Vermont Casting ODSR42A, ODSR36A User Manual

ODSR Series "A"
Outdoor Woodburning Fireplace
Homeowner's Installation and Operating Manual
For Models:
ODSR36A ODSR42A
For use in U.S./Canada Underwriter's Laboratories Report No. MH6018
DO NOT DISCARD THIS MANUAL - Retain for future use.
20006811 3/06 Rev. 4
Majestic Fireplaces® ODSR Series "A"
Table of Contents
Safety Information
Description
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Logs Cleaning
Specifications and Framing
Chase Installation and Parts Identification
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Mounting the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planning the Chimney Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Ten Foot Rule Chimney Supports
Chase Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Insulating Fireplace Enclosure for Cold Climates . . . . . . . . . . . . . . . . . . .
Framing
Chimney Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight-Up Chimney Installation Offset Installation
Ceiling Chimney Hole/Possible Obstructions . . . . . . . . . . . . . . . . . . . . . .
Cutting the Hole Framing the Ceiling Hole Positioning, Safety Strips, Securing the Fireplace Installing Outside Air Kit
Installing the Chimney System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Wall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hearth Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Line for Gas Logs
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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8
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23
ODSR36A / ODSR42A
Listed
UL 127 / ULC-S610
Standard for Factory Built Fireplaces
Units: GF1SR6, GF1SR2
2
20006811
Majestic Fireplaces® ODSR Series "A"
Safety Information
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING FIREPLACE.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instruc-
tions may result in a possible fire hazard and will void the warranty.
NOTE: These units are intended for outdoor use in the United States and Canada using the 'SK' chimney sys­tem. These units may also be used outdoors in the United States and Canada using the 'S' chimney system with an adapter. These units may also be used indoors.
Description
The ODSR Series "A" fireplaces are clean-faced, solid fuel, woodburning fireplaces.
Precautions
Majestic Fireplaces and component parts have been highly tested and will operate safely when installed in accordance with instructions provided in this manual. Carefully read and understand all instructions before beginning installation.
If you notice any damage to fireplace or component parts, immediately report damage to your Majestic Fireplaces dealer.
Only use CFM Corporation components or the warranty will be voided and a fire hazard may be created.
CFM Corporation warranty will be voided by and CFM Corporation disclaims any responsibility for the following actions:
Installation of any damaged fireplace or chimney
component;
Modification of fireplace, chimney assembly or any component parts thereof; (except for chase flashings as detailed in CFM Corporation Chimney Top instal lation instructions).
Installation other than as instructed by CFM Corpora­tion; or
Installation and/or use of any component part not manufactured or approved by CFM Corporation in combination or assembly with a CFM Corporation fireplace system, notwithstanding any independent testing laboratory or other third party approval of such component parts or accessory.
Any such action may possibly cause a fire hazard.
Consult local building codes to ensure that you are in compliance before installing the fireplace.
Fireplaces must be vented to the out-of-doors.
WARNING: To avoid the risk of damaging fireplace materials and increasing the risk of spreading a fire, do not use the fireplace to cook or warm food.
Do not obstruct or modify air inlets/outlets in any manner.
Do not install combustible materials on any of the fireplace surround.
Burn only solid wood fuel or gas logs.
Do not install a solid fuel burning insert or other products not specified for use with this fireplace.
These fireplaces are not approved for installation in mobile homes.
This fireplace is not designed to be water tight. Therefore, when installing this unit against an exte­rior wall, the wall must be finished before setting unit in place.
Proposition 65 Warning:
burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
Fuels used in gas, wood-
Drafts
The fireplace should not be located in areas that create drafts (ie: frequently opened doors and central heating air inlets/outlets) that hamper the normal flow of air into the fire.
Gas Logs
-
If you plan to install a gas log, the gas line should be installed before framing the fireplace. The gas line must be installed by a certified gas line installer.
Cleaning
There are three methods of cleaning the polished stain­less steel of your outdoor fireplace;
1. Warm, soapy water - to loosen any dirt film
2. Glass cleaner with ammonia
3. Stainless steel cleaner available at hardware stores
Regardless of which method is used, remember that any­thing with too much abrasive may dull the finish.
20006811
3
Majestic Fireplaces® ODSR Series "A"
42"
(1067mm)
46"
(1168mm)
39
"
(1006mm)
5/8"
(16mm)
5/8" (16mm)
1/2" (13mm)
1/2"
22"
(578mm)
24"
(610mm)
7"
(197mm)
7"
(191mm)
Gas Line Access
Recessed Nailing Flange
11" Dia. (279mm)
Rough Opening Width 47"
Rough Opening Height
Rough Opening Depth
50" (1270mm)
50" (1270mm)
70" (1791mm)
8"
(210mm)
22"
(559mm)
22
"
(572mm)
26
"
(667mm)
43
"
(1111mm)
14"
(372mm)
11"
(279mm)
8"
(203mm)
7"
(191mm)
Outside Air
Gas Line Access
(1194mm)
8" Dia. (203mm)
36" (914mm)
36"
(914mm)
14
"
(372mm)
11"
(279mm)
40"
(1016mm)
39
"
(1006mm)
5/8"
(16mm)
5/8" (16mm)
48" (1232mm)
48" (1232mm)
1/2" (13mm)
1/2"
68" (1740mm)
8"
(210mm)
22"
(559mm)
22
"
(572mm)
22" (559mm)
22"
(578mm)
24"
(610mm)
43"
(1111mm)
8"
(203mm)
7"
(197mm)
7"
(191mm)
7"
(191mm)
Outside Air
Gas Line Access
Gas Line Access
Recessed Nailing Flange
11" Dia. (279mm)
Rough Opening Width 41"
Rough Opening Height
Rough Opening Depth
(1041mm)
8" Dia. (203mm)
34" (876mm)
ODSR36A Series Woodburning Fireplace
Fig. 1 ODSR36A specifications and framing.
ODSR42A Woodburning Fireplace — Circulating Model
Fig. 2 ODSR42A specifications and framing.
4
20006811
Chase Installation
Insulation methods shown are optional for cold climate, not a requirement for unit operation.
Batt Insulation (cut out around fiestop)
Majestic Fireplaces® ODSR Series "A"
Termination Cap
Storm Collar
Pan Flashing
Firestop
Ceiling Level
Nailing Flange
Gas Line Access (both sides)
Electrical Access
Outside Air Cover Plate
Fig. 3 Fireplace and chase parts identification.
NOTE: If the fireplace is a
freestanding unit, it must be located a minimum of 10' (3m) from the opening of the firebox to a combustible structure. A minimum height of 6'4" (1.9m) measured from the base of the firebox to the bot­tom of the termination cap is permitted.
6'4"
(1.9m)
Min.
Metal Safety Strips (1, 2 or 3 pieces)
10' (3m) Min.
Draftstop
Standoff Surround
Damper Control
Gas Line Knockout (both sides)
Screen
Grate
Firebox
FP554
Fig. 4 Freestanding installation.
20006811
FP1001
5
Majestic Fireplaces® ODSR Series "A"
OFFSET
RISE
D
RISE
B
G
H
B
OFFSET
C
E
6 FT.
G
H
A
HEARTH FLOOR
CHIMNEY SECTION
CHIMNEY FLUE EXI
T
ELBOW
30˚
OFFSET
ELBOW
30˚
OFFSET
ELBOW
30˚
RETURN
ELBOW
30˚
RETURN
ELBOW
SKCS8 SUPPORT
Example 1 Example 2 Example 3
Chimney Requirements - Offset Installations
IWF282
30˚ Elbow Offsets
Illustration Key
The following safety rules apply to offset installations (letters correspond with il­lustration above):
A. Height of the chimney is measured from the hearth to the chimney exit.
Maximum: 90'0" 90'0" Minimum: Without Elbows 12' 6" 12' 6" With 2 Elbows* 14' 6" 14' 6" With 4 Elbows* 21' 0" 21' 0"
B. Do not use more than 4 elbows per chimney.
Attach the straps of the return (top) elbow to a structural framing member.
The offset (first) elbow of any pair does not have straps.
* In Canada, two (2) SK845 are allowed.
Fig. 5 Chimney system requirements.
6
Notes: G + H cannot exceed 20 feet. Air Space Clearances: SK8 (2-wall) = 1¹⁄₂" and "S" Series (3-wall) = 2"
C. The chimney cannot be more than 30˚ (45˚ in Canada) from the vertical plane in any installation*.
D. The maximum length of the angled run of the total chimney system is 20 feet. (G plus H cannot exceed 20 feet.)
E. A chimney support (Model SKCS8) is required every 6 feet of angled run of chimney. Chimney supports are required for every 30 feet and 60 feet (SK8 pipe) or 20 feet and 40 feet (3-wall pipe) of ver­tical chimney height above the hearth.
Determine the offset distance of your chimney arrangement from the centerline of the fireplace to the centerline of the chimney where it is to pass through the first ceiling.
NOTE: This offset distance may not be your full offset distance. See Examples 2 and 3.
ODSR36A ODSR42A
IWF269
1'
3' 4'
1¹⁄₂'
0 0 0 0 0 3" 11"
1 0 0 0 0 8 0 1 0 0 0 11 2 0 0 0 0 13 1 1 0 0 0 16 0 0 1 0 0 20 2 1 0 0 0 21 0 0 0 1 0 26 0 1 1 0 0 28 1 0 0 1 0 31 0 1 0 1 0 34 0 0 2 0 0 37 1 1 0 1 1 41 0 0 1 1 1 45" 83 0 1 2 0 1 47 0 0 0 2 1 51" 94" 0 1 1 1 1 53 0 0 3 0 1 56 0 1 0 2 1 59 0 0 2 1 1 62 0 1 3 0 1 64 0 0 1 2 1 68 0 1 2 1 1 70 0 0 0 3 1 74 0 1 1 2 2 78" 140 0 0 3 1 2 81" 146" 0 1 0 3 2 84" 151 0 0 2 2 2 87" 156 0 1 3 1 2 89 0 0 1 3 2 93" 166 0 1 2 2 2 95 0 0 0 4 2 99 0 1 1 3 2 101 0 0 3 2 2 104 0 1 0 4 2 107 0 0 2 3 2 110 0 1 3 2 3 114" 203 0 0 1 4 3 117 0 1 2 3 3 120" 213 0 0 0 5 3 123
Offset
Chimney
Support
Rise
¹⁄₄" 20" ¹⁄₄" 25¹⁄₄" ¹⁄₂" 29¹⁄₄" ¹⁄₂" 34¹⁄₄" ¹⁄₄" 40³⁄₄" ³⁄₄" 43¹⁄₂" ¹⁄₄" 51¹⁄₄" ¹⁄₂" 55¹⁄₄" ¹⁄₂" 60¹⁄₄” ¹⁄₂" 65¹⁄₂" ¹⁄₂" 70³⁄₄" ¹⁄₂" 77³⁄₄"
³⁄₄"
¹⁄₄" 87¹⁄₂"
¹⁄₄" 98" ¹⁄₄" 103¹⁄₄" ¹⁄₄" 108¹⁄₂" ¹⁄₄" 113¹⁄₂" ¹⁄₂" 117¹⁄₂" ¹⁄₄" 124" ¹⁄₂" 128" ¹⁄₄" 134¹⁄₂"
³⁄₄"
¹⁄₄" ¹⁄₂"
¹⁄₄" 160¹⁄₄"
³⁄₄" ¹⁄₄" 170³⁄₄" ¹⁄₄" 177³⁄₄" ¹⁄₄" 181³⁄₄" ¹⁄₄" 186¹⁄₄" ¹⁄₄" 191¹⁄₂" ¹⁄₄" 196³⁄₄"
¹⁄₄" ³⁄₄" 209³⁄₄"
¹⁄₂" ³⁄₄" 220"
20006811
Majestic Fireplaces® ODSR Series "A"
L
1
L
1
L
T
MODEL SK
2 WALL CHIMNEY
TOTAL
LENGTH
(L
T
)
INSTALLED
LENGTH
(L
1
)
SK81 SK818 SK83 SK84
11
"
17
"
35
"
47
"
10
"
16
"
34
"
46
"
2' Min.
2' Min.
3'
Min.
0 To 10'
3'
Min.
0 To 10'
Reference Point
Planning Information
Preplanning an installation is very important to ensure safety and to save time and money. An installer must predetermine where a fireplace will be set and how the chimney system will be run.
Mounting the Fireplace
A fireplace may only be mounted on the following sur­faces:
1. A flat combustible surface.
2. A raised wooden platform.
3. A concrete block or other solid object placed beneath each of the four (4) corners of the fireplace.
The fireplace must be spaced 1/2" (13 mm) from a combustible back wall and 1/2" (13 mm) from a com-
bustible side wall or support. (Page 12, Fig. 19)
Planning the Chimney Run
WF288
Fig. 6 Installed lengths of chimney sections.
5. No more than 2 offsets (4 total 30° elbows in U.S./or 2 total 45° elbows in Canada) per fireplace may be used.
6. A guy wire stabilizer is required for chimneys extend ing more than 6' (1.8 m) above a roof line.
The Ten Foot Rule
Major U.S. building codes specify a minimum chimney height above the roof top. The “Ten Foot Rule” is a fire safety rule and not a draft rule. To ensure proper draft, it is recommended that you always meet or exceed the “Ten Foot Rule,” especially when installing a termination on a high pitch roof. (Fig. 7)
The key points of the "Ten Foot Rule" are:
1. If the horizontal distance from the chimney to the
peak of the roof is 10' (3 m) or less, the top of the chimney must be at least 2' (610 mm) above the peak of the roof, but never less than 3' (914 mm) in height above the highest point where it passes through the roof.
2. If a horizontal distance from the chimney to the peak
of the roof is more than 10' (3 m), a chimney height reference point is established on the surface of the roof a distance of 10' (3 m) from the chimney in a horizontal plane. The top of the chimney must be at least 2' (610 mm) above the reference point, but never less than 3' (614 mm) in height above the high-
est point where it passes through the roof.
-
Determine how the chimney will be run, length of run and chimney components required to complete the job. (Fig. 5) Never install a chimney below minimum heights.
In planning a chimney system, it is important to know:
1. The height of a chimney is measured from the hearth to the exit point on the termination.
2. A chimney cannot be offset more than 30° from a vertical plane.
3. A chimney may run straight up or it may be neces sary to offset it to avoid obstructions.
4. The maximum length of an angled run (total chimney system) is 20' (6 m).
20006811
AC246
-
Fig. 7 Ten Foot Rule illustration.
7
Majestic Fireplaces® ODSR Series "A"
Chimney Supports
The chimney system is supported by the fireplace for vertical chimney heights less than 30' (9 m) above the hearth. Chimney supports are required if the vertical height exceeds 30' (9 m) with SK8 chimneys or 20' (6 m) with 3-wall chimneys. Locate
chimney supports at ceil­ing holes or other structural framing at 30' (9 m) (SK8) or 20' (6 m) (3-wall) heights. Spacing between chimney supports must not exceed 30' (9 m) (SK8) or 20' (6 m) (3-wall). Use Chimney Support Model SKCS8. (NOTE:
The SKCS8 can not be mounted directly to the fireplace.) Support provided by elbow straps fulfills the
support requirement only if they are spaced as previ­ously described. (A chimney support is 2¹⁄₂" (64 mm) long when installed.)
Angled chimney runs require a support every 6' (1.8 m) in addition to the elbow straps. Chimney supports are used for this function. (Fig. 8)
Chase Installation
A chase is a vertical boxlike structure which encloses the fireplace and/or chimney. Chases are typically built on the outside of the house with fireplace opening cut into the outer wall of a room. (Page 4, Fig. 3)
If you need help in determining fireplace location or how the chimney system should be run, contact your Majes­tic Fireplaces dealer for assistance.
Installation
Insulating Fireplace Enclosure
for Cold Climates
If you live in a cold climate, it is not required but highly recommended that you insulate fireplace enclosure to eliminate cold air penetration as much as possible.
Insulate base of fireplace with a noncombustible insulation rated for a minimum of 300°F. Insulating is very important for outside wall installations over a concrete slab. If fireplace is installed on a platform, insulation should be placed on top of the platform before fireplace is set. (Fig. 9)
When a fireplace is installed in a chase or on an outside wall, enclosure should be treated like any outside wall in a home. Insulation should be installed on the inside wall as well as the outside wall(s). In a chase, it is also a good idea to install a firestop at the first ceiling level above the fireplace and enclose the chase with sheeting material. Insulation may then be installed above sheeting material to assure the space around the fireplace is totally protected. (Fig. 3)
When installing the chimney, DO NOT caulk be­tween outer pipe and firestop. It is vital that some air be allowed to flow through this very thin gap.
CAUTION: WHEN INSTALLING A FIREPLACE IN AN INSULATED ENCLOSURE, BE SURE ALL RE QUIRED AIR SPACES ARE MAINTAINED. (Page
12, Fig. 19)
-
Chimney Sup­port Strap
SKCS8
Fig. 8 Chimney support installation
8
Hard Flat Surface
FP284
Insulation
Platform
FP555
Fig. 9 Insulating between platform and fireplace.
20006811
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