VEGA WELL51 User Manual

Ope
rating Instructions
VEGAWELL 51 4 20 mA/HART
Articl
e no. 32468
Process pressure/
Hydrostatic

Content

tent
Con
1 About this document
1.1 Function .
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Symbolism used . . . . . . . . . . . . . . . . . . . . . . .
2 For your safety
2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . .
2.2 Appropriate use. . . . . . . . . . . . . . . . . . . . . . . .
2.3 Warning about misuse . . . . . . . . . . . . . . . . . . .
2.4 General safety instructions . . . . . . . . . . . . . . . .
2.5 Safety approval markings and safety tips . . . . .
2.6 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 Fullling of NAMUR recommendations . . . . . . .
2.8 Safety instructions for Ex areas . . . . . . . . . . . .
2.9 Environmental instructions . . . . . . . . . . . . . . . .
3 Product description
3.1 Conguration. . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Principle of operation. . . . . . . . . . . . . . . . . . . .
3.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Packaging, transport and storage . . . . . . . . . . .
4 Mounting
4.1 General instructions. . . . . . . . . . . . . . . . . . . . .
4.2 Mounting steps with straining clamp . . . . . . . . .
4.3 Mounting steps with screwed connection . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 4 4
5 5 5 5 6 6 6 7 7
8 10 10 10
12 14 15
5 Connecting to power supply
5.1 Preparing the connection . . . . . . . . . . . . . . . . .
5.2 Connection procedure . . . . . . . . . . . . . . . . . . .
5.3 Wiring plan . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Switch on phase . . . . . . . . . . . . . . . . . . . . . . .
6 Setup with PACTware
6.1 Connecting the PC . . . . . . . . . . . . . . . . . . . . .
6.2 Parameter adjustment with PACTware™. . . . . .
6.3 Saving the parameter adjustment data . . . . . . .
6.4 Parameter adjustment with AMSand PDM . .
7 Maintenance and fault rectication
7.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Remove interferences . . . . . . . . . . . . . . . . . . .
7.3 Shorten suspension cable . . . . . . . . . . . . . . . .
2 VE
16 18 19 20
21 22 22 22
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GAWELL 51 4 20 mA/HART
Content
7.4 Instrum
ent repair . . . . . . . . . . . . . . . . . . . . . . .
8 Dismounting
8.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . .
8.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Supplement
9.1 Technical data. . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Industrial property rights. . . . . . . . . . . . . . . . . .
9.4 Trademark . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
27 27
28 35 36 36
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VEGAWELL 51 4 20 mA/HAR
Supplementary documentation
Information:
Supplemen
tary documents appropriate to the ordered version
come with the delivery. You can nd them listed in chapter
"Product description".
Instructions manuals for accessories and replacement parts
Tip:
ensure reliable setup and operation of your VEGAWELL 51,
To
we oer accessories and replacement parts. The associated documents are:
l 32798 - VEGABOX 02
T 3
t this document
Abou
1 Abo
ut this document

1.1 Function

This
operating instructions manual provides all the information you need for mounting, connection and setup as well as important instructions for maintenance and fault rectication. Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained personnel. The contents of this manual should be made available to these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, no
This symbol indicates helpful additional information.
Caution: If tions can result. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result.
this warning is ignored, faults or malfunc-
te
applications
Ex
This symbol indicates special instructions for Ex applications.
l List
The dot set in front indicates a list with no implied sequence.
à Action
This arrow
1 Sequence
Numbers set in front indicate successive steps in a procedure.
4 VE
indicates a single action.
32468-EN-080604
GAWELL 51 4 20 mA/HART
your safety
For
2 For
your safety

2.1 Authorised personnel

All
operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator.
During work on and with the device the required personal protection equipment must always be worn.

2.2 Appropriate use

VEGAWELL 51 is a suspension pressure transmitter for level and gauge measurement.
You can nd detailed information on the application range in chapter "Product description".
Operational reliability is ensured only if the instrument is properly used according to the specications in the operating instructions manual as well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbitrary conversions or modications are explicitly forbidden.
32468-EN-080604
VEGAWELL 51 4 20 mA/HAR

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to application-specic hazards, e.g. vessel overll or damage to system components through incorrect mounting or adjustment.

2.4 General safety instructions

This is a high-tech instrument requiring the strict observance of standard regulations and guidelines. The user must take note of the safety instructions in this operating instructions manual, the country-specic installation standards as well as all prevailing safety regulations and accident prevention rules.
The instrument must only be operated in a technically awless and reliable condition. The operator is responsible for trouble­free operation of the instrument.
T 5
your safety
For
the entire duration of use, the user is obliged to
During determine the compliance of the required occupational safety measures with the current valid rules and regulations and also take note of new regulations.

2.5 Safety approval markings and safety tips

The safety approval markings and safety tips on the device must be observed.

2.6 CE conformity

The protection goals of the EMC Directive 2004/108/EC (EMC) and the Low Voltage Directive 2006/95/EC (LVD) are fullled.
Conformity has been judged according to the following standards:
EMC: EN 61326-1: 2006
(electrical instruments for control technology and laboratory use - EMC requirements)
l Emission: Class B l Susceptibil
ity: Industrial
LVD: EN 61010-1: 2001
(safety regulations for electrical measurement, control and laboratory instruments - part 1: Gerneral requirements)
areas
2.7 Fullling of NAMUR recommendations
In respect to interference resistance and emitted interference, the NAMUR recommendation NE 21 is met.
In respect to compatibility, the NAMUR recommendation NE 53 is met. This applies also to the corresponding indicating and adjustment components. VEGA instruments are generally upward and downward compatible.
l Sensor l DTM VEGAWELL 51 for adjustment software PACTware
software to DTM
The parameter adjustment of the basic sensor functions is
independent of the software version. The range of available functions depends on the respective software version of the individual components.
The software version of VEGAWELL 51 HART can be read out via PACTware™.
6 VE
VEGAWELL 51 HART
32468-EN-080604
GAWELL 51 4 20 mA/HART
your safety
For
can view all software histories on our website
You
www.vega. com. Make use of this advantage and get registered for update information via e-mail.

2.8 Safety instructions for Ex areas

Please note the Ex-specic safety information for installation and operation in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex­approved instruments.

2.9 Environmental instructions

Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental protection. The environment man­agement system is certied according to DIN EN ISO 14001.
Please help us full this obligation by observing the environ­mental instructions in this manual:
and
l Chapter "Packaging, transport l Chapter "Disposal"
storage"
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VEGAWELL 51 4 20 mA/HAR
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Produ
ct description
Scope of delivery
Components
3 Prod
3.1 Congurat
uct description
ion
The scope of delivery encompasses:
l VEGAWELL 51 pressure l Straining clamp or threaded tting (optionally available) l Documentation
transmitter with suspension cable
- this operating instructions manual
- test certicate
- Ex-specic "Safety instructions" (with Ex-versions)
- if necessary, further certicates
VEGAWELL 51 consists of the following components:
l Transmitter l Suspensi
The
components are available in dierent versions.
on cable
8 VE
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GAWELL 51 4 20 mA/HART
3
2
1
Produc
t description
Type label
32468-EN-080604
VEGAWELL 51 4 20 mA/HAR
Fig. 1: Example
1 Transmitter 2 Suspension cable 3 Threaded tting
of a VEGAWELL 51 with screwed connection
The type label contains the most important data for identi-
cation and use of the instrument:
l Article l Serial number l Technical data l Article numbers, document
number
ation
With the serial number, you can access the delivery data of the instrument via "
www.vega.com", "VEGA
Tools" and "serial
number search". In addition to the type label outside, you can
also nd the serial number on the inside of the instrument.
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Produ
ct description
Application range
Functional principle
Voltage supply
3.2 Princi
ple of operation
VEGAWELL 51 is used for level measurement in vessels and for gauge measurement in deep wells, e.g. in water/sewage water applications.
actual sensor element is the CERTEC
The
1)
®
measuring cell with rugged ceramic diaphragm. The hydrostatic pressure causes a capacitance change in the measuring cell via the ceramic diaphragm. This change is converted into an appropriate output signal.
®
The CERTEC
measuring cell is also equipped with a temperature sensor PT 100 in four-wire technology. The resistance value can be gripped via the wires of the suspension cable. The power supply or the processing is carried out via a temperature sensor, e.g. in the VEGABOX 02.
Two-wire electronics 4 … 20 mA/HART for power supply and measured value transmission over the same cable.
The supply voltage range can dier depending on the instrument version.
Data for power supply are specied in chapter "Technical data".

3.3 Operation

VEGAWELL 51 - 4 20 mA/HART can be adjusted with dierent adjustment media:
l an adjustment software according to FDT/DTM stan
e.g. PACTwareand PC
l With a HART handheld
The
kind of adjustment and the adjustment options depend on the selected adjustment component. The entered parameters are generally saved in the respecitive sensor, when adjusting with PACTwareand PC optionally also in the PC.
dard,

3.4 Packaging, transport and storage

Packaging
10 VE
Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured
by a test according to DIN EN 24180.
1)
For use in closed vessels under vacuum, VEGAWELL 51 is available with absolute pressure measuring ranges.
32468-EN-080604
GAWELL 51 4 20 mA/HART
t description
Produc
packaging of standard instruments consists of environ-
The ment-friendly, recyclable cardboard. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies.
Transport
Transport inspection
Storage
Storage and transport
temperature
Transport must be carried out under consideration of the notes on the transport packaging. Nonobservance of these instruc­tions can cause damage to the device.
The delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or concealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside.
Unless otherwise indicated, the packages must be stored only under the following conditions:
l Not l Dry and dust free l Not exposed to corrosive media l P l Avoiding mechanical shock and vibration
l Storage and transport temperature see "Supplement -
l Relative humidity 20 85 %
in the open
rotected against solar radiation
Technical
data - Ambient conditions"
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Moun
ting
Materials, wetted parts
Mounting position
Pressure compensation
4 Mou
nting

4.1 General instructions

Make
sure that the wetted parts of the instrument, especially the seal and process tting, are suitable for the existing process conditions such as pressure, temperature etc. as well as the chemical properties of the medium.
You can nd the specications in chapter "Technical data".
Note the following points when selecting the installation
location.
l Side
à Therefore, mount VEGAWELL 51 in a calm area or in a
Information:
We VEGA line of accessory (article no. BARMONT.D) to fasten VEGAWELL 51.
l The connection cable has a capillary for atmospheric
à Therefore lead the cable end into a dry space or directly
movements of the transmitter can cause measure-
ment
errors
suitable protective tube
recommend the measuring instrument holder from the
pressure
compensation
into a suitable terminal housing.
Information:
this purpose, VEGA recommends VEGABOX 02. It
For
contains terminals and a lter element for pressure compen­sation. A suitable protective cover is available for mounting outdoors.
Mounting example
12 VE
32468-EN-080604
GAWELL 51 4 20 mA/HART
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