Vector VEC054D User Manual

THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY,

OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. READ

CAREFULLY BEFORE USE, AND RETAIN FOR FUTURE REFERENCE.

701 EAST JOPPA ROAD, TOWSON, MD 21286

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TUFGG Lantern

Cordless, Rechargeable

VEC054D

MAXX SST

2,000 WATT COMPACT

POWER INVERTER

IF YOU HAVE A QUESTION OR COMMENT, GIVE US A

CALL, YOUR FEEDBACK IS IMPORTANT TO US.

IF YOU SHOULD EXPERIENCE A PROBLEM WITH YOUR

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CASES A CUSTOMER SERVICE REPRESENTATIVE CAN

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90548011 VEC054D INVERTER.qxp 3/6/09 10:41 AM Page i

SAFETY GUIDELINES / DEFINITIONS

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided,

may result in property damage. RISK OF UNSAFE OPERATION. When using tools or equipment, basic safety precautions should always be

followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. Black & Decker strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed. Read and understand all warnings and operating instructions before using any tool or equipment.

GENERAL SAFETY WARNINGS AND INSTRUCTIONS

READ ALL INSTRUCTIONS

WARNING: Read all instructions before operating product. Failure to follow all instructions listed below may

result in electric shock, fire and/or serious injury.

• AVOID DANGEROUS ENVIRONMENTS. Don’t use inverter in damp or wet locations. Don’t use inverter in the rain.

• KEEP CHILDREN AWAY. All visitors should be kept at a distance from work area.

• STORE IDLE INVERTERS INDOORS. When not in use, inverter should be stored indoors in dry, and high or

locked-up place – out of reach of children.

• DON’T FORCE APPLIANCE. It will do the job better and with less likelihood of a risk of injury at the rating for

which it was designed. Don’t overload inverter.

• USE SAFETY GLASSES AND OTHER SAFETY EQUIPMENT. Use safety goggles or safety glasses with side

shields, complying with applicable safety standards and, when needed, a face shield. Also use face or dust mask if operation is dusty. This applies to all persons in the work area. Also use a hard hat, hearing protection, gloves, safety shoes and dust collection systems when specified or required. Safety glasses or the like are available at extra cost at your local dealer or Black & Decker Service Center.

• DON’T ABUSE CABLE. Never carry inverter by cable or yank it to disconnect from receptacle. Keep cable from

heat, oil, and sharp edges.

• DON’T OVERREACH. Keep proper footing and balance at all times.

• DISCONNECT APPLIANCES. Disconnect the appliance from the inverter when not in use.

• AVOID UNINTENTIONAL STARTING. Turn inverter off when not in use.

• PROPER COOLING is essential when operating the inverter. Do not place the unit near the vehicle’s heat vent

or in direct sunlight. Do not restrict air flow around inverter.

• USE OF ACCESSORIES AND ATTACHMENTS. The use of any accessory or attachment not recommended for use

with this inverter could be hazardous. Note: Refer to the accessory section of this manual for further details.

• STAY ALERT. Watch what you are doing. Use common sense.

• CHECK FOR DAMAGED PARTS. Ensure all cables, insulation and connectors are in good operating condition.

• DO NOT OPERATE inverter and appliances near flammable liquids or in gaseous or explosive atmospheres.

Motors in these tools normally spark, and the sparks might ignite fumes.

• EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be

sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

Minimum Gage for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150

(0-7,6m) (7,6-15,2m) (15,2-30,4m) (30,4-45,7m)

240V 0-50 51-100 101-200 201-300

(0-15,2m) (15,2-30,4m) (30,4-60,9m) (60,9-91,4m)

Ampere Rating

More Not more American Wire Gage Than Than 0 - 6 18 16 16 14 6 -101816 14 12 10 -121616 14 12 12 - 16 14 12 Not Recommended

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IMPORTANT SAFETY INSTRUCTIONS

WARNING: This product or its power cord contains lead, a chemical known to the State of California to cause

cancer and birth defect or other reproductive harm. Wash hands after handling.

WARNING: TO REDUCE THE RISK OF ELECTRIC SHOCK:

• Do not connect to AC distribution wiring.

• Do not make any electrical connections or disconnections in areas designated as IGNITION PROTECTED. This unit is NOT approved for ignition protected areas.

• NEVER immerse the unit in water or any other liquid, or use when wet.

• Do not insert foreign objects into the AC outlet or the USB outlet (if provided).

WARNING: TO REDUCE THE RISK OF FIRE:

• Do not operate near flammable materials, fumes or gases.

• DO NOT expose to extreme heat or flames.

CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

• Remove appliance plug from outlet before working on the appliance.

• DO NOT attempt to connect or set up the unit or its components while operating your vehicle. Not paying attention to the road may result in a serious accident.

• ALWAYS use the inverter where there is adequate ventilation. Do not block ventilation slots.

• ALWAYS turn the inverter OFF by disconnecting it from the power source when not in use.

• Make sure the nominal powering voltage is 12 volts DC.

• When using this unit in a vehicle, check the vehicle owner’s manual for maximum power rating and recommended output. Do not permanently install in engine compartment — install in a well ventilated area.

• Do not use with positive ground electrical systems*. Reverse polarity connection will result in a blown fuse and may cause permanent damage to the inverter and will void warranty.

*The majority of modern automobiles, RVs and trucks are negative ground.

• Keep in mind that this inverter may not operate very high wattage appliances or equipment that produce heat. Refer to “Appliance Consumption” chart in this manual.

• Do not open the inverter — there are no user-serviceable parts inside.

• Do not use this inverter with medical devices. It is not qualified for medical applications.

• Keep away from children. This is not a toy!

• Install and operate unit only as described in this Instruction Manual.

• Do not use this inverter on a watercraft. It is not qualified for marine applications.

• Check unit periodically for wear and tear. Take to a qualified technician for replacement of worn or defective

parts immediately.

IMPORTANT CABLE INFORMATION:

Substantial power loss and reduced battery operating time results from inverters installed with cables that are not able to supply full power. Symptoms of low battery power can result from cables that are either excessively long or an insufficient gauge. The installer/operator should be especially aware of the requirements to maintain secure, tight, electrical connections and provide strain relief for DC cables and appliance wiring. Cable insulation must be the appropriate type for the environment.

WARNING: TO REDUCE THE RISK OF FIRE:

• Do not operate near flammable materials, fumes or gases.

• DO NOT expose to extreme heat or flames.

• Ensure all cables and connections are tightly secured.

CAUTION: TO AVOID DAMAGE TO THIS INVERTER OR EQUIPMENT YOU INTEND TO USE WITH THIS

INVERTER: For Temporary Installation, only use the Black & Decker/Vector Cable Set identified in the

“Installation” and “Specifications” sections of this Instruction Manual. Permanent Installation must be performed by a professional as specified in the “Installation” section of this Instruction Manual.

• Read And Understand This Instruction Manual Before Using This Unit.

SAVE THESE INSTRUCTIONS

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THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR THE MAXX SST

COMPACT POWER INVERTER MODEL VEC054D.

WARNING: TO REDUCE THE RISK OF INJURY:

• Follow these instructions and those published by battery manufacturer and the manufacturer of any equipment you intend to use with this unit. Review cautionary markings on these products and on engine.

INTRODUCTION

Thank you for purchasing the

VEC054D MAXX SSTTMCompact Power Inverter.

Please read this Instruction

Manual carefully before use to ensure optimum performance and to avoid damage to this product. This Power Inverter is configured with the latest Soft Start Technology (SST) and supplies continuous power

and peak watts in the form of 120 volt AC outlets to run most household or electronic appliances. Before introduction of SST, high start-up currents from large inductive loads could shut down an inverter. SST improves inverter operation by:

• Gradual voltage ramp-up during inverter start-up, eliminating failed cold starts under load.

• Output that momentarily dips in voltage and quickly recovers to allow large motorized loads to start, eliminating most shutdowns from momentary overloads.

• Soft Start Technology, dramatically increases reliability and life of the product.

Added features include automatic shutdown and a low battery alarm to prevent damage to your battery.

FEATURES

On the front panel are two LED indicators. The green LED indicates power and proper operation of the inverter; the red LED indicates inverter shutdown from over-load or over-temperature condition, or abnormal input voltages. The ON/OFF Switch turns the inverter ON and OFF. The switch can also be used to force reset of inverter circuits by switching it OFF, then back ON again. All models also feature a port to attach a remote control (sold separately).

120 volt AC power is supplied through four North American three-prong type outlets. The outlets can accommodate either two- or three-pin AC plugs.

Controls and Functions

Maxx SST™ Features

Built-in Automatic Features include:

• Overload and over-temperature shutdown activated if AC output exceeds rated watts

• AC short-circuit shutdown

• Low voltage audible alarm (sounds at 10.5 volts input)

• Low-voltage shutdown (activates at 10.0 volts DC)

• High-input voltage shutdown (activates at above 15.5 volts DC)

MAXX SST™ uses a 12 volt DC power source like those found in motor vehicles, or it can be operated using multiple battery configurations with commercial battery chargers or solar battery chargers. For most heavy-duty applications, a multiple battery configuration and the use of deep-cycle batteries is required.

When using multiple batteries, inverters can be operated from one of the vehicle 12 volt batteries, so there’s always one battery with adequate charge to start an engine.

MAXX SST™ includes a high-surge capability. This is required to start heavy loads, such as motors and other inductive devices.

Front View Diagram Back View Diagram

GREEN POWER LED INDICATOR

RED FAULT LED INDICATOR

ON/OFF POWER SWITCH

(3) 120 VOLT AC OUTLETS

WATTAGE POWER METER

PORT FOR REMOTE CONTROL (SOLD SEPARATELY)

HIGH-SPEED COOLING FANS

NEGATIVE (–) TERMINALS

GROUNDING TERMINAL

POSITIVE (+) TERMINALS

90548011 VEC054D INVERTER.qxp 3/6/09 10:41 AM Page 3

The inverter contains automated features that will reset and re-start its operation after overload and thermal shutdown without action by the user.

WARNING: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE: If the appliance does not work or

stops working, unexpectly, or even momentarily, turn off the appliance and disconnect from inverter until the cause is identified and corrected.

PRINCIPLE OF OPERATION

The MAXX SST™ inverter converts 12 volt DC (direct current) from a vehicle battery or other 12 volt DC power source to standard 120 volt AC (alternating current) household power.

The Power Inverter Output Waveform

The AC output waveform of the Power Inverter is known as “modified sine wave.” It is a waveform that has characteristics similar to the sine wave shape of utility power. This type of waveform is suitable for most AC loads, including linear and switching power supplies used in electronic equipment, transformers, and motors.

The modified sine wave produced by the Power Inverter has an RMS (root mean square) voltage of 115 volts, which is the same as standard household power. Most AC voltmeters (both digital and analog) are sensitive to the average value of the waveform rather than the RMS value. They are calibrated for RMS voltage under the assumption that the waveform measured will be a pure sine wave. These meters will not read the RMS voltage of a modified sine wave correctly. They will read about 20 to 30 volts low when measuring the output of the inverter. For accurate measurement of the output voltage of this unit, use a true RMS reading voltmeter such as a Fluke 179, Fluke 79 III series, Beckman 4410 or Triplett 4200.

Modified Sine Wave and Sine Wave Comparison

Incompatible Products: CAUTION: Certain products contain power supplies or circuits that are not compatible with an

inverter using a modified sine wave output (such as this inverter) and may be damaged by using this inverter. If your product requires pure sine wave AC input power to function properly, the instruction manual for your product could state this. If in doubt, you should contact your product manufacturer PRIOR TO USE. Some products must be powered from a pure sine wave power source, such as standard household power, or a "pure sine wave" inverter in order to function properly.

Your product could be damaged by this inverter if it contains:

1. Transformer type power supplies

2. Microprocessor controlled power supplies

3. Capacitive coupled power supplies

If an incompatible product is used with this inverter:

•

The product might not operate at all, with no indication of failure. The product fuse might have opened as a result of trying to use it with the inverter.

•

The product exhibits unusual operation (such as, intermittent operation, buzzing, and the like.)

WARNING:

If the product does not operate normally, to reduce the risk of injury or property damage:

•

Turn the product off immediately and unplug it from the inverter.

APPLIANCE POWER CONSUMPTION

MAXX SST™ inverters are ideal for powering:

• Lights

• TVs and TV/DVD (VCR) combinations units

• Radio receivers/transceivers and stereo systems

• Computers and peripheral equipment

• Refrigerator/freezers

• Small microwave ovens

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• Household appliances

• Dry and/or wet/dry vacuums

• Heavy duty power tools & chargers

• Sump pumps, motors and other electric-powered equipment

Most electrical tools, appliances and audio/video equipment have labels that show the unit’s power consumption in amps, watts, or both. To avoid inverter shutdown and possible damage to the inverter, avoid exceeding the wattage rating of this unit. To obtain a rough estimate of the current (in amperes) the power source must deliver where the power consumption of the tool or device is given in watts AC, simply divide the power consumption of the load by 10.

Example: If a load is rated at 200 watts AC, the power source must be able to deliver: 200 divided by 10 = 20 amperes.

The inverter has built-in overload protection so that if you do exceed the inverter’s output capacity continuously, the unit will automatically shut down. Once the excessive load is removed, the inverter can be restarted and resume normal operation.

Note:

To restart the inverter, turn it off, and then on again. The on/off Switch is located on the unit’s Front Panel (refer to the “Control and Functions” section of this Instruction Manual).

The inverter powers resistive loads the easiest; however, larger resistive loads, such as electric stoves or heaters, could draw more wattage than the inverter can deliver on a continuous basis.

CAUTION: TO REDUCE THE RISK OF PROPERTY DAMAGE:

• Ensure that total continuous power consumption of all tools and/or appliances connected to the inverter (and in use) does not exceed the inverter’s continuous watts rating. Also ensure that start-up wattage for inductive loads does not exceed peak watts for more than a second.

• Appliances such as microwave ovens will normally draw more than their rated current and could possibly overload the inverter when operating simultaneously with other appliances. For example: A 600 watt microwave oven draws approximately 940 watts.

The following chart shows the approximate amperage and corresponding wattage at 120 volts AC for various common tools and appliances.

APPLIANCE CONSUMPTION IN AMPS

AND WATTS CHART

APPLIANCE AMPS@ WATTS@

120VAC 120VAC

Laptop Computer 0.45 55 Household Power Mixer 1.83 220 240-Watt Stereo/Amplifier 2.01 242 Refrigerator 2.75 330 3/8 in. Variable Speed Drill 2.75 330 Variable Speed Jig Saw 2.75 330 10-Speed Blender 2.93 352 Belt Sander 3.11 374 3/8 in. Reversible Drill 3.20 385 Household Food Processor 3.30 396 Computer and Monitor 3.66 440 Portable Vacuum 4.21 506 8-Cup Coffee Maker 5.04 605 Electric Trimmer 5.04 605 1/2 in. Hammer-Drill 5.04 605 Reciprocating Saw 5.50 660 Vacuum Cleaner 6.60 792 1-1/8 in. Rotary Hammer 7.15 858 1/6 H.P. Submersible Sump Pump 7.33 880 Compact Microwave Oven 7.91 935 10 in. Bench Saw 12.50 1500

90548011 VEC054D INVERTER.qxp 3/6/09 10:41 AM Page 5

Note: Appliance specifications may vary from brand to brand. This table is offered only as a guide to approximate

power ratings. Check appliance manuals or product labeling for actual ratings. For continuous use at maximum output, the MAXX SST™ inverter must be connected to a DC power supply capable of providing at least 1/10th of the inverter’s continuous wattage rating.

The inverter will operate most AC loads within its power rating. Some induction motors used in refrigerators, freezers, pumps and other motor-operated equipment, require very high surge currents to start them. The inverter may not be able to start some of these motors even though their rated current draw is within specifications for this power inverter.

If a motor refuses to start, observe the battery voltage using a DC voltmeter while trying to start the motor. If the battery voltmeter drops below 11 volts while the inverter is attempting to start the motor, this may be why the motor won’t start. Make sure the battery connections are tight and the battery (or batteries) is (are) fullycharged. If the connections are good and the battery is charged, but the voltage still drops below 11 volts, you may need to use a larger battery (or battery combination).

OPERA

TING INSTRUCTIONS

Power Source Requirements

The inverter will operate from input voltages between 11 and 15 volts DC. If the voltage drops below 10.5 volts, an audible low battery warning alarm will sound. The inverter will shut down if the input voltage drops below 10 volts DC. This built-in feature protects the battery from being completely discharged.

The inverter will also shut down if the input voltage exceeds 15.5 volts. This protects the inverter against excessive input voltage. Although the inverter has built-in protection against over voltage, it may still be damaged if the input voltage exceeds 15.5 volts.

Inductive loads, such as TVs and stereos, require more current to operate than do resistive loads with the same wattage rating. Induction motors, as well as some TVs, may require two to six times their rated wattage to start up. Because the MAXX SST™ inverters have a peak watt power rating, many such appliances and tools may be safely operated. The equipment that needs the highest starting wattage are pumps and compressors that start under load. This equipment can be safely tested. If an overload is detected, the inverters will simply shut down until the overload situation is corrected. Use the front panel switch to turn OFF the inverter, then ON, to reset the inverter.

CAUTION: TO REDUCE THE RISK OF PROPERTY DAMAGE:

• Exceeding recommended voltage limits will void manufacturer’s warranty.

• NEVER try to use the inverter with any 12 volt DC power source that uses a positive ground. (Most vehicles use negative ground systems.)

Determining Battery Size

To determine the minimum battery size you will need to operate appliances from MAXX SST™ inverters, follow these steps:

1. Determine the wattage of each appliance and/or tool you will need to simultaneously operate from the inverter. To do this, read the labels on the equipment to be operated.

2. Estimate the number of hours the equipment will be in use between battery recharges.

3. Determine the total watt-hours of energy use, the total running time and the average power consumption.

Keep in mind that some appliances are not drawing the same power continuously. For example, a typical homeuse coffee maker draws 500 watts during brew time (approx. 5 minutes), but maintains the pot temperature at only about 100 watts. Typical use of a microwave is only for a few minutes, sometimes at low power.

Runtime

The following graph is a set of curves that show how appliance load, in watts or in amperes, affects runtime. These curves are only estimates of operating time, dependent upon:

• The condition of the batteries

• The state of charge on the batteries

• The amount of other DC appliances drawing current from the batteries Three curves were developed for a battery of 50 Ampere Hours (AH) capacity, and three for multiple batteries in

parallel. The higher capacity curves are for 120 AH, 200 AH and 400 AH capacities. These large capacity batteries clearly extend operating time at full load. To extend operating time in general, reduce the heavy appliance load to a minimum. Remember, you are operating on stored energy and probably under power loss conditions.

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Note: All operating time curves assume permanent installation with the appropriate DC input wire (See the

“Permanent Installation” section of this Instruction Manual) and a full charge on the batteries.

For example, as shown in the above graph, using a 400 A/h battery (batteries), if the average power usage will be 1000 watts, the operating time will be about 150 minutes. A larger capacity battery will deliver more operating time between recharges.

Note: The manufacturer recommends conservative estimates when selecting a battery. More amp hours will

deliver a reserve capacity, and a larger capacity battery will not be subject to deep discharges. Ideally, the number of amp hours (AH) you expect to use should be less than 50% of the battery’s rated capacity.

Protective Features

LOW BATTERY ALARM An audible alarm will sound when the 12 volt DC power supply voltage drops down to 10.5 ± 0.3 volts. This

indicates that the battery needs to be charged or there is an excessive voltage drop between the battery power source and the inverter.

Notes: It is normal for the alarm to sound when the inverter is being connected to, or disconnected from, a 12

volt DC power source. This does not indicate a problem. However, if this alarm sounds continuously, discontinue inverter operation and charge the battery before resuming operation. If the voltage drops to

10.0 volts DC, the inverter will automatically shut down. If the low voltage alarm sounds when the battery is fully charged refer to the “Troubleshooting” section of this Instruction Manual).

CIRCUIT PROTECTION The inverter has electronic circuit protection against overload or short circuit conditions.

WARNING: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

• If turning the ON/OFF Switch OFF then ON again does not reset the inverter, DO NOT ATTEMPT TO OPEN THE INVERTER. Opening the inverter for any reason will void the warranty. The unit must be returned to Vector Manufacturing for testing and repair by professional factory technicians.

INSTALLATION

MAXX SST™ inverters will provide you with continuous electrical power when powered by a 12 volt DC source, such as a vehicle battery or a multiple battery configuration (see the diagram under “Permanent Battery Configuration Diagram”. This manual does not describe all of the possible configurations.

For optimum operation, the inverter should be placed or mounted on a flat surface; ideally, a normally cool metal surface to help diffuse the heat that is generated. The cables for Permanent Installation (see the “Permanent Battery Configuration Diagram”) are not supplied, but will be required to allow for full power operation and to provide flexibility in positioning the inverter.

Battery Operating Times

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Power Level Watt s

Amps

OPERATING TIME CHART FOR LOAD AND BATTERY CAPACITY AVAILABLE

100 10

200 20

300 30

400 40

500 50

600 60

700 70

800 80

900 90

1000 100

Minutes 15 30 45 80 75 90 105 120 135 150 165 180 195 210 235 240

50 A/h

120 A/h

200 A/h

400 A/h

Operating Environment

Do not locate inverters in an area, room or compartment where explosives or flammable fumes might be present, such as engine rooms, engine compartments, and boats or small, unvented battery compartments.

To avoid possible dangerous conditions, the inverters must be located where:

1. The unit is kept dry;

2. Air temperature is between 30°F (–1°C), non-condensing, and 105° F (40°C);

3. At least three inches of clearance from other objects is maintained for cooling airflow;

4. The unit is not exposed to direct heat, sunlight or to explosive or flammable fumes; and

5. The unit is as close to the DC power source as possible.

Never connect the chassis ground wire from the inverter to the DC negative input.

• CHECK to ensure that the combined loads of the appliances being powered by the inverter DO NOT continuously exceed the inverter’s wattage rating.

• NEVER place items on or over the inverter during operation.

MAXX SST™ inverters generate heat during operation and must be placed where cool air can circulate to the internal fan, and hot air can be removed.

Installation Procedures

When wiring the inverter to a 12 volt DC power source, ensure that polarity is correct. Reversed polarity will blow a fuse and may cause permanent damage to the inverter. Review ”Back View Diagram” on page 4, if necessary, to identify the location of the DC terminals.

Note: The manufacturer’s warranty does NOT cover damage due to reversed polarity.

Temporary Installation

For Temporary Installation, only use a dual cable set (2 Red - Positive; 2 Black - Negative) with 3 feet long cables each using #2AWG wire terminated with a ring terminal attached at the battery (power source) end and a Special Crimp Connector attached at the inverter end. The Special Crimp Connectors are designed for proper connection to the 12 volt input power terminals on the inverter; connection using any other method is not acceptable.

1. Check to be sure the inverter’s ON/OFF Power Switch is in the OFF position and that no flammable fumes are present.

2. Locate the Positive (+, POS) and Negative (-, NEG) terminals on the 12 Volt DC battery (or other 12VDC power source).

3. Locate the Positive (Red, +) and Negative (Black, -) DC input terminals on the inverter; there are 2 Positive and 2 Negative terminals on the VEC054D inverter.

4. Connect the Special Crimp Connectors of the Positive (Red, +) cables to the Positive (Red, +) terminals on the inverter and tighten the set screws against the flat side of the connectors.

5. Connect the ring terminals of the Positive (Red, +) cables to the Positive (+, POS) terminal on the 12 Volt DC battery (or other 12VDC power source).

6. Connect the Special Crimp Connectors of the Negative (Black, -) cables to the Negative (Black, -) terminals on the inverter and tighten the set screws against the flat side of the connectors.

7. Connect the ring terminals of the Negative (Black, -) cables to the Negative (-, NEG) terminal on the 12 Volt DC battery (or other 12VDC power source). There may be some minor sparking when the first cable is touched to the battery terminal.

WARNING: If persistent, severe arcing occurs between the cable and battery terminals, immediately cease

attempting to make the connection and correct the cause of the problem before continuing.

8. Ensure that all of the electrical connections have been tightened.

9. Set the inverter’s ON/OFF Power Switch to the ON position and verify the Green Power LED Indicator illuminates and the Red Fault LED Indicator does not illuminate.

10.As a test, plug in a lamp with a 60 or 100 Watt light bulb into one of the inverter’s 120 Volt AC Outlets and switch the lamp ON. If the lamp lights normally, the inverter is functioning properly and use of the inverter with other appliances can continue. If the lamp does not light, or does not operate normally:

A. Refer to the “Fault Protection and Troubleshooting Guide” of this Instruction Manual for suggested solutions. B. If conducting step A does not find and correct the problem, refer to the “Service Information” section of this

Instruction Manual for assistance.

90548011 VEC054D INVERTER.qxp 3/6/09 10:41 AM Page 8

Permanent Installation

The permanent installation of the inverter and the required wiring and safety devices to the 12 Volt DC power source must be performed by a professional installer. Further requirements are:

1. The inverter is supplied with 4 Special Crimp Connectors to connect the power source wiring to the inverter DC input terminals. They are designed to be crimped onto #2AWG copper conductor cables (not supplied).

2. The #2AWG power source cables must not exceed 6 feet in length.

3. A 300 Amp ANL Fuse (not supplied) installed in the proper Fuse Holder (not supplied) must be connected inline as part of the positive power source input cable as close as possible to the power source connections.

4. A #12AWG insulated wire should be connected between the Grounding Terminal on the inverter (see “Controls and Functions”, “Back View Diagram” on page 4 ) and the ground terminal on the appliance (such as a TV or Radio) to minimize electrical noise and reception interference.

CAUTION: Do not connect this wire to the inverter’s Negative (Black, -) DC input terminals. CAUTION: Violation of these requirements may result in unsafe operation and/or equipment failure. Damage

to the inverter as a result of improper installation voids the warranty. The DC power source must be a well-regulated DC power supply as typically found in vehicle and deep-cycle

marine batteries. The DC power source may also be two 12 volt batteries connected in parallel. On larger applications the power source may be several batteries connected in parallel as shown in the following “Permanent Battery Configuration” diagram.

Note: For typical heavy-duty uses in a Permanent Installation, an ANL fuse must be added as close as possible to

the power source (battery) positive terminal. The fuse amperage size must be appropriate to allow simultaneous operation of all the AC appliances to be powered, with delay characteristics that allow for the momentary high start-up current requirements of inductive loads. Use the specified fuse block (fuse holder) and fuse. For full rated output and motor start-up surge output, ensure that the installation is configured to handle the full load. See the “Permanent Installation” section of this Instruction Manual.

Connection To Load

The Power Inverter is equipped with standard North American three-prong type outlets. Plug the cord from the equipment you wish to operate into the AC outlet(s). Make sure the combined load requirement of your equipment does not exceed maximum continuous power.

The Power Inverter is engineered to be connected directly to standard electrical and electronic equipment in the manner described above. Do not connect the Power Inverter to household or RV AC distribution wiring. Do not connect the Power Inverter to any AC load circuit in which the neutral conductor is connected to ground (earth) or to the negative of the DC (battery) source.

WARNING: TO REDUCE THE RISK OF ELECTRIC SHOCK, PROPERTY DAMAGE OR PERSONAL INJURY:

Never connect unit directly to AC distribution wiring.

Operating Tips

For best operating results, the inverter should be placed on a stable, flat surface. The inverter should only be used in locations that meet the following criteria:

DRY — Do not allow water or other liquids to come into contact with the inverter. COOL — Surrounding air temperature should be between –0°C and 40°C — ideally between 15°C and 25°C

(60-80°F). Keep the inverter away from direct sunlight, when possible.

Permanent Battery Configuration Diagram

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BATTERY CHARGING

FROM COMMERCIAL

AC, ENGINE, SOLAR, ETC.

BATTERY

FUSE TO BATTERY LENGTH

+ FUSE TO INVERTER LENGTH

(MAX FEET OF

AWG WIRE)

(See the “Specifications” section)

FUSE HOLDER

ANL FUSE

MAXX SST™

POWER

INVERTER

BATTERY

(MAX FEET OF

AWG WIRE)

(See the “Specifications” section)

WELL-VENTILATED — Keep the area surrounding the inverter clear to ensure free air circulation around the unit. Do not place items on or over the inverter during operation. The unit will shut down if the internal temperature gets too hot.

SAFE — Do not use the inverter near flammable materials or in any locations that may accumulate flammable fumes or gases. This is an electrical appliance that can briefly spark when electrical connections are made or broken.

Notes on Using the Remote Control (sold separately)

For ease of use, Vector offers (as a separate item) a Remote Control specifically designed for this line of MAXX SST inverters. The inverter ON/OFF Switch must be in the OFF position when connecting the Remote Control to the unit or the Remote Control will not operate. Once the unit has been turned ON using the Remote Control, inverter operation will continue to be controlled through the Remote Control. Turn the inverter OFF before disconnecting the Remote Control.

For more information about attaching and using the Remote Control, please refer to the Remote Control User’s Manual.

TROUBLESHOOTING

Common Audio/Visual Problems

Problem Solution

“Buzzing” sound in audio systems

Some inexpensive stereo systems and “boom boxes” emit a buzzing sound from their speakers when operated from the Power Inverter. This occurs because the power supply in the electronic device does not adequately filter the modified sine wave produced by the inverter. The only solution to this problem is to use a higher quality sound system that incorporates a higher quality power amplified supply.

Television Interference The Inverter is shielded to minimize interference with TV signals. However, in

some instances, some interference may still be visible, particularly with weak TV signals. Try the following corrective measures:

• Position the inverter as far as possible from the television, the antenna and the antenna cables. Use an extension cable, if necessary.

• Adjust the orientation of the inverter, the antenna cables and the TV power cord to minimize interference.

• Make sure the antenna feeding the television provides an adequate (“snow free”) signal and that high quality, shielded antenna cable is used.

• Do not use the inverter to operate high-power appliances or tools at the same time you are using it to operate the TV.

• Make sure the inverter’s case is properly grounded (refer to the “Permanent Installation Procedure” section of this Instruction Manual).

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Fault Protection and Troubleshooting Guide

INVERTER POWER SWITCH TURNED ON

Resetting the Unit

When a thermal shutdown problem occurs, the inverter will reset and turn back on automatically after it cools.

WARNING: To reduce the risk of injury or property damage: If the appliance stops working, even momentarily, turn off the appliance and disconnect from the inverter until the cause is identified and corrected.

CARE AND MAINTENANCE

Storage

1. Ideal storage temperature range is 50-68°F (10-20°C).

2. Store and use the inverter in a cool, dry place with adequate ventilation.

3. Avoid locations that are exposed to heating units, radiators, direct sunlight or excessive humidity or dampness.

Fuse Replacement

This inverter is equipped with multiple internal fuses. Normally, these fuses will not “blow” unless there is a serious problem inside the unit.

Internal fuses are replaceable; however, only trained personnel should

attempt fuse replacement.

Refer to the “Service Information” section of this Instruction Manual.

Preventive Maintenance

Inverters require minimal maintenance. For optimum performance, the manufacturer recommends periodically performing the following preventive maintenance.

1. Turn OFF the inverter using the front panel ON/OFF Power Switch.

2. Remove the DC power fuse.

3. Check and tighten all electrical connections, including the ground.

4. Using a non-metallic vacuum cleaner hose, vacuum the air slots and fan area.

5. Clean the outside of the unit using a damp (not wet) cloth.

6. Wipe unit surfaces thoroughly with a dry cloth.

7. Re-insert the fuse and resume operation.

Trouble/Indication Possible Cause Suggested Remedy

No AC output — DC input is below 10 volts Recharge or replace battery. red LED lit

Excessive appliance load Turn unit OFF. Reduce the load, wait for the — thermal shutdown inverter to cool down, then turn the unit ON

again.

No AC output — Fuse(s) open Check DC input — fuse(s) in vehicle. Replace green LED not lit the fuse with one of the same type and

rating if necessary.

Low battery alarm Low battery voltage Recharge battery. Remove load from the sounds continuously inverter while recharging battery.

Bad connection or wiring Tighten all DC connections.

Motorized power tool Excessive start-up load If appliance does not start, appliance is will not start drawing excessive current and will not work

with inverter.

Motorized power tool Purely inductive load Make the load not purely inductive. Operate does not operate at an incandescent lamp at the same time as correct speed motor.

Television/radio Snow in picture, Keep inverter and antenna distant from each interference “buzzing” sound other. Use shielded antenna. Connect antenna

to amplifier.

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Accessories

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call: 1-800-544-6986.

WARNING: The use of any accessory not recommended for use with this tool could be hazardous.

SPECIFICATIONS

Maximum continuous power: 2000 watts Surge capacity (peak power): 4000 watts Output voltage range: 105-125 volts Output frequency: 58-62 Hz Output voltage: 120 VAC Maximum efficiency: >_ 87% Full load efficiency: >_ 82% No load current draw: <1.0 amp Over voltage shutdown: 15.5 ± 0.5 volts DC Low voltage shutdown: 10.0 ± 0.3 volts DC Thermal shutdown auto reset: Yes North American standard outlets: 3 Permanent Installation: ANL fuse rating: 300 Amp

Proper cable gauge (AWG) @ 6 ft. #2X2

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2 YEAR LIMITED WARRANTY PROGRAM

This limited warranty program is the only one that applies to this product, and it sets forth all the responsibilities of Vector Products, Inc., regarding this product. There is no other warranty, other than those described herein.

This Vector Products, Inc. product is warranted, to the original purchaser only, to be free of defects in materials and workmanship for two years from the date of purchase without additional charge. The warranty does not extend to subsequent purchasers or users. Vector Products, Inc. will not be responsible for any amount of damage in excess of the retail purchase price of the product under any circumstances. Incidental and consequential damages are specifically excluded from coverage under this warranty.

This product is not intended for commercial use. This warranty does not apply to accessories or damage to units from misuse or incorrect installation. Misuse includes wiring or connecting to improper polarity power sources.

RETURN/REPAIR POLICY: Defective products, other than accessories, may be returned postage prepaid to Vector Products, Inc.. Any defective product, other than accessories, that is returned to Vector Products, Inc. within 30 days of the date of purchase will be replaced free of charge. If such a product is returned more than 30 days but less than two years from the purchase date, Vector Products, Inc. will repair the unit or, at its option, replace it free of charge.

If the unit is repaired, new or reconditioned replacement parts may be used, at Vector Products, Inc.’s option. A unit may be replaced with a new or reconditioned unit of the same or comparable design. The repaired or replaced unit will then be warranted under the terms of the remainder of the warranty period. The customer is responsible for the shipping charges on all returned items after 30 days. During the warranty period, Vector Products, Inc. will be responsible for the return shipping charges.

LIMITATIONS: This warranty does not cover accessories, bulbs, fuses and batteries, defects resulting from normal wear and tear (including chips, scratches, abrasions, discoloration or fading due to usage or exposure to sunlight), accidents, damage during shipping to our service facility, alterations, unauthorized use or repair, neglect, misuse, abuse, failure to follow instructions for care and maintenance, fire, flood and Acts of God.

If your problem is not covered by this warranty, call our Technical Support Department at Toll Free at (800) 544-6986 for general repair information and charges if applicable.

STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the exclusions or limitations stated herein may not apply. This warranty gives the purchaser specific legal rights; other rights, which vary from state to state, may apply.

TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Technical Support by telephone, fax or mail. We suggest that you keep the original packaging in case you need to ship the unit. When returning a product, include your name, address, phone number, dated sales receipt (or copy) and a description of the reason for return and product serial number. After repairing or replacing the unit, we will make every effort to return it to you within four weeks.Í

WARRANTY ACTIVATION: Please complete Warranty Activation Card and mail to Vector Products, Inc.. Enter “VEC054D” as Model and “MAXX SST

2,000 WATT COMPACT POWER INVERTER” as Product Type. All Vector Products, Inc. products must be registered within 30 days of purchase to activate this warranty. Mail the completed registration form, along with a copy of the original sales receipt to:

IMPORTED BY:

VECTOR PRODUCTS, INC.

701 EAST JOPPA ROAD, TOWSON, MD 21286

• TOLL FREE: 1-800-544-6986 •

WARRANTY IS NON-TRANSFERABLE AND NON-REFUNDABLE.

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