Vermont Casting NVC36, NVC43, NVC39 User Manual

Decorative Gas Appliance
CER TIFI ED
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Models: NVC36, NVC39, NVC43
INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE
IMPORTANT: Read all instructions
and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY
Installation and service must be performed by a qualified installer, service agency, or the gas supplier. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
Installation and Homeowners
Operating Instructions
Do not touch electrical switches.
Do not try to light any appliance.
Do not use the phone in your building.
Immediately call your gas supplier from
a neighbor's phone.
Follow your gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
20000194 9/06 Rev. 6
NVC Series B-Vent
Table of Contents
Thank you and Congratulations on your purchase of a
CFM Corporation fireplace.
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THE APPLIANCE
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the warranty.
Installation Instructions ................................................................................................................3
Installation & Operating Instructions ....................................................................................
Fireplace Dimensions ..........................................................................................................
Clearance to Combustibles .................................................................................................
Mantels ...............................................................................................................................
Hearth ...............................................................................................................................
Framing and Finishing .........................................................................................................
Final Finishing .....................................................................................................................
Gas Specifications ...............................................................................................................
Gas Inlet & Manifold Pressures ...........................................................................................
High Elevations ...................................................................................................................
Gas Line Installation ............................................................................................................
Remote Switch Installation ..................................................................................................
Alternate Switch Location ....................................................................................................
EB-1 Electrical Box ..............................................................................................................
Install Venting System, Flashing and Termination ...............................................................
Operating Instructions
Glass Information ..............................................................................................................
General Maintenance ........................................................................................................
Louvre Removal ................................................................................................................
Window Frame Assembly Removal ...................................................................................
Glass Cleaning ..................................................................................................................
Log Installation .................................................................................................................. 11
Lava Rock, Ember Material Placement ............................................................................. 11
Flame Adjustment .............................................................................................................. 11
Flame Characteristics ........................................................................................................ 11
Inspecting the Venting System ..........................................................................................
Test Chimney Draw ...........................................................................................................
First Firing .........................................................................................................................
Lighting and Operating Instructions ...................................................................................
Vent Safety Switch ............................................................................................................
Electrical Connection .........................................................................................................
Troubleshooting .................................................................................................................
Maintenance
Cleaning the Standing Pilot Control System .....................................................................
Replacement Parts
Part Pictorial ......................................................................................................................
Parts List ...........................................................................................................................
Optional Accessories
Fan Kits 22
Wiring Instructions .............................................................................................................
Remote Controls ...............................................................................................................
Ceramic Refractory Panels ...............................................................................................
Arched Door Kit .................................................................................................................
Decorative Bay Windows ..................................................................................................
EB-1 Receptacle Box ........................................................................................................
Decorative Frame Trims ....................................................................................................
3 4 5 5 5 6 6 6 6 6 7 7 7 8 8
10 10 10 10 10
12 12 12 13 14 14 15
18
19 20
22 23 23 23 24 24 24
2
20000194
Installation & Operating Instructions
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA-B149.1 Natural Gas and Propane In­stallation Code. If the unit is being installed in a mobile home, the installation should comply with the current CAN/CSA Z 240.4 code. For U.S.A Installations follow local codes and/or the current National Fuel Gas Code ANSI Z223.1/NFPA 54.
In the Commonwealth of Massachusetts, all gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber.
FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING:
1. This appliance gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they are in the same room as your appliance.
4. Under no circumstances should this appliance be modi­fied. Parts having to be removed for servicing should be replaced prior to operating this appliance again.
5. Installation and any repairs to this appliance should be carried out by a qualified service person. A professional service person should be contacted to inspect this appli­ance annually. Make it a practice to have all of your gas appliances checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
7. The venting system (chimney) of this appliance should be checked at least once a year and if needed your venting system should be cleaned.
8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids. This appliance should not be used as a drying rack for clothing, nor should Christmas stockings or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.
10. The flow of combustion and ventilation air must not be obstructed in any way.
11. Whether the appliance is installed directly on carpeting, vinyl tile or any combustible material other than wood, this appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.
12. This appliance requires adequate ventilation and combus tion air to operate properly.
NVC Series B-Vent
13. this fireplace must not be connected to a chimney flue serving a separate solid fuel burning fireplace.
14. When the fireplace is not in use it is recommended that the gas valve be left in the OFF position.
The appliance and its individual shutoff valve must be discon nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPa).
This appliance may be installed in an aftermarket permanently located, manufactured home or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: Check with your electronics manufactur
-
­er before installing a television or other electronic device above this fireplace.
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the fireplace ON.
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil used in the manufacturing process.
Please ensure that your room is well ventilated
- open all windows.
It is recommended that your burn your fireplace for at least ten (10) continuous hours the first time you use it. If the optional fan kit has been installed, place the fan switch in the “OFF” position during this time.
Proposition 65 Warning: Fuels used in gas, wood­burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth de­fects and other reproductive harm. California Health & Safety Code Sec. 25249.6
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20000194
3
NVC Series B-Vent
A
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A
BS
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Gas Line Access - 2" Dia.
Gas Line Access 2" Dia.
Finished Wall Thickness
6" Flue
Rough Opening Height
Rough Opening Width
Rough Opening Depth
C
Electrical Cable Knock-out - 1" Dia.
E
L
F
K
P
Q
R
Electrical Box Knock-out - 2" Dia.
Electrical Cable Knock-out 1" Dia.
C
L
Outside Air Access (See inset A)
T
U V
INSET A
5"
7"
3"
10"
10" = 254mm 7" = 187mm 5" = 149mm 3" = 92mm
Fireplace Dimensions
Fig. 1 Fireplace specifications and framing dimensions.
Ref. NVC36 NVC39 NVC43
Framing Dimensions
A 36¹⁄₂" (927 mm) 39¹⁄₂" (1003 mm) 43¹⁄₂" (1105 mm) B 34³⁄₄" (883 mm) 35" (889 mm) 37¹⁄₂" (953 mm) C 14
D 36" (914 mm) 39" (991 mm) 43" (1092 mm) E 21" (533 mm) 21" (533 mm) 23¹⁄₂" (597 mm) F 1" (25 mm) 1" (25 mm) 1" (25 mm) G 5 H 7 J 2" (51 mm) 2" (51 mm) 2" (51 mm) K 20" (508 mm) 24" (610 mm) 31" (787 mm) L 6" (152 mm) 6¹⁄₂" (165 mm) 5³⁄₄" (146 mm) M 47⁵⁄₈" (1210 mm) 56" (1422 mm) 62⁵⁄₈" (1591 mm) N 33 P 24 Q 10 R 4" (102 mm) 4" (102 mm) 4" (102 mm) S 32 T 33" (838 mm) 36" (914 mm) 40" (1016 mm) U 34¹⁄₄" (870 mm) 34¹⁄₄" (870 mm) 37" (940 mm) V 36¹⁄₂" (927 mm) 37¹⁄₄" (946 mm) 39¹⁄₄" (997 mm)
4
Appliance Dimensions
¹⁄₂" (362 mm) 16¹⁄₂" (419 mm) 16¹⁄₂" (419 mm)
¹⁄₂" (140 mm) 6⁵⁄₁₆" (160 mm) 5¹⁄₂" (140 mm) ³⁄₄" (197 mm) 8²¹⁄₃₂" (220 mm) 8" (203 mm)
⁵⁄₈" (854 mm) 40" (1016 mm) 44¹⁄₄" (1124 mm) ¹⁄₂" (622 mm) 28⁹⁄₁₆" (726 mm) 32" (813 mm) ³⁄₄" (273 mm) 12¹³⁄₃₂" (315 mm) 12" (305 mm)
³⁄₄" (832 mm) 32³⁄₄" (832 mm) 35¹⁄₂" (902 mm)
Appliance Dimensions
Do not install header until unit is in place.
20000194
Clearance to Combustibles
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Fireplace
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Mantel Leg
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Appliances
Top .......................................................... 0” (0 mm)
Bottom ..................................................... 0” (0 mm)
Side ......................................................... 0” (0 mm)
Back ........................................................ 0” (0 mm)
Perpendicular Sidewall ........................... 0” (0 mm)
Top of unit to ceiling .......................... 36” (914 mm)
Front of unit to combustibles ............. 36” (914 mm)
Venting
B-Vent ...................................................
1” (25 mm)
NVC Series B-Vent
Black Surround Face
CFM164
Mantels
The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace.
For the correct mounting height and widths refer to Figures 2a and 2b and the Mantel Chart below.
The distances and reference points are not affected by the fitting of a bay window front trim kit.
Noncombustible mantels and legs may be installed at any height and width around the appliance.
When using a paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant to prevent discoloration.
Side View
Side of Combustion Chamber
CFM170
Ref. Mantel Ref. Mantel Leg From Side Leg Depth of Comb. Opening
F 10" (254 mm) K 12" (305 mm) G 8" (203 mm) L 10" (254 mm) H 6" (152 mm) M 8" (203 mm) I 4" (101 mm) N 6" (152 mm) J 2" ( 51 mm) O 4" (101 mm)
Fig. 2b Combustible mantel leg minimum installation.
Ref. Mantel Ref. Mantel From Top
Shelf Depth of Comb. Chamber
V 10" (254 mm) A 19 W 8" (203 mm) B 17 X 6" (152 mm) C 15¹⁄₂" (394 mm) Y 4" (101 mm) D 13 Z 2" ( 51 mm) E 11
Fig. 2a Mantel clearances.
20000194
Bottom of Door Trim
Top Louvre Assembly
Hearth
Top of Combustion Chamber
¹⁄₂" (495 mm) ¹⁄₂" (444 mm)
¹⁄₂" (343 mm) ¹⁄₂" (292 mm)
CFM146
A hearth is not mandatory but is recommended for aesthetic purposes. We recommend a noncombustible hearth.
Cold climate installation recommendation: When
installing this unit against a noninsulated exterior wall or chase, it is mandatory that the outer walls be insulated to conform to applicable insulation codes.
5
NVC Series B-Vent
A
B
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Framing and Finishing
Check fireplace to make sure it is levelled and properly positioned.
1. Choose the unit location.
2. Place the unit into position and secure it to the floor with 1¹⁄₂” (38mm) screws, or nails. The holes to secure the unit to floor are located just behind the access door grille on the left and right side of the unit.
3. Frame in the fireplace with a header across the top. It is important to allow for the finished wall face when setting the depth of the frame.
4. Attach the fireplace to the frame using the adjustable frame drywall strips (located behind the access door for shipping). Preset the depth to suit the facing material of the wall. The strips are adjustable to 1/2” (13 mm), 5/8” (16 mm), or 3/4” (19 mm). (Fig. 4)
5. Screw through the slotted holes in the drywall strip and into pre-drilled holes in fireplace side. Measure from face of fireplace to the face of the drywall strip to confirm the final depth.
Adjustable Drywall Strip (Nailing Flange)
Gas Specifications
Max. Min. Model Fuel Gas Control Input Input
NVC36RN Natural Millivolt Hi/Lo 25,000 17,500 NVC36RP Propane Millivolt Hi/Lo 25,000 18,750 NVC36VN Natural 24V Hi/Lo* 25,000 17,500 NVC36NP Propane 24V Hi/Lo* 25,000 18,750 NVC36EN Natural Electronic Ignition 25,000 17,500 NVC36EP Propane Electronic Ignition 25,000 18,750 NVC39RN Natural Millivolt Hi/Lo 30,000 21,000 NVC39RP Propane Millivolt Hi/Lo 30,000 22,500 NVC39VN Natural 24V Hi/Lo* 30,000 21,000 NVC39VP Propane 24V Hi/Lo* 30,000 22,500 NVC39EN Natural Electronic Ignition 30,000 21,000 NVC39EP Propane Electronic Ignition 30,000 22,500 NVC43RN Natural Millivolt Hi/Lo 33,000 23,100 NVC43RP Propane Millivolt Hi/Lo 33,000 24,750 NVC43VN Natural 24V Hi/Lo* 33,000 23,100 NVC43VP Propane 24V Hi/Lo* 33,000 24,750 NVC43EN Natural Electronic Ignition 33,000 23,100 NVC43EP Propane Electronic Ignition 33,000 24,750
NOTE: VN and VP models are for use the PVS-1 Power Vent System.
Gas Inlet & Manifold Pressures
Screw Drywall
Position Depths A 1/2” / 13 mm
B 5/8” / 16 mm C 3/4” / 19 mm
Adjustable
1/2”, 5/8” &
3/4” Spacing
Fig. 4 Adjustable drywall strip (nailing flanges).
Noncombustible materials such as brick or tile may be extended over the edges of the face of the appliance.
Final Finishing
FP1023
DO NOT cover the window frame assembly, any vent, louvre top assembly or louvre bottom assem­bly.
If a Trim Kit is going to be installed on the fireplace, the brick or tile will have to be installed flush with the edges of the appliance.
Natural LP
Minimum Inlet Pressure 5.5" w.c. 11.0" w.c.
Maximum Inlet Pressure 14.0" w.c. 14." w.c.
Manifold Pressure 3.5" w.c. 10.0" w.c.
NVC36 / NVC39 / NVC43
CERTIFIED To
ANSI Z21.50b-2005 / CSA 2.22b-2005
Vented Gas Fireplace Heaters
Units: B32H00, B32I00, B33A00, B33B00, B32J00, B32K00, C32H00, C32I00, C32A00, C32B00, C32J00, C32K00, D32H00, D32I00, D33A00, D33B00, D32J00, D32K00
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
6
20000194
1/2" Gas Supply
1/2" x 3/8" Shut-off Valve
3/8" Union
3/8" Nipple
3/8" Nipple
1/2" Gas Supply
1/2" x 1/2" Shut-off Valve
1/2" Union
1/2" Nipple
1/2" Nipple
"R" Model Supply Line
"E" Model Supply Line
Black White Ground
Fan Temperature Sensor
Speed Control
Gas Line Installation
When purging gas line the fornt glass must be removed. Purging gas lines must com­ply with ANSI Z223.1/NFPA 54 in USA and CSA B149.1 in Canada.
The gas pipeline can be brought in through the right or left side of the appliance, as well as the bottom. Knock­outs are provided at convenient locations to allow for the gas pipe installation and testing of any gas connec­tion. It is most convenient to bring the gas line in from the right side, as this allows fan installation or removal without disconnecting the gas line.
The gas line connection can be made with properly tinned 3/8" copper tubing, 1/2" rigid pipe or an approved flex connector, then reduced to 3/8" (R Models) or 1/2" (E Models) to the appliance. Because some municipali­ties have some additional local codes, it is always best to consult your local authority and the CSA-B149.1 installation code.
For US installations consult the current National Fuel Gas Code, ANSI Z223.1/NFPA 54 .
Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1" (25mm). Never aply soap and water solution with a spray bottle. Do not use an open flame for leak testing.
The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. Isolate or disconnect this or any other gas appliance control from the gas line when pressure testing.
The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to pro­vide a 1/8" test point up stream of the control.
When using copper or flex connector use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. Re­fer to gas specification for pressure details and ratings. NOTE: If flex connector is used, it must be kept inside
of the appliance. (Fig. 5)
1. Thread wire through the electrical knockout located on either side of unit. Do not cut wire or insulation on metal edges. Ensure that wire is protected. Run the other end to a conveniently located wall receptacle box.
2. Attach wire to switch and install switch into receptacle box. Attach cover plate to switch.
3. Connect wiring to gas valve. (Figs. 19 or 20, Page
14)
20000194
Remote Switch Installation
NVC Series B-Vent
FP413
Fig. 5 Typical gas supply installation.
FP394
Fig. 6 Wiring diagram.
Alternate Switch Location
Remote switch can be installed on either side of the ac­cess door. Simply mount the switch to the switch bracket provided. Screw the bracket on either side of the frame, lining up the screws with the pre-punched holes. (Fig. 7)
Pre-punched Holes
FP381
Fig. 7 Installing remote switch bracket.
7
NVC Series B-Vent
Outside
Electrical Box
Front of Unit
Inside
Front of Unit
Retaining Screw
EB-1 Electrical Box
The fireplace, when installed, must be electrically connected and grounded in accordance with local codes or, in the ab­sence of local codes, with the current CSA C22.1 Canadian Electrical Code
For USA installations follow the local codes and the national electrical code ANSI/NFPA No. 70.
It is strongly suggested that the wiring of the EB-1 Electrical Junction Box be carried out by a licensed electrician.
Ensure that the power to the supply line has been disconnected before commenc­ing this procedure.
The EB-1 Electrical junction box has been supplied standard on the DVRT 36/39/43 models to allow for the easy installation of an optional fan kits
To connect the EB-1 box to the house electrical supply follow the steps below.
1. Unscrew the retaining screw from the EB-1 base plate (Fig. 8) and remove the EB-1 assembly from the fireplace.
2. Remove the front cover of the EB-1 box.
3
Remove the plug socket assembly from the EB-1 box.
4. Feed the supply line in from the outside through the cable clamp. (Fig. 8)
5. Connect black wire of the power supply line to the brass screw (polarized) of the socket assembly.
6. Connect the white wire of the power line to the chrome screw of the socket assembly.
7. Connect the ground wire of the supply line to the green screw of the socket assembly.
8. Refit the socket assembly back into the electrical box and replace the cover plate. Secure the cable with the clamp on the outside of the unit to prevent strain on the connections.
9. The EB-1 electrical junction box is now ready to sup ply power to the FK12 or FK24 fan kits if fitted.
.
FP580
Fig. 8 EB-1 receptacle.
Install the Venting System,
Flashing and Termination
Refer to venting installation instructions provided by the B-Vent manufacturer.
Refer to Figure 1, Page 3 to locate chimney center line dimension from a combustible back wall.
• Minimum vertical chimney height — 12' (3.65 m)
• Maximum vertical height — 40' (12 m)
• Minimum height with two elbows — 12' (3.65 m)
• Elbow requirements allow a maximum of two 90° elbows or four 45° elbows per installation. (Two 45° elbows = One 90° elbow.) See venting chart for proper elbow offset runs.
For firestop positioning, refer to Figure 9. Only one (1)
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firestop required per frame. required at the roof.
NOTE: A firestop is not
8
20000194
NVC Series B-Vent
Ceiling Installation
Attic Installation
Firestop position when area above ceiling is an attic.
Firestop position when area above ceiling is NOT an attic.
(Firestop/draftstop  appearances may  vary. Only 1 firestop  required per frame.)
Firestop Spacer
Nails (4)
Joist
Venting Runs
40 38 36 34 32 30 28 26 24 22 20 18 16 14 12
8 9 10 11 12
3 4 5 6 7
Horizontal Run (in feet)
Vertical Run (in feet)
(Measured from floor of unit tocenter of horizontal vent pipe.)
A
A: Vertical installations up to 40 feet (12m) in 
height. Up to a 8 ft. horizontal vent run can be installed within the v
ent system using a 
maximum of two 90-degree elbo
ws or four  45-degree elbows. 
B: Vertical installations up to 40 feet (12m) in  height. Up to a 12 ft. horizontal vent run can be installed within the v
ent system using a 
maximum of two 45-degree elbows.
B
= Acceptable venting configuration
= Unacceptable venting configuration
Fig. 9 Firestop/draftstop positions.
FP384
FP567a
Table 1 Venting configurations.
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