Vermont Casting SA24SHKRP, SA30SKHRP, SA24SKHRN, SA18SHKRP, SA30SKHRN User Manual

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Installation and Operating Instructions for Vented Gas Log Sets - Remote Hearth Kits Models: SA18SHKRN, SA18SHKRP, SA24SKHRN, SA24SHKRP, SA30SKHRN, SA30SKHRP
Decorative Gas Appliance For Installation In Solid Fuel Burning Fireplaces
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
If you cannot reach your gas supplier, call
the fire department.
Please record your gas log’s model number for future reference here:
Note: This model # can be found on the box or the label attached to the back of the burner pan.
WARNING
Certified to ANSI Z21.60
and CGA 2.26 Standards
ATTENTION
Installation, service, and repair of this ap­pliance must be performed by a qualified installer, service agency, company or gas supplier experienced with this type of gas appliance.
INSTALLER:
Read these instructions completely and care­fully prior to beginning installation. After instal­lation, leave these instructions with the owner.
OWNER:
Read these instructions and follow the warn­ings. Save this manual for future reference.
Check local codes before installing this log set. In some areas of the country, gas log sets are restricted.
The installation and the provisions for combus
­tion and ventilation air must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
Carbon Monoxide Poisoning May Lead To Death
When used without fresh air, gas logs may give off carbon monoxide, an odorless, poisonous gas. Some people such as pregnant women, people with heart or lung disease, and persons at high altitudes are more affected by carbon monoxide than others.
Early signs of carbon monoxide poisoning resemble the flu: Headache, dizziness, and/or nausea. If you have these signs, the gas logs may not be installed or working properly. Get fresh air at once! Have the gas log set and chimney serviced before using it again.
CFM Corporation
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
3311857 12/05 Rev. 5
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read these directions thoroughly before installation. For assistance or additional information, consult your gas log dealer, qualified installer, service agency or
gas supplier.
WARNING
Do not use this appliance or any part that has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Young children are not allowed to operate this unit and must be supervised when they are in the same room as the appliance.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
WARNING
WARNING
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. In addition, clothing or other flammable material should not be placed on or near the appli­ance.
WARNING
A properly sized, unobstructed chimney will normally vent all fumes and products of combustion. Any odor or smoke detected in the room is an indication that the flue is not properly removing the combustion products. Turn off the gas supply valve immediately! The cause of the venting problem must be discov­ered and corrected before using this gas log set. Disregarding this warning can cause illness as well as
soot damage to your fireplace, room, and furnishings.
Technical Information
The operation of a gas log set, and the provision for combustion and ventilation air must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and applicable codes.
Gas Pressure Testing: This gas log set and its individual shut-off valve MUST be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). The gas log set must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa)
Component Parts: Only factory authorized components listed in these instructions may be used in accordance with the manufacturer’s instructions and all codes and requirements of the authority hav­ing jurisdiction. Any modifications to this kit, or use of unauthorized components or accessory items will void the manufacturer’s warranty, and may result in a hazardous condition.
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3311857
Before You Begin -- Attention!
A. The appliance should be inspected before use and at least annually by a professional service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appli­ance be kept clean.
B. Your fireplace must include a chain mesh or similar screen. The screen must remain fully closed
while operating your log set. Any safety screen or guard removed for servicing this appliance must be replaced prior to operation.
C. If your fireplace includes glass doors, they must remain
operation, and to prevent overheating of the gas valve.
D. Your log set must be installed in a solid fuel burning fireplace constructed of noncombustible material
with a working flue.
E. Solid fuels shall not be burned in the fireplace where your gas log set is installed.
F. If this log set is to be used with propane gas, your propane supply tank MUST include a high to low
gas pressure regulator, and must be located outside. .
G. Never use sand or other dense pan material with propane gas: use vermiculite only.
H. Be sure to apply pipe joint compound to all non-flared, threaded connections involved in this installa
tion to avoid possible gas leaks. Compounds used in liquid propane applications must be resistant to the action of that gas.
I. Always test for leaks using a soapy solution.
J. The manufacture and shipping of your log set involves compounds which may cause detectable yet
harmless odors during initial operation. Provide extra ventilation to the room for the initial 2-3 hour break-in period.
K. This gas log set may be installed in the approved fireplace in an aftermarket* manufactured (mobile)
home where not prohibited by state or local codes. *Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
L. The fireplace damper MUST be fully open when operating this log set.
NEVER USE OPEN FLAME.
fully open to allow for combustion air during
DO NOT place supply tanks inside any structure
-
Fireplace Specifications
Before installation, the chimney flue, venting system, and firebox must be cleaned of all soot, creosote, ashes and loose paint, by a qualified chimney cleaner.
Your Fireplace Must Include:
A working flue and venting system with the minimum openings indicated on page 8.
A gas supply shut off valve. If your fireplace does not have such a valve, one must be installed
33311857
Pre-Installation Checklist Yes No
Is the gas supply inlet pressure correct?
NG: Min. 5.5” w.c./Max. 14.0” w.c. LP: Min. 11” w.c./Max. 14.0” w.c.
Does the firebox meet the minimum size dimensions below?
Is your fireplace plumbed with gas on the right side (facing) of the fireplace? If not, refer to ee Page 5
Is the gas supply line sized properly (Minimum 1/2” iron pipe)?
Do you have a solid fuel (wood burning) fireplace with a vented flue?
Do you have a manual gas supply valve installed at your fireplace? If not, a licensed plumber, gas company technician or other qualified installer must install one.
Have you checked local building codes? (Check with your local building department)
Does your fireplace have a wire mesh screen in place?
CAUTION: If you answered “NO” to any item, or have any questions regarding your installation, please contact your dealer/distributor for assistance.
Minimum Clearances & Specifications
Natural Gas Units
Minimum Firebox Dimensions Minimum Gas Fuel Line Manifold Set Input Width Flue Pressure Pressure Size Btu/hr Back Front Depth Height Size Minimum Maximum”
18” 45,000 16” 33” 15” 18” 51 sq.in. 5.5”w.c. 14.0”w.c. 3.5”w.c. 24” 60,000 20” 36” 15” 18” 51 sq.in. 5.5”w.c. 14.0”w.c. 3.5”w.c. 30” 60,000 27” 39” 15” 18” 51 sq.in. 5.5”w.c. 14.0”w.c. 3.5”w.c.
NOTE: All dimensions are minimums.
Propane Gas Units
Minimum Firebox Dimensions Minimum Gas Fuel Line Manifold Set Input Width Flue Pressure Pressure Size Btu/hr Back Front Depth Height Size Minimum Maximum
18” 40,000 16” 33” 15” 18” 51 sq.in. 11.0”w.c. 14.0”w.c. 10.0”w.c. 24” 45,000 20” 36” 15” 18” 51 sq.in. 11.0”w.c. 14.0”w.c. 10.0”w.c. 30” 60,000 27” 39” 15” 18” 51 sq.in. 11.0”w.c. 14.0”w.c. 10.0”w.c.
NOTE: All dimensions are minimums.
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3311857
Tools Required
8” adjustable crescent wrench ; Pipe thread sealant compound or teflon tape ; 12” pipe wrench or channel lock pliers.
Gas Plumbed on Left Hand Side of Fireplace
NOTE: Your gas log set is assembled at the factory to be installed in a fireplace plumbed with the gas on
the right side (facing). If your fireplace is plumbed with the gas on the left side, you will need to run a flex­ible connector (or as per local codes) along the back wall of the fireplace to bring your gas line to the right hand side. You can then place the set in front of the flexible connector.
Damper Stop Installation:
For Use with BR, BC, SR, SC, TF and TL Series CFM Corporation Fireplaces
This Damper Stop is designed to work on all CFM Corporation BR, BC, SR, SC, TF and TL series fireplaces. For all other fireplaces, refer to Page 6.
When installing a decorative gas appliance in a fireplace, some local codes require this Damper Stop to be used so the Damper will not close com­pletely. To install the Damper Stop:
The Damper Locking Bracket is already installed on all BR, BC, SR, SC, TF and TL fireplaces. Lo­cate the Damper Locking Bracket on the left side of the fireplace’s Combustion Dome. (Fig. 1)
With the Damper open, align the two slots on either side of the cut-out on the Damper Stop with the two small holes on the angled portion of the Damper Locking Bracket. Attach the Damper Stop with the Screws provided, as shown in Figure 2.
NOTE: Some of the early fireplace units may not have the holes in the end of the Damper Lock­ing Bracket. If this is the case, use the Damper Stop as a template to drill two (2) 1/8” holes in the Damper Locking Bracket to mount the Damper Stop.
Damper Locking Bracket
Figure 1
Damper Locking Bracket
Damper
Plate
DP100
Damper Stop Screw
Figure 2
Damper Stop
DP101
53311857
Damper Stop Installation:
For Use With All Other Fireplaces
The Damper Clamp provided keeps your damper from accidentally closing during operation of your set. This Damper Clamp must be installed
onto your Damper at all times. NOTE: The damper clamp is designed to hold the damper plate open 3 inches. However, the damper must be fully open when the log set is in op­eration.
Install the Damper Clamp onto the edge of the damper plate. Attach by securing the bolt provid­ed to the damper plate with an adjustable wrench. (Fig. 3)
If the Damper Clamp does not fit, drill a 1/4” hole into the damper plate and install an anchor bolt with nut, at a 90 degree angle, so that the damper plate will remain fully open.
The proper finished installation of the Damper Clamp is shown in Figure 4. If the bolt fails to block the damper in an open position, the damper should be removed from the chimney.
To check your vent for proper drafting:
tightly rolled newspaper on one end and place it at the inside front edge of the fireplace. Observe the smoke and be sure the vent is properly drawing it up the chimney. If the smoke is drawn back into the room, extinguish the flame and remove any obstruction until proper venting is achieved. If that fails, check with a qualified chimney sweep.
Light a
Figure 3
Chimney Clamp
Damper Plate
Damper Clamp
DP104
Damper
Figure 4
6
DP103
3311857
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