Varimixer W60A, W60P, W30A, W40P, W40A User Manual
SPARE PART AND OPERATION MANUAL
Models W30(A), W40(A), W40P, W60(A) and W60P
FOOD MIXER
Caution -READ BEFORE OPERATING- Caution
Varimixer recommends that the following precautions be adopted to help make the mixer operation
- Do not attempt to assemble or disassemble attachments while mounted into the drive hub.
Varimixer recommends that mixer operators be at least 18 years of age and be thoroughly trained
on the use of the mixer.
safer and more efficient.
........- All operators should be at least 18 years of age.
- All operators should be thoroughly trained before being allowed to operate the mixer.
- NEVER reach into the bowl when the mixer is running.
- Do not wear loose clothing or rings while operating the mixer.
- Stop the mixer and lower the bowl before adding ingredients, scraping the bowl, removing the
............agitator, or removing the product.
- Stop the mixer before removing or installing attachments into the drive hub.
- Always use the pusher plate with the slicer/meat grinder attachments.
- NEVER bypass the safety mechanisms supplied on the mixer. Doing so can cause injury and
............is the responsibility of the user to insure these safety mechanisms are operating properly.
-
LIMITED WARRANTY
If you claim a defect covered by this Limited Warranty, first direct your claim to the local Authorized Service Agency, giving model,
Varimixer warrants its commercial mixers to the original purchaser against defects in material or manufacture for a period of one
year from the date of original purchase, subject to the following exclusions and limitations. The warranties provided by Varimixer do
not apply in the following instances:
EXCLUSIONS
1. In the event that the equipment is improperly installed. Proper installation is the responsibility of the installer, proper installation
procedures are covered in the Varimixer Spare Parts and Operations Manual. .
2. In the event that the equipment is improperly maintained. Proper maintenance is the responsibility of the user. Proper maintenance
procedures are covered in the Varimixer Spare Parts and Operations Manual.
3. In the event that failure or malfunction of the appliance or any part thereof is caused by abnormal use or is otherwise not attributa
ble to a defect in material or manufacture. .
4. In the event that the appliance , by whatever cause, has been materially altered from the condition in which it left the factory.
5. In the event that the rating plate has been altered or removed.
6. On parts which would normally be worn or replaced under normal conditions. .
7. With regard to adjustments and/or calibrations. Checking of and changes in adjustments and calibrations are the responsibility of
the installer, Proper installation is the responsibility of the installer, proper installation procedures are covered in the Varimixer Spare
Parts and Operations Manual. .
If any oral statements have been made regarding the appliance, such statements do not constitute warranties and are not part of the
contract of sale. This Limited Warranty constitutes the complete, final and exclusive statement with regard to warranties.
..THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER ..
..WRITTEN, ORAL OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF..
..MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT..
..DEFECTS.
LIMITATIONS OF LIABILITY
In the event of warranty claim or otherwise, the sole obligation of Varimixer shall be the repair and/or replacement at the option of
Varimixer, of the appliance or component or part thereof Such repair or replacement shall be the expense of Varimixer except that
travel over 100 miles or two hours, overtime, and holiday charges shall be,, the expense of the purchaser. Any repair or replacement
under this warranty does not constitute an extension of the origin, warranty for any period for the appliance or for any component
part thereof. Parts to be replaced under this warranty will be repaired or replaced at the option of Varimixer with new or functionally
operative parts. The liability of Varimixer on any claim of any kind, including claims based on warranty, expressed or implied, contract, negligence, strict liability or any other theories shall be solely and exclusively the repair or replacement of the product as stated
herein, an such liability shall not include, and purchaser specifically renounces any rights to recover, special, incidental, consequen tial or other damages of any kind whatsoever, including, but not limited to, injuries to persons or damage to property, loss of profits
or anticipated profits, or loss of use of the product.
TO SECURE WARRANTY SERVICE
serial and code numbers, voltage, a description of the problem and your sales slip. If this procedure fails to be satisfactory to you,
you may write to the Varimixer National Service Manager, 5489 Campus Dr, Shreveport, Louisiana 71129; you should include the
information listed above.
TABLE OF CONTENTS
Installation Instructions...................................................................................................2
.....................................................................................................3
....................................................................................................4
.......................................................................................5
.....................................................................................7
................................................................................9
....................................................................................11
...............................................................................13
.................................................................................................................15
Speed Lever Assembly..................................................................................................17
Single Speed Transmission...........................................................................................19
..........................................................................21
...............................................................................23
......................................................................27
................................................................................29
..................................................................................37
..............................................................................43
...........................................................................47
......................................................................47
....................................................................................50
Operating Instructions
Cleaning-Maintenance
Belt Adjustments and Removal
Adjusting the Bowl Height..........
Machine Column..........................
Bowl Arms.................................
Planetary Head..............................
Transmission
Attachment Drive................................
Instrument Panel............................
Bowl Screen............................................
Vegetable Slicer............................
Meat Mincer ...............................
Bowl Scraper...................................
Tools and Bowls.................................
Bowl Truck..............................................
Electrical Diagrams...................
1
Read this page entirely BEFORE beginning installation.
The mixer must be mounted with the rubber feet, which neutralize both shaking and rusting. Spacers
rating plate is correct in relation to the place of installation. A unit labeled 220V 3 Phase will operate
from 208V to 240V 3 phase safely. The rating plate is located on the rear right side of the mixer. The
Electrical and grounding connections must comply with applicable portions of the National Electrical
VARIMIXER INSTALLATION INSTRUCTIONS
can be inserted under the mixer’s feet if the floor is uneven. The mixer can be bolted to the floor if
desired.
Before the mixer is connected to power, it should be checked that the voltage and frequency on the
electrical connection box is located at the top rear of the mixer.
WARNING
Code and/or other local electrical codes. ...............................................................ire
Wire Color Codes
White-Phase 1
Red -Phase 2
Black-Phase 3
Green-Ground
No Neutral is used
1. Lower the bowl lift lever. 2. Remove the bowl and all tools. 3. Raise the bowl lift.
4. Close bowl screen if equipped. 5. Turn timer to 10 minutes and
push “start” .
2
6. Insure cover is rotating in
the correct direction.
OPERATION OF THE MIXER:
A) Open the bowl screen and place the bowl in the bowl
arms. Note: The bowl arms must be in lowest position and
the bowl must be pushed all the way into the bowl
arms.(Fig.3).
B) Place the mixing tool in the bayonet shaft. The pin on
the tool must be turned into the bayonet hole (fig.2).
C) The bowl is raised to working position by turn of the
button for bowl lift (fig.1), ensure that the bowl is placed
correctly. Close the bowl screen. If the mixer is equipped
with a timer, set the mixing time required by turning the
timer (fig 1) clockwise. The mixer will stop automatically,
when the time runs out. When the mixer has timed out, the
"procedure for starting after emergency stop" is used
before the mixer is re-started.
D) Start the mixer by pressing the green start button
(fig.1)
The mixer will only start when the bowl is in "up"position,
the bowl screen is closed,and the timer is set to time or
"hold".
E) Turn the speed selector lever (fig. 4) to the rear until
the required speed has been obtained, (notice the recommended maximum speeds on page 3).
F) Before the mixer is stopped, the speed selector lever
must be moved back to lowest speed (fig.4).
G) Stop the mixer by pressing the red stop button (fig.1)
PROCEDURE FOR STARTING AFTER EMERGENCY
STOP:
1) This procedure must be used in cases where the mixer
has been interrupted in high speed.
2) Lower the bowl and remove the tool from the bayonet.
3) Raise the bowl arms, either empty or with the bowl.
4) Close the safety guard, start the mixer and move
the speed selector lever back to lowest speed. Switch off
the mixer. Now the mixer can be started as usual.
OVERLOAD
Do not overload the mixer. Sticky and heavy doughs may
reduce the capacity of the bowl by 75%. The capacity is
further reduced if the speed of the mixing tool is increased
beyond recommended values or if an incorrect mixing tool
is used. Large lumps of fat or cooled ingredients MUST be
cut into small parts before they are placed into the bowl or
damage can occur to the mixing tool(s).
3
the mixer and open the lid on the top of the mixer. On the top of
GREASE), the
Lubriplate #1200-2. Do not use any another type of grease than
-On repair of the attachment drive: Fill the attachment drive with
Correct use of tools:
4
Whips should never be struck
against hard objects, this will
decrease the life of the tool.
Maintenance and Lubrication:
The variable speed pulleys must be lubricated regularly, i.e. a
lubrication interval of approx. 60 hours of operation.
Lubrication of variable speed pulleys:
-Start the mixer and increase the speed to approx. 50%. Stop
Recommended applications for tools:
Whip Beater Hook
Cream
Egg Whites
Mayonnaise
and the like.
Cakes
Waffles
Muffins
and the like.
Pizza
Bread
Donut
Doughs and
the like.
Cleaning:
The mixer should be cleaned daily or after use.The
mixer should be cleaned with a soft cloth and clean
water. Sulphonated soaps should be used with caution
as they destroy the mixer's lubricants.
Never use high pressure cleaning for the mixer.
Bowls and tools of aluminium must not be washed with
strong alkaline detergents (pH not bigger than 9.0).
The soap suppliers can recommend the correct type of
soap.
The mixer should be unplugged before cleaning to pre-
vent accidental starting while cleaning.
each of the two pulley set shafts is a grease nipple (fig. 5 point
1). Press grease through the grease nipples until the grease
gun feels hard to press or until grease comes out between the
shaft and the pulleys.
-Start the mixer, and set the speed back to low ..speed.
-Stop the mixer and fill the grease gun with new grease so that
it is ready for next time.
Lubrication of other movable parts:
The movable parts of the bowl arms, the shaft and the lifting
rod must also be lubricated with oil. Remove the rear covering
and lubricate the marked points with an oil can. (fig.5 pkt.2)
Grease Types:
-Grease for the pulley set shafts: Lubriplate # 1200-2
-On repair of the planetary head: Grease the toothed wheel and
the toothed rim with Nye Gel 868VH,(PN WHITE
needle bearings in the planetary head must not be lubricated
with this type of grease, they should be lubricated with
the one stated here.
Tribol Molub 860/150-0, (PN 860/150-0).
Fig.5
The inside of the beater shaft should be cleaned once
a day with warm, soapy water.
Dough hook Cleaning: Special care
should be given to cleaning the dough
hook. We recommend that it be
cleaned and sanitized in a commercial
dish machine. An alternate cleaning
procedure is to vigorously scrub the
hook with a hot.water and detergent
solution. Use a heavy bristled brush.
After cleaning, sanitize the hook by
rinsing it with a 50 ppm solution of
sodium hypochlorite.
Belt Adjustments and Removal
5
....
To remove V-belts or tooth belt:
1. Remove the 4 screws (T) from the control panel.
2. Remove the front control (U) from mixer and let hang from cables.
3. Open lid.
4. Remove nut (J) and washers (H).
5. Remove fork assembly (X).
6. Roll belt (A) off of the the pulleys and remove.
7. Lossen jam nut (E) and tension bolt (F).
8. Loosen bolts (D).
9. Remove 3 V-belts or single tooth belt from planetary pulley (Y) and pedestal assembly (S).
To install V-belts or single tooth belt:
1. Install the 3 V-belts (C) on the pedestal pulley and planetary pulley (Y).
2. Tighten the 2 bolts (D) on the pedestal assembly, insure the v-belts are tight.
3. Install special v-belt (A).
4. Install fork assembly (X).
5. Install washers (G) (H) and nut (J). DO NOTTIGHTEN NUT!
6. On the front pulley set, the stud (K) on the varispeed collar (L) must be placed inside the lower fork (M), and outside
...the fork on the rear pulley set (N).
7. Start the mixer and tighten the nut (J).
8. Using the speed adjustment lever , lower the speed until the belt (A) is 1/8” from the outside edge of the front var-
....speed pulley (S). THIS IS LOW SPEED. Adjust the 2 jamnuts (R) against the fork (X) and tighten. This is your low
....speed setting.
9. Using the speed adjustment lever , increase the speed until the belt (A) is 1/8” from the outside edge of the rear var-
....speed pulley (L). THIS IS HIGH SPEED. Adjust the bolt (O) down against the motor plate and tighten the jamnut. This
....is the high speed setting.
10. Using the speed adjustment lever , lower the speed to low. Turn off mixer and set the speed indicator arrow to 70
......R.P.M.
6
ADJUSTMENT OF BOWL HEIGHT:
The distance (X) is measured from the bottom side of the
bayonet hole to the surface on the bowl arms on which the
bowl rests (fig.7a). The bowl arms must be lifted to normal
working position.
W30 = 6 3/8”
(X): W40 = 6 3/8”
W60 = 6 15/16”
Lower the bowl arms down on a wooden block so that the
weight of the bowl arms are not loading the lifting system.
Loosen the counter nut (1), (fig.7b). Take out the cotter pin
(2). Take out the lifting rod (3). The lifting bolt (4) is now
loose and can be turned out or into the lifting nut (5), until
the correct height of the bowl arms has been reached.
ADJUSTMENT OF BOWL FIXING:
The bowl arms must be raised to normal working position.
Loosen the counter nuts (1) and remove the cotter pins (2).
Turn the bolt (3) until correct fixing of the bowl is achieved.
By turning the bolts out of the extension tube the fixing is
increased. Start by turning one of the bolts half a revolu tion.
ADJUSTMENT OF BOWL CENTERING:
Loosen the counter nuts (1) and remove the cotter pins (2).
Turn the bolt (3) until the bowl is in the center of the mixer.
In order not to after the fixing of the bowl, one of the bolts
must be turned out of the extension tube and the other into
the extension tube. Use the flat beater to check that the
bowl is correctly centered and turn the planetary head with
your hand before the voltage is connected.
Fig.7A
18
22
193151710
121329
282027
143010
Bowl Lift Microswitches
Pre 1996
PN 27-172
1997-2001
PN 27-172
PN 27-172
2001- Present
16
23
25
26
24
4
5
9
8
6
9
Pre 1996
PN 27-172
1.
1986 - Present
PN 140-173
PN 27-172
PN 81-173
MACHINE COLUMN
10
DESCRIPTION PART NUMBER
W30(A) W40(A) W40P W60(A) W60P
1. Bowl Lift Microswitch See Figure See Figure See Figure See Figure See Figure
2. Mounting Screws STA 5270 STA 5270 STA 5270 STA 5270 STA 5270
3. Top Lid Threaded Bushing STA 6580 STA 6580 STA 6580 STA 6580 STA 6580
4. Knee Pad 30N-212 30N-212 30N-212 60N-212 60N-212
5. Intermediate Piece 6 MM 30N-214.6 30N-214.6 30N-214.6 60N-214.6 60N-214.6
6. Indicator Arrow 15-245 15-245 15-245 15-245 15-245
8. Column 30N-22 30N-22 30N-22 60N-22 60N-22
9. Lift Lever Bushings STA 2515 STA 2515 STA 2515 STA 2515 STA 2515
10. Bowl Arm Shaft Bushings STA 2520 STA 2520 STA 2520 STA 2520 STA 2520
12. Intermediate Piece 3 MM 30N-214.3 30N-214.3 30N214.3 60N-214.3 60N-214.3
13. Foot 30N-213 30N-213 30N-213 60N-213 60N-213
15. Lid Screw STA 5017 STA 5017 STA 5017 STA 5017 STA 5017
16. Access Plate Screw STA 5080 STA 5080 STA 5080 STA 5080 STA 5080
17. Ground Screw STA 5232 STA 5232 STA 5232 STA 5232 STA 5232
18. Rear Access Plate 27-22.7 27-22.7 27-22.7 60-22.7 60-22.7
19. Top Lid 27-21 27-21 27-21 60-21 60-21
20. Plug Button Rear Screen 31-306 31-306 31-306 31-306 31-306
22. Plug Button No Hub 15-73 15-73 15-73 15-73 15-73
23. Upper NSF Plate Cover 31-270 31-270 31-270 61-270 61-270
24. Lower NSF Plate Cover 31-271 31-271 31-271 61-271 61-271
25. Lock Nut NSF Plate STA 5834 STA 5834 STA 5834 STA 5834 STA 5834
26. Washer STA 6027 STA 6027 STA 6027 STA 6027 STA 6027
27. Motor Mount 31-148M4 31-148M4 31-148M4 61-148M4 61-148M4
28. Motor Mount Bolt STA 5625 STA 5625 STA 5625 STA 5625 STA 5625
29. Lock Washer STA 6056 STA 6056 STA 6056 STA 6056 STA 6056
30. Roll Pin 30-70.1 30-70.1 30-70.1 30-70.1 30-70.1
2345675891112131615161718
1922115222324
25
18
262728
3
15
16
29
30
1, 1A, 1B, 1C
11
FIG.
NO.
BOWL ARMS
PART NUMBER
DESCRIPTION
W60PW30 (A) W40 (A) W40P W60 (A)
Bowl Arm Left (Pre 1993)
1.
Bowl Arm Right (Pre 1993)
1A.
1B.
1C.
2.
3.
4.
5.
6.
7.
8.
9.
11.
12.
13.
Bowl Arm Left
Bowl Arm Right
Shock Absorber
Crank Arm
Bowl Arm Shaft
Lifting Rod Assembly
Bowl Lift Lever
Extension Tube Assembly
Red Ball
Key B6 x 6 x 15
Washer (s)
Snap Ring
Lifting Nut
60-2327-23 40-23 40-23 60-23
60-2427-24 40-24 40-24 60-24
60N-2330N-23 40N-23 40N-23 60N-23
60N-2430N-24 40N-24 40N-24 60N-24
60-600M40P-600M 40P-600M 40P-600M 60-600M
60-6327-63 27-63 27-63 60-63
61-6831-68 31-68 31-68 61-68
60-65M,30-65M 30-65M 30-65M 60-65M
60-62M27-62M 27-62M 27-62M 60-62M
60-69M30-69M 30-69M 30-69M 60-69M
STA 3308STA 3308 ST A3308 STA 3308 STA 3308
STA 2020STA 2020 STA 2020 STA 2020 STA 2020
STA 6044STA 6044 STA 6044 STA 6044 STA 6044
STA 3407STA 3407 STA 3407 STA 3407 STA 3407
15-6515-65 15-65 15-65 15-65
15.
16.
17.
18.
19.
21.
22.
23.
24.
25.
26.
27.
28.
White Bowl Arm Microswitch
29.
Black Bowl Arm Microswitch
30.
Cotter Pin
JamNut
Extension Tube
Shoulder Bolt
Eyebolt
Lifting Bolt
C-Clip
Lift Bolt Pin
Bowl Arm Bushing
Bowl Arm Roller Screw
Bowl Arm Roller
Bowl Arm Roller Shaft
Snap Ring
STA 6205STA 6205 STA 6205 STA 6205 STA 6205
STA 5827STA 5827 STA 5827 STA 5827 STA 5827
60-6930-69 30-69 30-69 60-69
STA 5690STA 5690 STA 5690 STA 5690 STA 5690
30-8030-80 30-80 30-80 30-80
60-8327-83 27-83 27-83 60-83
STA 3580STA 3580 STA 3580 STA 3580 STA 3580
31-6731-67 31-67 40P-67 31-67
STA 2525STA 2522 STA 2522 STA 2522 STA 2525
STA 5088STA 5088 STA 5088 STA 5088 STA 5088
31-12831-128 31-128 31-128 31-128
31-12731-127 31-127 31-127 31-127
STA 3460STA 3467 STA 3467 STA 3467 STA 3460
140-173140-173 140-173 140-173 140-173
81-17381-173 81-173 81-173 81-173
12
123456789
1061718192021181723262722242551112134039373836343534332928 32
31
14
15
16
29
30
13
FIG.
60-209
NO.
0
1.
1A.
1B.
2.
3.
4.
4A.
4B.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
DESCRIPTION
V-Belt (60 HZ) 3 per unit
V-Belt (50 HZ) 3 per unit
V-Belt Single Cog Belt
Snap Ring
Washer
Planetary Pulley (60 HZ )
Planetary Pulley (50 HZ )
Pulley Single Cog Belt
Bearing
Snap Ring
Bolt M10 x 40 MM
Washer
Main Bearing
Distance Tube
Gear Wheel Rim
Screw for Grey Cover
Planetary Cover Grey Plastic
Planetary Head Assembly
Plan. Upper Half Assembly
Plan. Lower 1/2 Assembly
Distance Piece
Snap Ring
Snap Ring
Eccentric Disc
Bearing
Needle Bearing
Key 8 x 7 x 20 mm
Upper Rim Pinion
Lower Rim Pinion
Main Shaft
Bearing Race
Lower Half Eccentric Head
Lockwasher
Bolt
Seal
Needle Bearing w/ race
Bolt
Distance Piece
Bearing
Snap Ring
Key(s)
Bayonet Shaft
S/S Headcap
Black Rubber Ring
PLANETARY HEAD
40-90.1 (A29)
40-90 (710LA)
N/A
STA 3425
STA 6043
40-129A
40-129
N/A
40-99
STA 3520
STA 5346
STA 6057
30-3
40-141
30-1
STA 5044
30-22.9P
30-2M
30-3M
30-2.1M
40-34
STA 3520
STA 3472
30-36
40-100
30-96
STA 2030
30-31
30-32
30-30
See Item 32
30-2
STA 6055
STA 5640
30-108R
30-101
STA 5641
40-34
30-97
STA 3522
STA 2038
30-33D
30-272
30-209
PART NUMBER per MODEL NUMBER
40-90.1 (A29)
40-90 (710LA)
N/A
STA 3425
STA 6043
40-129A
40-129
N/A
40-99
STA 3526
STA 5346
STA 6057
40-3
40-141
40-1
STA 5044
40-22.9P
40-2M
40-3M
40-2.1M
40-34
STA 3520
STA 3474
40-36
40-100
40-96
STA 2030
40-31
40-32
40-30
See Item 32
40-2
STA 6057
STA 5645
40-108R
40-101
STA 5646
40-34
40-97
STA 3526
STA 2040
40-33D
40-272
40-209
40-90.1 (A29)
40-90 (710LA)
40P-90.1
STA 3425
STA 6043
40-129A
40-129
40P-129A
40-99
STA 3526
STA 5346
STA 6057
40-3
40-141
40-1
STA 5044
40-22.9P
40-2M
40-3M
40-2.1M
40-34
STA 3520
STA 3474
40-36
40-100
40-96
STA 2030
40-31
40-32
40-30
See Item 32
40-2
STA 6057
STA 5645
40-108R
40-101
STA 5646
40-34
40-97
STA 3526
STA 2040
40-33D
40-272
40-209
60-90.1 (A35)
60-90 (SPA 850)
N/A
STA 3427
STA 6047
60-129A
60-129
N/A
60-99
STA 3528
STA 5346
STA 6057
60-3
60-141
60-1
STA 5044
60-22.9P
60-2M
60-3M
60-2.1M
60-37
STA 3523
STA 3474
60-36
60-100
60-96
STA 2030
60-31
60-32N
60-30
See Item 32
60-2
STA 6057
STA 5646
60-108R
40-101
STA 5650
40-34
40-97
STA 3526
STA 2034 (2)
60-33D
60-272
60-209
W60PW30 (A) W40 (A) W40P W60 (A)
60-90.1 (A35)
60-90
N/A
STA 3427
STA 6047
60-129A
60-129
N/A
60-99
STA 3528
STA 5346
STA 6057
60-3
60-141
60-1
STA 5044
60-22.9P
60-2M
60-3M
60-2.1M
60-37
STA 3523
STA 3474
60-36
60-100
60-96
STA 2030
60-31
60-32N
60-30
See Item 32
60-2
STA 6057
STA 5646
60-108R
40-101
STA 5650
40-34
40-97
STA 3526
STA 2034 (2)
60-33D
60-272
14
34
48
10
14
11
121317181615131211
262753
54545556
57
22
23
31
30
20
28
37
41
37
38
50
45
46
1
2
3
6
25
33
35
29
32
21
54
29
25
24
19
39
37
43
42
51
52
40
50
44
49
47
36
5
4
8
9
7
15
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