with the notches in the edge of the stove base.
When properly installed, the bottom of the Front Plate cannot be pulled away from the sides without also lifting it up.
If you are installing optional Warming Shelves, do so now, according to the instructions supplied with that kit.
Bottom T abs Engage Notch in Base
Fig. 42 Install Stove Front.
24
ST407
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Install the Log Set
Remove the logs from their packaging, and inspect each piece for damage. DO NOT INSTALL DAMAGED
LOGS.
1. Install the rear log by centering it side to side on the sheet metal shelf at the back of the firebox. (Fig. 43) The log will touch both sides and back wall of the firebox.
2. Install the right log by placing right side of log on burner so it is just touching firebox side. Lay log flat on burner almost touching the decorative grate. Then tilt log back so that it leans against rear log. (Fig. 43) Only the topmost part of the left side of log will touch the rear log. The right log sits freely on the burner and does not use locator pins to stay in place.
3. Place left log on burner, making sure to engage locator pins in holes in bottom of the log. (Fig. 43) This log does not touch any other log.
4. Sprinkle lava rock on burner in front of, and between, left and right logs. (Fig. 44)
Rear Log
LG138
Fig. 43 Install back, right and left logs.
Left Log
Right Log
Decorative Grate
Lava Rock
Decorative Grate
Fig. 44 Place lava rock on burner.
LG139
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
TPTH
TH
TP
LO
HI
Turn
counterclockwise
to decrease
flame height
Turn clockwise
to increase
flame height
Operation
The Stardance is operated with the operable door front plate in place with the doors open or closed. To open the front doors, insert the handle into the door latch stub and turn it to the left and up. (Fig. 45) When not in use, the handle may be stored in the handle holder on
the right side of the rear shroud. (Fig. 46)
Clockwise to Open
Counterclockwise
Fig. 45 To open the front doors, turn handle clockwise.
to Close
Handle Holder
ST621
ST624
Piezo Ignitor Button
L
I
O
H
Regulator Control Knob
Gas Control Knob
Fig. 47 RN & RP valve control.
Pilot Assembly
Fig. 48 Pilot Assembly location.
PILOT
ON
OFF
Pressure Tap
ADJ
PILOT
Pilot Adjustment Screw
ST476a
HV104
Fig. 46 When not in use, store handle in the handle holder.
Read these instructions carefully and familiarize yourself with the burner controls shown in Figure 47. Locate the pilot assembly, Figure 48. Follow the lighting instructions on Page 28 exactly.
During the first fire, it is not unusual to smell some odor associated with new logs, paint and metal being heated. Odors should dissipate within a few hours. You can open a window to provide fresh air to alleviate the
condition.
Each time you light your heater check that the pilot flame and burner flame pattern are as shown in Figures 50 through 52. If flame patterns are incorrect, turn the heater off. Contact your dealer or a qualified gas technician for assistance. Do not operate the heater until the pilot flame is correct.
Follow regular maintenance procedures as described on Page 36.
26
Your First Fire
Pilot and Burner Inspection
Flame & Temperature Adjustment
For stoves equipped with HI/LO valves, flame adjustment is accomplished by rotating the HI/LO adjustment knob located near the center of the gas control valve. (Fig. 49)
Fig. 49 Flame adjustment knob for Honeywell valve.
Flame Characteristics
It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to Figures 50 through 52.
If any of the flames appear abnormal call a service person.
20007066
Fig. 50 Correct pilot flame pattern. PSE Pilot.
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
ST233
Fig. 51 Correct pilot flame pattern. SIT pilot.
CO105c
Red Glow
Fig. 52 Correct burner flame pattern.
LG140a
20007066
27
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Lighting And Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit
manually. When lighting the pilot follow these instructions exactly.
B. BEFORE LIGHTING smell all around the heater
area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any fireplace
Do not touch any electric switch
Do not use any phone in your building
•Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
Lighting Instructions
If you cannot reach your gas supplier, call the Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Applying force or any attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service techni­cian to inspect the heater and to replace any part of the control system and any gas control which has been under water.
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For RN/RP appliances turn the On/Off switch to “OFF” position or set thermostat to lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn clockwise
1
t
o
l
i
P
F
F
O
5
3
4
Euro SIT SIT NOVA
2
to "OFF".
O
L
T
I
P
F
F
O
O
F
F
ON
OFF
PILOT
ON
Honeywell
6. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above. If you do not smell gas, go to the next step.
7. Remove glass door before lighting pilot. (See
Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to "PILOT".
10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
3/8" - 1/2"
If knob does not pop up when released, stop and immediately call your service technician or gas supplier.
If after several tries, the pilot will not stay lit, turn the gas control knob to "OFF" and call your service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to “ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
To Turn Off Gas To Heater
1. Turn the On/Off switch to Off position or set the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if service is to be performed.
28
3. Open control access panel.
4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force.
5. Close control access panel.
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Troubleshooting / Honeywell #8420 Gas Control System
NOTE: Before troubleshooting the gas control system, be sure the external gas shutoff is in the “ON” position.
WARNING: REMOVE THE GLASS PANEL BEFORE PERFORMING ANY GAS CONTROL SERVICE WORK.
SYMPTOM
1. Spark ignitor will not light
2. Pilot will not stay lit after carefully following the lighting instructions
3. Pilot lights, no gas to burner, valve knob ON, remote switch (rocker switch) ON
POSSIBLE CAUSES
A. Defective or misaligned
electrode at the pilot
B. Defective ignitor (push
button)
A. Defective pilot generator
(thermocouple)
B. Defective automatic valve
operator
A. Remote switch or wires
defective
B. Thermopile may not gener-
ate sufficient voltage
CORRECTIVE ACTION
Using a match, light pilot. If pilot lights, turn off pilot and push the ignitor button again. If pilot will not light, check gap at electrode and pilot - it should be 1/8” to have a strong spark.
Push piezo ignitor button. Check for spark at electrode and pilot. If there is no spark at the pilot, and electrode wire is properly connected, replace ignitor.
Check pilot flame. It must impinge on the thermocouple or thermopile. NOTE: This pilot burner assembly uses both a thermocouple and a thermopile. The thermo­couple operates the pilot flame. Tighten the thermo­couple. The thermopile operates the main valve (ON and OFF). Clean and/or adjust pilot for maximum flame impingement on thermocouple and thermopile.
Turn valve knob to ‘Pilot’. Maintain flow to pilot; millivolt meter should read greater than 10mV. If the reading is okay and the pilot does not stay on, replace the gas valve. NOTE: An interrupter block (not supplied) must be used to conduct this test.
Check rocker switch and wires for proper connection. Use jumper wires across terminals at rocker switch. If burner lights, replace rocker switch. If okay, use jumper wires across rocker switch wires at the valve; if burner lights, wires are faulty or connections are bad.
1. Be sure wire connections from thermopile at gas valve terminals are tight and thermopile is fully inserted into pilot bracket.
4. Frequent pilot outage
20007066
C. Plugged burner orifice D. Defective automatic valve
operator
A. Pilot flame may be too low
or high, (blowing or lifting), causing the pilot to drop out
B. Possible blockage of the
vent terminal
2. One of the rocker switch wires may be grounded. Remove rocker switch wires from valve terminals. If burner now stays lit, trace rocker switch wiring from ground. It may be grounded to the appliance or the gas supply line.
3. Check the thermopile with a millivolt meter. Take reading at thermopile (“TP” and “TP/TH”) terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in PILOT position and with rocker switch OFF. Replace faulty thermopile if reading is below specified minimum.
Check burner orifices for debris, and remove. Turn knob to ON, place rocker switch to ON, millivolt
meter should read greater than 10 mV. If the reading is okay and the burner does not light, replace the valve.
Clean and/or adjust pilot flame for maximum flame impingement on thermocouple and thermopile.
Check the vent terminal for blockage.
29
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Instructions for RF Comfort Control Valve
The Comfort Control Valve allows remote control of temperature, fan and flame appearance.
NOTE: The antenna should hang in free air away from grounded metal.
Operation
1. If the manual switch is in remote position, switch it to LOCAL. (Fig. 53)
2. Turn the pilotstat knob counterclockwise from OFF to the PILOT position, push the knob down, and hold in position. The pilot valve opens and allows gas to flow to the pilot burner.
3. Push plunger on the piezo until the pilot burner is lit. When the pilot burner is lit, the LED on the control will come on after approximately 40 seconds and will provide 1 short blink continuously in the normal mode. When the light turns off which will be approxi­mately 10 seconds after it has been continuously red, the receiver/valve is fully powered.
Motor Top Cap
Local/Remote
Switch
LOCAL
Pilotstat Knob
ON
REMOTE
Piezo Ignitor
T
PILO
OFF
LED
Plug
LED
Antenna
FP1037
7. If the manual switch is in the LOCAL position, the valve will be at the highest fixed pressure setting and the fan will be at the highest fixed speed. The transmitter will control the fan only.
Shut Off Procedure
If the manual switch is in the REMOTE position, the transmitter can shut off the main burner and fan. However, the control is still on and a command from the transmitter can turn on the main burner or fan.
To shut off the system, turn the pilotstat knob clockwise to the OFF position. This action closes the main gas and safety valves. The transmitter cannot turn on the main burner or fan.
Transmitter Operation
Off Mode
In the OFF mode, the fireplace flame and fan are off, the display will show OFF and displays the room temperature. If the receiver is in REMOTE mode, the fireplace will shut off.
Display
Room Temperature Set Temperature Flame Height Level
Mode
Auto On Off
Countdown Timer
Fan
Fan Speed Level Countdown Timer Low Battery
Flame
Up
Increases Flame Height, Fan Speed Timer, or Set Point
Down
Decrease Flame, Fan Speed Timer or Set Point
Fig. 53 Comfort control valve.
4. Release the knob. The shaft will move upward. The pilot burner should now stay burning. If the pilot burner goes out, repeat step 2.
5. Turn the knob counterclockwise to the ON position. If the manual switch is in the LOCAL position, the main burner will turn on immediately.
6. ON the initial use of a transmitter, a recognition operation is required between the receiver/valve and transmitter. Change the switch from LOCAL to REMOTE. Press the fan or flame button on the transmitter within 30 seconds. The LED will blink indicating the transmitter will now work with the receiver/valve. If the switch continues in the RE­MOTE position, the transmitter will now control the main valve, flame modulation level and fan control.
30
Fig. 54 Transmitter diagram.
On (Manual) Mode
In the ON mode, the room temperature, flame and fan levels will be shown. MANUAL will appear next to both the flame and fan icons.
When the control is in the ON mode, the flame and fan levels, and delay timer are changed with the up and down buttons. To change the flame level, press the flame button followed by an arrow key. To change the fan level, press the fan key followed by an arrow key. Pushing the arrow key once will change the level by one unit.
Delay Timer Mode
The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes.
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
FAN
Antenna
Red White
Red
White
Auto Mode
In the AUTO mode, the room temperature, set tempera­ture, flame and fan levels will be shown. AUTO will appear next to both the flame and fan icons.
When the control is in the AUTO mode, the main burner will turn on/off or modulate based on the heat needed to maintain the set temperature. The flame level will change automatically to optimize the heat output needed to maintain the set temperature. To change the set temperature, press the up or down key. Pushing a key once will change the temperature by one degree.
In the AUTO mode, the fan speed will increase with increasing flame height or decrease with decreasing flame height. “AUTO” is displayed next to the flame and fan icons.
Fan Override During Auto Mode
If a lower or higher fan speed is desired when operating in the AUTO mode, the fan speed can be overridden by pushing the fan button followed by the up or down key. Pushing a key once will change the fan level by one unit. In this mode “AUTO” is displayed next to the flame icon and “MANUAL” is displayed next to the fan icon.
Change Between F/C Temperature Units
Push the up and down arrow keys simultaneously for at least 3 seconds to toggle between Fahrenheit and Celsius units.
Disable Thermostat Function
To disable the thermostat function in the AUTO mode, push the time and down keys simultaneously for at least 3 seconds.
To Change Batteries
1. Remove cover on the backside of the transmitter. Install 3 AAA batteries as shown and reattach cover.
2. Once steps 1-3 in OPERATION are completed, receiver/valve and transmitter are now ready. Press any button on transmitter for recognition process to occur between the receiver/valve and transmitter.
3. Use functions as described in TRANSMITTER section.
Troubleshooting
1. Locate LED light on valve.
2. LED will blink after every valid command received by the transmitter; this is not an error.
3. Failure codes may occur anytime after pilot burner is lit.
4. Sequence is failure code followed by light not blinking for 30 seconds.
5. In the event of multiple failure codes, next failure code follows previous failure code by approximately 3 seconds.
20007066
Pilot
Assembly
Fan
White Dots
Valve
FP1038
Fig. 55 Comfort Valve wiring diagram.
(Bottom View)
If an Error Code 3 is observed while performing the
testing, complete the following:
1. Make sure the spade connectors are pushed all the way on. If rhe Error Code 3 is still showing, then go to the next step.
2. Switch the front two thermopile leads with the back two. Be sure the white lead is connected to the spade with the white dot next to it. If the Error Code 3 is still showing, replace the thermopiles.
If an Error Code 8 is observed while performing the
testing, complete the following:
1. Confirm the valve is not in REMOTE mode.
If the valve is producing Error Code 8 and in
REMOTE mode, the valve is defective and should be replaced.
If the valve is in LOCAL mode and producing Error
Code 8, then go to the next step.
2. Slide the Remote/Local switch to REMOTE and teach the valve a transmitter (see item 6, page 1). The Error Code will clear itself after approximately
1.5 minutes and return to normal operation.
LED Count Service Action
8 Replace valve 7 Confirm stepper motor connection exists 5 Confirm fan connection exists and works 4 Confirm gas type; jumper in place 3 Replace thermopiles 2 Turn fan ON
NOTE: Some keys are not active.
31
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Comfort Valve System Control Sequence Of Operation With Transmitter
Set manual switch
to local or remote
Light pilot burner
Did the LED stop
blinking?
Release pilotstat
knob.
Yes
Turn pilotstat knob
from PILOT to ON.
Five minute wait
Yes
failure analysis.
Cycle switch once
remote. Press any
key on transmitter
for recognition
period
Review LED
and leave in
operation.
Choose Manual or
Remote path. Set
switch to manual or
remote.
If manual switch is
set to LOCAL, did
main burner light
and fan turn on?
Yes
Turn pilotstat knob
to PILOT to turn
off main burner.
Turn pilotstat knob
to OFF to turn
valve completely
off.
Local Path
Move switch from
local to remote. Press any key on transmitter. Move
switch back to
local.
On Path
If the manual switch
is set to REMOTE,
press the mode
button to display
“ON”.does transmit-
ter control the main
burner and fan?
Yes
Does transmitter change levels of
flame height, fan
speed?
Yes
Set levels of flame
height and fan to
“0” to shut off main
burner and fan.
Turn pilotstat knob
to OFF to turn
valve completely
off.
Move switch from
manual to remote.
Press any key on
transmitter.
No
32
20007066
Auto Path
If the manual switch is
set to REMOTE,
press the mode button
to display AUTO on the
transmitter. Does the
transmitter display the
room and temperture
setting?
Yes
If the settings is above
room temperture on the
transmitter, does the
main valve and fan
turn on?
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Move switch from LOCAL to REMOTE. Press any key within
30 seconds.
No
F
F
O
PILOT
L
I
O
H
N O
ADJ
PILOT
Main
Gas Supply Inlet
Gas Line
ST226
Fig. 56 Attach the gas line to the right side of the valve.
Conversion Precautions
Before proceeding, turn control knob on valve to OFF and turn gas supply OFF. Turn OFF any electricity that may be going to the appliance.
Yes
If the settings is below
room temperture on the
No
transmitter, does the
main valve and fan
turn off?
Turn pilotstat knob to
OFF to turn valve
completely off.
Fuel Conversion Instructions
WARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all appli­cable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.
CAUTION: The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.
Conversion Procedure
1. Remove stove front. Lift stove front up and then swing bottom out and away to disengage from the stove body. (Page 36, Fig. 65)
2. Swing open the swiveling latches at the top left and right corners of the glass frame. (Page 37, Fig. 66)
3. Pull the top edge of the glass and frame assembly away from the firebox face. Place the assembly out of the way on a flat, padded surface such as a counter protected by a towel.
4. Remove the logset from the firebox.
5. Remove the rear log bracket by unfastening the screw. (Fig. 57)
6. Remove the right and left log bracket assembly by unfastening the two screws which hold the burner in place. (Fig. 57)
Remove Screws
Left & Right Log Bracket Assembly
Fig. 57 Remove rear log bracket and left and right log bracket assembly.
Rear Log Bracket
Pilot
ST350
20007066
33
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
7. Hold the burner at the right hand side and lift to clear the right burner leg. Then pull to the right to clear the injectors on the left hand side.
8. Remove injector orifices from left burner leg using 1/2” wrench. (Fig. 64)
9. Install conversion orifices. (See Table 2)
Models 3920, 3930, 4065, 4070 (R Models) Only
10.Remove cap from Hi-Lo knob. This can be accom­plished by lifting the plastic cap off the screw. (Fig.
58)
11.Remove the screw from center of Hi-Lo knob with small screwdriver turning counterclockwise. (Fig. 58)
12.Insert blue painted screw when converting to natural gas and red painted screw when converting to LP.
Cap
Lift Open
Center Screw
I
H
L
O
CO100
Hi-Lo Knob
I
H
L
O
Fig. 58 Remove center screw from Hi-Lo knob.
13. Tighten screw, replace cap.
14. Locat pilot. (Fig. 57)
15. Replace pilot orifice:
Pilot Type 1
Remove pilot hood by lifting up. (Fig. 59) NOTE: It
is not necessary to remove the pilot tube for conver­sion.
Remove pilot orifice with allen wrench. (Fig. 60)
Install the conversion orifice.
Reinstall pilot hood. Be sure to align hood with
index tab.
Index Tab
Snap Ring
CO106a
Allen Wrench
Fig. 60 Remove pilot orifice.
Pilot type 2
Loosen pilot hood turning counterclockwise using a
7/16” wrench. (Fig. 61)
Remove pilot orifice with needlenose pliers. (Fig.
62)
Install the conversion orifice.
Reinstall pilot hood and tighten until mark on pilot
hood aligns with mark on pilot bracket.
Pilot Hood
Index Marks
Pilot Bracket
Fig. 61 Remove pilot hood. (Your pilot may have a different appearance.)
Pilot Orifice
CO105
Pilot Hood
Pilot Bracket
Fig. 59 Remove pilot hood.
34
CO106b
Fig. 62 Remove pilot orifice.
CO105a
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
LOCAL
NOTE: Be sure burner leg remains at a 90° angle to
firebox base after conversion.
Models 3960, 3970, 4075, 4080 (RF Models) Only
16. Follow procedure for pilot type 2 to replace pilot orifice.
17. Remove and replace plug on lower right hand side of the valve; Red for LP and Blue for NG. (Page 30, Fig. 53)
18. Remove motor top cap. Depress and turn center plunger until arrow points to correct screw. Red for LP and Blue for NG. NOTE: Plunger will “snap” into NG position when arrow is close to blue screw. It will not “snap” at LP (Red) position. (Fig. 63)
19. Insure manifold pressure remains between 3.2” -
3.5” w.c. for NG and 9.5” - 10” w.c. for LP. To adjust the manifold pressure, for NG, using a torque #10 key turn the blue screw clockwise to increase the manifold pressure. Turn the screw counterclockwise to de­crease the pressure. Use the red screw to adjust LP.
20. Replace motor top cap.
Motor Top Cap
Center Plunger
Valve
All Models
21.Replace burner. Slide the burner in at an angle with left side lower than the right side. Slide the left side onto the injectors, making sure the burner leg remains at a 90° angle to the base. Lower the right hand side down in to place. Make sure the burner is as far left as possible and the injector shoulders are inside the burner.
NOTE: It is very critical to keep the left burner leg,
which holds the injectors, at a 90° angle to the base. (Fig. 64) This keeps the orifices aligned with the tubes inside burner. Failure to do so could affect the flame appearance and performance of the unit.
22.Place conversion label on valve.
23.Reinstall the right and left log bracket assembly.
24.Reinstall the rear log bracket.
25.Replace logs.
25.Replace glass and stove front.
Conversion is complete.
Left Burner Leg
Injector Orifices
90°
Blue - NG
Fig. 63 Depress and turn center plunger.
Red - LP
Table 2. Injector Orifice Size Matrix
Kit # Front Part # Rear Part # Minimum Maxi,mum
000-5004 #56 / .0465” 30000336 #47 / .078” 20003054 14,000 21,000 000-5013 #56 / .0465” 30000336 #47 / .078” 20003054 14,000 21,000
Kit # Front Part # Rear Part # Minimum Maximum
000-5005 #68 / .031” 30000694 #56 / .0465” 30000336 14,000 21,000 000-5014 #68 / .031” 30000694 #56 / .0465” 30000336 14,000 21,000
FP1037b
Fig. 64 Remove and replace injector orifices.
Conversion to Natural Gas Input (BTU/h)
Conversion to LP Input (BTU/h)
ST353a
20007066
35
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Maintenance
Your PDV20 and SDVR Gas Heaters will provide years of service with minimal upkeep. The following proce­dures will help ensure that your stove continues to function properly.
Annual System Inspection
Have the entire heater and venting system inspected annually by a qualified gas technician. Replace any worn or broken parts.
Logset and Burner
Cleaning and Inspection
Cleanliness is critical to the proper function of the heater. The logset and burner must all be kept free of dust and unobstructed by debris. Inspect these areas before each use and clean as necessary.
1. Turn the burner OFF and let the heater cool com­pletely before cleaning.
2. Lift the Stove Front up and then swing the bottom out to disengage it from the heater shell. (Fig. 65)
3. Carefully remove the glass and frame assembly and place it out of the way on a flat, padded surface such as a counter protected by a towel.
4. Carefully inspect the Logs for damage. Contact your local dealer if any damage is evident. DO NOT
OPERATE THE HEATER WITH DAMAGED LOGS.
5. Use a soft bristled brush to sweep dust or debris from the Logs, Pilot and Burner. Use care as the logs are fragile and susceptible to damage.
6. Replace the glass panel and frame assembly.
7. Replace the Stove Front.
CAUTION
TURN THE PILOT OFF BEFORE PAINTING. ALLOW THE HEATER TO COOL COMPLETELY BEFORE PAINTING.
Cleaning the Glass
WARNING: Let the glass cool completely before attempting to clean.
It will be necessary to clean the glass periodically. During start-up, condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non-ammonia house­hold cleaner and warm water (we recommend gas fireplace glass cleaner). After that the glass should be cleaned two or three times during each heating season depending on the circumstances present.
Clean glass after first two weeks of operation.
Glass Replacement
Replace glass only with CFM Specialty Home Products approved parts. Refer to Page 39 for Replacement Parts. Refer to Figure 66 and previous instructions for removal of the damaged glass frame.
Care of Cast Iron
An occasional dusting with a dry rag will help keep the
painted surfaces
stove paints, available through your local dealer, to touch-up areas as needed. Clean areas to be painted with a wire brush and be sure to cover the logs, burner and valve assembly, glass and frame assembly. Apply the paint sparingly; two light coats of paint will give better results than a single heavy coat.
Clean
porcelain enamel surfaces
cloth. Do not use abrasive cleaning agents. If neces­sary, use only a cleaning agent formulated especially for use on porcelain enamel surfaces.
36
looking new. Use high-temperature
with a soft, damp
ST474d
Fig. 65 Remove the Stove Front.
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
NOTE: Shown without top for clarity.
ST391a
Fig. 66 Release the latches to release the glass frame.
Gasket Replacement
The PDV20 and SDVR Gas Heaters use a ‘tadpole’ type gasket to seal between the glass panel and the frame. In time, this gasket can become brittle and compressed and should be replaced. New gasket is available from your dealer.
Shut off the gas supply and allow the stove to cool. Wear safety goggles and a dust mask.
1. Remove the Front, Glass Frame and Glass Panel. (Figs. 65, 66) Remove the old gasket. Use a razor blade to separate the glass and gasket from the frame, and to clean the glass of any remaining cement or bits of gasket. Use a cold chisel if neces­sary.
2. Determine the correct length of gasket by laying it out around the edge of the glass. Allow an extra 1 ­2” (25-50mm). Mark the spot to be cut. Use a utility knife.
3. Starting on a long edge, remove about 6” of the protective paper strip and apply the flat adhesive face of the gasket around the outside-facing edge of the panel. Continue around the panel, applying about 6” at a time and being careful to not stretch the material. Do not overlap the gasket ends. (Fig.
67)
4. Apply a thin bead of high temperature silicone rubber sealant along the inside corner of the glass frame, all around the perimeter. Place the flat gasketed side of the glass panel back into the steel frame. Pinch the rounded inside-facing gasket material to bulk it up.
5. Replace the glass frame and front panel as previ­ously described.
Inspect the Vent System Annually
Have the vent system inspected annually by a qualified technician. Shut off the main gas supply before inspect­ing the system. Both the inner exhaust pipe and the outer combustion supply pipe must be checked to confirm that they are unblocked and in good condition.
Check the Gas Flame Regularly
To ensure that the stove is operating properly, check the flames periodically to confirm that they match Figures 50-52. The flames will be blue during the first 15-20 minutes of operation, and will gradually turn to yellow after that.
Do not use your stove if the flame pattern differs from that shown here. Contact your Vermont Castings dealer or a qualified technician for help.
Red Glow
Fig. 68 Correct flame pattern.
LG140
ST179
Fig. 67 Wrap the gasket material around the outside edge of the glass.
20007066
Red Glow
Fig. 69 Correct flame pattern, Models 2950, 2951.
LG155
37
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Stove Disassembly
If there is ever a need to remove the firebox assembly from the stove shell, support the firebox with solid stands about 6” (152mm) tall under the left and right outer edges of the firebox base. Do not set the firebox assembly directly on the floor; this can damage the control valve and/or the gas lines from the valve to the firebox.
Before removing the firebox from the shell, disconnect the on/off switch wires from the valve. If the assembly includes the optional fan, disconnect the fan rheostat. If the installation includes a wall thermostat, disconnect the thermostat leads from valve.
Disconnection and reconnection to the gas line should only be done by a qualified gas service technician.
Upon reinstallation, the vent system must be sealed to the firebox as shown in the installation section, page
14. Also be sure the logs are placed in the firebox correctly , as shown in Page 25, Figures 43-44.
Chassis Ground
POWER
Wiring Diagrams
CORD
WHT
BLK
GRN
BLK
FAN JUNCTION BOX
Strain Relief
BLK
BLK
ON / OFF Rheostat
FAN
ON
OFF
On/Off Switch Wiring
Black
TP/TH
TP
TH
Optional Thermostat
Thermopile
Black
Thermostat
(Optional)
ST124b
Wiring
Black
opile
TP/TH
TP
TH
Therm
Black
ST124c
Fig. 70 PDV20/SDVR on/off switch and optional thermostat circuit.
NOTE: IF ANY OF THE ORIGINAL WIRE, AS SUP­PLIED WITH THE APPLIANCE, MUST BE RE­PLACED, IT MUST BE REPLACED WITH TYPE SF­2, 200°C WIRE OR ITS EQUIVALENT.
BLK
GRN
Chassis Ground
MOTOR
BLK
WHT
BLK
BLK
GRN
RHEOSTAT / SNAPSTAT
ON/OFF RHEOSTAT
Fig. 71 PDV20/SDVR fan circuit.
Snapstat
WHT
BLK
BOX
Schematic Diagram
BLK
WHT
ST153
SNAPSTAT
ST234
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20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
1a
1b
1c
CEMENT
2
3
4
5a,b
6
9
8
7
PILOT
ON
O
FF
PILOT
ADJ
L
O
H
I
TPTH
TH
TP
10a,b
LOCAL
REMOTE
O
N
¥
PILOT
OFF ¥
LED
11a,b
12a
13
14
15
16
18
17
12b
12c
19
20a-d
21
22
23
24
25
26
27
28
29
30
31
38
35
36
37
39
40
41
42
43
44
45
46
32
33
34
7066
CFM Specialty Homes Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
Pinnacle (PDV20) / Stardance (SDVR) Direct Vent/Rear Vent Gas Heater: Models 3920, 3926, 3930, 3936, 3960, 3966, 3970, 3976, 4065,
4070, 4075, 4080
20007066
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Pinnacle (PDV20) / Stardance (SDVR) Direct Vent/Rear Vent Gas Heater,
(continued)
Ref. Description PDV20 SDVR
1. Gas Log Assembly 20003467 20003467 1a. Log, Rear 20003463 20003463 1b. Log, Right 20003464 20003464 1c. Left Log 20003465 20003465
2. Grille, UV30 30000393 30000393
3. Mesh, Grille - UV30 30000508 30000508
4. Cement, Gasket 3oz. Tube 1206122 1206122
5. Manifold Assembly 20003739 20003739
6. Lava Rocks Burner 57897 57897
7. Gasket, Glass - Med. Knit-RDV40 1203702 1203702
8. Glass, DV25 1601691 1601691
9. Glass Frame Assembly, SDV30 30000127 30000127
10a. Gas Valve, NG - Honeywell VS8420E 2038 10001782 10001782 10b. Gas Valve, LP - Honeywell VS8420E 2020 10001759 10001759
11a. Valve Gas Honeywell Convertible RFN RV8310E 20003719 20003719 11b. Valve Gas Honeywell Convertible RFP RV8310E 20003720 20003720
12a. Pilot Assembly 3Way N/DV RN 0.199.706 10002264 10002264
Pilot Assembly 3Way N/DV RP 0.199.703 10002265 10002265
12b. Pilot, PSE - NA175 20001115 20001115
Pilot, PSE - LP175 20001116 20001116
12c. Pilot Assembly 3Way DV/RFN CS3003A2009 20002266 20002266
Pilot Assembly 3Way DV/RFP CS3003A2017 20002268 20002268
13. Thermocouple, 24” 53373 53373
7531137 7531137
14. Electrode Ignitor w/ Cable SIT24 10001297 10001297
15. Pilot Top Convertible 10002266 10002266
16. Thermopile, 18” RS 51827 51827
7533113 7533113
17. Nut Electrode, SIT #0.974.144 57886 57886
18. Tubing Pilot w/ Fittings 1/8 x 24” 10001296 10001296
19. Thermopile - PSE for RF Pilots 20002400 20002400
20a. Orifice Hood - Front - LP 30000694 30000694 20b. Orifice Hood - Front - NG 30000336 30000336 20c. Orifice Hood - Rear - LP 30000336 30000336 20d. Orifice Hood - Rear - NG 20003054 20003054
21. Burner Housing Assembly 20004066 20004066
22. Grate, Burner JDV 20002167 20002167
23. Wire w/Straight Terms End 50” 10002582 10002582
24. Trim ON/OFF Switch - JDV 53606 53606
25. Control FS/HM Refer to Enamel Parts Chart Page 41
26. Bracket, Right Log 20005259 20005259
27. Bracket, Left Log 20002165 20002165
28. Gasket Base Pan 20002282 20002282
29. Gasket Inner Base Pan 20002566 20002566
40
20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Pinnacle (PDV20) / Stardance (SDVR) Direct Vent/Rear Vent Gas Heater
(continued)
Ref. Description PDV20 SDVR
30. Top, Stardance UV/PDV Refer to Enamel Parts Chart Page 41
31. Front, HM-VC Refer to Enamel Parts Chart Page 41
32. Door, Left - Stardance Refer to Enamel Parts Chart Page 41
33. Door, Right - Stardance Refer to Enamel Parts Chart Page 41 34 Front, Stardance OP Door Refer to Enamel Parts Chart Page 41
35. Nut, Hex Jam 3/8 - 16 TOPLK-Z 1203290 1203290
36. Pawl Assy, Ashdoor - ENC 5004025 5004025
37. Front Handle Shaft - NI/VER 5004237 5004237
38. Handle Package, Ceramic w/Screw 0004342 0004342
39. Rear Shroud Assembly, PDV20 20003801 20003801
40. Gasket, HE Door 1203687 1203687
41. Left End, PDV20 Refer to Enamel Parts Chart Page 41
42. Right End, PDV20 Refer to Enamel Parts Chart Page 41
43. Left End, SDVR Refer to Enamel Parts Chart Page 41
44. Right End, SDVR Refer to Enamel Parts Chart Page 41
45. Transmitter Honeywell RF 20002047 20002047
46. FK28 Fan Subassembly for PDVRF 30000887 30000887
Fuel Conversion Kits
Conversion Kit, NG to LP Kit #000-5005
PDV20RFN (Models 2997, 4075, 4076, 4077) and SDV30RFN (Models 3960 thru 3966)
Conversion Kit, NG to LP Kit #000-5014
PDV20RN (Models 2995, 4065, 4066, 4067) and SDV30RN (Models 3920 thru 3926)
Conversion Kit, LP to NG Kit #000-5004
PDV20RFP (Models 2998, 4080, 4081, 4082) and SDV30RFP Models 3970 thru 3976)
Conversion Kit, LP to NG Kit #000-5013
PDV20RP (Models 2996, 4070, 4071, 4072) and SDV30RP Models 3930 thru 3936)
Shell Enamel Part Numbers - PDV20
Color Top Left End Right End Front Control Door
Classic 30001278 30001282 30001281 1301129 1301087
Sand 30001299 30001303 30001302 1321129 1321087
Midnight 30001306 30001310 30001309 1341129 1341087
Shell Enamel Part Numbers - SDVR
Color Top Left End Right End Front (OP) Left Door Right Door
Classic 30001278 30001280 30001279 30001496 30001139 30001138
Red 30001285 30001287 30001286 30001261 30001263 30001262
Sand 30001299 30001301 30001300 30001267 30001269 30001268
Midnight 30001306 30001308 30001307 30001270 30001272 30001271
Green 30001292 30001294 30001293 30001264 30001266 30001265
Suede Brown 30002554 30002547 30002548 30002550 30002552 30002551
Moonlight 30001319 30001321 30001320 30001314 30001316 30001315
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Optional Accessories
Fan Kits
FK28 Fan
The FK28 fan helps distribute heated air from within the firebox out into the room. The fan is controlled by a snapstat that turns power on and off as the firebox temperature rises above and falls below a preset temperature. A rheostat provides for variable fan speeds.
Specifications
115 Volt / 60Hz / .75 Amps
Maintenance
The fan itself does not require regular maintenance, however, periodic cleaning of the fan and the surrounding area is required.
Installation
Refer to Page 13 for installation instructions.
Remote Controls
The remote control allows you to turn the heater on or off from anywhere in the room. Refer to Page 40 for wiring diagrams.
Model Functions Controlled
MRC1 ON/OFF MRC2 ON/OFF and Temperature MRC3 ON/OFF and Temperature control
with a digital display and a programmable 24 hour clock
IMT Wall mounted thermostat control
Screen Kit
An optional screen, S30SK, for use with the operable doors is available for the Stardance only. The screen is used when the doors are left in the open position.
Warming Shelf
Warming shelves add versatility to your stove; they can be used to keep foods warm at mealtime.
Model Color
2702 Classic Black 2704 Red (Stardance only) 2706 Green (Stardance only) 2711 Moonlight Blue (Stardance only) 2764 Sand 2765 Midnight
The shelf installation is done in three stages. First you attach the shelf loosely to the stove, leaving the screws loose enough to allow final adjustments. Then, you position the shelf and adjust the brackets so the shelf fits correctly. Finally, you tighten the screws.
Refer to the instructions included with each warming shelf for complete installation procedures.
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20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
LIMITED LIFETIME WARRANTY
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
CFM Specialty Home Products (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and limitations.
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber of every Vermont Castings against through wall perforation. All appliances equipped with an Insta-Flame Ceramic Burner have limited lifetime coverage on the ceramic burner plaque. Warrantees are made to the original owner subject to proof of purchase and the conditions and limitations listed on this Warranty Document
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a period of three years.
Note: On porcelain enamel finished external parts and accessories The Company offers no Warranty on chipping of enamel surfaces. Inspect all product prior to accepting it for any damage to the enamel.
The salt air environment of coastal areas or a high humidity environment can be corrosive to the porcelain enamel finish. These conditions can cause rusting of the cast iron beneath the porcelain enamel finish, which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can occur and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year. Glass doors are not warranted for breakage due to misuse or accident. Glass doors are not covered for discoloration or burned in stains due to environmental issues, or improper cleaning and maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar mix and masonry cleaners may corrode the brass finish. The Company will not be responsible for, nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and
mechanical components of the burner assembly are covered for one year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and CFM Specialty Home Products company supplied accessories are covered for a period of one year.
CONDITIONS AND LIMITATIONS
This new Vermont Castings or Majestic product must be installed by a competent, authorized, service contractor. A licensed technician, as prescribed by the local jurisdiction must perform any installation/ service work. It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.
This warranty is non-transferable, and is made to the original owner, provided that the purchase was made through an authorized supplier of the Company.
The customer must pay for any Authorized Dealer in-home travel fees or service charges for in-home repair work. It is the dealers option whether the repair work will be done in the customer’s home or in the dealer’s shop.
If upon inspection, the damage is found to be the fault of the manufacturer, repairs will be authorized at no charge to the customer parts and/or labor.
or
Majestic gas product is warranted for life
Any part and/or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty, whichever is longest.
This warranty is limited to the repair of or replacement of part(s) found to be defective in material or workmanship, provided that such part(s) have been subjected to normal conditions of use and service, after said defect is confirmed by the Company’s inspection.
The company may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part(s)
Any installation, labor, construction, transportation, or other related costs/expenses arising from defective part(s), repair, replacement, or otherwise of same, will not be covered by this warranty, nor shall the Company assume responsibility for same. Further, the Company will not be responsible for any incidental, indirect, or consequential damages except as provided by law.
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
All other warranties-expressed or implied- with respect to the product, its components and accessories, or any obligations/liabilities on the part of the Company are hereby expressly excluded.
The Company neither assumes, nor authorizes any third party to assume on its behalf, any other liabilities with respect to the sale of this Vermont Castings or Majestic product
The warranties as outlined within this document do not apply to chimney components or other non CFM Specialty Home Products accessories used in conjunction with the installation of this product..
Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier. Contact the dealer from whom you purchased your fireplace/stove (do not operate the appliance as this might negate the ability to process the claim with the carrier).
The Company will not be responsible for: a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
This warranty is void if: a) The fireplace has been operated in atmospheres contaminated
by chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of
dampness or condensation
c) Any damages to the fireplace, combustion chamber, heat
exchanger or other components due to water, or weather damage, which is the result of but not limited to, improper chimney/venting installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your warranty, your sales receipt, and the model/serial number of your CFM Specialty Home Products product.
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.
20007066
43
CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
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