VEGA VIB31-53 User Manual

Operating Instructions
VEGAVIB
Contents
Safety information .......................................................................... 2
Note Ex area .................................................................................. 2
1 Product description..................................................................... 3
1.2 Types and versions ................................................................ 3
1.3 Approvals .............................................................................. 4
1.4 Technical data ....................................................................... 5
1.5 Dimensions .......................................................................... 11
2 Mounting..................................................................................... 13
2.1 Mounting instructions .......................................................... 13
3 Electrical connection ................................................................ 16
3.1 Connection instructions VEGAVIB ....................................... 16
3.2 Wiring plan VEGAVIB .......................................................... 16
4 Set-up ......................................................................................... 18
4.1 VEGAVIB .............................................................................. 18
Contents

Safety information

Please read this manual carefully, and also take note of country-specific installation standards (e.g. the VDE regulations in Germany) as well as all prevailing safety regulations and accident pre­vention rules. For safety and warranty reasons, any internal work in the instruments, apart from that involved in normal installation and electrical connection, must be carried out only by qualified VEGA per­sonnel.
2 VEGAVIB

Note Ex area

Please note the attached safety instructions con­taining important information on installation and operation in Ex areas. These safety instructions are part of the operat­ing instructions manual and come with the Ex approved instruments.
Product description

1 Product description

1.1 Function and configuration

VEGAVIB compact level switches are used for level monitoring of powders and granules. The vibrating level switches are energised piezoelectrically and vibrate at their mechanical frequency (VEGAVIB 31 approx. 210 Hz, VEGAVIB 41 and 43 approx. 530 Hz, VEGAVIB 51, 52 and 53 approx. 350 Hz).
If the measured product reaches the sensor, the vibrating amplitude is damped. An integrated electronics detects this damping and triggers a switching command.
VEGAVIB 31 is a tuning fork sensor and is suit­able for unproblematic, fine-grained solids > 100 g/l which do not cause buildup. Typical products are gypsum, cement, chalk, fine gran­ules, etc.
VEGAVIB series 40 and 50 vibrating level switches can be used where levels of solids with a density greater than approx. 20 g/l need to be reliably detected. Due to the rod design, it is almost impossible for material to build up or get wedged in. This enables their use in food­stuffs and light solids such as e.g. packing chips. Typical products are cement, gypsum, chalk, flour, styrofoam, shredded paper, wash­ing powder, plastic granules, down feathers, packing chips etc. A pulsed actuating signal causes the rod to begin vibrating again after immersion and removes the measured product from the vibrating rod.
Series 50 sensors are also suitable for the de­tection of solids in water.

1.2 Types and versions

VEGAVIB 31
Tuning fork compact level switch with fixed installation length and mounting thread G 1 A. The oscillator of VEGAVIB 31 has a floating relay output.
VEGAVIB 41
Vibrating rod compact level switch with fixed installation length and mounting thread G 1 A or 1 NPT. Three different oscillators are available for different electrical outputs (contactless electronic switch, relay or transistor). As an option, a temperature adapter is available for product temperatures exceeding 100°C.
VEGAVIB 43
Vibrating rod compact level switch with tube extension up to max. 4 m. All other features are the same as VEGAVIB 41. As an option, a lock fitting is available for infinitely variable height adjustment.
VEGAVIB 51
Vibrating rod compact level switch with fixed installation length and mounting thread G 1½ A or 1½ NPT. Four different oscillators are avail­able for different electrical outputs (contactless electronic switch, relay, transistor or two-wire output). As an option, a temperature adapter is available for product temperatures exceeding 100°C.
VEGAVIB 3
Product description
VEGAVIB 52
Vibrating rod compact level switch with suspen­sion cable extension up to max. 20 m. All other features are the same as version VEGAVIB 51. This version is suitable for temperatures up to 80°C.
VEGAVIB 53
Vibrating rod compact level switch with tube extension up to max. 4 m. All other features are the same as VEGAVIB 51. As an option, a lock fitting is available for infinitely variable height adjustment.

1.3 Approvals

VEGAVIB 51 Ex(S) and 53 Ex(S) are approved for use in hazardous or dust-explosive areas of zone 0, 20 and 2 in the scope of ATEX.
VEGAVIB 52 Ex is approved for use in hazard­ous areas of zone 0.
For such application, the corresponding official documents (type approval certificate) must be noted. They are delivered with the respective instrument. Also note the relevant mounting and operating instructions.
4 VEGAVIB
Product description

1.4 Technical data

VEGAVIB 31
Housing
Housing material plastic PBT (Polyester) Protection IP 66 Cable entry 2 x Pg 13.5 Terminals for max. 1.5 mm2 wire cross-section
Mechanical connection
Thread G 1 A of 1.4571
T uning fork
Material 1.4571 (StSt) Lateral load max. 300 N perpendicular to the narrow fork side
Weight
VEGAVIB 31 approx. 0.8 kg
Ambient conditions
Ambient temperature on the housing -40°C … +70°C Product temperature -40°C … +100°C (130°C for max. 30 minutes) Storage and transport temperature -40°C … +70°C
Operating pressure
VEGAVIB 31 max. 25 bar
Product
Product density 0.1 g/cm³ (100 g/l) Granulation size max. 6 mm
Oscillator - R (relay output)
Protection class I Overvoltage category III Immune to EMI > 10 V/m
Function
Integration time approx. 2 s Frequency approx. 210 Hz Signal lamp LED for switching point indication Mode A/B switch
CE conformity
VEGAVIB 31 vibrating level switch meets the protective regulations of EMC (89/336/EWG) and NSR (73/23/EWG). Conformity has been judged acc. to the following standards: EMC Emission EN 50 081 - 1: 1992
Susceptibility EN 50 082 - 2: 1995
NSR EN 61 010 - 1: 1993
VEGAVIB 5
A - max. level detection B - min. level detection
Product description
VEGAVIB 41 and 43
Housing
Housing material plastic PBT (Polyester) Protection IP 66 Cable entry 1 x Pg 13.5 (with oscillator R = 2 x Pg 13.5) Terminals for max. 1.5 mm2 wire cross-section
Mechanical connection
Thread G 1 A or 1 NPT of 1.4571 (stst) Lock fitting (VEGAVIB 43) G 1½ A of 1.4571 (stst)
Vibrating rod
Material 1.4571 (stst) Lateral load 60 Nm or
Extension tube (VEGAVIB 43)
Materials 1.4571 (stst) Length 350 mm … 4000 mm
Weight
VEGAVIB 41 approx. 0.8 kg VEGAVIB 43 approx. 0.8 kg + extension tube (approx. 1 kg/m)
Ambient conditions
Ambient temperature on the housing -40°C … +70°C Product temperature -40°C … +100°C Storage and transport temperature -40°C … +70°C Product temperature with temperature adapter of 1.4571 (option) -40°C … +150°C
max. 400 N on the rod end (VEGAVIB 41)
Permissible ambient temperature
70˚C
60˚C
50˚C
100˚ 150˚C
110˚
120˚ 130˚
140˚
Product tem­perature with temperature adapter
Operating pressure
VEGAVIB 41, 43 max. 10 bar VEGAVIB 43 with lock fitting
- version 1 unpressurised
- version 2 max. 4 bar
Product
Density 0.02 g/cm³ ( 20 g/l)
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