Vermont Casting R18CFL, R24CFL, R30CFL User Manual

Installation and Operating Instructions for Vented Gas Log Sets
LISTED BY
Models R18CFL, R24CFL, R30CFL
LISTING NO. 1254
Decorative Gas Appliance for Installation in Solid Fuel Burning Fireplaces
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result, causing property damage, injury, or loss of life.
Do not store gasoline or other flammable
vapors or liquids near this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your b uilding.
Immediately call your gas supplier from
If you cannot reach your gas supplier,
call the fire department.
Installation, service and repair of this appliance must be performed by a quali­fied installer, service agency, company or gas supplier experienced with this type of gas appliance.
Installer:
Read this instructions completely and care­fully prior to beginning installation. After installation, leave these instructions with the owner.
Owner:
ATTENTION
Read these instructions and follow the warn­ings. Save this manual for future reference.
Department of Building and Safety, Rule of General Application No. RGA2-72,
“Standard for Decorative Log Sets for Installation in Wood Burning Fireplaces”.
Decorative Gas Appliances for Installation in Solid-Fuel Burning Fireplaces.
CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
SAVE THIS MANUAL FOR FUTURE REFERENCE
20003889 12/04 Rev. 1
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read these directions thoroughly before installation. For assistance or additional infor­mation, consult your gas log dealer, qualified installer, service agency or gas supplier.
WARNING
Do not use this appliance or any part that has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
If not installed, operated, and maintained in accordance with the manufacturer’s instruc­tions, this product could expose you to sub­stances in fuel or fuel combustion which are known to the state of California to cause cancer, birth defects, or other reproductive harm.
WARNING
WARNING
A properly sized, unobstructed chimney will normally vent all fumes and products of combustion. Any odor or smoke detected in the room is an indication that the flue is not properly removing the combustion products. Turn off the gas supply valve immediately! The cause of the venting prob­lem must be discovered and corrected before using this gas log set. Disregarding this warning can cause illness as well as soot damage to your fireplace, room, and furnishings.
WARNING
Young children are not allowed to operate this unit and must be supervised when they are in the same room as the appliance.
INSTALLATION PRECAUTIONS
Fireplace damper MUST be locked fully open when operating the gas log set. If the fireplace has glass doors, operate gas log set only with doors fully opened. The fire-
place screen must be in place when the appliance is operating and, unless other provisions for combustion air are provided, the screen shall have an opening(s) for introduction of combustion air.
The log set and its individual shut-off valve MUST be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of gas supply at test pressures equal to or less than 1/2 psig.
The log set and its individual shut-off valve MUST be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig.
Keep the gas log set clear and free from combustible materials, gasoline and other flammable vapors and liquids.
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General Information
In order to assure a safe and effective instal­lation, only a qualified service person who is familiar with the building codes and installa­tion techniques appropriate to your area may install and service this appliance.
The Logsets have been designed and tested to operate safely when installed according to the installation instructions contained in this manual. Read all instructions before starting the installation.
The logset should be inspected before use and at
least annually thereafter. More frequent cleaning may be necessary because of excessive lint from carpeting or bedding material.
In the United States, the installation and operation
must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, latest edition, CSA-B149 Installation Code, and with the National Electrical Code, ANSI/NFPA70 (latest edition).
The gas logset and its individual shutoff valve
must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 p.s.i.g. (3.5 kPa) The gas logset must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 p.s.i.g. (3.5 kPa)
Do not, under any circumstances, burn solid fuel
(wood, paper, coal) in the fireplace where you have installed your logset. Do not use it for cooking. Put nothing on top of the logs.
The logset must be compatible with its fuel.
Natural gas requires different hardware than propane. Never attempt to use natural gas with a propane logset or vice versa.
For a propane burning logset, the supply tank
must include a high to low gas pressure regulator. The tank must be outdoors. Do not, under any circumstances, locate supply tanks inside any structure.
The fireplace must include a screen made of
chain mesh or a similar material. You must keep the screen closed at all times during the operation of the logset; it will protect you in the event of an explosion.
WARNING: If the fireplace contains glass doors,
they must remain open at all times during the operation of the logset, allowing combustion air to circulate.
In order to avoid any possible gas leaks, apply
pipe joint compound to all non-flared threaded connections involved in this installation. For propane, the joint compound must be resistant to the corrosive action of propane.
To check for leaks, always use a soapy water
solution or a sniffer. Never test by using an open flame.
The area around the gas logset must be free of all
combustible materials, especially gasoline or other highly flammable, vapor producing liquids.
Due to high temperatures, locate this logset away
from both high traffic areas and furniture and draperies.
Children and adults alike should be aware of the
high surface temperatures; to avoid the risk of burns or ignition of clothing they should stay away.
Do not touch any part of the logset other than the
controls while it is operating or immediately after you turn it off.
Supervise young children and pets carefully when
they are in the room where the logset is operating.
Do not place clothing or other flammable material
on or near the logset.
Make sure that any safety screen or guard,
removed during servicing, has been replaced before you use the logset.
Do not, under any circumstances, install the logset
in any bedroom, bathroom, other small, enclosed room, mobile home or recreational vehicle.
Do not install the logset in a drafty area or use it
with any aftermarket blower system that may cause drafting and consequently alter the flame pattern.
It is imperative that you keep clear all burner
areas, control compartments and passageways for circulating air.
Do not move the logset in any way that might
dislodge the logs from their fixed positions. If you bump the logset check to see if you have dis­lodged anything.
Provide adequate clearances around air openings
into the combustion chamber and adequate accessibility clearance for servicing and proper operation. NEVER obstruct the front opening of the fireplace.
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3
Pre-Installation Checklist Yes No
Are you burning Natural Gas? If you have Propane Gas, you need to purchase a factory authorized safety pilot kit (see below).
Is the gas supply inlet pressure correct?NG: Min. 3.5” w.c./Max. 7.0” w.c. Does the firebox meet the minimum size dimensions below?
Is your fireplace plumbed with gas on the right side (facing) of the fireplace? If not, see Page 4.
Is the gas supply line sized properly (Minimum 1/2” iron pipe)? Do you have a solid fuel (wood burning) fireplace with a vented flue? Do you have a manual gas supply valve installed at your fireplace? If not, a licensed
plumber, gas company technician or other qualified installer must install one. Have you checked local building codes? (Check with your local building department) Does your fireplace have a wire mesh screen in place?
CAUTION: If you answered “NO” to any item, or have any questions regarding your installation, please contact your dealer/distributor for assistance.
Minimum Clearances & Specifications
Natural Gas Units
Minimum Firebox Dimensions Minimum Gas Fuel Line
Set Input Width Flue Pressure
Size Btu/hr Back Front Depth Height Size Minimum Maximum
18” 54,000 16” 24” 15” 18” 51 sq.in. 3.5” w.c. 7.0” w.c. 24” 90,000 20” 30” 15” 18” 79 sq.in. 3.5” w.c. 7.0” w.c. 30” 90,000 27” 36” 18” 18” 79 sq.in. 3.5” w.c. 7.0” w.c.
NOTE: Use of a Pilot or LP Conversion Kit will add 3” to the minimum width requirements. Refer to the pilot kit’s installation instructions.
Propane (LP) Conversion
USE OF THIS SET WITH LP OR PROPANE FUEL REQUIRES THE INSTALLATION OF ONE OF OUR FACTORY AUTHORIZED SAFETY PILOT KITS:
MODEL SPK P - Pilot Kit with Piezo Spark Ignition MODEL RVKRP - Millivolt Pilot Kit with Remote Control Capabilities
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20003889
Tools Required
8” adjustable crescent wrench; Pipe thread sealant compound or teflon tape; 12” pipe wrench or chan­nel lock pliers.
Gas Plumbed on Left Hand Side of Fireplace
NOTE: Your gas log set is assembled at the factory to be installed in a fireplace plumbed with the gas
on the right side (facing). If your fireplace is plumbed with the gas on the left side remove fittings on right and left side of straight burner tube and switch sides, at the same time put front burner tube on right side with the elbow fitting. (Fig. 5a and 5b)
You may also run a flexible connector (or as per local codes) along the back wall of the fireplace to bring your gas line to the right hand side. You can then place the set in front of the flexible connector. (Fig. 5c)
Damper Stop Installation:
For Use with BR, BC, SR, SC, TF and TL Series
CFM Specialty Home Products Fireplaces
This Damper Stop is designed to work on all CFM Specialty Home Products BR, BC, SR, SC, TF and TL series fireplaces. For all other fireplaces, refer to Page 6.
When installing a decorative gas appliance in a fireplace, some local codes require this Damper Stop to be used so the Damper will not close completely. To install the Damper Stop:
The Damper Locking Bracket is already installed on all BR, BC, SR, SC, TF and TL fireplaces. Locate the Damper Locking Bracket on the left side of the fireplace’s Combustion Dome. (Fig. 1)
Damper Locking Bracket
Damper Plate
With the Damper open, align the two slots on either side of the cut-out on the Damper Stop with the two small holes on the angled portion of the Damper Locking Bracket. Attach the Damper Stop with the Screws provided, as shown in Figure 2.
NOTE: Some of the early fireplace units may not have the holes in the end of the Damper Locking Bracket. If this is the case, use the Damper Stop as a template to drill two (2) 1/8” holes in the Damper Locking Bracket to mount the Damper Stop.
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Figure 1
Damper Stop Screw
Figure 2
Damper Locking Bracket
Damper Stop
DP100
DP101
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