Venmar HEPA 3.2, THH 1.0 Installation Instructions And User Manual

INSTALLATION INSTRUCTIONS
AND USER MANUAL
RESIDENTIAL USE ONLY
INSTALLER: LEAVE THIS MANUAL WITH CONSUMER. HOMEOWNER: USE AND CARE INFORMATION
ON PAGES
22, 25, 28, 29 and 30.
READ AND SAVE THESE INSTRUCTIONS
MODELS
HEPA 3.2* and THH 1.0*
*Patents pending
NOTE: HEPA 3.2 model available in Canada only.
For United States, use Venmar HEPA 1000 model.
VB0049
VB0058
ABOUT THIS MANUAL
First, we want to congratulate you on your purchase of this excellent unit which will allow you and your family to enjoy clean and healthy air throughout your home for years to come! The illustrations in this publication are typical ones. Some details of your unit may be slightly different than the ones shown.
Please take note that this manual uses the following symbols to emphasize particular information:
NOTE: Indicates supplementary information needed to fully complete an instruction.
We welcome any suggestions you may have concerning this manual and/or the unit, and we would appreciate hearing your comments on ways to better serve you. Please contact us at the address listed in the warranty text, at the end of this manual.
WARNING
Identifies an instruction which, if not followed, might cause serious personal injuries including possibility of death.
CAUTION
Denotes an instruction which, if not followed, may severely damage the unit and/or its components.
- 2 -
ABOUT THESE UNITS
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSON(S) OBSERVE THE FOLLOWING:
1. This unit is intented for residential installation only.
2. Installation must be done in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
3. This unit is not designed to provide combustion and/or dilution air for fuel-burning appliances.
4. Do not install in a cooking area or connect directly to an appliance.
5. Before replacing filters, servicing or cleaning unit, disconnect the power cord from electrical outlet.
6. When cutting or drilling into wall or ceiling, do not damage electrical wiring or other hidden utilities.
7. Do not use this unit with any solid-state speed control device other than wall controls #04862 or #05439 (for HEPA 3.2 unit) and #04391 or #05536 (for THH 1.0 unit) (all control devices sold separately).
8. This unit must be grounded. The power supply cord has a 3-prong grounding plug for your personal safety. It must be plugged into a mating 3-prong grounding receptacle, grounded in accordance with the national electrical code and local codes and ordinances. Do not remove the ground prong. Do not use an extension cord.
9. This unit must be installed in a weatherized location out of direct sunlight and protected from the elements.
10. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in this document.
11. For general filtration and ventilation use only. Do not use to exhaust hazardous or explosive materials and vapors.
CAUTION
1. Intended for residential installation only in accordance with the requirements of NFPA 90B.
2. Do not run any air ducts directly above or closer than 2 ft (0.61 m) to any furnace or its supply plenum, boiler, or other heat producing appliance.
2.1 For HEPA 3.2 unit only, if a duct has to be connected to the furnace return plenum, it must be connected
not closer than 2 ft (0.61 m) from this plenum connection to the furnace.
2.2 For
THH 1.0 unit only, if a duct has to be connected to the furnace return plenum, it must be connected
not closer than 9’10” (3 m) from this plenum connection to the furnace.
3. The ductwork is intended to be installed in compliance with all local and national codes that are applicable.
4. To avoid prematurate clogged filters, turn OFF the unit during construction or renovation.
5. Please read the unit specification label on the product for further information and requirements.
!
!
1. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.4 Mounting and Servicing Consideration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2. HEPA 3.2 UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1 Inspect the Content of the Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.2 Locating and Mounting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.3 Mount the Ports on the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.4 Mount the Nameplate on the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.5 How to Hang the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
2.6 Planning of the Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.7 Calculating the Duct Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.8 Installing Ductwork and Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
3. THH 1.0 UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.1 Inspect the Content of the Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2 Locating and Mounting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.3 Mount the Ports on the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.4 Mount the Nameplate on the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.5 How to Hang the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14
3.6 Planning of the Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.7 Calculating the Duct Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.8 Installing Ductwork and Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
3.9 Installing Insulated Flexible Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
3.10 Installing Dual Exterior Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
3.11 Connecting the Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.1 Main Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Optional Wall Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.4 Installation of the Optional Wall Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
4.5 Operating the #04862 or #05439 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.6 Operating the #04391 or #05536 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5. WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5.1 HEPA 3.2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5.2 THH 1.0 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6. BALANCING PROCEDURE (THH 1.0 ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.1 What You Need to Balance the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.2 Preliminary Stages to Balance the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.3 Installation of Flow Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.4 Balancing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
7. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
7.1 Semi-Annual Maintenance (Essential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-29
7.2 Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7.3 Master Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
8. PARTS ORDERING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
9. T
ROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
10. WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
TABLE OF CONTENTS
- 3 -
EXT. STATIC NET SUPPLY GROSS AIR FLOW
PRESSURE AIR FLOW SUPPLY EXHAUST
1. TECHNICAL DATA
HEP
A 3.2 F
IL
TRATION
AIRFLO
W
THH 1.0 VENTILATION PERFORMANCE
High speed
(Boost mode)
Low speed
(Normal mode)
Airflow (Cubic Feet per Minute)
External static Pressure
(inch of water)
External static Pressure (inch of water)
0 20 40 60 80 100 120
0.00
0.20
0.40
0.60
0.80
1.00
1.20
Gross Airflow (Cubic Feet per Minute)
Low Speed
Supply (cfm)
Exhaust (cfm)
1.1 PERFORMANCE CHARTS
Model HEPA 3.2 THH 1.0 Weight 34 lbs (15.4 kg) 41.2 lbs (18.7 kg)
Performance
180 cfm low speed, 50 cfm low speed,
320 cfm high speed 90 cfm high speed Oval Ports fit two 8” round ducts fit four 5” or 6” round ducts Installation: Suspension 4 Chains, springs and hooks (included with the unit) Electrical Supply 120 Volts AC, 60 Hz Power Consumption (“Boost”) 170 Watts 192 Watts Power Consumption (“Normal”) 105 Watts 110 Watts
1.2 SPECIFICATIONS
- 4 -
NOTE : All specifications are subjected to change without notice.
High Speed
Supply (cfm)
Exhaust (cfm)
Pa
50 100 150
in.w.g.
.2 .4 .6
l/s 23 21 19
cfm
48 45 40
m 3/h
82 76 68
l/s 24 23 20
cfm
51 48 43
m 3/h
87 82 73
l/s 26 23 19
cfm
54 49 41
m 3/h
92 83
70
HIGH SPEED
LOW SPEED
EXT STATIC NET SUPPLY GROSS AIR FLOW PRESSURE AIR FLOW SUPPLY EXHAUST
Pa
50 100 150 200 250
in.w.g
.2 .4 .6 .8
1.00
l/s 47 44 41 37 34
cfm 100
93 86 79 73
m 3/h
170 158 146 134 124
l/s 50 46 42 39 36
cfm
105
98 90 83 76
m 3/h
178 165 155 141 129
l/s 50 46 43 38 33
cfm 106
99 91 80 71
m 3/h
180 167 155 136 121
THH 1.0 ENERGY PERFORMANCE
SUPPLY POWER SENSIBLE APPARENT
TEMPERATURE NET AIR FLOW CONSUMED RECOVERY SENSIBLE
WATTS EFFICIENCY
EFFECTIVENESS
116 147 189 114
63 59 57 58
85 75 75 95
0 0 0
-25
+35 +35
+32 +32 +32
-13
+95 +95
l/s
24 35 44 16
–– ––
cfm
52 74 94 35
–– ––
m
3
/h
87 126 158
59
––
––
COOLING
HEATING
TOTAL RECOVERY EFFICIENCY
Not tested
1.20
1.00
0.80
0.60
0.40
0.20
0.00
100 125 150 175 200 225 250 275 300 325
VG0064
- 5 -
1. TECHNICAL DATA (CONT’D)
1.3 DIMENSIONS
HEPA 3.2 THH 1.0
FRONT VIEW TOP VIEW FRONT VIEW TOP VIEW
1.4 MOUNTING AND SERVICING CONSIDERATIONS
The two following pictures are showing the minimum clearance needed to open the door completely.
22.5” 15.75”
(572 mm) (400 mm)
VD0117
VD0116
22”
(559 mm)
NOTES: 1. A minimum of 8” (203 mm) clearance from any obstruction on top of the unit is required for the ductwork radius turn.
2. A grounded three-prong electrical outlet has to be available within 3 feet from the unit.
8”
(203 mm)
22.9'' (581 mm)
VK0047
29''
(737 mm)
17.8''
(452 mm)
22.9'' (581 mm)
VK0049
30.2''
(767 mm)
17.8''
(452 mm)
2. HEPA 3.2 UNIT INSTALLATION
INSTALLATION TYPE SHOWN:CENTRAL DRAW POINT
SEE SECTION 2.8.2
STAND ALONE INSTALLATION
SEE SECTION 2.8.1
RETURN-RETURN INSTALLATION
SEE SECTION 2.8.3
HOW TO HANG THE UNIT
SEE SECTION 2.5
SECTION 4: CONTROL
DUCT SIZE,
I
NSTALLING DUCTWORK AND
REGISTERS
SEE SECTIONS 2.7 AND 2.8
VD0129
VC0054
- 6 -
VI0013
VH0037
VH0047
VH0038
2
.1 INSPECT THE CONTENT OF THE BOX
• Inspect the exterior of the unit for shipping damage. Ensure there is no damage to the door, door latches, main switch, etc.
• Inspect the interior of the unit for damage. Ensure the blower assembly, insulation, prefilter, HEPA filter, etc. are all intact.
• If the unit was damaged during shipping, contact your local distributor.
2.2 LOCATING AND MOUNTING THE UNIT
Choose an appropriate location for the unit.
• Within an area of the house where the ambient temperature is between 10°C (50°F) and 30°C (86°F) (basement, furnace room, closet, etc.).
• So as to provide easy access to the interior of the unit, for filter maintenance.
• Away from hot chimneys and other fire hazards.
2.3 MOUNT THE PORTS ON THE UNIT
Mount the 8” (HEPA 3.2 unit) oval ports on the top of the unit using the screws provided in the hardware box (4 screws #8 x 3/4” long per port).
NOTE: If an optional wall control has to be installed, do not install the front oval port (1) at this time.
2.4 MOUNT THE NAMEPLATE ON THE UNIT
Select your company nameplate (Venmar or vänEE) and snap it on the unit door. Discard the other nameplate.
2.5 HOW TO HANG THE UNIT
Use the 4 chains and springs in the hardware pack provided with the unit. According to your needs, you can install the unit either in vertical or horizontal position.
CAUTION
Remove the cardboard strip inside the unit.
WARNING
To avoid risk of suffocation, discard the plastic bag wrapping the unit.
!
1
2. HEPA 3.2 UNIT INSTALLATION (CONT’D)
VO0049
VERTICAL POSITION
HORIZONTAL POSITION (LEFT SIDE)HORIZONTAL POSITION (RIGHT SIDE)
- 7 -
VO0045
VD0129
VD0130
VD0131
2. HEPA 3.2 UNIT INSTALLATION (CONT’D)
2.5 HOW TO HANG THE UNIT (CONTD)
Turn the switch knob to OFF position in order to unlock the door. Unlatch the door and open it.
NOTE: If preferred, the door can be removed. First, remove the stopper (A) located on the
right side of the door hinge, then, slide the door out of its hinge.
• Using a screwdriver, remove the 2 retaining screws of the front plate and carefully remove the front plate from the unit.
Insert the 4 hooks in the square holes and fix them to the unit using 4 screws #8 - 32 x 3/4”.
NOTE: If an optional wall controll has to be installed, go to Section 4.0 on pages 20 to 22.
If not, continue the installation.
Reinstall the front plate, the door and the door stopper.
Hang the unit to the floor joist, using 4 #8 x 1 1/2” screws, 4 chains and 4 spings.
See illustration beside.
VO0019
VO0020
- 8 -
VD0170
A
VD0132
2. HEPA 3.2 UNIT INSTALLATION (CONT’D)
2.6 PLANNING OF THE DUCTWORK
• Follow the instructions in Section 2.7 below to determine the appropriate duct diameters for your system. Do not use branch lines smaller than 6”ø (152 mm) diameter.
• Do not use wall cavities as ducts.
• Keep it simple. Plan for a minimum of bends and joints.
• Do not ventilate crawl spaces or cold rooms.
• If the house has two floors or more, be sure to plan for at least one exhaust register at the highest lived-in level of the house.
2.7 CALCULATING THE DUCT SIZE
Use the table below to ensure that the ducts you intend to install will be carrying air flows around the recommended values. Avoid installing ducts that will have to carry air flows near the maximum values and never install a duct if its airflow exceed the maximum value.
NOTE: Examples 2.7.1 and 2.7.2 use imperial measures. The same calculation applies to metric measures.
2.7.1 EXAMPLE OF CALCULATION:
Problem: My installation requires two exhaust registers (one for the kitchen, one for the living room). I will connect these registers to
a main duct which will connect to the unit (high speed performance value of 320 cfm). What size of duct should I use for the main exhaust duct and for the two end branches leading to the registers? (See illustration below.)
Solution: Simplified method.
(For a more detailed method of calculating duct size refer to the
ASHRAE or HRAI HANDBOOK). Main duct:
Table on page 8 indicates a 8” Ø: recommended air flow: 260 cfm; maximum air flow: 380 cfm.The high speed air flow of 320 cfm is close enough to the recommended value (260) and far enough of the maximum value (380). Therefore a 8”Ø duct or larger is an appropriate choice for the main e
xhaust duct.
End br
anches: Each end branch will have to transport an air flow of 160 cfm (320 divided by 2). Table on page 8 indicates a 6ӯ: recommended air flow: 120 cfm; maximum air flow: 180 cfm. The high speed air flow of 160 cfm is close enough to the recommended value (120) and far enough of the maximum value (180). Therefore a 6ӯ duct or larger is an appropriate choice for the 2 end br
anches.
2.7.2 EXAMPLE OF A DESIGN FOR A FULLY DUCTED SYSTEM FOR A UNIT HAVING A HIGH SPEED PERFORMANCE OF 320 CFM.
CAUTION
Do not attempt to recover the exhaust air from a dryer or a range hood. This would cause clogging of the filters.
6”(152 mm) 120 cfm 57 l/s 204 m3/h 180 cfm 85 l/s 306 m3/h 7”(178 mm) 185 cfm 87 l/s 314 m3/h 270 cfm 127 l/s 459 m3/h 8”(203 mm) 260 cfm 123 l/s 442 m3/h 380 cfm 179 l/s 645 m3/h
Duct Recommended Maximum
Diameter Air Flow Air Flow
- 9 -
Main branch 8”ø 320 cfm
End branches
6”ø 160 cfm
8”ø 320 cfm
8”ø 320 cfm
6”ø 160 cfm
6”ø 160 cfm
6”ø 160 cfm
6”ø 160 cfm
VI0012
VI0013
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