Venmar HRV 2500, HF 3.0, HR 2.5, HEPA 4000, HEPA 3000 User Manual

INSTALLATION INSTRUCTIONS
AND USER MANUAL
RESIDENTIAL USE ONLY
INSTALLER: LEAVE THIS MANUAL WITH THE HOMEOWNER.
HOMEOWNER: USE AND CARE INFORMATION ON PAGES 18 TO 20.
READ AND SAVE THESE INSTRUCTIONS
04313 rev. F
MODELS
HEPA 3000*
HF 3.0*
HEPA 4000*
HRV 2500*
HR 2.5*
*Patents pending
NOTES: 1. HRV 2500* and HR 2.5* models are available in Canada only.
2. HEPA 4000* model is available in United States only.
ABOUT THIS MANUAL
First, we want to congratulate you on your purchase of this excellent unit which will allow you and your family to enjoy clean and healthy air throughout your home for years to come! Because of the large amount of models covered by this publication, the illustrations are typical ones. Some details of your unit may be slightly different than the ones shown.
Please take note that this manual uses the following symbols to emphasize particular information:
NOTE: Indicates supplementary information needed to fully complete an instruction.
We welcome any suggestions you may have concerning this manual and/or the unit, and we would appreciate hearing your comments on ways to better serve you. Please contact us by phone at one of the following numbers:
Exclusively for HR and HF Models: Exclusively for HRV and HEPA Models:
Broan-NuTone Canada Inc. Venmar Ventilation inc.
1 866 737-7770 1 800 567-3855
WARNING
Identifies an instruction which, if not followed, might cause serious personal injuries including possibility of death.
!
CAUTION
Denotes an instruction which, if not followed, may severely damage the unit and/or its components.
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!
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSON(S) OBSERVE THE FOLLOWING:
1. This unit is intented for residential installation only.
2. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or
telephone number listed in the warranty.
3. Before replacing filters, servicing or cleaning unit, disconnect power cord from electrical outlet.
4. Installation must be done in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
5. This unit is not designed to provide combustion and/or dilution air for fuel-burning appliances.
6. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
7. Do not use this unit with any solid-state speed control device other than optional wall controls C34 and CMR.
8. This unit must be grounded. The power supply cord has a 3-prong grounding plug for your personal safety. It must be plugged into a
mating 3-prong grounding receptacle, grounded in accordance with the national electrical code and local codes and ordinances. Do not remove the ground prong. Do not use an extension cord.
9. Do not install in a cooking area or connect directly to any appliances.
10. Do not use to exhaust hazardous or explosive materials and vapors.
CAUTION
1. To avoid prematurate clogged filters, turn OFF the unit during construction or renovation.
2. Please read specification label on product for further information and requirements.
3. Be sure to duct air outside – Do not intake / exhaust air into spaces within walls or ceiling or into attics, crawl spaces, or garage.
4. Itended for residential installation only in accordance with the requirements of NFPA 90B.
5. Do not run any air ducts directly above or closer than 2 ft (0.61 m) to any furnace or its supply plenum, boiler, or other heat producing
appliance. If a duct has to be connected to the furnace return plenum, it must be connected not closer than 9’10” (3 m) from this plenum connection to the furnace.
6. The ductwork is intended to be installed in compliance with all local and national codes that are applicable.
WARNING
ABOUT THESE UNITS
1.0 TYPICAL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
1.1 HRV 2500, HR 2.5, HEPA 3000, HF 3.0 AND HEPA 4000 UNIT INSTALLATIONS . . . . . . . . . . . . . . . . . . .4
1.1.1 S
TAND ALONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1.2 CENTRAL DRAW POINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1.3 RETURN-TO-RETURN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 I
NSTALLATIONS FOR HEPA 4000 ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.2.1 GEOGRAPHICAL LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.2.2 HEPA 4000 ATTIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1 HRV 2500 AND HR 2.5 UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.2 HEPA 3000, HF 3.0
AND HEPA 4000 UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.3 MOUNTING AND SERVICING CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.0 BEFORE STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.1 INSPECT THE CONTENT OF THE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.2 TOOLS, MATERIALS AND INSTALLATION KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.3 LOCATING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.0 WALL CONTROL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
5.0 I
NSTALL THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-17
5.1 MOUNT THE PORTS ON THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.2 H
OW TO HANG THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.3 PLANNING OF THE DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5.4 INSTALLING NON-INSULATED DUCTS AND REGISTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5.4.1 S
TAND ALONE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
5.4.2 CENTRAL DRAW POINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14
5.4.3 RETURN-TO-RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.5 I
NSTALLING INSULATED FLEXIBLE DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.5.1 CONNECTION TO TANDEM®TRANSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.5.2 CONNECTION TO THE 5” TO 6” OVAL PORTS OF THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16
5.6 I
NSTALLING DUAL EXTERIOR HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.6.1 ASSEMBLING DUAL EXTERIOR HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.6.2 LOCATING THE DUAL EXTERIOR HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.6.3 C
ONNECTING TANDEM®TRANSITION TO THE DUAL EXTERIOR HOOD . . . . . . . . . . . . . . . . . . . . . . . . .16-17
5.7 CONNECTING THE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.0 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.1 MAIN SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.2 WALL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.3 OPERATING C34 / CMR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.3.1 C34 / CMR C
ONTROL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.3.2 USING C34 / CMR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
7.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
7.1 BIANNUAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
7.2 A
NNUAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
7.3 MASTER RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
8.0 PARTS ORDERING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
9.0 T
ROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
TABLE OF CONTENTS
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1. TYPICAL INSTALLATIONS
Installations may vary according to the model number and the position in which the unit is installed. Use the following illustrations as guidelines to help you decide on how your unit will be installed.
All the units should be hung from the joists, and installed either vertically or horizontally. NOTE: For more details, see Point 5.2 in Section 5 INSTALL THE UNIT. In every case, bathroom fans and a range hood should be used to exhaust stale air. Also, for homes with more than one level, we
recommend one exhaust register at the highest level. There are 3 installation methods: Stand Alone, Central Draw Point and Return-to-Return Installation. NOTE: An electrical outlet has to be available within 3 feet of the unit.
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1.1 HRV 2500, HR 2.5, HEPA 3000, HF 3.0 AND HEPA 4000 UNIT INSTALLATIONS
1.1.1 STAND ALONE (PRIMARILY FOR HOMES WITH RADIANT HOT WATER OR ELECTRIC BASEBOARD HEATING.)
HEPA 3000, HF 3.0 AND HEPA 4000 UNITS ONLY
A portion of stale air coming from the register located at the highest level of the house is exhausted to the outside and the rest is drawn to the unit. Outside fresh air is blended with interior air and then filtered. Fresh filtered air is supplied by the register located in the lowest liveable level. See figure at right.
1.1.2 CENTRAL DRAW POINT (CONNECTION TO A FORCED AIR SYSTEM)
ALL UNITS:
For this type of installation, it is not essential that the forced air system blower runs when the unit is in operation, but we recommend it.
NOTE: Home with multiple forced air systems
should have 1 unit on each system.
Do not connect the unit (HRV 2500, HR 2.5, HEPA 3000, HF 3.0 or HEPA 4000) to an
y forced
air system supply duct.
CAUTION
HRV 2500 AND HR 2.5 UNITS ONLY
Stale air coming from the register located at the highest level of the house is exhausted to the outside. Outside fresh air is filtered and supplied by the register located in the lowest liveable level. See figure at right.
HRV 2500 AND HR 2.5 UNITS ONLY
Stale air coming from the register located at the highest level of the house is exhausted to the outside. Outside fresh air is filtered and supplied to the return (plenum) of the forced air unit. See figure at right.
HEPA 3000, HF 3.0 AND HEPA 4000 UNITS ONLY
A portion of stale air coming from the register located at the highest level of the house is exhausted to the outside and the rest is drawn to the unit. Outside fresh air is blended with interior air and then filtered. This filtered air is supplied to the retur
n (plenum) of
the f
orced air unit. See figure at right.
VH0039
VH0040
1. TYPICAL INSTALLATIONS (CONT’D)
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1.1.3 RETURN-TO-RETURN INSTALLATION (CONNECTION TO A FORCED AIR SYSTEM)
1.1 HRV 2500, HR 2.5, HEPA 3000, HF 3.0 AND HEPA 4000 UNIT INSTALLATIONS (CONTD)
Do not connect the unit (HRV 2500, HR 2.5, HEPA 3000, HF 3.0 or HEPA 4000) to an
y forced
air system supply duct.
CAUTION
The HEPA 4000 unit was created to meet specific requirements related to geographic locations. Take a look at the map below. This unit can be installed anywhere in the USA, but the ventilation will be reduced in cold weather. HEPA filtration is not affected however.
NOTE:The HEPA 4000 unit is designed to assist in the management of humidity introduced into the home. In extreme humidity
conditions, the use of additional dehumidification may be required to quickly remove all excess moisture.
1.2 INSTALLATION FOR HEPA 4000 ONLY
1.2.1 GEOGRAPHICAL LOCATION
HRV 2500 AND HR 2.5 UNITS ONLY
Stale air is exhausted to the outside. Outside fresh air is filtered and supplied to the retur
n (plenum) of
the forced air unit
. See figure at right.
HEPA 3000, HF 3.0 AND HEPA 4000 UNITS ONLY
A portion of stale air is exhausted to the outside and the rest is drawn to the unit. Outside fresh air is blended with interior air and then filtered. This filtered air is supplied to the return (plenum) of the forced air unit. See figure at right.
ALL UNITS:
To avoid cross-contamination and achieve the highest efficiencies, the forced air system blower must always be ON.
NOTE: Home with multiple forced air systems
should have 1 unit on each system.
VH0043
In this area, the HEPA 4000 unit may be used, but below -8°C (16°F),
BOISE
HELENA
the duration time of ventilation will be reduced.
SALT LAKE CITY
SANTA FE
PHOENIX
DENVER
BISMARCK
A
TOPEK
OKLAHOMA CITY
ST. PAUL
MADISON
DES MOINES
INDIANAPOLIS
SPRINGFIELD
NASHVILLE
ATLANTA
HEPA 4000 RECOMMENDED AREA
AUSTIN
BATON ROUGE
DETROIT
HARRISBURG
COLUMBUS
BOSTON
HARTFORD
WASHINGTON
RALEIGH
COLUMBIA
OLYMPIA
SALEM
RENO
SACRAMENTO
VN0005A
All 3 types of installations can be used in the attic (Stand Alone, Central Draw Point or Return-Return). The example shown below is a Return-Return installation (connection to a forced air system).
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A portion of stale air is exhausted to the outside and the rest is drawn to the unit. Outside fresh air is blended with interior air and then filtered. This filtered air is supplied to the return (plenum) of the forced air unit.
To avoid cross-contamination and achieve the highest efficiencies, the f
orced air system blower must always be ON. See figure below.
NOTE: Home with multiple forced air systems should have 1 unit on each system.
Do not connect the HEPA 4000 to any forced air system supply duct.
CAUTION
Due to the potential temperature difference between the attic and the rest of the house, all unit ducts must be insulated.
CAUTION
The attic temperature must always be above 0°C (32°F).
CAUTION
1. TYPICAL INSTALLATIONS (CONT’D)
1.2 INSTALLATION FOR HEPA 4000 ONLY (CONTD)
1.2.2 HEPA 4000 ATTIC INSTALLATION
VH0051
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