Vermont Casting RHE42, RHE25, RHE32 User Manual
Natural Vent Insert
Models: RHE25
RHE32
RHE42
Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch
• Do not use any phone in your building.
• Immediately call your gas supplier from your
neighbours phone. Follow the gas suppliers
instructions.
• If you cannot reach your gas supplier call the
fire department.
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Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
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INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner
www.majesticproducts.com • www.vermontcastings.com
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
• Installation and service must be performed by
a qualified installer, service agency or your gas
supplier.
CERTIFIED
10000836 8/03 Rev.3
Vermont Castings, Majestic Products RHE Natural Vent Insert
Table of Contents
Please read the Installation & Operating Instructions before using this appliance.
Thank you and congratulations on your purchase of a Majestic fireplace insert.
IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the manufacturers' warranty.
Installation Instructions
General Information .......................................................................................................................... 3
Important Curing/Burn Information .................................................................................................... 3
Locating Your Fireplace .................................................................................................................... 3
Insert Applications ............................................................................................................................. 3
Fireplace Dimensions........................................................................................................................ 4
Mantels.............................................................................................................................................. 5
Framing and Finishing....................................................................................................................... 5
Combustion Air.................................................................................................................................. 5
Zero Clearance Applications ............................................................................................................ 6
Gas Specifications ............................................................................................................................ 6
Gas Line Installation.......................................................................................................................... 6
Remote Switch for RN / RP Valves ................................................................................................... 7
Venting Instructions........................................................................................................................... 8
Venting and Installation ..................................................................................................................... 8
Common Flue Installations................................................................................................................ 9
Liner Installation ................................................................................................................................ 9
Draft Relief Opening.......................................................................................................................... 9
Test Chimney Draw........................................................................................................................... 9
Vent Safety System........................................................................................................................... 9
Fan Kit ............................................................................................................................................. 10
Fan Removal Instructions ............................................................................................................... 10
Operating Instructions
General Glass Information ............................................................................................................. 11
Louvre Removal .............................................................................................................................. 11
Glass Cleaning ................................................................................................................................ 11
Glass Frame Removal..................................................................................................................... 11
Installation of Logs & Burner Lava Rock .........................................................................................11
Large Lava Rock Placement ........................................................................................................... 12
Flame Adjustment (RN /RP Models) ............................................................................................... 12
Temperature Adjustment (TN / TP Models) .................................................................................... 12
Flame Characteristics...................................................................................................................... 12
First Firing ....................................................................................................................................... 13
Lighting & Operating Instructions .................................................................................................... 14
Troubleshooting Gas Control (SIT 820 Gas Valve)......................................................................... 15
Troubleshooting Gas Control (SIT 630 Gas Valve)......................................................................... 16
Troubleshooting Gas Control (Honeywell Valve) ........................................................................... 17
Maintenance
Cleaning the Standing Pilot Control System ................................................................................... 18
Brass Cleaning ................................................................................................................................ 18
Replacement Parts.............................................................................................................................................. 19
Optional Accessories
Ceramic Refractory ......................................................................................................................... 22
Zero Clearance Kit .......................................................................................................................... 22
Remote Controls ............................................................................................................................. 22
A Trim Options for RHE25 .............................................................................................................. 22
B Trim Options for RHE32 .............................................................................................................. 26
C Trim Options for RHE42 .............................................................................................................. 34
Warranty .............................................................................................................................................................. 38
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Vermont Castings, Majestic Products RHE Natural Vent Insert
Installation Instructions
This gas appliance should be installed by a qualified installer
in accordance with local building codes and with current CSAB149.1 Installation codes for Gas Burning Appliances and
Equipment.
For U.S.A Installations follow local codes and/or the current
National Fuel Gas Code. ANSI Z223.1.
FOR SAFE INSTALLATION AND OPERATION OF YOUR
MAJESTIC GAS FIREPLACE INSERT PLEASE NOTE THE
FOLLOWING:
1. This appliance gives off high temperatures and should be
located out of high traffic areas and away from furniture
and draperies.
2. Children and adults should be alerted to the hazards of the
high surface temperatures of this appliance and should
stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they are in
the same room as your appliance.
4. Under no circumstances should this appliance be modified.
Parts removed for servicing should be replaced prior to
operating this appliance again.
5. Installation and any repairs to this appliance should be
carried out by a qualified service person. A professional
service person should be contacted to inspect this appliance annually. Make it a practice to have all of your gas
appliances checked annually. More frequent cleaning may
be required due to excess lint and dust from carpeting,
bedding material, etc.
6. Control compartments, burners and air passages in this
appliance should be kept clean and free of dust and lint.
Make sure that the gas valve and pilot light are turned off
before you attempt to clean this unit.
7. The venting system (chimney) of this appliance should be
checked at least once a year and if needed your venting
system should be cleaned.
8. Keep the area around your appliance clear of combustible
materials, gasoline and other flammable vapor and liquids.
This appliance should not be used as a drying rack for
clothing, nor should Christmas stockings or decorations be
hung in the area of it.
9. Under no circumstances should any solid fuels (wood, coal,
paper or cardboard etc.) be used in this appliance.
10.The flow of combustion and ventilation air must not be
obstructed in any way.
11.These appliances are certified for installation in a solid fuel
burning fireplace unless using the model HEZC Zero
Clearance kit. When the Zero Clearance kit is used, and
the appliance is installed directly on carpeting, vinyl tile or
any combustible material other than wood, the appliance
must be installed on a metal or wood panel extending the
full width and depth of the appliance.
12.This appliance requires adequate ventilation and
combustion air to operate properly.
Proposition 65 Warning: Fuels used in gas,
woodburning or oil fired appliances, and the products
of combustion of such fuels, contain chemicals known
to the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6
IMPORTANT:
PLEASE REVIEW THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the
fireplace ON.
It is normal for fireplaces fabricated of steel to give
off some expansion and/or contraction noises during
the start up or cool down cycle. Similar noises are
found with your furnace heat exchanger or car
engine.
It is not unusual for your Majestic gas fireplace to
give off some odor the first time it is burned. This is
due to the curing of the paint and any undetected oil
from the manufacturing process.
Please ensure that your room is well ventilated -
open all windows.
It is recommended that you burn your Majestic
fireplace for a least six (6) hours the first time you
use it. If optional fan kit has been installed, place fan
in the "OFF" position during this time.
Locating Your Gas Fireplace Insert with
Zero Clearance Kit
X
E
D
X
X
F
Fig 1. Locating unit with zero clearance kit.
A) Flat on wall B) Cross corner
C) Island D) *Room divider
E) *Flat on wall corner F) Chase installation
NOTE: (Fig. 1)
* When you install your Majestic fireplace in (D) Room divider
or (E) Flat on wall corner positions, a minimum of 6" (X)
(153mm) clearance must be maintained from the perpendicular wall and the outer edge of the trim.
A
C
B
FP1249
Insert Applications
Before installing the gas fireplace insert, consideration
must be given to the functioning needs of the fireplace.
The size of the fireplace cavity, the design of the chimney
for effective venting should be determined. The
availability of the gas supply as well as electricity for the
insert fan must be confirmed.
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Vermont Castings, Majestic Products RHE Natural Vent Insert
Fireplace Dimensions
B
D
F
A
Maintain 1"
C
Minimum Fireplace
Insert Opening
U
Q
V
Q - Fireplace Opening Height T - Firebox Width at Insert Depth(s)
R - Fireplace Opening Width U - Firebox Depth at Insert Back Height (V)
S - Depth of Insert V - Insert Back Height
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A-1 26³⁄₄" (680mm) 26³⁄₈" (676mm) 30³⁄₄" (781mm)
B-1 38¹⁄₂" (978mm) 38³⁄₈" (975mm) 43¹⁄₈" (1095mm)
A-2 29¹⁄₄" (743mm) 29" (737mm) 33³⁄₈" (848mm)
B-2 43¹⁄₂" (1105mm) 41¹⁵⁄₁₆" (1065mm) 48¹⁄₄" (1225mm)
A-3 -- 33" (838mm) - B-3 -- 44" (1118mm) - A-4 -- 28" (712mm) - B-4 -- 40⁷⁄₈" (1041mm) - -
A-5 -- 30¹⁄₂" (775mm) - -
B-5 -- 46" (1171mm) - -
C 25¹⁄₄" (641mm) 28³⁄₄" (730mm) 31" (787mm)
D 17" (432mm) 17¹⁄₄" (438mm) 20¹⁄₈" (511mm)
E 13³⁄₄" (349mm) 15⁵⁄₈" (397mm) 17³⁄₄" (451mm)
F 15" (381mm) 17¹⁄₈" (435mm) 21" (533m)
G 19¹⁄₄" (489mm) 20¹⁄₂" (521mm) 23¹⁄₄" (590mm)
H 17¹⁄₂" (445mm) 20" (508mm) 22³⁄₄" (578mm)
K 35" (889mm) 35" (889mm) 39¹⁄₄" (1000mm)
L 26⁵⁄₈" (676mm) 26⁵⁄₈" (676mm) 31¹⁄₈" (790mm)
M 8¹⁄₂" (216mm) 8¹⁄₂" (216mm) 8¹⁄₂" (216mm)
N 37¹⁄₂" (952mm) 37¹⁄₂" (952mm) 37¹⁄₂" (954mm)
O 19¹⁄₈" (486mm) 19¹⁄₈" (486mm) 21³⁄₄" (553mm)
P 27¹⁄₄" (692mm) 27¹⁄₄" (692mm) 25³⁄₄" (654mm)
Q 17³⁄₄" (451mm) 21" (533mm) 23¹⁄₄" (591mm)
R 25" (635mm) 28" (711mm) 29" 737mm)
S 13³⁄₄" (349mm) 16" (407mm) 18" (457mm)
T 17¹⁄₂" (445mm) 17³⁄₄" (451mm) 20⁵⁄₈" (524mm)
U 14" (356mm) 16¹⁄₂" (419mm) 21" (533mm)
V 17³⁄₄" (451mm) 20¹⁄₄" (514mm) 23" (584mm)
T
S
R
RHE25 RHE32 RHE42
(25mm) Clearance
to B-Vent
1"
(25mm)
E
Air Inlet Channel
1 = SS or SSD Trim
2 = SL or SLD Trim
3 = SXL Trim
4 = BSL Trim
5 = BXL Trim
Zero Clearance Kit
M
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Gas Inlet Knock-out
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Vermont Castings, Majestic Products RHE Natural Vent Insert
Mantels
When the insert is being installed into a woodburning
fireplace the minimum the mantel can be above the
fireplace is governed by local building codes applicable
to woodburning fireplaces. Consult local authorities
having jurisdiction for these clearances.
For applications requiring the use of a Zero Clearance
Kit, the minimum a mantel can protrude above the
fireplace is 24" (610mm) from the top of the upper
louvres. The maximum mantel depth is 8" (200mm).
(Fig. 2)
The underside of the mantel will get quite
warm. Use only finishes which are heat
resistant and do not discolour.
24" Min.
(610mm)
35"
(889mm)
19¹⁄₈" (486mm)
(RHE25/32)
21³⁄₄" (553mm)
(RHE42)
Dry
Wall
The use of wallpaper adjacent to this
fireplace is not recommended, as the
high heat given off by this fireplace may
adversely effect the binders in the adhesive used to apply the wallpaper.
37¹⁄₄" (946mm)
Air Inlet Channel
27¹⁄₄" (692mm) (RHE25/32)
25³⁄₄" (654mm) (RHE42)
FP1325
Fig. 2 Minimum mantel height above fireplace.
Framing & Finishing
For Zero Clearance Kit applications it is important to
determine the finished facing material before beginning
to frame. This will allow for the thickness of the
finishing material between the frame and the fireplace
trim.
Similarily, consideration must be given to the 1"
(25mm) depth of the air inlet channel sitting on the
fireplace base. Finishing material for the hearth should
be flush with the top of the air inlet channel.
If the fireplace is installed at floor level a noncombustible hearth must extend a minimum 12"
(305mm) in front of the fireplace.
If the fireplace is recessed into the wall and at least 12"
(305mm) above floor level, no hearth is required.
A (3" for RHE25, 4" for RHE32 and RHE42) diameter
Class "B" vent must be used when installing the
fireplace insert along with the Zero Clearance Kit. The
vent system must be a minimum height of 12' (3.7m).
Finish Wall
Fig. 3 RHE insert framing dimensions.
Decorative Trim Kit
FP1351a
Combustion Air
It is very important that an adequate air supply is
available when the unit is being operated. Since most
homes of today are tightly sealed and insulated,
additional make-up air is usually necessary.
This fireplace has been designed to operate by
drawing air in from the front and outer perimeters of
the fireplace. The air provides combustion air ensuring
a clean burning flame, dilution air for proper venting, as
well as, the air which the fan circulates over the
firebox/heat exchanger system.
Insulating around the fireplace will result in overheating
and possible malfunctioning of the circulating fan.
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Vermont Castings, Majestic Products RHE Natural Vent Insert
Zero Clearance Applications
An alternate air supply is recommended
with this component.
For installations other than in existing woodburning
fireplaces such as new construction or renovation
projects, a Zero Clearance Kit must be used. The kit
enables these inserts to be installed in combustible
environments. It is recommended that an Air Kit
(AKZC) be installed whenever using a Zero Clearance
Kit. Consideration must be given to the dimensions of
the Zero Clearance Kit and the requirements of the Air
Kit when planning the installation.
Gas Specifications
Max. Min.
Input Input
Model Fuel Gas Control Btu/h Btu/h
RHE25RN Natural Gas Millivolt HI/LO 22,000 15,400
RHE25RP Propane Gas Millivolt HI/LO 22,000 16,500
RHE25MN Natural Gas Manual HI/LO 22,000 15,400
RHE25MP Propane Gas Manual HI/LO 22,000 16,500
RHE3RN Natural Gas Millivolt HI/LO 30,000 21,000
RHE32RP Propane Gas Millivolt HI/LO 30,000 22,500
RHE32TN Natural Gas Thermostat HI/LO 30,000 21,000
RHE32TP Propane Gas Thermostat HI/LO 30,000 22,500
RHE42RN Natural Gas Millivolt HI/LO 40,000 28,000
RHE42RP Propane Gas Millivolt HI/LO 37,000 27,750
RHE42TN Natural Gas Thermostat HI/LO 40,000 28,000
RHE42TP Propane Gas Thermostat HI/LO 37,000 27,750
Gas Inlet & Manifold Pressures
Natural LP
Minimum Inlet Pressure 5.5" W.C.11.0" W.C.
Maximum Inlet Pressure 14.0" W.C. 14.0" W.C.
Manifold Pressure 3.5" W.C. 10.0" W.C.
Do not use this appliance if any part of it
has been under water. Immediately call a
qualified service technician to inspect the
unit and replace any part of the control
which has been under water.
These gas inserts are approved for installation in
solid fuel burning masonry or zero clearance
fireplaces.
RHE25 / RHE32 / RHE42
Certified To
ANSI Z 21.88-2002 / CSA 2.33-2002
Vented Gas Fireplace Heaters
The installation of your Majestic Fireplace
must conform with local codes, or in the
absence of local codes, with National Fuel Gas
Code, ANSI Z223.1 latest edition, or CSAB149.1 Installation Code. (EXCEPTION: Do
not derate this appliance for elevations up to
4,500 ft (1,370m). Maintain the manifold
pressure at 3.5" w.c. for Natural Gas and 10.0"
w.c. for LP gas.)
High Elevations
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA,
installations must be in accordance with the
current ANSI Z223.1 and/or local codes having
jurisdiction.
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370m).
Preparation
Before beginning, remove the glass frame from the
fireplace. Also check to make sure there is no hidden
damage to the fireplace. Take a minute and plan out
the gas, vent and electrical supply. Refer to Glass
Frame Removal section.
Gas Line Installation
When purging the gas line, the front
glass must be removed.
The gas pipeline can be brought into the fireplace base
from the right side. It is most convenient to install it
from the right side into the gas fittings provided.
When using copper or flex connector use only
approved fittings. Always provide a union when using
black iron pipe so that gas line can be easily
disconnected for burner or fan servicing. Refer to gas
specifications for pressure details and ratings.
The gas line connection can be made of either properly
tinned 3/8" copper pipe, 3/8" rigid pipe or an approved
flex connector.
The gas control inlet is 3/8" N.P.T. therefore the 1/2"
rigid gas line must be reduced to 3/8" N.P.T. Typical
installation layout for rigid pipe is shown following. (Fig.
4)
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Vermont Castings, Majestic Products RHE Natural Vent Insert
1/2" Gas Supply
1/2" x 3/8" Reducer
3/8" x 3/8" Shut Off
Valve
3/8" Union
3/8" Nipple
FP1278
Fig. 4 Typical gas supply installation.
During any pressure testing of the gas line system,
when the test pressures are to exceed 1/2 psi (3.5 kpa)
the fireplace and its gas valve must not be connected
to that system.
At test pressures equal to or less than 1/2 psi, the gas
valve of the fireplace may be connected to the gas line,
but must be in the closed position.
Some municipalities have additional local codes, it is
always best to consult the local authority and the CSAB149.1 installation code in Canada.
FOR U.S.A Installations consult the current National
Fuel Gas Code, ANSI Z223.1
Always check for gas leaks with a mild soap
and water solution. Do not use an open
flame for leak testing.
Manifold Gas
Outlet
Thermostat
Bulb
Gas Inlet
Thermocouple Inlet
Brass
Plug
Brass Plug
Pressure
Regulator
Installation of Remote Switch
for RN/RP Gas Valves
1. Thread wire through gas inlet opening on the right
side of fireplace. Do not cut wire or insulation on
metal edges.
2. Slide switch assembly from the back, between
subframe and trim, then fasten the screw. (Fig. 6)
3. For left side installation reverse switch position in
bracket and repeat Step 2. (Fig. 7)
4. Connect wiring to gas valve (Fig. 8a & b) and switch.
Right Side Installation
Trim Right
Side
Trim
Screw
ON/OFF Switch
Assembly
ON/OFF Switch Assembly
Fig. 6 Slide switch assembly between subframe and trim.
Left Side Installation
Trim Top
Wiring from
Millivolt Gas
Valve
Trim Left
Side
Trim
Screw
FP1253
Bracket Switch
Pilot Tube Entry
Pilot
Adjustment
Screw
LO
Minimum Rate Screw
(Nonadjustable)
it
PILOT
HI
OFF
Control Knob
Control Knob
HV118
Fig. 5 On fireplaces equipped with the Eurosit 630 gas
valves, there are brass plugs in two of the holes. These
plugs are not to be removed. The gas inlet hole has a plastic
cap in it. Remove the plastic cap and connect your gas
supply line at this point.
The MN/MP valve control used on the
RHE25 does not include the thermostat
bullb as shown in Figure 5.
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ON/OFF
Switch
FP1254
Fig. 7 For left side installation, reverse switch position in
bracket.
Valve
THTP
Thermopile
TP
TH
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FP382a
Fig. 8a ON/OFF switch or millivolt thermostat.
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Vermont Castings, Majestic Products RHE Natural Vent Insert
Venting and Installation
TH
TP
TPTH
FP1218a
Fig. 8b ON/OFF switch wiring.
If a remote wall switch is required for this
fireplace installation, do not wire wall
switch to 120V power supply.
Venting Instructions
Canadian Installations:
The venting system must be installed in accordance
with the current CSA-B149.1 installation code, and the
authority having jurisdiction.
U.S.A. Installations:
The venting system must be installed in accordance
with the current National Fuel Gas Code, ANSI Z223.1.
Minimum clearances to combustible materials is 1"
(25mm) for B Vent (use of single wall vent is not
allowed).
As with any natural draft appliances, the vent cap must
always extend a minimum of 2' (610mm) above any
structure within a 10' (3m) horizontal plane. (Fig. 9)
0 To 10’
2’ Min.
3’
Min.
Reference
Point
Fig. 9 Example of the 2', 3', 10' rule.
A minimum 12' (3.7m) vent height is
required to effectively vent this fireplace.
0 To 10’
(3m)
2’
(610mm)
Min.
3’
(914mm)
Min.
AC246a
This fireplace has been converted for use with
gas only and cannot be used for burning wood
or solid fuels unless all original parts have been
replaced and the fireplace has been re-approved
by the authority having jurisdiction.
Some factory built fireplaces have air passages
on face of fireplace for zero clearance capabilities. All trim kits are designed so as to allow
airflow to these passages. Under no circumstances should these passages be blocked.
1. The Majestic gas inserts are designed for recessed
installations into solid fuel Masonry or Factory Built
Noncombustible fireplaces that have been installed
in accordance with the National, Provincial, State
and local building codes.
2. Measure for minimum fireplace opening requirement
on Page 4 of this installation manual. (If firebrick
[refractory] is removed from a factory built
fireplace in order to gain minimum gas fireplace
insert opening requirements, a minimum of 1/4"
(6.4mm) air space is required between the gas
insert fireplace's outer casing and the inner wall
of the factory built fireplace).
3. To assure top performance, safety and efficiency, all
inserts must be installed with an approved 4"
diameter flue liner, with exception of RHE25, which
should be installed with an approved 3" liner,as per
CSA-B.149 or National Fuel Code ANSI Z223.
Installer must attach red warning plate
with screws supplied with the gas fireplace insert to the inside of the firebox of
the fireplace into which the gas fireplace
insert is installed.
Cutting any sheet metal parts of the
fireplace, in which the gas fireplace insert
is to be installed, is prohibited.
If the factory-built fireplace has no gas
access hole(s) provided, an access hole
of 1¹⁄₂" (37.5mm) or less may be drilled
through the lower sides or bottom of the
firebox in a proper workmanship like
manner. This access hole must be
plugged with a noncombustible insulation
after the gas supply line has been
installed.
Ensure there are no obstructions to side
air passages of decorative trim once
installed on insert.
WARNING
WARNING
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Vermont Castings, Majestic Products RHE Natural Vent Insert
4. Flue damper must be fully blocked in the open
position or removed for installation.
5. The chimney must be clean and in good working
order and constructed of noncombustible materials.
6. Make sure that all chimney cleanouts fit properly so
air cannot leak into the chimney.
7. Glass door, screen kits and log grate may be
removed for installation of insert into factory built
fireplace.
8. Install the insert without the trim frame and make all
gas, venting and electrical connections.
9. Install decorative trim frame. Please refer to Frame
Assembly and Mounting instructions on this manual.
Common Flue Installations
In some areas it is possible to vent more than one gas
fireplace into the same flue. You must ensure the flue
being shared has the proper capacity to handle both
fireplaces. Check installation codes for venting capacity
information.
As always it is best to check with the authority having
jurisdiction prior to commencement of the installation.
Liner Installation
Insert liner from top of chimney through the damper
opening and attach to 3" flue collar (for RHE25); 4" flue
collar (for RHE32 & RHE42). For best results use
three (3) sheet metal screws and a hose clamp.
For natural draft inserts packing fibreglass insulation
around the liner in the damper area will isolate the
fireplace cavity from the chimney and prevent drafts
and noises during operation.
In case the fireplace opening is only minimum height
(17¹⁄₂" for RHE25) (20" for RHE32) (22³⁄₄" for RHE42)
and access from the front is not possible, remove the
flue collar plate - unscrew and slide out from the back
of the unit. Now attach the liner to the flue collar, lift up
and simply slide flue collar plate back onto the unit top.
It is important the plate is completely inserted and the
front screw is fastened again in order to line up the flue
outlet and the liner properly. (Fig. 10)
If fireplace lintel is wider than 8"
(205mm), the height of the fireplace
opening must be 25" (635mm) to allow
for a 90° offset elbow to be installed.
Damper
Flue
Collar Plate
Fig. 10 Remove flue collar plate and attach to flue collar.
Clamp
Chimney Liner
Damper
Chimney
Liner
Screw
Clamp
FP1354
Test Chimney Draw
A "Chimney Draw" test must be made before the
installation is complete.
1. Close all doors and windows in the home and start
exhaust fans in the kitchen and bathroom.
2. Light unit and operate for 5 minutes.
3. Hold an ignited match or cigarette in front of the
unit. Refer to Figure 11 for the location of the draft
hood opening.
4. Check to make sure smoke from the match or
cigarette is drawn into the fireplace. If it is not, turn
the unit off and check for causes creating the lack of
adequate draft.
Test for Draft at This Location
FP1371
Fig. 11 Hold an ignited match in front of fireplace.
Vent Safety System
These inserts are equipped with a vent safety shut
down switch. This switch is factory installed, wired and
tested. Check and make sure the switch and wires are
in the proper position. The safety switch is heat activated and wired in series with the pilot system. (Fig. 12)
Bracket
Draft Relief Opening
This insert is equipped with a draft-relief opening which
receives its dilution air supply through the opening
behind the louvres. These openings must not be
obstructed or altered in any way. (Fig. 11)
10000836
Vent Safety
Switch
FP1372
Fig. 12 Vent safety switch.
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Vermont Castings, Majestic Products RHE Natural Vent Insert
Operation of this fireplace when not
connected to a properly installed and
maintained venting system or tampering
with the vent safety shutoff system can
result in carbon monoxide (CO)
poisoning and possibly death.
Thermal Sensor is
attached to burner
base
Fan Kit
115 Volt, 60 Hz. 56W
The fan kit includes the following: fan, temperature
sensor, speed control and a 6 ft. cord. The following
explains how to start and set the fan for automatic
operation.
1. Plug in the electrical cord.
2. Start gas fire - see lighting procedures.
3. Turn on fan speed control.
4. Wait until the unit has warmed up sufficiently to
activate the temperature sensor.
5. Once fan starts, adjust speed control to desired fan
speed. The fan will now automatically come on
every time the fireplace is in operation. Should the
fan not be needed simply turn off the speed control.
The appliance, when installed must be
electrically connected and grounded in
accordance with local codes or, in the
absence of local codes, with the current
CSA C22.1 Canadian Electrical Code.
For U.S.A. installations, follow local
codes and the national electrical code,
ANSI/NFPA No. 70.
Should this fan require servicing, the
power supply must be disconnected. For
rewiring of any replacement components refer to Figures 13 & 14.
Fig. 13 Fan location.
Temperature Sensor
Speed
Control
Black
White
Ground
Fig. 14 Wiring diagram RN/RP.
Fan is installed
at the back of
the air intake
box
Stud
Fan Speed Control/Junction Box
Valve
Stud
FP1252
Fan
FP394
Fan Removal Instructions
1. Turn off gas and electricity.
2. Remove the front glass.
3. Remove the logs.
4. Remove burner assembly and rear log support plate.
5. Remove the fan mounting nuts (2). (Fig. 13)
6. Slip off the electrical connector at the motor.
7. Lift out the fan.
8. To reinstall, reverse procedure.
10
10000836
Vermont Castings, Majestic Products RHE Natural Vent Insert
Operating Instructions
General Glass Information
Only ceramic glass approved for use in Majestic
fireplaces may be used for replacement on this
fireplace.
1. The use of substitute glass will void all product
warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this fireplace be
operated without front glass properly installed, or
with any cracked or broken glass. Replacement of
any glass assembly as supplied by the
manufacturer should be done by a licensed qualified
service person.
Louvre Removal
To remove top flat
louvre pull louvre up
and then lift out.
FP444
Fig. 15 Louvre removal.
2.
Glass
Panel
Louvre
1.
Glass Cleaning
It will be necessary to clean the glass periodically.
During start-up, condensation, which is normal, forms
on the inside of the glass and causes lint, dust and
other airborne particles to cling to the glass surface.
Also initial paint curing may deposit a slight film on the
glass. It is therefore recommended the glass be
cleaned two or three times with a non-ammonia
household cleaner and warm water (we recommend
gas fireplace glass cleaner). After that the glass should
be cleaned two or three times during each heating
season depending on the circumstances present.
Clean glass after first two weeks of
operation.
Before remounting glass frame, brass
trim must be installed. Refer to instructions in "Frame Mounting" section.
Glass Frame
Screws
Machine Screws
Fig. 16 Remove glass frame.
Open Access Door
FP1373
Installation of Logs
1 . Remove front glass. (Refer to "Glass Removal"
section)
2. Remove logs from packaging.
3. Place rear log (JR4/KR4 or SR4) on rear bracket
(ensure log is seated properly, leveled and
centered to the unit), so it will not move from side to
side and is firmly positioned on the bracket.
4. Slip front ember log (KR1or SR1) down in the front
deflector.
5. Place front left log (JR2/KR2 or SR2) on top
burner, left side. Use log's bottom holes to locate it
into the left bracket log locator studs.
6. Place front right log (JR3/KR3 or SR3) on top of
burner, right side. Use log's bottom holes to locate
it into the right bracket log locator studs.
7. Place burner lava rock material on top of burner.
(Refer to Figs. 17, 18 & 19 for proper location).
8. Place top left log (JR5/KR5 or SR5) onto locator
notches. Ensure log is secure.
9. Place top right log (JR6/KR6 or SR6) onto locator
notches. Ensure log is secure.
Top logs must be placed properly into
notches.
Glass Frame Removal
1. Remove the top louvre. (Refer to "Louvre Removal"
section)
2. Open the access door.
3. Remove two (2) machine screws from the bottom of
glass frame. (Fig. 16)
4. Lift up and unhook glass frame at the top.
10000836
11
Vermont Castings, Majestic Products RHE Natural Vent Insert
JR5
JR2
LG279
Fig. 17 RHE25 log and lava rock placement.
KR5
KR2
Fig. 18 RHE32 log and lava rock placement.
SR5
SR2
JR6
Burner Lava Rock
Placement
KR6
Burner Lava Rock
Placement
SR6
JR4
KR1
KR4
KR3
SR4
JR3
KR1
LG280
SR3
Flame Adjustment (RN/RP Models)
For fireplaces equipped with HI/LO valve, flame adjustment is accomplished by rotating the HI/LO adjustment
knob located near the center of the gas control.
(Figs. 20 & 21)
Turn
counterclockwise
to decrease
flame height
Fig. 20 Flame adjustment knob for Honeywell Valve.
Turn
counterclockwise
to increase
flame height
Fig. 21 Flame adjustment knob for SIT Valve.
LO
HI
Turn clockwise
to increase
flame height
I
H
Turn clockwise
to decrease
L
O
flame height
Temperature Adjustment (TN/TP Models)
The HI/LO reference on the control knob (Fig. 22) is to
indicate a higher or lower temperature setting. This
setting controls the heat by reducing then shutting off
the flame after the desired temperature is reached.
Position the control knob where it effectively maintains
a comfortable room temperature.
SR1
Burner Lava Rock
Placement
Fig. 19 RHE42 log and lava rock placement.
LG281
Large Lava Rock Placement
The large lava rock provided with this fireplace must be
placed on the firebox base on either side of the burner
assembly.
Under no circumstances should these
lava rock be placed on top of the burner
assembly.
12
Fig. 22 Temperature adjustment knob for TN/TP models.
Flame Characteristics
It is important to periodically perform a visual check of
the pilot and the burner flames. Compare them to
Figure 23 and Figure 24 or 25. If any of the flames
appear abnormal, call a service person.
10000836
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