VEGA VIB55 User Manual

Operating Instructions
VEGAVIB 55
- double relay (DPDT)

Contents

Contents
1 About this document
1.1 Function .............................
1.2 Target group ..........................
2 For your safety
2.1 Authorised personnel....................
2.2 Appropriate use........................
2.3 Warning about misuse ...................
2.4 CE conformity .........................
2.5 Environmental instructions ................
3 Product description
3.1 Conguration..........................
3.2 Principle of operation ....................
3.3 Operation ............................
3.4 Storage and transport ...................
4 Mounting
4.1 General instructions.....................
4.2 Mounting instructions....................
5 Connecting to voltage supply
5.1 Preparing the connection .................
5.2 Connection procedure ...................
5.3 Wiring plan, single chamber housing.........
4 4 4
5 5 5 5 6
7 7 8 8
10 11
14 14 16
6 Setup
6.1 In general ............................
6.2 Adjustment elements ....................
6.3 Function chart .........................
7 Maintenance and fault rectication
7.1 Maintenance ..........................
7.2 Remove interferences ...................
7.3 Exchange of the electronics module .........
8 Dismounting
8.1 Dismounting procedure ..................
8.2 Disposal .............................
2 VEGAVIB 55 --double relay (DPDT)
18 18 19
21 21 22 24
25 25
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9 Supplement
9.1 Technical data.........................
9.2 Dimensions ...........................
9.3 Industrial property rights..................
9.4 Trademark ...........................
Contents
26 29 30 30
Supplementary operating instructions manuals
Information:
VEGAVIB 55 is available in dierent versions. Depending on the selected version, supplementary operating instructions manuals may also come with the shipment. The supplemen­tary operating instructions manuals are listed in section
"Product description.
Operating instructions manuals for accessories and replacement parts
Tip:
To ensure reliable setup and operation of your VEGAVIB 55, we oer accessories and replacement parts. The associated documents are:
l Operating instructions manual "Remote housing - VEGA-
VIB"
l Operating instructions manual "Oscillator VEGAVIB series
60"
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VEGAVIB 55 --double relay (DPDT) 3
About this document

1 About this document

1.1 Function

This operating instructions manual has all the information you need for quick setup and safe operation. Please read this manual before you start setup.

1.2 Target group

This operating instructions manual is directed to trained, qualied personnel. The contents of this manual should be made available to these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
l List
The dot set in front indicates a list with no implied sequence.
à Action
This arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
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For your safety

2 For your safety

2.1 Authorised personnel

All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator. For safety and warranty reasons, any internal work on the instruments must be carried out only by personnel authorised by the manufacturer.

2.2 Appropriate use

VEGAVIB 55 is a sensor for level detection.
Detailed information on the application range of VEGAVIB 55
is available in chapter "Product description".

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to application-specic hazards, e.g. vessel overll or damage to system components through incorrect mounting or adjustment.

2.4 General safety instructions

VEGAVIB 55 is a high-tech instrument requiring the strict observance of standard regulations and guidelines. The user must take note of the safety instructions in this operating instructions manual, the country-specic installation standards (e.g. the VDE regulations in Germany) as well as all prevailing safety regulations and accident prevention rules.

2.5 CE conformity

VEGAVIB 55 is in CE conformity with EMC (89/336/EWG), fulls NAMUR recommendation NE 21 and is in CE conformity with LVD (73/23/EWG).
Conformity has been judged according to the following standards:
l EMC:
- Emission EN 61326: 1997 (class B)
- Susceptibility EN 61326: 1997/A1:1998
l LVD: EN 61010-1: 2001
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VEGAVIB 55 --double relay (DPDT) 5
For your safety

2.6 Environmental instructions

Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental protection. The environment man­agement system is certied according to DIN EN ISO 14001.
Please help us full this obligation by observing the environ­mental instructions in this manual:
l Chapter "Storage and transport" l Chapter "Disposal"
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3 Product description

3.1 Conguration
Product description
Scope of delivery
Components
The scope of delivery encompasses:
l VEGAVIB 55 level sensor l Documentation
- this operating instructions manual
- Supplementary instructions manual "Plug connector for
level sensors" (optional)
- if necessary, further certicates
VEGAVIB 55 consists of the following components:
l Housing cover l Housing with electronics l process tting with tuning fork
1
2
3
Fig. 1: VEGAVIB 55 with plastic housing 1 Housing cover 2 Housing with electronics 3 Process tting

3.2 Principle of operation

Area of application
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VEGAVIB 55 --double relay (DPDT) 7
VEGAVIB 55 is a level sensor with tuning fork for level
detection.
It is designed for industrial use in all areas of process technology and is preferably used for bulk solids.
Typical applications are overll and dry run protection. Thanks to its simple and robust measuring system, VEGAVIB 55 is virtually unaected by the chemical and physical properties of the bulk solid.
Product description
It functions even when exposed to strong external vibration or
changing products.
Fault monitoring
The electronics of VEGAVIB 55 continuously monitors the following criteria:
l Correct vibrating frequency l Line break to the piezo drive
If one of the stated malfunctions is detected or in case of power failure, the electronics takes on a dened switching condition, i.e. the relay deenergises (safe condition).
Functional principle
Supply
The tuning fork is piezoelectrically energised and vibrates at its mechanical resonance frequency of approx. 150 Hz. When the tuning fork is submerged in the product, the vibration amplitude changes. This change is detected by the integrated oscillator and converted into a switching command.
VEGAVIB 55 is a compact instrument, i.e. it can be operated without external evaluation system. The integrated electronics evaluates the level signal and outputs a switching signal. With this switching signal, a connected device can be operated directly (e.g. a warning system, a PLC, a pump etc.).
The data for power supply are stated in chapter "Technical data" in the "Supplement".

3.3 Operation

VEGAVIB 55 can detect products with a density >0.08 g/cm³ (0.003 lbs/in³).
On the electronics module you will nd the following indicating and adjustment elements:
l signal lamp for indication of the switching condition (green/
red)
l Mode switch for selecting the switching condition (min./
max.)

3.4 Storage and transport

Packaging
Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured
by a test according to DIN EN 24180.
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Product description
The packaging of standard instruments consists of environ-
ment-friendly, recyclable cardboard. In addition, the sensor is provided with a protective cover of cardboard. For special versions PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies.
Storage and transport tem­perature
l Storage and transport temperature see "Supplement -
Technical data - Ambient conditions"
l Relative humidity 20 85 %
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VEGAVIB 55 --double relay (DPDT) 9
Mounting

4 Mounting

4.1 General instructions

Switching point
Moisture
Transport
In general, VEGAVIB 55 can be mounted in any position. The instrument must be mounted in such a way that the vibrating element is at the height of the requested switching point.
Use the recommended cables (see chapter "Connecting to power supply") and tighten the cable gland.
You can give your VEGAVIB 55 additional protection against moisture penetration by leading the connection cable down­ward in front of the cable entry. Rain and condensation water can thus drain off. This applies mainly to mounting outdoors, in areas where moisture is expected (e.g. by cleaning processes) or on cooled or heated vessels.
Fig. 2: Measures against moisture penetration
Do not hold VEGAVIB 55 on the vibrating element. The sensor can be damaged by the weight of the instrument.
Remove the protective cover just before mounting.
Pressure/Vacuum
The process tting must be sealed if there is gauge or low pressure in the vessel. Before use, check if the seal material is resistant against the measured product and the process temperature.
The max. permissible pressure is stated in chapter "Technical data" in the "Supplement" or on the type label of the sensor.
Handling
The vibrating level switch is a measuring instrument and must be treated accordingly. Bending the vibrating element will destroy the instrument.
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Mounting
Warning:
The housing must not be used to screw the instrument in! Applying tightening force on the housing can damage its
rotational mechanical parts.
To screw in, use the hexagon above the thread.

4.2 Mounting instructions

Socket
Filling opening
The vibrating element should protrude into the vessel to avoid buildup. For that reason, avoid using mounting bosses for anges and screwed ttings. This applies particularly to use with adhesive products.
Mount the instrument in such a way that the tuning fork does not protrude directly into the lling stream.
a.
b.
20°
Fig. 3: Horizontal mounting a Convex mounting b Concave mounting
If such an installation location should be necessary, mount a suitable protective sheet above or in front of the vibrating element, see illustration "a").
In abrasive solids, mounting according to illustration "b" has proven. A spout forms in the concave protective sheet preventing wear of the protective sheet.
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VEGAVIB 55 --double relay (DPDT) 11
Mounting
Horizontal mounting
Inowing medium
To achieve a very precise switching point, you can install VEGAVIB 55 horizontally. However, if the switching point can
have a tolerance of a few centimeters, we recommend mounting VEGAVIB 55 approx. 20° inclined to the vessel bottom to avoid buildup.
a.
b.
20°
Fig. 4: Horizontal mounting a Protective sheet b Concave protective sheet for abrasive solids
If VEGAVIB 55 is mounted in the lling stream, measurement errors can result. Mount VEGAVIB 55 at a location in the vessel where no disturbing inuence from e.g. lling openings, agitators, etc. can occur.
Flows
To minimise ow resistance caused by the tuning fork, VEGAVIB 55 should be mounted in such a way that the
surfaces of the blades are parallel to the product movement.
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1
Fig. 5: Orientation of the tuning fork in case of ow 1 Marking with screwed version 2 Direction of ow
Mounting
2
Adhesive products
In case of horizontal mounting in adhesive products, the surfaces of the tuning fork should be vertical in order to reduce buildup on the blades. On the screwed version you will nd a marking on the hexagon. With this, you can check the position of the tuning fork when screwing it in. When the hexagon touches the seal, the thread can be still turned by approx. half a turn. This is sucient to reach the recommended installation position.
1
Fig. 6: Horizontal installation - marking 1 Marking on top with screwed version
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VEGAVIB 55 --double relay (DPDT) 13
Connecting to voltage supply

5 Connecting to voltage supply

5.1 Preparing the connection

Note safety instructions
Select power supply
Selecting connection cable
Generally note the following safety instructions:
l Connect only in the complete absence of line voltage
Connect the power supply according to the following diagrams. Oscillator VB60R is designed in protection class 1. To maintain
this protection class, it is absolutely necessary that the ground conductor is connected to the internal ground terminal. Take note of the general installation regulations. As a rule, connect VEGAVIB 55 to vessel ground (PA), or in case of plastic vessels, to the next ground potential. On the side of the housing there is a ground terminal between the cable entries.
This connection serves to drain oelectrostatic charges.
The data for power supply are stated in chapter "Technical
data" in the "Supplement".
VEGAVIB 55 is connected with standard cable with round cross section. An outer cable diameter of 5 ... 9 mm (0.2 ...
0.35 in) ensures the seal eect of the cable gland.
If cable with a dierent diameter or wire cross section is used, exchange the seal or use an appropriate cable connection.

5.2 Connection procedure

Proceed as follows:
1 Unscrew the housing cover 2 Loosen compression nut of the cable entry 3 Remove approx. 10 cm (4 in) of the cable mantle, strip
approx. 1 cm (0.4 in) insulation from the ends of the individual wires
4 Insert the cable into the sensor through the cable entry 5 Lift the opening levers of the terminals with a screwdriver
(see following illustration)
6 Insert the wire ends into the open terminals according to
the wiring plan
7 Press down the opening levers of the terminals, you will
hear the terminal spring closing
8 Check the hold of the wires in the terminals by lightly
pulling on them
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14 VEGAVIB 55 --double relay (DPDT)
Connecting to voltage supply
9 Tighten the compression nut of the cable entry. The seal
ring must completely encircle the cable
10 Screw the housing cover back on
The electrical connection is nished.
Fig. 7: Connection steps 5 and 6
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VEGAVIB 55 --double relay (DPDT) 15
Connecting to voltage supply
Electronics and connection compartment

5.3 Wiring plan, single chamber housing

4
1
3
2
Fig. 8: Electronics and connection compartment 1 DIL switch for mode adjustment 2 Ground terminal 3 Screwed terminals 4 Control lamp
Wiring plan
We recommend connecting VEGAVIB 55 in such a way that the switching circuit is open when there is a level signal, line break or failure (safe condition).
The relays are always shown in non-operative condition.
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Connecting to voltage supply
Fig. 9: Wiring plan 1 Relay output 2 Relay output 3 Voltage supply
3
2 1
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VEGAVIB 55 --double relay (DPDT) 17
Setup

6 Setup

6.1 Ingeneral

The numbers in brackets refer to the following illustrations.
Function/Conguration
On the electronics module you will nd the following indicating and adjustment elements:
l DIL switch for mode adjustment - min./max.(1) l Signal lamp (4)
Note:
As a rule, always set the mode with the mode switch (1) before starting setup VEGAVIB 55. The switching output will change if you set the mode switch (1) afterwards. This could possibly trigger other connected instruments or devices.

6.2 Adjustment elements

4
1
3
2
Fig. 10: Oscillator - Relay output 1 DIL switch for mode adjustment 2 Ground terminal 3 Screwed terminals 4 Control lamp
Mode adjustment (1)
With the mode adjustment (min./max.) you can change the switching condition of the relay. You can set the required mode
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Setup
according to the "Function chart" (max.-max. detection or overll protection, min.-min. detection or dry run protection).
We recommend connecting according to the quiescent current principle (replay contact deenergizes when reaching the switching point), because the relay takes on the same (safe) condition if a failure is detected.
Signal lamp (4)
Control lamp for indication of the switching condition.
l green = relay energized l red = relay deenergized l red (ashing) = failure

6.3 Function chart

The following chart provides an overview of the switching conditions depending on the adjusted mode and level.
Level Switching sta-
tus
Mode max. Overll protection
Relay energized Green
Mode max. Overll protection
Relay deener-
gized
Mode min. Dry run protection
Relay energized Green
Mode min. Dry run protection
53 4
(8)(6) (7)
53 4
(8)(6) (7)
53 4
(8)(6) (7)
53 4
(8)(6) (7)
Control lamp
red
Relay deener-
gized
red
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VEGAVIB 55 --double relay (DPDT) 19
Setup
Level Switching sta-
Failure of the supply voltage
any
(min./max. mode)
Failure any
tus
Relay deener-
gized
Relay deener-
gized
53 4
(8)(6) (7)
53 4
(8)(6) (7)
Control lamp
ashes red
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Maintenance and fault rectication
7 Maintenance and fault rectication

7.1 Maintenance

When used as directed in normal operation, VEGAVIB 55 is completely maintenance free.

7.2 Remove interferences

Causes of malfunction
Fault rectication
24 hour service hotline
Checking the switching signal
VEGAVIB 55 oers maximum reliability. Nevertheless faults can occur during operation. These may be caused by the following, e.g.:
l Sensor l Process l Supply l Signal processing
The rst measure to be taken is to check the output signal. In many cases, the causes can be determined this way and the faults rectied.
However, should this measures not be successful, call the VEGA service hotline in urgent cases under the phone no. +49
1805 858550.
The hotline is available to you 7 days a week round-the-clock. Since we oer this service world-wide, the support is only
available in the English language. The service is free of charge, only the standard telephone costs will be charged.
? VEGAVIB 55 signals "covered" when the vibrating element
is not submerged (overll protection)
? VEGAVIB 55 signals "uncovered" when the vibrating
element is submerged (dry run protection)
l Supply voltage too low
à Check the power supply
l Electronics defective
à Press the mode switch (min./max.). If the instrument
then changes the mode, the instrument may be mechanically damaged. Should the switching function in the correct mode still be faulty, return the instrument for repair.
à Push the mode switch. If the instrument then does not
change the mode, the oscillator may be defective. Exchange the oscillator.
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VEGAVIB 55 --double relay (DPDT) 21
Maintenance and fault rectication
à Check if there is buildup on the vibrating element, and if
so, remove it.
l Unfavourable installation location
à Mount the instrument at a location in the vessel where
no dead zones or mounds can form.
à Check if the vibrating element is covered by buildup on
the socket.
l Wrong mode selected
à Set the correct mode on the mode switch (max.: overll
protection,min.: dry run protection). Wiring should be carried out according to the quiescent current principle.
? Signal lamp ashes red
l Electronics has detected a failure
à Exchange instrument or return instrument for repair

7.3 Exchange of the electronics module

In general, all oscillators of series VB60 can be interchanged. If you want to use an oscillator with a dierent signal output, you can download the corresponding operating instructions man­ual from our homepage under Downloads.
Proceed as follows:
1 Switch opower supply 2 Unscrew the housing cover 3 Lift the opening levers of the terminals with a screwdriver 4 Pull the connection cables out of the terminals 5 Loosen the two screws with a Phillips screwdriver (size 1)
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Maintenance and fault rectication
1
2
Fig. 11: Loosen the screws 1 Electronics module 2 Screws (2 pcs.)
6 Remove the old oscillator 7 Compare the new oscillator with the old one. The type label
of the oscillator must correspond to that of the old oscillator.
8 Compare the settings of the two oscillators. Set the
adjustment elements of the new oscillator to the same setting of the old one.
Information:
Make sure that the housing is not rotated during the electronics exchange. Otherwise the plug may be in a dierent position later.
9 Insert the oscillator carefully. Make sure that the plug is in
the correct position.
10 Screw in and tighten the two screws with a Phillips
screwdriver.
11 Insert the wire ends into the open terminals according to
the wiring plan
12 Press down the opening levers of the terminals, you will
hear the terminal spring closing
13 Check the hold of the wires in the terminals by lightly
pulling on them
14 Check the tightness of the cable entry. The seal ring must
completely encircle the cable.
15 Screw the housing cover back on
The electronics exchange is now nished.
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VEGAVIB 55 --double relay (DPDT) 23
Maintenance and fault rectication

7.4 Instrument repair

If a repair is necessary, please proceed as follows:
You can download a return form (23 KB) in the Internet from
our homepage
and Certicates - Repair form".
By doing this you help us carry out the repair quickly and without having to call back for needed information.
l Print and ll out one form per instrument l Clean the instrument and pack it damage-proof l Attach the lled in form and if necessary, a safety data
sheet to the instrument
l Please ask the agency serving you for the address of your
return shipment. You nd the respective agency on our website
wide"
www.vega.com under: "Downloads - Forms
www.vega.com under: "Company - VEGA world-
24 VEGAVIB 55 --double relay (DPDT)
29301-EN-070109
Dismounting

8 Dismounting

8.1 Dismounting procedure

Warning:
Before dismounting, be aware of dangerous process con­ditions such as e.g. pressure in the vessel, high temperatures, corrosive or toxic products etc.
Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order.

8.2 Disposal

The instrument consists of materials which can be recycled by specialised recycling companies. We use recyclable materials and have designed the electronic modules to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/ EG and the respective national laws (in Germany, e.g. ElektroG). Pass the instrument directly on to a specialised
recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive.
Correct disposal avoids negative eects to persons and environment and ensures recycling of useful raw materials.
Materials: see "Technical data"
If you cannot dispose of the instrument properly, please
contact us about disposal methods or return.
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VEGAVIB 55 --double relay (DPDT) 25
Supplement

9 Supplement

9.1 Technical data

General data
Material 316L corresponds to 1.4404 or 1.4435
Materials, wetted parts
- Process tting - thread plastic PBT (Polyester)
- Process seal - Thread Klingersil C-4400
- Tuning fork 316L
Materials, non-wetted parts
- Housing plastic PBT (Polyester)
- Seal ring between housing and
housing cover
- Ground terminal 316L
Weight 1500 g (53 oz) Max. lateral load 600 N (135 lbf) longitudinal to the fork side
Output variable
Output Relay output (DPDT), 2 oating spdts
Turn-on voltage
- min. 10 mV
- max. 253 VA
Silicone
C, 253 VDC
Switching current
- min. 10 µA
- max. 3 AAC, 1 ADC
Breaking capacity
- min. 50 mW
- max.
750 VA AC, 54 WDC If inductive loads or stronger currents are
switched through, the gold plating on the relay contact surface will be permanently damaged. The contact is then no longer suitable for switching low-level signal circuits.
Contact material (relay contacts) AgNiorAgSnO and Au plated
Modes (adjustable) min./max.
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Supplement
Integration time
- when immersed approx. 0.5 s
- when laid bare approx. 1 s
Ambient conditions
Ambient temperature on the housing -40 +80 °C (-40 +176 °F) Storage and transport temperature -40 +80 °C (-40 +176 °F)
Process conditions
Parameter Limit level of solids Process pressure -1 6 bar/-100 600 kPa (-14.5 87 psi) Process temperature -50 +100 °C (-58 +212 °F) Density >0.08 g/cm³ (0.003 lbs/in³)
Electrome
chanical
data
Cable entry/plug (dependent on the version)
- Single chamber housing
l 1x cable entry M20x1.5 (cable-ø 5 9 mm),
1x blind stopper M20x1.5; attached 1x cable entry M20x1.5
or:
l 1x cable entry ½ NPT, 1x blind stopper
½ NPT, 1x cable entry ½ NPT
or:
l 1x plug M12x1, 1x blind stopper M20x1.5
Spring-loaded terminals for wire cross-section up to 1.5 mm²
(0.0023 in²)
Adjustment elements
Mode switch
- min. Min. detection or dry run protection
- max. Max. detection or overll protection
Voltage supply
Supply voltage 20 … 253 VAC, 50/60 Hz, 20 72 VDC(at
U >60 VDC, the ambient temperature can be max. 50 °C/122 °F)
Power consumption 1 … 8 VA (AC), approx. 1.3 W (DC)
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VEGAVIB 55 --double relay (DPDT) 27
Supplement
Electrical protective measures
Protection IP 66/IP 67
Overvoltage category III
Protection class I
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9.2 Dimensions

VEGAVIB 55
")
64
/
55
22mm
(
")
16
/
11
")
32
/
220,5mm (8
29
")
64
/
13
30,4mm
(1
G1½A
ø 43mm (1 11/16")
Supplement
150mm (5
Fig. 12: VEGAVIB 55, threaded version G1½ A
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VEGAVIB 55 --double relay (DPDT) 29
Supplement

9.3 Industrial property rights

VEGA product lines are global protected by industrial property rights. Further information see http://www.vega.com. Only in U.S.A.: Further information see patent label at the sensor housing.
VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte. Nähere Informationen unter http://www.vega.com.
Les lignes de produits VEGA sont globalement protégées par des droits de
propriété intellectuelle.
Pour plus d'informations, on pourra se référer au site http://www.vega.com.
VEGA lineas de productos están protegidas por los derechos en el campo de la
propiedad industrial. Para mayor información revise la pagina web http://www.vega.com.
Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную собственность. Дальнейшую информацию смотрите на сайте http://www.vega.com.
VEGA司列知保。息站<http://www.vega.com>。

9.4 Trademark

All brands used as well as trade and company names are property of their lawful proprietor/originator.
30 VEGAVIB 55 --double relay (DPDT)
29301-EN-070109
Supplement
29301-EN-070109
VEGAVIB 55 --double relay (DPDT) 31
VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: info@de.vega.com
www.vega.com
ISO 9001
All statements concerning scope of delivery, application,
practical use and operating conditions of the sensors and
processing systems correspond to the information avail-
able at the time of printing.
© VEGA Grieshaber KG, Schiltach/Germany 2007
Subject to change without prior notice 29301-EN-070109
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