VEGA TOR532Ex User Manual
Operating Instruction
in
out
VEGATOR 532 Ex
Signal conditioning
instrument
s
conditioning
and communication
Signal
instruments
Contents
Contents
1 About this
1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 For your safety
2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . .
2.4 General safety instructions . . . . . . . . . . . . . . . . . . . .
2.5 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 Safety instructions for Ex areas . . . . . . . . . . . . . . . . .
2.7 Environmental instructions. . . . . . . . . . . . . . . . . . . . .
3 Product description
3.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Packaging, transport and storage . . . . . . . . . . . . . . .
4 Mounting
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Mounting instructions . . . . . . . . . . . . . . . . . . . . . . . .
5 Connecting to power supply
5.1 Preparing the connection . . . . . . . . . . . . . . . . . . . . .
5.2 Wiring plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Set up
6.1 Adjustment system . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Adjustment elements . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Switching point adjustment . . . . . . . . . . . . . . . . . . . .
document
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7 Maintenance and fault rectification
7.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Remove interferences. . . . . . . . . . . . . . . . . . . . . . . .
7.3 Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Dismounting
8.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Supplement
9.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2 Ex • Signal conditioning instrument
23435-EN-090130
Contents
23435-EN-090130
VEGATOR 532 Ex • Signal conditi
Supplementary documentation
Information:
Suppleme
ntary documents appropriate to the ordered version come
with the delivery. You can find them listed in chapter "Product
description".
Instructions manuals for accessories and replacement parts
Tip:
re reliable setup and operation of your VEGATOR 532 Ex, we
To ensu
offer accessories and replacement parts. The associated documents
are:
l Operating instructions manual "Housing type 505"
l Operating instructions manual "Carrier BGT 596"
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1 About this document
1 About this document
1.1 Function
is operating instructions manual provides all the information you
Th
need for mounting, connection and setup as well as important
instructions for maintenance and fault rectification. Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained qualified
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This
symbol indicates helpful additional information.
Caution: If this
result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
applications
Ex
Th
symbol indicates special instructions for Ex applications.
is
l List
The dot set in front indicates a list with no implied sequence.
warning is ignored, faults or malfunctions can
à Action
This a
rrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
23435-EN-090130
4 VEGATOR 53
2 Ex • Signal conditioning instrument
2 For your safety
2 For your safety
2.1 Auth
All operations described in this operating instructions manual must be
carried out only by trained specialist personnel authorised by the plant
operator.
During work on and with the device the required personal protective
equipment must always be worn.
orised personnel
2.2 Appropriate use
VEGATOR 532 Ex is a universal signal conditioning instrument for
connection of a level switch.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modifications are explicitly forbidden.
2.3 Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.
23435-EN-090130
VEGATOR 532 Ex • Signal conditi
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note of the
safety instructions in this operating instructions manual, the countryspecific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition. The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the required occupational safety measures with the
current valid rules and regulations and also take note of new
regulations.
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2 For your safety
2.5 CE conformi
This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, VEGA provides a confirmation
of successful testing. You can find the CE conformity declaration in the
download area of
ty
www.vega.com.
2.6 Safety instructions for Ex areas
Please note the Ex-specific safety information for installation and
operation in Ex areas. These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.
2.7 Environmental instructions
Protection of the environment is one of our most important duties. That
is why we have introduced an environment management system with
the goal of continuously improving company environmental protection.
The environment management system is certified according to DIN
EN ISO 14001.
Please help us fulfil this obligation by observing the environmental
instructions in this manual:
l Chapter "Packaging, transport and storage"
l Chapter "Disposal"
6 VEGATOR 53
23435-EN-090130
2 Ex • Signal conditioning instrument
3 Product description
on
VEGA
!
1
2
3 Product description
ion
Scope of delivery
3.1 Configurat
The scope of delivery encompasses:
l VEGATOR 532 Ex signal conditioning instrument
l Transparent cover (lead-sealable)
l Documentation
- this operating instructions manual
- Ex-specific "Safety instructions" (with Ex-versions)
- if necessary, further certificates
Components
Type label
VEGATOR 532 Ex consists of:
l VEGATOR 532 Ex signal conditioning instrument
Fig. 1: VEGATOR 532 Ex
1 Connection plug
2 Transparent cover
board
The type label contains the most important data for identification and
use of the instrument:
l Article number
l Serial number
l Technical data
l Article numbers documentation
The serial number allows you to access the delivery data of the
instrument via
search".
www.vega.com, "VEGA T
ools" and "serial number
Application area
23435-EN-090130
VEGATOR 532 Ex • Signal conditi
3.2 Principle of operation
VEGATOR 532 Ex is a single signal conditioning instrument with two
channels for processing the signals of conductive probes.
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3 Product description
Functional principle
Power supply
Packaging
Transport
The VEGATOR 53
2 Ex signal conditioning instrument powers
connected instruments and simultaneously processes their measuring
signals.
When the medium reaches the switching point of the sensor, the
voltage between sensor and VEGATOR 532 Ex drops. The output
relays then switch according to the set mode.
Detailed information about the power supply can be found in chapter
"Technical data".
3.3 Operation
The mode (A/B) can be preset via the DIL sw itch on the signal
conditioning instrument.
A potentiometer for switch point adjustment is located on the front
plate of VEGATOR 532 Ex.
3.4 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
The packaging of standard instruments consists of environmentfriendly, recyclable cardboard. For special versions, PE f oam or PE foil
is also used. Dispose of the packaging material via specialised
recycling companies.
Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
Transport inspection
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or
concealed defects must be appropriately dealt with.
Storage
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
l Not in the open
l Dry and dust free
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration
Storage and transport
temperature
l Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
8 VEGATOR 53
23435-EN-090130
2 Ex • Signal conditioning instrument
l Relative humidity 20 … 85 %
3 Product description
23435-EN-090130
VEGATOR 532 Ex • Signal conditi
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4 Mounting
4 Mounting
Installation location
Transparent cover
Mounting in single
housing type 505 Ex
4.1 General ins
VEGATOR 532 Ex can be optionally mounted into a single housing
type 505 Ex or with a module in a carrier BGT 596 or BGT 596 Ex.
Module
Module consisting of:
Multipoint connector DIN 41612, series F, 33-pole with coded pin and
mounting material for mounting in carrier BGT 596.
Ex module
Ex-module consisting of:
Multipoint connector DIN 41612, series F, 33-pole with coded pins, Ex-
separating chamber and mounting material for mounting into carrier
BGT 596 Ex.
Single housing
Plastic housing type 505 Ex for single mounting of signal conditioning
instruments with an instrument width of 5 TE (25.4 mm/1 in).
To protect VEGATOR 532 Ex against unauthorised and inadvertent
adjustment, the front plate can be covered with a lead-sealable
transparent cover.
tructions
4.2 Mounting instructions
The socket of the single housing type 505 Ex can either be screwed
directly to the mounting plate or can be plugged onto a carrier rail
TS35 x 7.5 according to EN 50022 or TS32 according to EN 50035.
You can find further information on mounting in the operating
instructions manual of the single housing type 505 Ex.
A VEGATOR 532 Ex in E
instrument and must not be installed in explosion-endangered areas.
Mounting in carrier rail
BGT 596 (Ex)
10 VEGATOR 53
Mount the respective module (standard or Ex version) on your carrier
BGT 596 or BGT 596 Ex.
The female multipoint connector is available in the following
connection versions:
l Wire-Wrap standard connection 1 x 1 mm
l Plug connection 2,8 x 0.8 mm
l Termi-Point standard connection 1,6 x 0.8 mm
l Soldering connection
l Screw terminals 2 x 0.5 mm²
You can find further information on mounting in the operating
instructions manual of the carrier.
x version is an auxiliary, intrinsically safe
23435-EN-090130
2 Ex • Signal conditioning instrument
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