Varimixer W30A User Manual

SPARE PART AND OPERATION MANUAL
FOOD MIXER
Models W30(A), W40(A), W40P, W60(A) and W60P
Caution -READ BEFORE OPERATING- Caution
Varimixer recommends that mixer operators be at least 18 years of age and be thoroughly trained on the use of the mixer.
Varimixer recommends that the following precautions be adopted to help make the mixer operation safer and more efficient.
- All operators should be thoroughly trained before being allowed to operate the mixer.
- NEVER reach into the bowl when the mixer is running.
- Do not wear loose clothing or rings while operating the mixer.
- Stop the mixer and lower the bowl before adding ingredients, scraping the bowl, removing the
............agitator, or removing the product.
- Stop the mixer before removing or installing attachments into the drive hub.
- Do not attempt to assemble or disassemble attachments while mounted into the drive hub.
- Always use the pusher plate with the slicer/meat grinder attachments.
- NEVER bypass the safety mechanisms supplied on the mixer. Doing so can cause injury and
............is the responsibility of the user to insure these safety mechanisms are operating properly.
LIMITED WARRANTY
Varimixer warrants its commercial mixers to the original purchaser against defects in material or manufacture for a period of one year from the date of original purchase, subject to the following exclusions and limitations. The warranties provided by Varimixer do not apply in the following instances:
EXCLUSIONS
1. In the event that the equipment is improperly installed. Proper installation is the responsibility of the installer, proper installation procedures are covered in the Varimixer Spare Parts and Operations Manual. .
2. In the event that the equipment is improperly maintained. Proper maintenance is the responsibility of the user. Proper mainte­nance procedures are covered in the Varimixer Spare Parts and Operations Manual.
3. In the event that failure or malfunction of the appliance or any part thereof is caused by abnormal use or is otherwise not attribut­able to a defect in material or manufacture.
4. In the event that the appliance , by whatever cause, has been materially altered from the condition in which it left the factory.
6. On parts which would normally be worn or replaced under normal conditions. .
7. With regard to adjustments and/or calibrations. Checking of and changes in adjustments and calibrations are the responsibility of the installer, Proper installation is the responsibility of the installer, proper installation procedures are covered in the Varimixer Spare Parts and Operations Manual. If any oral statements have been made regarding the appliance, such statements do not constitute warranties and are not part of the contract of sale. This Limited Warranty constitutes the complete, final and exclusive statement with regard to warranties.
..THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER .. ..WRITTEN, ORAL OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF..
..MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT.. ..
DEFECTS.
LIMITATIONS OF LIABILITY
In the event of warranty claim or otherwise, the sole obligation of Varimixer shall be the repair and/or replacement at the option of
Varimixer, of the appliance or component or part thereof Such repair or replacement shall be the expense of Varimixer except that
travel over 100 miles or two hours, overtime, and holiday charges shall be,, the expense of the purchaser. Any repair or replacement
under this warranty does not constitute an extension of the origin, warranty for any period for the appliance or for any component
part thereof. Parts to be replaced under this warranty will be repaired or replaced at the option of Varimixer with new or functionally
operative parts. The liability of Varimixer on any claim of any kind, including claims based on warranty, expressed or implied, con-
tract, negligence, strict liability or any other theories shall be solely and exclusively the repair or replacement of the product as stated
herein, an such liability shall not include, and purchaser specifically renounces any rights to recover, special, incidental, consequen-
tial or other damages of any kind whatsoever, including, but not limited to, injuries to persons or damage to property, loss of profits
or anticipated profits, or loss of use of the product.
TO SECURE WARRANTY SERVICE
If you claim a defect covered by this Limited Warranty, first direct your claim to the local Authorized Service Agency, giving model,
serial and code numbers, voltage, a description of the problem and your sales slip. If this procedure fails to be satisfactory to you,
you may write to the Varimixer National Service Manager, 5489 Campus Dr, Shreveport, Louisiana 71129; you should include the
information listed above.
TABLE OF CONTENTS
Installation Instructions...................................................................................................2
Operating Instructions.....................................................................................................3
Cleaning-Maintenance....................................................................................................4
Belt Adjustments and Removal.......................................................................................5
Adjusting the Bowl Height...............................................................................................7
Machine Column..........................................................................................................9
Bowl Arms.....................................................................................................................11
Planetary Head.............................................................................................................13
Transmission.................................................................................................................15
Speed Lever Assembly..................................................................................................17
Single Speed Transmission..........................................................................................19
Attachment Drive..........................................................................................................21
Instrument Panel...........................................................................................................23
Bowl Screen..................................................................................................................27
Bowl Scraper.................................................................................................................29
Tools and Bowls............................................................................................................33
Bowl Truck....................................................................................................................33
Electrical Diagrams.......................................................................................................35
1
Read this page entirely BEFORE beginning installation.
VARIMIXER INSTALLATION INSTRUCTIONS
UNDER NO CIRCUMSTANCES ARE THE SPEED LEVER, BOWL LIFT LEVER, OR THE BOWL
ARMS TO BE USED TO MOVE THE MIXER INTO PLACE. DAMAGE WILL RESULT TO THE UNIT.
IT IS RECOMMENDED THAT THE TOP LID BE REMOVED BEFORE MOVING THE UNIT.
The mixer must be mounted with the rubber feet, which neutralize both shaking and rusting. Spacers can be inserted under the mixer’s feet if the floor is uneven. The mixer can be bolted to the floor if d esired. Before the mixer is connected to power, it should be checked that the voltage and frequency on the rating plate is correct in relation to the place of installation. A unit labeled 220V 3 Phase will operate from 208V to 240V 3 phase safely. The rating plate is located on the rear right side of the mixer. The electrical connection box is located at the top rear of the mixer.
WARNING
Electrical and grounding connections must comply with applicable portions of the National Electrical
Code and/or other local electrical codes................................................................ire
Wire Color Codes
White-Phase 1 Red -Phase 2 Black-Phase 3
Green-Ground
No Neutral is used
1. Lower the bowl lift lever.
4. Close bowl screen if equipped.
2. Remove the bowl and all tools.
5. Turn timer to 10 minutes and push “start” .
2
3. Raise the bowl lift.
6. Insure cover is rotating in the correct direction.
OPERATION OF THE MIXER:
A) Open the bowl screen and place the bowl in the bowl arms. Note: The bowl arms must be in lowest position and the bowl must be pushed all the way into the bowl arms. (Fig.3).
B) Place the mixing tool in the bayonet shaft. The pin on the tool must be turned into the bayonet hole (fig.2).
C) The bowl is raised to working position, ensure that the bowl is placed correctly. Close the bowl screen. If the mixer is equipped with a timer, set the mixing time required by turning the timer (fig 1) clockwise. The mixer will stop auto­matically, when the time runs out. When the mixer has timed out, the "procedure for starting after emergency stop" is used before the mixer is re-started.
D) Start the mixer by pressing the green start button (fig.1)
The mixer will only start when the bowl is in "up"position, the bowl screen is closed,and the timer is set to time or "hold".
E) Turn the speed selector lever (fig. 4) to the rear until the required speed has been obtained, (notice the recom­mended maximum speeds on page 3).
F) Before the mixer is stopped, the speed selector lever must be moved back to lowest speed (fig.4).
G) Stop the mixer by pressing the red stop button (fig.1)
PROCEDURE FOR STARTING AFTER EMERGENCY STOP:
1) This procedure must be used in cases where the mixer has been interrupted in high speed.
2) Lower the bowl and remove the tool from the bayonet.
3) Raise the bowl arms, either empty or with the bowl.
4) Close the safety guard, start the mixer and move the speed selector lever back to lowest speed. Switch off the mixer. Now the mixer can be started as usual.
OVERLOAD
Do not overload the mixer. Sticky and heavy doughs may reduce the capacity of the bowl by 75%. The capacity is further reduced if the speed of the mixing tool is increased beyond recommended values or if an incorrect mixing tool is used. Large lumps of fat or cooled ingredients MUST be cut into small parts before they are placed into the bowl or damage can occur to the mixing tool(s).
3
Correct use of tools:
Whips should never be struck
against hard objects, this will
decrease the life of the tool.
Recommended applications for tools:
Whip Beater Hook
Cream
Egg Whites
Mayonnaise
and the like.
Cakes Waffles Muffins
and the like.
Doughs and
the like.
Cleaning:
Pizza Bread Donut
Maintenance and Lubrication:
The variable speed pulleys must be lubricated regularly, i.e. a lubrication interval of approx. 60 hours of operation.
Lubrication of variable speed pulleys:
-Start the mixer and increase the speed to approx. 50%. Stop the mixer and open the lid on the top of the mixer. On the top of each of the two pulley set shafts is a grease nipple (fig. 5 point
1). Press grease through the grease nipples until the grease gun feels hard to press or until grease comes out between the shaft and the pulleys.
-Start the mixer, and set the speed back to low ..speed.
-Stop the mixer and fill the grease gun with new grease so that it is ready for next time.
Lubrication of other movable parts:
The movable parts of the bowl arms, the shaft and the lifting rod must also be lubricated with oil. Remove the rear covering and lubricate the marked points with an oil can. (fig.5 pkt.2)
The mixer should be cleaned daily or after use.The mixer should be cleaned with a soft cloth and clean water. Sulphonated soaps should be used with caution as they destroy the mixer's lubricants.
Never use high pressure cleaning for the mixer.
Bowls and tools of aluminium must not be washed with strong alkaline detergents (pH not bigger than 9.0).
The soap suppliers can recommend the correct type of soap.
The mixer should be unplugged before cleaning to pre­vent accidental starting while cleaning.
The inside of the beater shaft should be cleaned once a day with warm, soapy water.
Dough hook Cleaning: Special care should be given to cleaning the dough hook. We recommend that it be cleaned and sanitized in a commercial dish machine. An alternate cleaning procedure is to vigorously scrub the hook with a hot.water and detergent solution. Use a heavy bristled brush. After cleaning, sanitize the hook by rinsing it with a 50 ppm solution of sodium hypochlorite.
Grease Types:
-Grease for the pulley set shafts: Lubriplate # 1200-2
-On repair of the planetary head: Grease the toothed wheel and the toothed rim with Nye Gel 868VH,(PN 868VH), the needle bearings in the planetary head must not be lubricated with this type of grease, they should be lubricated with PN Sapphire 2. Do not use any another type of grease than the one stated here.
-On repair of the attachment drive: Fill the attachment drive with Tribol Molub 860/150-0, (PN 860/150-0).
Fig.5
4
Belt Adjustments and Removal
To remove V-belts or tooth belt:
1. Remove the 4 screws (T) from the control panel.
2. Remove the front control (U) from mixer and let hang from cables.
3. Open lid.
4. Remove nut (J) and washers (H).
5. Remove fork assembly (X).
6. Roll belt (A) off of the the pulleys and remove.
7. Lossen jam nut (E) and tension bolt (F).
8. Loosen bolts (D).
9. Remove 3 V-belts or single tooth belt from planetary pulley (Y) and pedestal assembly (S).
To install V-belts or single tooth belt:
1. Install the 3 V-belts (C) on the pedestal pulley and planetary pulley (Y).
2. Tighten the 2 bolts (D) on the pedestal assembly, insure the v-belts are tight.
3. Install special v-belt (A).
4. Install fork assembly (X).
5. Install washers (G) (H) and nut (J). DO NOT TIGHTEN NUT!
6. On the front pulley set, the stud (K) on the varispeed collar (L) must be placed inside the lower fork (M), and outside
...the fork on the rear pulley set (N).
7. Start the mixer and tighten the nut (J).
8. Using the speed adjustment lever , lower the speed until the belt (A) is 1/8” from the outside edge of the front var-....
speed pulley (S). THIS IS LOW SPEED. Adjust the 2 jamnuts (R) against the fork (X) and tighten. This is your low ....
speed setting.
9. Using the speed adjustment lever , increase the speed until the belt (A) is 1/8” from the outside edge of the rear var-...
speed pulley (L). THIS IS HIGH SPEED. Adjust the bolt (O) down against the motor plate and tighten the jamnut. This ....
is the high speed setting.
10. Using the speed adjustment lever , lower the speed to low. Turn off mixer and set the speed indicator arrow to 70 ....
......R.P.M.
5
6
ADJUSTMENT OF BOWL HEIGHT:
The distance (X) is measured from the bottom side of the bayonet hole to the surface on the bowl arms on which the bowl rests (fig.7a). The bowl arms must be lifted to normal working position.
W30 = 6 3/8” (X): W40 = 6 3/8” W60 = 6 15/16” Lower the bowl arms down on a wooden block so that the weight of the bowl arms are not loading the lifting system. Loosen the counter nut (1), (fig.7b). Take out the cotter pin (2). Take out the lifting rod (3). The lifting bolt (4) is now loose and can be turned out or into the lifting nut (5), until the correct height of the bowl arms has been reached.
ADJUSTMENT OF BOWL FIXING:
The bowl arms must be raised to normal working position. Loosen the counter nuts (1) and remove the cotter pins (2). Turn the bolt (3) until correct fixing of the bowl is achieved. By turning the bolts out of the extension tube the fixing is increased. Start by turning one of the bolts half a revolu­tion.
ADJUSTMENT OF BOWL CENTERING:
Loosen the counter nuts (1) and remove the cotter pins (2). Turn the bolt (3) until the bowl is in the center of the mixer. After the fixing of the bowl, one of the bolts must be turned out of the extension tube and the other into the extension tube. Use the flat beater to check that the bowl is correctly centered and turn the planetary head with your hand before the voltage is connected.
Fig.7A
7
8
9
PN 27-172
PN 140-173
PN 81-173
MACHINE COLUMN
DESCRIPTION PART NUMBER
W30(A) W40(A) W40P W60(A) W60P
1. Bowl Lift Microswitch See Figure See Figure See Figure See Figure See Figure
2. Mounting Screws STA 5270 STA 5270 STA 5270 STA 5270 STA 5270
3. Top Lid Threaded Bushing STA 6580 STA 6580 STA 6580 STA 6580 STA 6580
4. Knee Pad 30N-212 30N-212 30N-212 60N-212 60N-212
5. Intermediate Piece 6 MM 30N-214.6 30N-214.6 30N-214.6 60N-214.6 60N-214.6
6. Indicator Arrow 15-245 15-245 15-245 15-245 15-245
8. Column 30N-22 30N-22 30N-22 60N-22 60N-22
9. Lift Lever Bushings STA 2515 STA 2515 STA 2515 STA 2515 STA 2515
10. Bowl Arm Shaft Bushings STA 2520 STA 2520 STA 2520 STA 2520 STA 2520
12. Intermediate Piece 3 MM 30N-214.3 30N-214.3 30N214.3 60N-214.3 60N-214.3
13. Foot 30N-213 30N-213 30N-213 60N-213 60N-213
15. Lid Screw STA 5017 STA 5017 STA 5017 STA 5017 STA 5017
16. Access Plate Screw STA 5080 STA 5080 STA 5080 STA 5080 STA 5080
17. Ground Screw STA 5232 STA 5232 STA 5232 STA 5232 STA 5232
18. Rear Access Plate 27-22.7 27-22.7 27-22.7 60-22.7 60-22.7
19. Top Lid 27-21 27-21 27-21 60-21 60-21
20. Plug Button Rear Screen 31-306 31-306 31-306 31-306 31-306
22. Plug Button No Hub 15-73 15-73 15-73 15-73 15-73
23. Upper NSF Plate Cover 31-270 31-270 31-270 61-270 61-270
24. Lower NSF Plate Cover 31-271 31-271 31-271 61-271 61-271
25. Lock Nut NSF Plate STA 5834 STA 5834 STA 5834 STA 5834 STA 5834
26. Washer STA 6027 STA 6027 STA 6027 STA 6027 STA 6027
27. Motor Mount 31-148M4 31-148M4 31-148M4 61-148M4 61-148M4
28. Motor Mount Bolt STA 5625 STA 5625 STA 5625 STA 5625 STA 5625
29. Lock Washer STA 6056 STA 6056 STA 6056 STA 6056 STA 6056
30. Roll Pin 30-70.1 30-70.1 30-70.1 30-70.1 30-70.1
10
11
FIG. NO.
DESCRIPTION
BOWL ARMS
PART NUMBER
W30 (A)
W40 (A) W40P
W60 (A)
W60P
Bowl Arm Left (Pre 1993)
1.
Bowl Arm Right (Pre 1993)
1A.
1B.
1C.
2.
3.
4.
5.
6.
7.
8.
9.
11.
12.
Lifting Nut
13.
Bowl Arm Left
Bowl Arm Right
Shock Absorber
Crank Arm
Bowl Arm Shaft
Lifting Rod Assembly
Bowl Lift Lever
Extension Tube Assembly
Red Ball
Key B6 x 6 x 15
Washer (s)
Snap Ring
27-23
27-24
30N-23
30N-24
40P-600M
27-63
31-68
30-65M
27-62M
30-69M
STA 3308
STA 2020
STA 6044
STA 3407
15-65
40-23 40-23
40-24 40-24
40N-23 40N-23
40N-24 40N-24
40P-600M 40P-600M
27-63 27-63
31-68 31-68
30-65M 30-65M
27-62M 27-62M
30-69M 30-69M
ST A3308 STA 3308
STA 2020 STA 2020
STA 6044 STA 6044
STA 3407 STA 3407
15-65 15-65
60-23
60-24
60N-23
60N-24
60-600M
60-63
61-68
60-65M
60-62M
60-69M
STA 3308
STA 2020
STA 6044
STA 3407
15-65
60-23
60-24
60N-23
60N-24
60-600M
60-63
61-68
60-65M,
60-62M
60-69M
STA 3308
STA 2020
STA 6044
STA 3407
15-65
15.
16.
17.
18.
19.
21.
22.
23.
24.
25.
26.
27.
28.
White Bowl Arm Microswitch
29.
Black Bowl Arm Microswitch
30.
Cotter Pin
JamNut
Extension Tube
Shoulder Bolt
Eyebolt
Lifting Bolt
C-Clip
Lift Bolt Pin
Bowl Arm Bushing
Bowl Arm Roller Screw
Bowl Arm Roller
Bowl Arm Roller Shaft
Snap Ring
STA 6205
STA 5827
30-69
STA 5690
30-80
27-83
STA 3580
15-67
STA 2522
STA 5088
31-128
31-127
STA 3467
140-173
81-173
STA 6205 STA 6205
STA 5827 STA 5827
30-69 30-69
STA 5690 STA 5690
30-80 30-80
27-83 27-83
STA 3580 STA 3580
15-67 40P-67
STA 2522 STA 2522
STA 5088 STA 5088
31-128 31-128
31-127 31-127
STA 3467 STA 3467
140-173 140-173
81-173 81-173
STA 6205
STA 5827
60-69
STA 5690
30-80
60-83
STA 3580
15-67
STA 2525
STA 5088
31-128
31-127
STA 3460
140-173
81-173
STA 6205
STA 5827
60-69
STA 5690
30-80
60-83
STA 3580
15-67
STA 2525
STA 5088
31-128
31-127
STA 3460
140-173
81-173
12
13
FIG.
DESCRIPTION
NO.
0
1. 1A. 1B.
2.
3.
4. 4A. 4B.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
V-Belt (60 HZ) 3 per unit
V-Belt (50 HZ) 3 per unit
V-Belt Single Cog Belt
Snap Ring
Washer Planetary Pulley (60 HZ ) Planetary Pulley (50 HZ )
Pulley Single Cog Belt
Bearing
Snap Ring
Bolt M10 x 40 MM
Washer
Main Bearing
Distance Tube
Gear Wheel Rim
Screw for Grey Cover
Planetary Cover Grey Plastic
Planetary Head Assembly
Plan. Upper Half Assembly
Plan. Lower 1/2 Assembly
Distance Piece
Snap Ring Snap Ring
Eccentric Disc
Bearing
Needle Bearing
Key 8 x 7 x 20 mm
Upper Rim Pinion Lower Rim Pinion
Main Shaft
Bearing Race
Lower Half Eccentric Head
Lockwasher
Bolt Seal
Needle Bearing w/ race
Bolt
Distance Piece
Bearing
Snap Ring
Key(s)
Bayonet Shaft
S/S Headcap
Black Rubber Ring
PLANETARY HEAD
W30 (A)
40-90.1 (A29)
40-90 (710LA)
N/A STA
3425 STA 604
3
40-129A
40-129
N/A
40-99 STA
3520 STA 5346 STA
6057
30-3
40-141
30-1
STA 5044
30-22.9P
30-2M 30-3M
30-2.1M
40-34 STA 3520 STA 3472
30-36
40-100
30-96 STA 2030
30-31
30-32
30-30
See Item 32
30-2 STA 6055 STA 5640
30-108R
30-101
STA 5641
40-34
30-97 STA 3522 STA 2038
30-33D
30-272 30-209
PART NUMBER per MODEL NUMBER
W40 (A) W40P
40-90.1 (A29)
40-90 (710LA)
N/A STA 3425 STA 6043
40-129A
40-129
N/A
40-99 STA 3526 STA 5346 STA 6057
40-3
40-141
40-1
STA 5044
40-22.9P
40-2M 40-3M
40-2.1M
40-34 STA 3520 STA 3474
40-36
40-100
40-96 STA 2030
40-31
40-32
40-30
See Item 32
40-2 STA
6057 STA
5645
40-108R
40-101
STA 5646
40-34
40-97 STA 3526 STA 2040
40-33D 40-272 40-209
40-90.1 (A29)
40-90 (710LA)
40P-90.1 STA 3425 STA 6043
40-129A
40-129
40P-129A
40-99 STA 3526 STA 5346 STA 6057
40-3
40-141
40-1
STA 5044
40-22.9P
40-2M 40-3M
40-2.1M
40-34 STA 3520 STA 3474
40-36
40-100
40-96 STA 2030
40-31
40-32
40-30
See Item 32
40-2 STA 6057 STA 5645
40-108R
40-101
STA 5646
40-34
40-97 STA 3526 STA 2040
40-33D
40-272 40-209
W60 (A)
60-90.1 (A35)
60-90 (SPA 850)
N/A STA 3427 STA 6047
60-129A
60-129
N/A
60-99 STA 3528 STA 5346 STA 6057
60-3
60-141
60-1
STA 5044
60-22.9P
60-2M 60-3M
60-2.1M
60-37 STA 3523 STA 3474
60-36
60-100
60-96 STA 2030
60-31
60-32N
60-30
See Item 32
60-2 STA 6057 STA 5646
60-108R
40-101
STA 5650
40-34 40-97
STA 3526
STA 2034 (2)
60-33D
60-272 60-209
W60P
60-90.1 (A35)
60-90
N/A STA 3427 STA 6047
60-129A
60-129
N/A
60-99 STA 3528 STA 5346 STA 6057
60-3
60-141
60-1
STA 5044
60-22.9P
60-2M 60-3M
60-2.1M
60-37 STA 3523 STA 3474
60-36
60-100
60-96 STA 2030
60-31
60-32N
60-30
See Item 32
60-2 STA 6057 STA 5646
60-108R
40-101
STA 5650
40-34 40-97
STA 3526
STA 2034 (2)
60-33D
60-272 60-209
14
15
FIG.
NO.
0
1.
2.
3.
4.
5.
6.
7.
7A .
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
55.
56.
57.
DESCRIPTION
Washer
Upper Pulley for Pedestal
Pin
Bearing
Lower Pulley
Bushing
V-Belt Pulley
Single Cog Belt Pulley
Shaft
Key
Grease Nipple
Snap Ring
Bearing
Snap Ring
Fork Ring
Distance Piece
Arm for Bearing
Bolt
Washer
Vari-Drive Belt
Bearing
Reducer
Grease Nipple
Washer
Lower Motor Pully
Pin for Motor Pulley Lower Motor Pulley Assembly Upper Motor Pulley Assembly
Upper Pulley
Bushing
Fork Ring
Clamping Ring
Key
Motor plate mount screw
Screw
Motor Mount Plate
Rack Bracket
Nut
Washer Nut
Stud Bolt Low Speed
Trestle
Stop Bolt High Speed
Washer
Bolt
Front Fork
Rear Fork
Spring
Rack
Nut
Snap Ring
Belt Tension Washers
Bolt
Washer
Motor Pulley Assembly Upper Center Pulley Assembly Lower Center Pulley Assembly
Center Pulley Assembly
TRANSMISSION
W30 (A)
STA 6018
15-13M
30-285 15-103
15-15M
STA 2505
27-128
N/A
15-41 STA 2022 STA 3220 STA 3410
27-102
STA 3514
15-17
15-143
30-6 STA 5348 STA 6010
27-91 15-103 15-156
STA 3220 STA 6018
See figure 26
30-285
15-13.1M
15-15M
See figure 27
STA 2505
15-17 27-227
STA 2011 STA 5018 STA 5612
60-61
15-18
STA 5812 STA 5895
30N-305
20-26 STA
5444 STA
6010
STA 5345
27-16
20-19 20-275
15-46
STA 5815 STA 3407 STA 6040 STA 5433 STA 6026
15-59M 15-13M 15-15M
27-6M
PART NUMBER per MODEL NUMBER
W40 (A) W40P
STA 6018
15-13M
30-285 15-103
15-15M
STA 2505
27-128
N/A 15
-41 STA 2022 STA 3220 STA 3410
27-102
STA 3514
15-17
15-143
30-6 STA 5348 STA 6010
27-91 15-103 15-156
STA 3220 STA 6018
See figure 26
30-285
15-13.1M
15-15M
See figure 27
STA 2505
15-17 27-227
STA 2011 STA 5018 STA 5612
60-61
15-18
STA 5812 STA 5895
30N-305
20-26
STA 5444 STA 6010 STA 5345
27-16
20-19 20-275
15-16
STA 5815 STA 3407 STA 6040 STA 5433 STA 6026
15-59M 15-13M 15-15M
27-6M
See figure 26
See figure 27
STA 6018
15-13M 30-285 15-103 15-15M
STA 2505
27-128
40P-128
15-41 STA 2022 STA 3220 STA 3410
27-102
STA 3514
15-17
15-143
30-6 STA 5348 STA 6010
27-91 15-103 15-156
STA 3220 STA 6018
30-285
15-13.1M
15-15M
STA 2505
15-17 27-227
STA 2011 STA 5018 STA 5612
60-61
15-18
STA 5812 STA 5895
30N-305
20-26
STA 5444 STA 6010 STA 5345
27-16
20-19
40P-275
15-46
STA 5815 STA 3407 STA 6040 STA 5433 STA 6026
15-59M 15-13M 15-15M
27-6M
W60 (A)
STA 6018
60-13M
60-285 15-103
60-15M
STA 2505
60-128
N/A
60-41 STA 2022 STA 3220 STA 3410
27-102
STA 3514
15-17
15-143
30-6 STA 5348 STA 6010
60-91 15-103 15-156
STA 3220 STA 6018
See figure 26
60-285
60-13.1M 60-15.1M
See figure 27
STA 2505
15-17 27-227
STA 2011 STA 5018 STA 5612
60-61
15-18
STA 5812 STA 5895
30N-305
20-26
STA 5444 STA 6010 STA 5345
27-16
20-19
40P-275
15-46
STA 5815 STA 3407 STA 6040 STA 5433 STA 6026
60-59M 60-13M 60-15M
60-6M
W60P
STA 6018
60-13M
60-285 15-103
60-15M
STA 2505
60-128
N/A
60-41 STA 2022 STA 3220 STA 3410
27-102
STA 3514
15-17
15-143
30-6 STA 5348 STA 6010
60-91 15-103 15-156
STA 3220 STA 6018
See figure 26
60-285
60-13.1M 60-15.1M
See figure 27
STA 2505
15-17 27-227
STA 2011 STA 5018 STA 5612
60-61
15-18
STA 5812 STA 5895
30N-305
20-26
STA 5444 STA 6010 STA 5345
27-16
20-19
40P-275
15-46
STA 5815 STA 3407 STA 6040 STA 5433 STA 6026
60-59M 60-13M 60-15M
60-6M
16
17
FIG.
DESCRIPTION
NO.
0
1.
2.
3.
4.
5.
6.
Speed Lever
Disc with Arrow
White Clamp
Black Knob
Snap Ring
Screw
SPEED LEVER ASSEMBLY
PART NUMBER per MODEL NUMBER
W30 (A)
30N-47M 30N-47.10 30N-47.20
STA 3306 STA 3414 STA 5247
W40 (A) W40P
40N-47M 30N-47.10 30N-47.20
STA 3306 STA 3414 STA 5247
40N-47M 30N-47.10 30N-47.20
STA 3306 STA 3414 STA 5247
W60 (A)
60N-47M 30N-47.10 30N-47.20
STA 3306 STA 3414 STA 5247
W60P
60N-47M 30N-47.10 30N-47.20
STA 3306 STA 3414 STA 5247
18
19
FIG.
NO.
0
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
DESCRIPTION
Motor Pulley
Screw
Motor Plate
N/A
Belts
Center Pulley
Snap Ring
Pedestal Shaft
Key
Pulley
Snap Ring
Bearing
Snap Ring
Washer
Distance Tube
Arm for Bearing
Bolt
SINGLE SPEED TRANSMISSION
PART NUMBER
W40PI
33V315
STA 5018
60-61
N/A
3VX400
33V80
STA 3410
15-41
STA 2022
27-128
STA 3410
27-102 STA 3514 STA 6010
15-143
30-6
STA 5348
W60PI
33V315
STA 5018
60-61
N/A
3VX425
33V80
STA 3410
60-41
STA 2022
60-128
STA 3410
27-102 STA 3514 STA 6010
15-143
30-6
STA 5348
20
21
33 33A
35 35A
34 34A
FIG.
DESCRIPTION
NO.
0
1.
2.
3.
4.
5.
6.
7.
Attachment Drive Shaft # 17
7A.
Attachment Drive Shaft # 12
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
25A.
26.
26A.
27.
28.
28A.
29.
30.
31.
32.
33. 33A. 33B.
Motor 3HP 3 phase 208V-240V
33C. 33D.
Motor 4HP 3 phase 208V-240V
33E.
34. 34A.
35. 35A.
36.
Bearing Hub
Wormwheel
Gear Case
Gear Case Cover
Worm Gear
Gear Shaft
Key
Bearing
Seal Gasket Gasket Gasket
Key Key
Snap Ring
Screw
Bearing
Bolt
Seal Washer
Washer Washer
Lock Washer
Rubber Ring End Cover #17 End Cover #12
Hub #17 Hub #12
Bolt Thumbscrew #17 Thumbscrew #12
Washer
Roll Pin #17 Hub Only
Motor Mount Plate
Motor Pulley Assembly Motor 2HP 1 phase 115V Motor 2HP 1 phase 230V
Motor 3HP 3 phase 480V
Motor 4HP 3 phase 480V
Att. Drive Assembly #17 Att. Drive Assembly #12 Att. Shaft Assembly #17 Att. Shaft Assembly #12
Gear Cover Assembly
ATTACHMENT DRIVE GEARBOX
PART NUMBER
W30 (A)
15-5 20-9
15-10
15-11 20-49 20-52 15-50 30-50
STA 2032
20-104
20-107 Use RTV Silicone Use RTV Silicone Use RTV Silicone
STA 2007 STA 2011 STA 3410 STA 5018
15-105
STA 5433 STA 5908 STA 6020 STA 6054
STA6056
15-211
15-214
312C
15-8
30-8 STA 5322 STA 5561
4R-125 STA 6056 STA 6316
60-61
15-59M 30-85.62 30-85.62 60-85.52 30-85.52
N/A
cccc
30-10.5M 30-10.6M
15-5M 30-5M
15-11M
W40 (A) W40P
15-5
20-9 15-10 15-11 20-49 20-52 15-50 30-50
STA 2032
20-104
20-107 Use RTV Use RTV Use RTV
STA 2007
STA 2011 STA 3410 STA 5018
15-105
STA 5433 STA 5908 STA 6020 STA 6054
STA6056
15-211 15-214
312C
15-8
30-8 STA 5322 STA 5561
4R-125 STA 6056 STA 6316
60-61
15-59M
N/A 30-85.62 60-85.52 30-85.52
N/A c
ccc
30-10.5M 30-10.6M
15-5M 30-5M
15-11M
STA 2032
STA 2007
STA 2011 STA 3410 STA 5018
STA 5433 STA 5908 STA 6020 STA 6054
STA 5322 STA 5561
STA 6056 STA 6316
30-10.5M
30-10.6M
15-5
20-9 15-10 15-11 20-49 20-52 15-50 30-50
20-104
20-107 Use RTV Use RTV Use RTV
15-105
STA6056
15-211
15-214
312C
15-8 30-8
4R-125
60-61
15-59M
N/A 60-85.62 60-85.52 60-85.52
N/Ac
ccc
15-5M 30-5M
15-11M
W60 (A)
15-5
20-9 15-10 15-11 20-49 20-52 15-50 30-50
STA 2032
20-104
20-107 Use RTV Use RTV Use RTV
STA 2007 STA 2011 STA 3410 STA 5018
15-105
STA 5433 STA 5908 STA 6020 STA 6054
STA6056
15-211
15-214
312C
15-8
30-8 STA 5322 STA 5561
4R-125 STA 6056 STA 6316
60-61
60-59M
N/A 60-85.52 60-85.52 60-85.52
N/A
cccc
30-10.5M 30-10.6M
15-5M 30-5M
15-11M
W60P
15-5
20-9 15-10 15-11 20-49 20-52 15-50 30-50
STA 2032
20-104
20-107 Use RTV Use RTV Use RTV
STA 2007 STA 2011 STA 3410 STA 5018
15-105
STA 5433 STA 5908 STA 6020 STA 6054
STA6056
15-211
15-214
312C
15-8
30-8 STA 5322 STA 5561
4R-125 STA 6056 STA 6316
60-61
60-59M
N/A N/A N/A
N/A 100-85.50 100-85.10
30-10.5M 30-10.6M
15-5M 30-5M
15-11M
22
23
FIG.
DESCRIPTION
NO.
0
Electrical Control Assembly
1.
1a
2.
2.
3.
3A.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15. 15A. 15B. 15C.
16.
17. 17A. 17B. 17C.
18.
19.
20.
21.
22.
208-240V 3 Phase
Electrical Control Assembly
230V 1 Phase
Timer Assembly 208-240V
Timer Assembly 480V
Start Button Green
Stop Button Orange
Pilot Light
Front Panel
N/A
Timer Scale S
crew
Timer Knob
Screw
Cable Inlet
Nut Thermal Overload 3 Ph. 220V Thermal Overload 3 Ph. 480V Thermal Overload 1 Ph. 230V Thermal Overload 1 Ph. 115V
Auxilary Start Switch Contactor 3 Ph. 220V Contactor 3 Ph. 480V Contactor 1 Ph. 230V
Contactor 1 Ph. 115V S crew S
crew
Plug Button
Screw
Contactor Bracket
ELECTRICAL PANEL 1985 - JUNE 1998
PART NUMBER
W30 (A)
40P-149M
3
30-149M
3.
30-188.15M
27-188.1
30-174 30-175 27-186 27-149
N/A
30-190
STA 5232
30-189 STA 5627 STA 3000 STA 3010
20-88.22 20-88.21 20-88.24
100-88.30
20-88.45
20-88.4 20-88.91 100-88.5 100-88.4
STA 5080 STA 5614 STA 6131 STA 5614
27-152
W40 (A) W40P
40P-149M
3
30-149M
3.
30-188.15M
27-188.1
30-174 30-175 27-186 27-149
N/A
30-190
STA 5232
30-189 STA 5627 STA 3000 STA 3010
20-88.22 20-88.21 20-88.24
100-88.30
20-88.45
20-88.4 20-88.91 100-88.5
N/A STA 5080 STA 5614 STA 6131 STA 5614
27-152
30-188.15M
40P-149M
3
30-149M
3.
27-188.1
30-174 30-175 27-186 27-149
N/A
30-190
STA 5232
30-189 STA 5627 STA 3000 STA 3010
20-88.22 20-88.21 20-88.24
100-88.30
20-88.45
20-88.4 20-88.91 100-88.5
N/A STA 5080 STA 5614 STA 6131 STA 5614
27-152
W60 (A)
40P-149M
3
30-149M
3.
30-188.15M
27-188.1
30-174 30-175 27-186 27-149
N/A
30-190
STA 5232
30-189 STA 5627 STA 3000 STA 3010
20-88.22 20-88.21 20-88.24
100-88.30
20-88.45
20-88.4 20-88.91 100-88.5
N/A STA 5080 STA 5614 STA 6131 STA 5614
27-152
W60P
40P-149M
3
30-149M
3.
30-188.15M
27-188.1
30-174 30-175 27-186 27-149
N/A
30-190
STA 5232
30-189 STA 5627 STA 3000 STA 3010
20-88.24 20-88.21
N/A
N/A 20-88.45 100-88.5 20-88.91
N/A
N/A
STA 5080 STA 5614 STA 6131 STA 5614
27-152
24
25
19
FIG.
NO.
0
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15. 15A. 15B. 15C.
16. 16A. 16B. 16C.
17.
18.
19.
ELECTRICAL PANEL JULY 1998 - PRESENT
DESCRIPTION
Front Panel Start Switch Assembly Stop Switch Assembly
Timer Assembly 220V
Timer Scale
Screw
Nut Cable Inlet Cable Inlet
Cover
Nut
Timer Knob
Grounding Clamp
Screw Contactor 3 Ph. 220V Contactor 3 Ph. 480V Contactor 1 Ph. 230V
Contactor 1 Ph. 115V Thermal Overload 3 Ph. 220V Thermal Overload 3 Ph. 480V Thermal Overload 1 Ph. 230V Thermal Overload 1 Ph. 115V
Screw Screw
Auxiliary Start Switch
PART NUMBER
W30 (A)
30N-149 31-174.2 31-174.3
30-188.15
30-190 STA 5232 STA 5897 STA 3000 STA 3000
31-152 STA 3010
30-189
31-457 STA 5232
20-88.4 20-88.91 100-88.5
N/A 20-88.22 20-88.21 20-88.24
100-88.30 STA 6483 STA 5080
20-88.47
W40 (A) W40P
30N-149 31-174.2 31-174.3
30-188.15
30-190 STA 5232 STA 5897 STA 3000 STA 3000
31-152 STA 3010
30-189
31-457 STA 5232
20-88.4 20-88.91 100-88.5
N/A 20-88.22 20-88.21 20-88.24
100-88.30
STA 6483 STA 5080
20-88.47
30N-149 31-174.2 31-174.3
30-188.15
30-190 STA 5232 STA 5897 STA 3000 STA 3000
31-152 STA 3010
30-189
31-457 STA 5232
20-88.4 20-88.91 100-88.5
N/A 20-88.22 20-88.21 20-88.24
100-88.30 STA 6483 STA 5080
20-88.47
W60 (A)
30N-149 31-174.2 31-174.3
30-188.15
30-190 STA 5232 STA 5897 STA 3000 STA 3000
31-152 STA 3010
30-189
31-457 STA 5232
20-88.4 20-88.91 100-88.5
N/A 20-88.22 20-88.21 20-88.24
100-88.30 STA 6483 STA 5080
20-88.47
W60P
30N-149 31-174.2 31-174.3
30-188.15
30-190 STA 5232 STA 5897 STA 3000 STA 3000
31-152 STA 3010
30-189
31-457 STA 5232
100-88.5 20-88.91
N/A
N/A 20-88.24 20-88.21
N/A
N/A
STA 6483 STA 5080
20-88.47
262728
FIG.
NO.
0
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
DESCRIPTION
Bowl Screen Kit
Nut
Knob
Lock Washer
Bowl Screen Front
Chute
Bowl Screen Rear
Cam
Set Screw
Bracket Assembly
Screw
Nut
Microswitch
Jam Nut
Screw
Nut for Bushing
Notched Cam
Body Bushing
BOWL SCREEN 1993 - PRESENT
PART NUMBER
W30 (A)
225/30A STA 5810 STA 3307 STA 6056
225/30F
56G20-280
225/30R
56SN30-23
STA 5665 56P30-15 STA 5251 56G30-26
56SN20-30
STA 5819 STA 5250
56SN30-24 56SN30-22 56SN30-21
W40 (A) W40P
225/40A STA 5810 STA 3307 STA 6056
225/40F
56G20-280
225/40R
56SN30-23
STA 5665 56P30-15 STA 5251 56G30-26
56SN20-30
STA 5819 STA 5250
56SN30-24 56SN30-22 56SN30-21
STA 5810 STA 3307 STA 6056
56G20-280
56SN30-23
STA 5665 56P30-15 STA 5251 56G30-26
56SN20-30
STA 5819
STA 5250 56SN30-24 56SN30-22 56SN30-21
225/40A
225/40F
225/40R
W60 (A)
225/60 STA 5810 STA 3307 STA 6056
225/60F
56G20-280
225/60R
56SN30-23
STA 5665
56P30-15 STA 5251 56G30-26
56SN20-30
STA 5819 STA 5250
56SN30-24 56SN30-22 56SN30-21
W60P
225/60 STA 5810 STA 3307 STA 6056
225/60F
56G20-280
225/60R
56SN30-23
STA 5665 56P30-15 STA 5251 56G30-26
56SN20-30
STA 5819 STA 5250
56SN30-24 56SN30-22 56SN30-21
29
BOWL SCRAPER 1985-2000 (SCREW TYPE)
30
31
KEYHOLE BOWL SCRAPER 2000-
32
33
FIG.
DESCRIPTION
NO.
0
1.
Stainless Steel Bowl (Standard)
2.
Stainless Steel Bowl (Downsize)
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
29A
30.
Dough Hook (Single Pin)
Dough Hook (Single Pin,downsize)
Tool Pin (Single)
Dough Hook (Double Pin)
Dough Hook (Single Pin,downsize)
Tool Pin (Double)
Flat Beater (Aluminum)
Flat Beater (Downsize, Aluminum)
Tool Pin
Wire Whip
Wire Whip (Downsize)
Wire Whip (Heavy Duty)
Wire Whip (Downsize, Heavy Duty)
Wing Whip
Wing Whip (Downsize)
S/S Flat Beater
S/S Flat Beater (Downsize)
Bowl Truck
Bowl Truck (Downsize Bowl)
Bowl Truck Handle
Plug Button
Set Screw
Bowl Truck Frame
Screw
Spacer (For Standard Bowl)
Spacer (For Downsize Bowl)
Castor
Castor f/ Krispy Kreme
Bolt
ATTACHMENTS AND OPTIONAL PRODUCTS
PART NUMBER
W30 (A)
203/30A
203/15
213/30A
213/15
30-79
213/30D
213/15 30-79D
205/30A
205/15
STA 6261
207/30A
207/15
221/30A
N/A
209/30A
N/A
204/30A
204/15
215/30A
215/15
22R270 STA 6513 STA 5602 22R30-40 STA 5608
22R140.1-1W 22R140.1-2W
22R30-520
22R150-520
STA 5131
W40 (A) W40P
203/40A 2
03/20A 213/40A 213/20A
40-79 213/40D 213/20B
40-79D
205/40A
205/20B
STA 6261
207/40A
207/20B
221/40A
N/A
209/40A
N/A
204/40A
204/20B
215/40A
215/20B
22R270 STA 6513 STA 5602 22R30-40 STA 5608
22R140.1-4W 22R140.1-1W
22R30-520
22R150-520
STA 5131
203/40A 2
22R140.1-4W 22R140.1-1W
22R30-520
22R150-520
03/20A 213/40A 213/20A
40-79 213/40D 213/20B
40-79D 205/40A 205/20B
STA 6261
207/40A 207/20B 221/40A
N/A
209/40A
N/A 204/40A 204/20B 215/40A 215/20B
22R270 STA 6513 STA 5602
22R30-40
STA 5608
STA 5131
203/60 20
215/60 2
22R140.1-5W 22R140.1-1W
W60 (A)
3/30B
213/60
213/30B
60-79 213/60D 213/30B
60-79D
205/60
205/30B
STA 6263
207/60
207/30B
221/60
221/30B
209/60
209/30B
204/60
204/30B
15/30B
22R270 STA 6513 STA 5602
22R30-40
STA 5608
22R30-520
22R150-520
STA 5131
W60P
203/60
203/30B
213/60
213/30B
60-79 213/60D 213/30B
60-79D 205/60
205/30B
STA 6263
207/60
207/30B
221/60
221/30B
209/60
209/30B
204/60
204/30B
215/60
215/30B
22R270 STA 6513 STA 5602
22R30-40
STA 5608
22R140.1-5W 22R140.1-1W
22R30-520
22R150-520
STA 5131
34
1985 - June 1998
1 Phase
35
1985 - June 1998
3 Phase
36
1998 - Present
1 Phase
37
1998 - Present
3 Phase
38
5489 Campus Drive Shreveport LA 71129 (800) 222-1138 (318) 635-3131 Fax www.varimixer.com
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