Vector V400, V500 Installation Manual

Page 1
INSTALLATION MANUAL
SWING GATE
AUTOMATION
Page 2
CENTURIONSYSTEMShasbeen manufacturingautomaticgate systems since 1987, andis committed to providingreliable,costeffectivesolutionsin thefieldof accessautomation.
CENTURIONstrivestogiveserviceand backup second to none. Ourengineersareavailableto give sales support,installationtraining,andanswersto technicalorinstallationproblems.
Theequipmentisinstalledworldwideandis availablethroughanetworkof distributors.
CENTURIONisanISO9001 - 2000 registered company,continually looking at updating its products in line withworldtrendstoensurethatitsproductswillprovidecustomersatisfaction.
Furtherinformationis availableonour websitewww.centsys.co.za
©CENTURIONSYSTEMS (PTY) LTD
CenturionSystems(Pty)Ltd. reservestheright tomakechangesto theproductsdescribed inthismanualwithout noticeandwithout obligation of Centurion Systems (Pty) Ltd. to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd. makesno representationsorwarrantieswithrespectto thismanual.
Nopart ofthisdocument maybe copied, storedin aretrievalsystem ortransmittedin anyformor byany meanselectronic,mechanical,optical orphotographic,withouttheexpressprior writtenconsentofCenturionSystems(Pty) Ltd.
Company Profile
Company Profile
Pag e 2
Page 3
Page 3
Table of Contents
Table of Contents
Important Safety Instructions...........................................................4
General Description..................................................................5
Icons Used In This Booklet.............................................................5
Specifications . . . . ...................................................................6
Package Contents....................................................................9
Required Tools & Equipment ..........................................................13
Site Considerations .................................................................14
Cabling Requirements...............................................................17
Operator Installation.................................................................18
Inward swing gates..................................................................22
Outward swing gates ................................................................24
Electrical Set-up....................................................................26
Control box Installation...............................................................26
Additional Features. .................................................................28
Menu navigation map................................................................29
Controller Features ..................................................................31
Factory Defaults Schedule............................................................39
Description of terminal functions.......................................................41
LED Indicator Lights.................................................................43
Buzzer Feedback...................................................................43
Charger & pillar ligh connections.......................................................44
Determine Gate Swing Angle..........................................................45
Wiring Diagram for Motor M (MTR M) ...................................................46
Wiring Diagram for Motor S (MTR S) ....................................................47
Wiring Diagram for Safeties...........................................................48
Wiring Diagram for Other Inputs........................................................50
Allowable Wind Loading..............................................................52
Installation Handover................................................................53
Page 4
Important Safety Instructions
Important Safety Instructions
Page 4
To ensure the safety of people,it is important that you readall the following instructions. Incorrect installation or incorrect use of the product could causeseriousharmto people.
Theinstaller, being eitherprofessionalor DIY, isthelast person onthesite that canensurethat the operatorissafely installed,andthat thewholesystemcanbeoperatedsafely.
MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH
KEEP CLEAR. GATE MAY MOVE AT ANY TIME. DO NOT ALLOW CHILDREN TO PLAY IN AREA OR OPERATE GATE .
WAR NI NG
ATTENTION
WARNINGS FOR THE INSTALLER
1. CAREFULLYREAD AND FOLLOWALL INSTRUCTIONS 14. Safety devicesmust be fitted to the installation to guard beforebeginningtoinstalltheproduct. against mechanical movement risks such as crushing,
draggingandshearing.
2. All installation, repair, and service work to this product mustbedone byasuitably qualifiedperson. 15. It is recommended that at least one warning indicator
lightbefitted toeverysystem.
3. Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of 16. Always fit the warning signs visibly to the inside and people,pets,or otherobstructions. outsideofthe gate.
4. NO ONEMAY CROSS THEPATHOF A MOVING GATE. 17. The installer must explain and demonstrate the manual Always keep people and objects away from the gate operationof thegate incase ofan emergency,and must anditsarea oftravel. handtheUser/Warningsguideover totheuser.
5. NEVER LET CHILDRENOPERATE OR PLAYWITH THE 18. Explain these safety instructions to all persons GATE CONTROLS, and do not allow children or pets authorized to use this gate, and be sure that they nearthegate area. understand the hazards associated with automated
gates.
6. Securealleasilyaccessedgate openercontrolsin order topreventunauthorizeduse ofthegate. 19. Do not leave packing materials (plastic, polystyrene,
etc.) within reach of children as such materials are
7. Do not in any way modify the components of the
potentialsourcesofdanger.
automatedsystem.
20. Dispose of all waste products like packaging materials,
8. Do not install the equipment in an explosive
wornoutbatteries,etc,accordingtolocal regulations.
atmosphere:the presenceof flammablegasor fumesis aseriousdanger tosafety. 21. Always check the obstruction detection system, and
safetydevicesforcorrectoperation.
9. Beforeattemptingany workon thesystem, cutelectrical poweranddisconnectthe batteries. 22. CenturionSystems does not acceptany liability caused
byimproperuse oftheproduct,orfor useotherthan that
10. Themainspower supply of theautomated system must
forwhichthe automatedsystemwasintended.
be fitted with an all-pole switch with contact opening distanceof3mm orgreater. Useof a5A thermalbreaker 23. This product was designed and built strictly for the use withall-polecircuitbreak isrecommended. indicated in this documentation. Any other use, not
expresslyindicatedhere, couldcompromisethe service
11. Make sure that an earth leakage circuit breaker with a
life/operation of the product and/or be a source of
thresholdof30mAisfittedupstreamof thesystem.
danger.
12. Nevershort circuitthe battery anddo nottryto recharge
24. Everything not expressly specified in these instructions
the batteries with power supply units other than that
isnotpermitted.
suppliedwiththeproduct,orbyCenturion Systems.
13. Make sure that the earthing system is correctly constructed, and that all metal parts of the system are suitablyearthed.
Page 5
Page 5
The Vector operator has been designed to safely and cost-effectively automate a wide variety of swing gates, from single light domestic swing gates to heavy industrial double swing gates.
The fail-safe and fully redundant position and collision detection system has been designed and tested to set the standard in safety of operation and to provide an unparalleled level of reliability and durability in operation.
The gate travel limits are managed by a sealed double-redundant opto-electronic system that has been designed not only to ensure ultra-reliable operation, but also to ensure precise position and trajectory control. This enables very accurate and reliable collision detection to ensure safe operation even under trying conditions.
A novel, adaptive, parabolic ramping algorithm also ensures smooth and quiet gate starting and stopping irrespective of the gate condition, even after many years in service.
The Vector control card has been designed to be easy and intuitive to use with helpful instructions on the status of the operation during and after the installation. It also has a built-in diagnostic procedure that can verify every aspect of the control card on site.
Some of the advanced features offered by the Vector controller are:
Fully automated single button limit-setup for single and double swing gates.
Full graphics LCD display to simplify the installation process with easily understood icons indicating the controller state.
Intuitive user interface with built-in diagnostics to speed up and simplify the installation process.
Separate safety inputs for sensitive edges or beams on both the closing and opening directions of the gate.
Advanced closed-loop speed control to maintain safe and reliable operation on inclined gates under windy conditions.
Selectable and adjustable auto-close with pushbutton override.
Pedestrian (Partial) opening with automatic closure.
Positive close mode.
Advanced and proven lightning/surge protection.
Solenoid lock drive output up to 2A.
A status LED output to indicate the gate status remotely.
Leaf delay selectable for either gate leaf.
Lightning Protection
The Vector electronic controller utilizes the same proven surge protection philosophy that is used in all Centurion products. While this does not guarantee that the unit will not be damaged in the event of a lightning strike or power surge, it greatly reduces the likelihood of such damage occurring. The earth return for the surge protection is provided via the mains power supply earth. In order to ensure that the surge protection is effective, it is essential that the unit is properly earthed.
General Description
General Description
Indicates tips and other information that could be useful during the installation. Notes indicate variations and other aspects that should be considered during the installation. Cautions are critical aspects that must be adhered to, to prevent personal injury.
Icons Used In This Booklet
Icons Used In This Booklet
Page 6
Page 6
Overall Dimensions
1400mm Extended
1400mm Extended
1000mm Retracted
1000mm Retracted
400mm Stroke
400mm Stroke
Model V400
100
95mm
All dimensions shown in millimetres
Model V500
1600mm Extended
1600mm Extended
1100mm Retracted
1100mm Retracted
100
95mm
All dimensions shown in millimetres
500mm Stroke
500mm Stroke
Figure 1 O verall Dimensions
Specifications
Specifications
Page 7
Power Configurations:
Extention/retraction (no load):
Max. Output Force: Max. Operations (day):
Max. Number of continuous Operations:
Standby Operations:
Standby period: ½ day 1 day 2 days
Typical Gate Opening/ Closing Time:
Operating Temp. Range:
Housing Protection: Mass of Operator:
Operator Stroke:
DC Current Draw (Max):
Nominal Input Voltage:
12V DC
15A
27mm/sec
250kgf
V400: 5.5kg V500: 5.9kg
V400: 400mm V500: 500mm
V400: <14 Sec
V500: <17.5 Sec
-20°C to +60°C IP55
Unlimited
Battery 40AH <900 cycles Battery 40AH <880 cycles Battery 40AH <840 cycles
Battery 7AH <115 cycles
Battery 7AH <85 cycles
Battery 7AH <7 cycles
NA
Battery 40AH <850 cycles Battery 40AH <770 cycles Battery 40AH <620 cycles
100*
12V DC
15A
27mm/sec
250kgf
200
Unlimited
V400: <14 Sec
V500: <17.5 Sec
V400: 5.5kg V500: 5.9kg
V400: 400mm V500: 500mm
-20°C to +60°C IP55
7AH, 12V, CP84E
(Domestic)
7AH, 12V, CP84SM
(Light Industrial)
Standby period: ½ day 1 day 2 days
D ouble kit inc controller only
Battery 7AH <140 cycles
Battery 40AH <880 cycles Battery 40AH <840 cycles
Battery 7AH <75 cycles
D ouble kit inc controller and 2 sets sa fety beam s
Operator V400/V500
*
Limited by the charging rate
Higher capacity battery can also be used must be housed separately e.g. 40AH.
Page 7
12V Single or Double
15A (fused)
18V DC
48mA
2A DC
3A (PTC)
Current Sense & Redundant Optical
Redundant Optical
-20°C to +60°C
Max. Motor Current Per Channel: Max. Input Voltage:
Standby Current Draw: Max. Solenoid Current Draw: Max. Aux Output Current: Collision Detection:
Position & Trajectory: Temperature Range:
Control Card
Page 8
Page 8
Allowable Gate Mass
Maximum allowable gate mass for V400 operator:
Gate swing angle Up to Up to Up to Up to Up to Up to
1.5m 2m 2.5m 3m(#1) 3.5m(#1) 4m(#1) 90° 500kg 500kg 500kg 360kg 260kg 200kg 100° 500kg 500kg 388kg 160kg 190kg 150kg 110° 500kg 306kg 198kg 130kg 120° 180kg 100kg 65kg
(#1 - an electric lock must be fitted to secure gate in closed position)
NOT RECOMMENDED
Maximum allowable gate mass for V500 operator:
Gate swing angle Up to Up to Up to Up to Up to Up to
1.5m 2m 2.5m 3m(#1) 3.5m(#1) 4m(#1) 90° 750kg 750kg 750kg 550kg 410kg 310kg 100° 750kg 750kg 600kg 420kg 310kg 230kg 110° 750kg 500kg 320kg 220kg 120° 310kg 170kg 110kg
(#1 - an electric lock must be fitted to secure gate in closed position)
NOT RECOMMENDED
Allowable Wind Loading
For wind loading tables see page 52.
7AH, 12V, CP84SM
(Light Industrial)
Boxed Shipping Weight (Excluding Batteries):
Protection Level:
2.7kg
7AH, 12V, CP84E
(Domestic)
7AH, 12V, CP84SM
(Light Industrial)
IP55
2.6kg IP55
Power Supply, Wall Box and Control Card Assembly
Power Supply
Nominal Input Voltage: AC Current Draw (Max): Temperature Range: Max. Continuous
Charging Current:
170mA60mA
220V AC ±10% @ 50Hz220V AC ±10% @ 50Hz
-20°C to +60°C
-20°C to +60°C 0,8A @ 13,8V 2,5A @ 13,8V
7AH, 12V, CP84E
(Domestic)
Page 9
Item Description Qty. Part No.
1 Vector gate operator 1 1050M00000 2 Wall bracket (standard) 1 1050M20000 3 Wall bracket pin 1 DOMCEN0069 4 Gate Bracket 1 1050M27000 5 Gate bracket pin 1 1050M05000 6 Origin body 1 1050M0161M 7 Gate operator keys 1 GTKEYTG01 8 Gate warning decal 2 LABELGATE1 9 Cap screw M6 x 25 1 B124106025 10 14mm snap ring 1 F1400SNAPR 11 12mm snap ring 1 F1200SNAPR 12 M6 nut 1 N120206000
Figure 2 Standard P ackage C ontents
Page 9
11
1
2
3
5
4
6
8
7
10
12
9
Package Contents
Package Contents
For standard V400 and V500 operators (VEC40000V2 & VEC50000V2)
Page 10
Page 10
Control box including charger & controller (Domestic) VECCAD00V2 / (Light Industrial) VECCAD01V2
Figure 3 Optional A ccesso ries continued.
Item Description Qty. Part No.
1 Wall adaptor plate 2 1050M34000 2 M10x20 Countersunk screw 2 B123201025 3 M10 Hexnuts 2 N120110000 4 Vector wall adaptor kit packing leaflet 1 DOC1050D06
Wall adaptor kit (optional) VECWAK00V1
3
1
2
4
1
2
7
4
5
6
3
1 2 3 4 5 6 7
1 1 1 1 1 2 1
1 1
1 1
1
VECC-D00V2 CP84E V2 Misc parts DOC1050D01 TBA TX4NV2433 CP4C
Vector Control Card Version 2 built in Rx CP84E Charger Wall box User Guide Installation Manual NOVA 4 button transmitters 12V 7.0AH Battery (User supplied - not part of kit)
Item
Description Qty QtyDomestic
VECC-D01V2 CP84SM2A0 Misc parts DOC1050D01 TBA
CP4C
Light Ind
Page 11
Item Description Qty. Part No.
1 Wall bracket (high security) 1 1050M3000D 2 Padlock 2 M-PLTRI263 4 Vector high security kit packing leaflet 1 DOC1050D05
High security kit (optional) VECHSK00V1
Page 11
1
2
3
Item Description Qty. Part No.
1 Vector securing plate (short) 1 1050M3200D 2 Vector securing plate (long) 1 1050M3300D 3 M10x20 Bolt 2 B121210020 4 M10 Hexnut 2 N120110000 5 Vector mechano kit packing leaflet 1 DOC1050D08
Mechano kit (optional) VECMAK00V1
1
2
3
4
5
Page 12
Page 12
Item Description Qty. Part No.
1 Gate bracket spreader plate 1 1050M03500 2 M6x12 Countersunk screw 2 B123206010 3 M6 Hexnuts 2 N1202060SS 4 Vector gate adaptor kit packing leflet 1 DOC1050D07
Gate adaptor kit (optional) VECGAK00V1
1
2
3
4
Item Description Qty. Part No.
1 Piston guard 1 1050M0321P 2 Guard retainer 1 DOMCEN0070 3 Guard sleeve 1 DOMCEN0070 4 Guard cap 1 DOMCEN0070 5 Guard pin 1 1050M35000 6 Guard gate bracket 1 1050M2400D 7 14mm snap ring 1 F1400SNAPR 8 Piston guard kit packing leaflet 1 DOC1050D04
Figure 3 Optional A ccesso ries
Piston guard kit (optional) VEC4PG00V1
1
2
3
4
5
7
6
8
Page 13
Required Tools & Equipment
Required Tools & Equipment
Figure 4 R equired Tools and E quipm ent
Spanner
17mm, 15m m
Preferably Socket Set
Screw Drivers
6mm Philips
3.5 Flat
Crimping Tool
and Pin Lugs
Pliers
Side Cutters
Hammer
2 X G-Clam ps
Electric Drilling
M achine
M easuring Tape
H acksaw
Angle
Grinder
Spirit Level
Marking pen/Chalk
5m m A llen Key
20mm Hole Saw
Connector block
Safety Equipm ent
G oggles, gloves, etc.
Welding M achine
(including consum ables
& safety equipm ent)
Soldering Iron
M asonry Bits - 12m m
10mm For Wall M ount Brackets
Steel Bits 6.5mm/10.5m m
6mm Pin Punch
Extension Cord
SFW
Page 13
Page 14
Site Considerations
Site Considerations
Page 14
Inordertoensureareliableand durableinstallationthoughtshould begivento:
Strengthofthepillar
For reliable operation it is important to ensure that the way the operator is secured to the wall takes into accountthestrengthofthepillar, thesizeofthegate,andhowfrequentlythe gatewouldbeused:
PILLARPILLAR
PILLAR
This mounting works well for heavy gates shorter than about 2m in single house­hold domestic applications.
Alternatively it should be considered for use on pillars of low or unknown strength.
This mounting means is typically used on light to medium weight domestic gates that are about 1.5m long, and that is mounted on pillars of average strength.
This mounting is highly recommended for all light industrial gates, or for heavy gates of any length.
Alternatively it should be considered for use on pillars of low or unknown strength.
Standard bracketHigh security kit
High security kit
together with a
Wall adaptor kit
BEST WORKS WELL GOOD
Asimportantasthebracketishow thebracketissecured tothepillar:
Applications:
• Prefabricated walling
• For heavy gates operating frequently
PILLAR PILLAR
STEEL
PILLAR
PILLAR PILLAR
Applications:
• Masonry pillars
• Frequent use
Applications:
• Lighter gates
• Domestic
Applications:
• Light gates
• Domestic
Applications:
• Very light
• Very domestic
Through wall
Chemical
anchors
Welding
Sleeve
anchors
RAWL Bolts
BEST WORKS WELL WORKS WELL OK
NOT RECOMMENDED
Page 15
Page 15
Strengthofthegateand gatebracket
The gate adaptor kit both strengthens the connection to the gate, and also allows for more flexibility when mountingthebrackettothegate:
TheMechanokit
This kit is useful when fitting VECTORS to existing installations, and also makes adjustments easier when doingnewinstallations.
Applications:
• Light industrial
• Heavy gates
• Frequent use
Applications:
• Domestic
• Medium gates
• Frequent use
Applications:
• Domestic
• Light gates
• Infrequent use
Welding
Gate adaptor kit
Through bolts
Gate adaptor kit
Welding
Through bolts
(High tensile)
FAIRGOODVERY GOODBEST
Tex screws and mild steel bolts are not recommended
Page 16
Figure 5 Minimum Installation Requirem en ts
Installthegateoperatoronlyif:
1. Itwillnotposea hazardtothe public.
2. Thereissufficientclearanceto aroadwayand/or publicthoroughfares.
3. Theinstallationwillmeetall municipaland/orlocal authorityrequirementsonce completed.
4. Thegatemass,lengthand applicationiswithin theoperatorspecifications (seepage8).
5. Thewindloadingspecificationsare notexceeded(see page42).
6. Thegateisingood workingorder,vertically hungandswings freely.
7. Itcanbeinstalledtohave sufficient clearance between moving parts whenopeningandclosingtoreducethe
riskof personalinjuryand entrapment.
8. Pushbuttons or key switches, when required, must be positioned so that the gate is in line of sight of the
operator.
Generalconsiderationsfortheinstallation:
1. Always recommend the fitment of additional safety equipment such as safety edges and safety beams, for
additionalprotection againstentrapmentor othermechanicalrisks.
2. Checkthatnopipesor electricalcablesare intheway oftheintendedinstallation.
3. Checkthatenoughspaceis availableforthe gateoperatorwith thegateintherequiredopenposition.
(Seediagram below).
4. Checkthestrengthofthe mountingpillarand fitawall adaptorkit whereneeded.
5. Iftheswinggateleaf islongerthan 2.5m,ensure thatalockcanbefitted.
6. Neverfittheoperatorontheoutsideofthegate,wherethepublichasaccesstoit. (Followtheinstructionsfor
anoutward openingswinggate, ifrequired.)
7. Forgreater securityconsiderfittinganoptionalhighsecuritykit.
8. Consider where the gate bracket will be mounted. It might simplify the installation to fit the optional gate
adaptorkit.
Page 16
There must be 2 sets of beams. One across the driveway when the gate is closed and one when the gate is open.
Gate opening 90° or less
Pillar (Max.) *
Wall (Min.) #
Wall (Min.) *
Gate opening 110°
Gate opening 90° or less
Operator
V400
150mm
150mm 250mm
V500
335mm
Wall (Min.) # Pillar (Max.)*
Gate opening 110°
Operator
V400
150mm
150mm 145mm
V500
210mm
Wall (Min.) # Pillar (Max.)*
Minimum Installation Requirements
(Tables are based on gates shorter than 2.5m.
• For gates 2.5m to 3.0m long, reduce the maximum pillar thickness by 20mm.
• For gates 3.0m to 3.5m long, reduce the maximum pillar thickness by 40mm.
• For gates 3.5m to 4.0m long, reduce the maximum pillar thickness by 60mm.) # - The typical minimum wall clearance required to fit the operator.
* - The maximum allowable pillar thickness on which to fit the operator.
Pillar (Max.) #
Page 17
Cabling Requirements
Cabling Requirements
Figure 6 C abling Requirem en ts
Page 17
1. 220V AC mains cable via mains isolator Or switch (3 core LNE 0,5mm²)*,
Optional keypad (if required, 3 core
2
Or
0,5mm multi-stranded).
Low voltage 16V AC battery charger
6. Optional infrared beams or safety edge
2
supply (2 core 1,5mm²).
(if required, 3 core 0,5mm multi­stranded or 4 core 0.5mm² for CE
2. Intercom cable (n1 + 6 core) to house.
compliance.)
3. MOTOR M (MTR M) or MOTOR S
7. Optional intercom cable (n2+2 core
(MTR S) cable (if required minimum,
0,5mm²multi-stranded) to gate station
2
2 core 2mm + 4 core 0,5mm² multi­stranded) ¥
8. Optional electric lock. (2 core 0.5mm²) See page 8.
4. Optional radio receiver cable (3 core
2
0,5mm multi-stranded, optional) # 9. Optional pillar light cable (3 core, size
according to power reg.)
5. Optional pedestrian key switch (if
2
required, 2 core 0,5mm multi-stranded).
To dw elling
Mains
iso lator
sw itch
C ontro l
box
4
5
7
6
n1 = number of cores required by intercom. n2 = number of cores required by intercom.
2
LEGEND
1
8
9
9
3
3
6
Mains isolator must be fitted less than 1m from controller
* Increase cable thickness if pillar lights are to be installed.
Screened cable is always recommended to provide better protection against lightning ­ earth one end of screening.
Domestic charger only. # For optimum range an external receiver can be mounted on the wall. ¥ Centurion has available customer VECTOR cable order reference: CABLEVEC68
Page 18
1. Determinegate opening angle and directionof operator(inwardoroutward).
Alternatively the swing angle can be deter­mined more accurately with the process detailedonpage37.
120°
100°
110°
90°
80°
70°
60°
OPEN
CLOSED
E
L
G
N
A
G
N
I
W
S
E
T
A
M
I
T
S
E
2. Determine a suitable height for the wall bracket.
Wall Bracket
85m m
Gate Bracket
Minimum 125m m
3. Determinewhere to put the bracket according toAandBvaluesinthetablesonpages23and
25.
B
A
120°
110°
100°
90°
80°
70°
60°
Gate opening angle
120°
110°
100°
90°
80°
70°
60°
Gate opening angle
For tables see page 23 or 25
.
or
or
USE MECHANO KIT CUT THE BRACKET
CAUTION:
Take care to shorten
the wall bracket to
prevent interference
with the operator
Operator Installation
Operator Installation
Page 18
The gate bracket must fit to a sturdy point on the gate.
Consider using the optional gate adaptor kit.
OPERATOR MUST NOT FOUL AGAINST BRACKET
Page 19
4. Secure the bracket to the wall with the most appropriate means.
See page 14 for site considerations.
5. Fitthegatebrackettotheoperator.
1 OR 2 TURNS
6. Fit the motor end of the operator to the wall bracket.
7. Open the gate fully and temporarily clamp the gatebrackettothegate.
Determine the gate bracket position
Page 19
The gate bracket must fit to a sturdy point on the gate.
Consider using the optional gate adaptor kit.
Start with the operator fully retracted. Turn out the actuator tube one or two turns.
Page 20
or
or
8. Unlock the operator and swing the gate closed.
9. Remove the pin and the operator from the bracket,checkthat there are at leastoneortwo turnsof theactuatorbeforeitisfullyextended.
10. Secure the gate bracket using the most appropriate means.
11. Fitoperator, wallbracketpinsandsnaprings.
Fasten gate bracket to gate
Page 20
See page 14 for site considerations.
If it becomes obvious that the operator does not have enough stroke, reduce either the A or B distances by moving the wall bracket.
Be sure not to make the A and B values less than allowed for in the installation tables on page 23.
In general:
• Large B distances give good security and good closing push force.
• Small A and small B will increase the speed.
or
As an alternative to the snap ring, fit a padlock.
Page 21
or
13.Unlock the operator and open the gate fully
14. Slide the origin clamp along the actuator tube, right up to the operator. Secure in place with an allen key tighten properly.
15.Attachwarningdecalstothegateasshown.
2
1
Adjust origin clamp
(NB - Not required for outward swinging gates)
Page 21
open
12. Fitoperator, gatebracketpinsandsnaprings
As an alternative to the snap ring, fit a padlock.
The mechanical part of the installation is now complete.
Page 22
Figure 7 Position Inw ard Opening Gates
Page 22
Operator Installation
Operator Installation
B
A
Inward Swing Gate Setup
B
A
For gates opening 90° or less:
For gates opening m ore than 90°:
Ensurethatthe gate does notexceed the gatem assspecifications on page 8.
For bestsecurity(butslow er operation) installwithlarge B value
For fast operation (but less security) installwithsmallA andsm allB values
GATE OPEN
GATE OPEN
GATE CLOSED
Page 23
Alternative positions
A and B must each be greater than
Gate swing A+B should Up to Up to Up to Up to Up to Up to
angle not exceed 1.5m 2m 2.5m 3m 3.5m 4m
60° - 90° or less 465mm
100° 400mm 110° 340mm 120° 285mm
Recommended positions
(Only for a 2.5m gate or shorter)
A value B value
90° or less 220 220
100° 190 190 110° 150 150 120° 135 135
Alternative positions
Gate swing A+B should Up to Up to Up to Up to Up to Up to
angle not exceed 1.5m 2m 2.5m 3m 3.5m 4m
60° - 90° or less 380mm
100° 325mm 110° 275mm 120° 230mm
A and B must each be greater than
Recommended positions
(Only for a 2.5m gate or shorter)
A value B value
90° or less 150 150
100° 155 155 110° 125 125 120° 110 110
120°
100°
110°
90°
80°
70°
60°
Gate opening angle
120°
100°
110°
90°
80°
70°
60°
Gate opening angle
1400mm Extended
1400mm Extended
1000mm Retracted
1000mm Retracted
1600mm Extended
1600mm Extended
1100mm Retracted
1100mm Retracted
For V400 (400mm operator)
For V500 (500mm operator)
100mm 100mm 100mm
120mm
140mm 160mm
NOT RECOMMENDED
100mm 100mm 100mm
120mm
140mm 160mm
NOT RECOMMENDED
NOTE:
100m m for A or B w ould ensure a 10mm clearance betw een the operator and gate if the gate is 50mm thick
NOTE:
100m m for A or B w ould ensure a 10mm clearance betw een the operator and gate if the gate is 50mm thick
Page 23
Gate swing
angle
Gate swing
angle
Page 24
Outward Swing Gate Setup
B
A
make up bracket
to suit
For gates opening 90° or less:
B
A
make up bracket
to suit
For gates opening m ore than 90°:
Figure 8 Position Outward Opening Gates
Page 24
Ensurethatthe gate does notexceed the gatem assspecifications on page 8.
Outward opening swing gates m usthave physical end stops fitted inthe open position.
Originclam ps m ust N O T be fitted.
For bestsecurity(butslow er operation) installwithlarge B value
For fast operation (but less security) installwithsmallA andsm allB values
GATE CLOSED
GATE OPEN
GATE OPEN
End stop see Caution Note
CAUTION:
Page 25
Page 25
Alternative positions
A and B must each be greater than
Gate swing A+B should Up to Up to Up to Up to Up to Up to
angle not exceed 1.5m 2m 2.5m 3m 3.5m 4m
60° - 90° or less 465mm
100° 400mm 110° 340mm 120° 285mm
Recommended positions
(Only for a 2.5m gate or shorter)
A value B value
90° or less 220 220
100° 190 190 110° 150 150 120° 135 135
Alternative positions
Gate swing A+B should Up to Up to Up to Up to Up to Up to
angle not exceed 1.5m 2m 2.5m 3m 3.5m 4m
60° - 90° or less 380mm
100° 325mm 110° 275mm 120° 230mm
A and B must each be greater than
Recommended positions
(Only for a 2.5m gate or shorter)
A value B value
90° or less 150 150
100° 155 155 110° 125 125 120° 110 110
120°
100°
110°
90°
80°
70°
60°
Gate opening angle
120°
100°
110°
90°
80°
70°
60°
Gate opening angle
1400mm Extended
1400mm Extended
1000mm Retracted
1000mm Retracted
1600mm Extended
1600mm Extended
1100mm Retracted
1100mm Retracted
For V400 (400mm operator)
For V500 (500mm operator)
100mm 100mm 100mm
120mm
140mm 160mm
NOT RECOMMENDED
100mm 100mm 100mm
120mm
140mm 160mm
NOT RECOMMENDED
NOTE:
100m m for A or B w ould ensure a 10mm clearance betw een the operator and gate if the gate is 50mm thick
NOTE:
100m m for A or B w ould ensure a 10mm clearance betw een the operator and gate if the gate is 50mm thick
Gate swing
angle
Gate swing
angle
Page 26
Electrical Set-up
Electrical Set-up
WARNING
1. Alwayscheckthattheisolatorin the mains supplytothegateisinthe OFF position,beforedoingany work.
2. Ensure that all low voltage systems (Less than 42.4V) are suitably protected from damage, by disconnectingallsourcesof powersuchas chargersandbatteriesbeforedoing anywork.
3. Allelectricalworkmustbe carried out accordingto the requirements of all applicable local electrical codes. (Itisrecommendedthatalicensedelectricalcontractorperformsuchwork.)
Page 26
1. Secure the control box to wall using the most appropriatemeans.
Secure control box to wall
p 1
CONTROL BOX
PREFERABLY MOUNTED
AT EYE LEVEL
Be sure to position the wall box so as not to cause any hazards during and after the installation.
Preferably mount the wall box:
• Out of direct sunlight
• At a comfortable working height
• Away from garden sprinklers etc.
• To allow easy access even when the gate is open
2. Connect all the cables as required to the controlcard.Seepage46andpage47.
3. When wiring each operator back to the controller housing, it is recommended to mount a small junction box adjacent each operator. Terminate the cable provided on the operatorinto this junction boxand then routea new cable from the junction box to the controllerhousing.
Connect all wiring
For wiring diagram see page 46/47
Page 27
Page 27
Light Light
Batt + Batt ­MTR M+ MTR M ­MTR S+ MTR S -
Com FRX LIT LED Com Aux 12V Com Saf Sol
4. Check that the charger and battery are connectedtothecontroller.
Ensurethebatterypolarityiscorrect.
5. Switchonthemainssupply(viaisolator).
6. Ensurethat both the controller and charger are effectively earthed for improved lightning protection.
Settingthelimits
7. Check that the origin has been correctly set. (Seepage 21)
open
8. Checkthatthegateis closedandtheoperatoris locked.
9. Push and hold the SETUP button ( ) for 3 seconds. Select the “limits” menu by pressing the ENTER button ( ). The Limit setup wizard will now begin. Follow the on-screen instructions to complete the setup procedure.
SSens1
SSens2 M Sens1 M Sens2 Sens+ Sens-
Safe CLS Safe OPN Com LCK/STP
TRG PED
33333
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
AutoCloseAutoCloseAutoCloseAutoCloseAutoClose
Page 28
Figure 10 provides the full menu of features that can be setup on the system. Explanation of each feature is provided in the section “CONTROLLER FEATURES”.
When setting up the VECTOR system via the LCD display, all the steps that have to be followed are
clearly provided via the display. It is only necessary to note the following:
? To get into setup mode, press the (oblong) button for 3 seconds and follow the instructions
provided from there.
? The buttons provided on the controller for navigating the system, are not marked because at each
step during the setup, the function given to each button is provided on the display.
? When not in setup mode, ie normal mode, the (round) button is used as a TEST button for
operating the system. The up/down buttons are not used unless the diagnostic screens have been selected to appear in normal mode, in which case these buttons allow switching from one screen to the next.
For each feature, a factory default setting has been programmed into the controller. The defaults have been determined to suit a typical domestic swing gate installation. It is only necessary to change a feature where the default does not suit the installation being carried out. When selecting any feature in the menu, details of the current setting stored in the controller are displayed.
Page 28
Figure 9 View of C ontroller
S Sens1 S Sens2 M Sens1 M Sens2 Sens+ Sens-
Safe CLS Safe OPN Com LCK/STP
TRG PED Com FRX
33333
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
Exit Go
Up/Dn
AutoCloseAutoCloseAutoCloseAutoCloseAutoClose
Menu Level
Menu Level
How to set up additional features on the Vector Controller
How to set up additional features on the Vector Controller
Page 29
Menu Navigation Map
Menu Navigation Map
Page 29
Figure 10 Part A of “M enu Navigation M ap”
SETTING LIMITS: 1
SAFETY: 2
AUTOCLOSE: 3
MODES OF OPERATION: 4
RUN PROFILE: 5
IR BEAMS: 6
Setup Wizard
MTRM Collision Force: 2.1
MTRS Collision Force: 2.2
Collision Count: 2.3
Autoclose Status: 3.1
Autoclose Time: 3.2
Autoclose Override Time: 3.3
Autoclose Advanced Options: 3.4
Operating Mode
Positive Close: 5.1
Leaf Delay: 5.2 Pre-Open Delay: 5.3 Pre-Close Delay: 5.4 Opening Speed: 5.5 Closing Speed: 5.6 Ramp up Distance: 5.7 Ramp down Distance: 5.8 Crawl Distance: 5.9 Torque Limit: 5.10
MTRM Opening Collision Force MTRM Closing Collision Force
MTRS Opening Collision Force MTRS Closing Collision Force
Autoclose on Open: 3.4.1 Autoclose on Partly Open: 3.4.2 Autoclose on Partly Closed: 3.4.3
Standard Mode Condominium Mode Reversing Mode
Positive Close Status: 5.1.1 Positive Close Type: 5.1.2
Positive Close Short Stop Value: 5.1.3
Positive Close Push Force: 5.1.4
Leaf Delay Status: 5.2.1 Leaf Delay Value: 5.2.2
Short Stop MTRM Only MTRS Only MTRM & MTRS
PIRAC Control: 6.1
SAF Output Status: 6.2 IRBO = IRBC IR Beam Alarms: 6.3
PIRAC Status: 6.1.1 Stop On Open: 6.1.2
Ambush Alarm: 6.3.1 Break in Alarm Status: 6.3.2
Stop On Open Status: 6.1.2.1 Stop Distance: 6.1.2.2
Ambush Alarm Status: 6.3.1.1 IRB Broken time: 6.3.1.2
Page 30
Page 30
Figure 10 Part B of “M enu Navigation M ap”
Pedestrian Open Position: 7.1 Pedestrian Autoclose Time: 7.2 Pedestrian Pre-Open Delay: 7.3 Pedestrian Pre-Close Delay: 7.4
Lock Enabled Status: 8.1 Lock Type: 8.2 Release Time: 8.3 Pre-Release Time: 8.4 Lock Location: 8.5 Lock Drive (AC/DC): 8.6
Courtesy Light Time: 9.1 Light Profile: 9.2
Operating Standard: 10.1 Reset Options: 10.2 Diagnostic Screen Status: 10.3 Test Button Disabled Status: 10.4
Press Master Button
If m enu locke d
ADD Remotes: 11.1 DELETE Remotes: 11.2 EDIT Remotes: 11.3
Remotes Menu Locked Status: 11.4
Courtesy Light Pre Flash A Pre Flash B Pre Flash C
Factory Default: 10.2.1 Delete All Remotes: 10.2.2 Reset All: 10.2.3
Delete Remote By ID: 11.2.1 Delete Remote Button: 11.2.2 Delete Remote By Button: 11.2.3 Delete All Remotes: 11.2.4
PEDESTRIAN: 7
GATE LOCK: 8
COURTESY LIGHT: 9
GENERAL: 10
REMOTES: 11
§ Refer to Table 1 on page 39 for Schedule of Factory Defaults for each feature.
Page 31
Page 31
§ Refer to Table 1 on page 39 for Schedule of Factory Defaults for each feature described below.
Controller Features
Controller Features
SAFETY (COLLISION FORCE) - MENU 2
MTRM/S COLLISION FORCE
If the gate is obstructed, the internal collision circuitry will activate. The response of the system to a collision will vary, depending on the Operating Standard (eg CE, UL325) selected. Responses can vary from one or both gates stopping, to one or both gates reversing. The collision force can be set from Min to Max in 5 discrete steps.
A sixth step will disable collision sensing entirely, allowing MAXIMUM force to be achieved. Under this condition, the motors will continue running until they stall, at which point a collision will be detected. NB:This level should only be used if additional safety measures are taken. (e.g.: Infrared beams, sensitive edge etc.)
Collision force can be set independently per motor, as well as per direction of travel.
COLLISION COUNT
A counter monitors the number of collisions that the gate experiences before both gates reach the fully closed position. If the value exceeds the value set in the MULTIPLE COLLISION COUNTER the controller shuts down until the next valid trigger is received. As indication, the STATUS LED will flash 4 times every second. The multiple collision fault indication will continue to flash indefinitely or until a valid trigger has been received.
AUTO-CLOSE – MENU 3
AUTO-CLOSE STATUS
The Auto-close feature when turned on, has the function of automatically closing the gate after a preset auto-close time. The AUTO-CLOSE feature is automatically turned on when the controller is set for CONDOMINIUM mode of operation.
AUTO-CLOSE TIME
The auto-close time can be set anywhere from 1 to 255 seconds.
AUTO-CLOSE OVERRIDE
It is possible for the user to temporarily turn off auto-close when the mode of operation is STANDARD or REVERSING. To activate AUTO-CLOSE OVERRIDE, the TRG input must be activated and maintained for a period longer than the time set for the AUTO-CLOSE OVERRIDE TIME, after which the input can be cleared ie press and hold the button of the remote that operates the gate.
The gate response will be to start opening on the first TRG trigger, and then to stop as soon as the AUTO-CLOSE OVERRIDE feature is activated. On clearing of the TRG input, the gate will continue opening until fully open. The AUTO-CLOSE feature is now off and the gate will remain open indefinitely.
The next signal received on TRG will clear the AUTO-CLOSE OVERRIDE feature, close the gate, and set the AUTO-CLOSE feature back to normal.
AUTO-CLOSE ADVANCED OPTIONS
The conditions under which the gate will auto close can be set within the Advanced Autoclose options menu.
1
2
Page 32
Page 32
3
4
Page 33
If “Short Stop” is correctly set, PCM will cut off
when gates reach closed position, in line
Line of gates when closed
M gate closes
slightly behind
S Gate (Leaf delay)
S Gate closes first
Mechanical lip
1
*
M Gate continues to close
“Short Stop”
S Gate stops slightly before closed position
2
*
*
Mechanical lip on
M Gate engages with S Gate
With PCM, M Gate continues closing,
pushing the S Gate with it
3
4
Page 33
Page 34
Page 34
5
Inside
closing beam
O utside
closing beam
TYPIC A L C LO SIN G B EAM INSTALLATIO N
G ates w ill not close
Page 35
Page 35
Outside closing beam
Inside closing beam
Opening beam
IRBO = IRBC
(Combine inside closing beam with opening beam = save on one beam )
Intruder breaks beam while loitering at gate
==
Alarm
Adjustable
beam broken time
==
Alarm
++
Intruder blocks
beam
Page 36
Page 36
7
8
6
Page 37
Page 37
9
Page 38
Page 38
10
Page 39
Factory Defaults Schedule
Factory Defaults Schedule
Page 39
Table 1 Factory Defaults Schedule
PARAMETER DESCRIPTION
UNIT
MIN
DEFAULT
MAX
South African Standard Profile
Auto-Close Enabled
Auto-Close Time
Mode of Operation
Motor M Opening Force
PCM Enabled
Leaf Delay Enabled
Motor M Closing Force
PCM Type
Leaf Delay
Motor S Opening Force
PCM Stop Short Distance
Motor S Closing Force
PCM Force
Max. No. Collisions Collision Alarm Output
Auto-Close Override Time
Auto-Close from Fully Open Auto-Close from Partly Open Auto-Close from Partly Closed
YES/NO
mm:ss
S,R,C
Level
YES/NO
YES/NO
Level
M,S,M & S,SS
mm
Level
mm
Level
% (A)
Collisions
B,C,P,S,L
s
00:00*
1
NO
NO
1 1
1
1
1
3*
0
1
Max (6)
YES
YES
Max (6) Max (6)
40
Max (6)
15
255
2*
0:15
Standard
3
NO
NO
3
Master Only
10*
250*
3
5
3
3
4
Buzzer
3
04:00*
15*
NO
NO
YES
YES
YES/NO YES/NO YES/NO
* -Settings are fixed across standards ** -Settings are not configurable via the GUI
Table continue on next page.
Opening Speed Closing Speed Ramp Up Distance Ramp Down Distance
Crawl Distance Torque Limit
mm/s
mm
(A)
10 10
20 20
5 4
Max Max
400 400
400
15
30
30 30 30 10
11
mm/s
mm mm
Pre-Close Delay Time
Pre-Open Delay Time
s s
00
0
196 196
Page 40
Page 40
PARAMETER DESCRIPTION
UNIT
MIN
DEFAULT
MAX
PED Open Distance
Gate Lock Enabled
PIRAC Enabled
IRB Ambush Alarm Enabled
IRBO Starts Wire-Less**
Courtesy Light Time
Diagnostic Screen Enabled
Remote Menu Locked
Gate Lock Type
SAF Common Enabled
IRB Ambush Alarm Hold-Off Time
IRBC Starts Wire-Less**
Courtesy Light Profile
Test Push-Button Enabled
Helix Mode Disabled**
Gate Lock Pre-Release Time
SAF Common Tests which Beams
IRB Break-In Alarm Enabled
LCK Starts Wire-Less**
Gate Lock Release Time
IRBO acts as IRBC
IRB Alarms Output
Gate Lock Location Gate Lock Drive Type
PED Auto-Close Time PED Pre-Open Delay Time PED Pre-Close Delay Time
% (Full Open)
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
Minutes
YES/NO
YES/NO
B,C,P,S,L
h:mm:ss
YES/NO
YES/NO
M,S
Crt,A,B,C
YES/NO
YES/NO
s s
C,O,C & O
C,O,C & O
YES/NO
YES/NO
AC,DC
NO
NO
NO
1
0:00:04*
NO
NO
24.0*
YES
YES
YES
255
YES
YES
9:59:59*
24.0*
NO
NO
YES
YES
0:02:00
NO
NO
Striker
NO
1
YES
Courtesy
YES
YES
0.0
IRBC Only
NO
YES
1.0
0.1*
0.1*
NO
BUZZER
Close Only
AC
30
100 240 240 240
10
0 0 0
0
2
5
s s s
* -Settings are fixed across standards ** -Settings are not configurable via the GUI
South African Standard Profile Continue
Table 1 Factory Defaults Schedule
Page 41
Page 41
Description of Terminal Functions
Description of Terminal Functions
Page 42
Page 42
Page 43
Page 43
LED Indicator Lights
LED Indicator Lights
The controller is fitted with diagnostic lights (LEDs) that assist with the set-up and maintenance of the gate. Table 2providesa descriptionandpurpose oftheindicator lights.Referto figure11below forlocation.
During Normal Operation
ON OFF SLOW REGULAR FLASH = Gate is opening FAST REGULAR FLASH = Gate is closing 1 FLASH EVERY 2 SECONDS = Courtesy light latched on 2 FLASHES EVERY 2 SECONDS = Mains failure 3 FLASHES EVERY 2 SECONDS = Battery low 4 FLASHES EVERY 2 SECONDS = Collision shutdown
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
NAME STATUS
S Sens2
M Sens1 M Sens2
Light Light
Batt + Batt -
Sens+ Sens-
Safe CLS Safe OPN Com LCK/STP
TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol
Table 2 D escription of LED indicators
Figure 11 LED positions
= Gate open = Gate closed
= Signal present = No signal
= Opening Safeties clear = Opening Safeties obstructed
= Closing Safeties clear = Closing Safeties obstructed
= Signal present = No signal
= Signal present = No signal
= System ready to operate = System locked
= Signal present = No signal
STATUS
LED
TRG
Saf OPE
Saf CLO
FRX
PED
LCK/STP
LIT
Buzzer Feedback
The VECTOR 2 controller is equipped with an onboard buzzer which is used for various features and functions on the controller. One of the functions it provides is audible diagnostic feedback as detailed in the table below:
Multiple collision condition
Battery low condition
Holiday lock-out enabled
Buzzer emits a pulsed tone for a 5 second duration, after the controller is activated in a battery low condition.
Buzzer emits a continuous pulsed tone as soon as a multiple collision shutdown is activated. The tone will cease as soon as a valid trigger input is activated.
Buzzer emits a pulsed tone for a 5 second duration when the controller is activated with this feature enabled.
PARAMETER DESCRIPTION
Page 44
Charger and Pillar Light Connections
Charger and Pillar Light Connections
Page 44
Thefollowingprotectionfusesareprovidedonthesystem:
Fuse Protection
Item
MAIN CONTROLLER
Motor Circuit - fuse per channel Light circuit Auxiliary supply
CHARGER
Mains input
Type
Automotive Fuse (25X7) 5X20mm Electronic fuse - not replaceable
5X20mm
Rating
15A 3A Fast Blow 3A
250mA Fast Blow
S Sens1 S Sens2 MSens1 MSens2
Light Light
Batt + Batt ­MTR M+ MTR M ­MTR S+ MTR S -
Sens+ Sens-
Safe CLS Safe OPN Com LCK/STP
TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol
220V AC
Mains in
E N
L
L
Protection fuse on mains input to charger (rating: 250mA slow blow)
Auxiliary supply
Pillar light
NEUTRAL
LIVE
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
N
N
L
L
E
E
Figure 12 C harger and pillar light connections
Page 45
Usethisproceduretoaccuratelydeterminethegateopeningangle:
Determine Gate Swing Angle
Determine Gate Swing Angle
USE GATE SW ING ANGLE OF
90 Degrees
100 Degrees
110 Degrees
120 Degrees
60 Degrees 70 Degrees
80 Degrees 1 351mm 1 474mm 1 587mm 1 687mm
1 000mm
VALUE Z FRO M ...
1 075mm 1 218mm
1 587mm 1 687mm 1 732mm
1 075mm
...TO
1 218mm 1 351mm 1 475mm
Step 3
1m
Open the gate and measure a distance along the gate a distance of 1m from the centreline of the gate hinge. Make a mark on the ground. Measure the distance on the ground between the two marks (Z). Using this Z value, read off the gate opening angle from the table below.
Step 2
1m
Close the gate and measure a distance of 1m from the centreline of the gate hinge. Make a mark on the ground.
Step 1
Page 45
Page 46
Figure 13 Wiring Diagram for Motor M
MASTER
SLAVE
BLACK
BLACK
RED
RED
BLUE
BLUE
PURPLE
PURPLE
BLACK
BLACK
RED
RED
BLUE
BLUE
PURPLE
PURPLE
S Sens1 S Sens2 M Sens1 M Sens2
Light Light
Batt + Batt ­MTR M+ MTR M ­MTR S+ MTR S -
Sens+ Sens-
Safe CLS Safe OPN Com LCK/STP
TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol
THIN PURPLE
THIN RED / GREY
THICK BLUE
THICK BLACK
THIN BLUE / ORANGE
THIN BLACK
MOTOR M (MTR M)
MOTOR M (MTR M)
Page 46
Wiring Diagram for MOTOR M (MTR M) Operator
Wiring Diagram for MOTOR M (MTR M) Operator
Page 47
Figure 14 Wiring Diagram for Motor S
15
15
15
15
S Sens1 S Sens2 MSens1 M Sense2 Sens+ Sens- Saf CLO Saf OPE Com LCK/STP TRG PED Com FRX LIT LED Com Aux 12V Com Saf Sol Light Light Batt + Bat - MTR M+ MTR MTR S+ MTR S-
BLACK
BLACK
RED
RED
BLUE
BLUE
PURPLE
PURPLE
PURPLE
PURPLE
BLUE
BLUE
S Sens1 S Sens2 M Sens1 M Sens2
Light Light
Batt + Batt ­MTR M+ MTRM­MTR S+ MTRS-
Sens+ Sens-
Safe CLS Safe OPN Com LCK/STP
TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol
THIN PURPLE
THIN RED / GREY
THICK BLUE
THICK BLACK
THIN BLUE / ORANGE
THIN BLACK
MOTOR S (MTR S)
MOTOR S (MTR S)
Page 47
Wiring Diagram for MOTOR S
(MTR S) Operator
Wiring Diagram for MOTOR S
(MTR S) Operator
Page 48
COM
NC
NO
O PEN ING
BEA M
+12V/24V
COM
NC
NO
IRB RECEIVER
- 12V/24V
12V or 24V
IRB Tx
CLO SIN G
BEA M
+12V/24V
IRB RECEIVER
- 12V/24V
12V or 24V
IRB Tx
Wiring Diagram for Safety Beams
Wiring Diagram for Safety Beams
(for CE compliance)
(for CE compliance)
Page 48
Page 49
Page 49
S Sens1 S Sens2 M Sens1 M Sens2
Light Light
Batt + Batt ­MTR M+ MTR M ­MTR S+ MTR S -
Sens+ Sens-
Safe CLS Safe OPN Com LCK/STP
TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol
Page 50
Wiring diagram for other inputs
Wiring diagram for other inputs
NEG
+12V/24V
COM
NC
NO
RADIO RECEIVER
REMOTE CONTROL CIRCUITRY
NEG
+12V
COM
NC
NO
LOOP
LOOP DETECTOR
FREE EXIT CIRCUITRY
HOLIDAY LOCKOUT KEYSWITCH (normally CLOSED)
PILLAR LIGHT PUSHBUTTON (normally OPEN)
PEDESTRIAN KEYSWITCH (normally OPEN)
SOLENOID LED
STATUS LED
Page 50
*
*
Only applicable if external radio receiver is being used
Page 51
Page 51
SOLENOID OR STRIKE LOCK
S Sens1 S Sens2 M Sens1 M Sens2
Light Light
Batt + Batt ­MTR M+ MTR M ­MTR S+ MTR S -
Sens+ Sens-
Safe CLS Safe OPN Com LCK/STP
TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol
Page 52
Page 52
Wind speeds for which operator will still operate the gate (for V400 or V500 operators)
For a 25% covered gate: (Palisades, etc.) x 1.8m high Value of Gate lengths:
A or B dimension Up to Up to Up to Up to Up to Up to once installed. #1 1.5m 2m 2.5m 3m(#2) 3.5m(#2) 4m(#2)
100mm 94km/h 66km/h 48km/h 44km/h 41km/h 37km/h 140mm 119km/h 85km/h 65km/h 57km/h 51km/h 46km/h 180mm 138km/h 101km/h 78km/h 67km/h 60km/h 53km/h 220mm 156km/h 114km/h 89km/h 76km/h 67km/h 60km/h 260mm 171km/h 126km/h 99km/h 84km/h 74km/h 65km/h 300mm 186km/h 137km/h 108km/h 91km/h 80km/h 71km/h 340mm 199km/h 147km/h 116km/h 98km/h 86km/h 76km/h
(#1 See page 18 or 20 for installation details) (#2 - an electric lock must be fitted)
Wind speeds for which operator will still operate the gate (for V400 or V500 operators)
For a 100% covered gate: (Fully clad gates, etc.) x 1.8m high Value of Gate lengths:
A or B dimension Up to Up to Up to Up to Up to Up to once installed. #1 1.5m 2m 2.5m 3m(#2) 3.5m(#2) 4m(#2)
100mm 47km/h 33km/h 24km/h 22km/h 20km/h 19km/h
140mm 59km/h 43km/h 32km/h 28km/h 26km/h 23km/h 180mm 69km/h 50km/h 39km/h 34km/h 30km/h 27km/h 220mm 78km/h 57km/h 44km/h 38km/h 34km/h 30km/h 260mm 86km/h 63km/h 49km/h 42km/h 37km/h 33km/h 300mm 93km/h 68km/h 54km/h 46km/h 40km/h 35km/h 340mm 100km/h 74km/h 58km/h 49km/h 43km/h 38km/h
(#1 See page 18 or 20 for installation details) (#2 - an electric lock must be fitted)
Allowable Wind Loading
Allowable Wind Loading
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Installation Handover
Installation Handover
Once the installation has been successfully completed and tested, it is important for the installer to explaintheoperation and safetyrequirementsofthesystem.
NEVERASSUMETHEUSERKNOWS HOW TO SAFELYOPERATEANAUTOMATEDGATE.Evenifthe
user has used one before, it does not mean he knows how to SAFELY operate it. Make sure that the user fullyunderstandsthefollowingsafetyrequirementsbefore finallyhandingoverthe site.
Ensurethattheuserfullyunderstands:
!
Howtooperatethemanualreleasemechanism. (Bydemonstration)
!
Howtheobstructiondetectionandallothersafetyfeatureswork. (Bydemonstration)
!
All the safety considerations associated with operating an automated gate, and that he understands that he is responsible for explaining these safety instructions to all other users of theautomatedsystem:
1. Do not activate your gate operator unless you can see it and can determine that its area of travelisclearofpeoplepets,orotherobstructions.
2. NO ONE MAY CROSS THE PATH OF A MOVING GATE. Always keep people and objects awayfromthegateanditsarea oftravel.
3. NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS, and do not allowchildrenorpetsnearthegate area.
4. Be careful with moving partsandavoidcloseproximity to areas where fingers or handscould bepinched.
5. Secure all easilyaccessed gate operator controls in order toprevent unauthorized use of the gate.
6. Keep the automated gate system properly maintained, and ensure that all working areas are freeofdebrisandotherobjectsthatcouldaffectthegate operationandsafety.
7. On a monthly basis, check the obstruction detection system and safety devices for correct operation.
8. Allrepairandservice worktothisproduct mustbedonebyasuitablyqualifiedperson.
9. This product was designed and builtstrictly for theuse indicated in this documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of theproductand/orbeasourceof danger.
10.Centurion Systems (Pty) Ltd does not accept any liability caused by improper use, of the product,orforuseotherthanthat forwhichtheautomated systemwasdesigned.
11.Ensure that the customer is in possession of the User Guide and also complete the installa­tiondetailsinthebackofthe UserGuide.
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Sharecall 0860-CENTURION
(Sharecall number applicable when dialed from within South Africa only)
(Omit (0) when dialing from outside South Africa)
or visit www.centsys.co.za
for details of your nearest agent
For technical support, contact:
South A frican B ranches and Regional D istributors:
O ther C ountries:
Johannesburg Central/West Rand.........................................011-699-2400
Johannesburg East-Rand ...............................................011-397-6401
Durban.............................................................. 031-701-9583
Nelspruit ........................................................... 013-752-8074/5
Pretoria..............................................................012-349-1745
Cape Town ...........................................................021-552-9425
Port Elizabeth .......................................................041-581-6994/5
East London ..........................................................043-743-4923
Bloemfontein .........................................................051-448-1714
Kimberly.............................................................053-832-3231
Vereeniging ..........................................................016-422-5667
Please refer to our website: www.centsys.co.za
Centurion Systems (Pty) Ltd Head Office:
Tel: +27 (0)11-699-2400, Fax: +27 (0)11-704-3412 or (0)11-462-6669
148 Epsom Avenue, North Riding
P.O. Box 506, Cramerview, 2060
South Africa
Latest Revision: 10.10.2008
Docum ent Ref.: 1050.D .01.0009_14
M aster address page: 0000.D.01.0004_5
© 2007 Centurion System s (Pty) Ltd.
Product C ode: DO C 1050D01
Product C ode: DC P70R 507
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