Varimixer W150PL User Manual

SPARE PART AND OPERATION MANUAL

Form 109 (09/10)

FOOD MIXER

Model W150PL

1993 to Present

TABLE OF CONTENTS

W150PL

Installation Instructions.................................................................................................43

Operating Instructions...................................................................................................44

Cleaning-Maintenance..................................................................................................45

Belt Adjustments and Removal.....................................................................................46

Adjusting the Bowl Clamping........................................................................................47

Capacity Chart................................................................................................................9

Machine Column......................................................................................................48-49

Bowl Arms/Microswitches........................................................................................50-53

Planetary Head........................................................................................................54-55

Transmission...........................................................................................................56-57

Speed Lever Assembly............................................................................................58-59

Instrument Panel/Power Supply...............................................................................60-63

Bowl Screen.............................................................................................................64-65

Accessories.............................................................................................................66-67

Electrical Diagrams..................................................................................................68-71

42

Read this page entirely BEFORE beginning installation.

VARIMIXER INSTALLATION INSTRUCTIONS

UNDER NO CIRCUMSTANCES ARE THE SPEED LEVER, BOWL LIFT LEVER, OR THE BOWL

ARMS TO BE USED TO MOVE THE MIXER INTO PLACE. DAMAGE WILL RESULT TO THE UNIT.

IT IS RECOMMENDED THAT THE TOP LID BE REMOVED BEFORE MOVING THE UNIT.

The mixer must be mounted with the rubber feet, which neutralize both shaking and rusting. Spacers can be inserted under the mixer’s feet if the floor is uneven. The mixer can be bolted to the floor if d esired. Before the mixer is connected to power, it should be checked that the voltage and frequency on the rating plate is correct in relation to the place of installation. A unit labeled 220V 3 Phase will operate from 208V to 240V 3 phase safely. The rating plate is located on the rear right side of the mixer. The electrical connection box is located at the top rear of the mixer.

WARNING

Electrical and grounding connections must comply with applicable portions of the National Electrical

Code and/or other local electrical codes................................................................ire

Wire Color Codes

White-Phase 1 Red -Phase 2 Black-Phase 3

Green-Ground

No Neutral is used in the United States and Canada

1. Lower the bowl using the bowl lift lever or the bowl lift switch on the front panel.

4. Close bowl screen and raise the bowl arms into the up

position.

5. Turn timer to 10 minutes and push “start” .

2. Open the bowl screen.

43

3. Remove the bowl and tools.

6. Insure cover is rotating in the correct direction.

OPERATION OF THE MIXER:

A) Open the bowl screen and place the bowl in the bowl arms. Note: The bowl arms must be in lowest position and the bowl must be pushed all the way into the bowl arms. (Fig.3).

B) Place the mixing tool in the bayonet shaft. The pin on the tool must be turned into the bayonet hole (fig.2).

C) The bowl is raised to working position by a clockwise turn of the button for bowl lift. Ensure that the bowl is placed correctly. Close the bowl screen. If the mixer is equipped with a timer, set the mixing time required by turning the timer (fig 1) clockwise. The mixer will stop automatically, when the time runs out. When the mixer has timed out, the "procedure for starting after emergency stop" is used before the mixer is re-started.

D) Start the mixer by pressing the green start button (fig.1)

The mixer will only start when the bowl is in the "up" position, the bowl screen is "closed", and the timer is set to "time" or "hold".

E) Turn the speed selector lever (fig. 4) to the rear until the required speed has been obtained, (notice the recommended maximum speeds on page 3).

F) Before the mixer is stopped, the speed selector lever must be moved back to lowest speed (fig.4).

G) Stop the mixer by pressing the red stop button (fig.1)

PROCEDURE FOR STARTING AFTER EMERGENCY STOP:

1) This procedure must be used in cases where the mixer has been interrupted in high speed.

2) Lower the bowl and remove the tool from the bayonet.

3) Raise the bowl arms, either empty or with the bowl.

4) Close the bowl screen, start the mixer and move the speed selector lever back to lowest speed. Switch off the mixer. Now the mixer can be started as usual.

OVERLOAD

Do not overload the mixer. Sticky and heavy doughs may reduce the capacity of the bowl by 75%. The capacity is further reduced if the speed of the mixing tool is increased beyond recommended values or if an incorrect mixing tool is used. Large lumps of fat or cooled ingredients MUST be cut into small parts before they are placed into the bowl or damage can occur to the mixing tool(s).

44

Correct use of tools:

Whips should never be struck

against hard objects, this will

decrease the life of the tool.

Recommended applications for tools:

Whip Beater Hook

Cream

Egg Whites Mayonnaise and the like.

Cakes Waffles Muffins

and the like.

Pizza Bread Donut

Doughs and

the like.

Cleaning:

The mixer should be cleaned daily or after use.The mixer should be cleaned with a soft cloth and clean water. Sulphonated soaps should be used with caution as they destroy the mixer's lubricants.

Maintenance and Lubrication:

The variable speed pulleys must be lubricated regularly, i.e. a lubrication interval of approx. 60 hours of operation or once a week.

Lubrication of variable speed pulleys:

-Start the mixer and increase the speed to approx. 50%. Stop the mixer and open the lid on the top of the mixer. On the top of each of the two pulley set shafts is a grease nipple (fig. 5 point

1). Press grease through the grease nipples until the grease gun feels hard to press or until grease comes out between the shaft and the pulleys.

-Start the mixer, and set the speed back to low ..speed.

-Stop the mixer and fill the grease gun with new grease so that it is ready for next time.

Lubrication of other movable parts:

The movable parts of the bowl arms, the shaft and the lifting rod must also be lubricated with oil. Remove the rear covering and lubricate the marked points with an oil can. (fig.5 pkt.2)

Grease Types:

-Grease for the pulley set shafts: Lubriplate # 1200-2

Never use high pressure cleaning for the mixer.

Bowls and tools of aluminium must not be washed with strong alkaline detergents (pH not to exceed 9.0).

The soap suppliers can recommend the correct type of soap.

The mixer should be unplugged before cleaning to prevent accidental starting while cleaning.

The inside of the beater shaft should be cleaned once a day with warm, soapy water.

Dough hook Cleaning: Special care should be given to cleaning the dough hook. We recommend that it be cleaned and sanitized in a commercial dish machine. An alternate cleaning procedure is to vigorously scrub the hook with a hot.water and detergent solution. Use a heavy bristled brush. After cleaning, sanitize the hook by rinsing it with a 50 ppm solution of sodium hypochlorite.

-On repair of the planetary head: Grease the toothed wheel and the toothed rim with Nye Gel 868VH,(PN 868VH), the needle bearings in the planetary head must not be lubricated with this type of grease, they should be lubricated with PN Sapphire 2. Do not use any another type of grease than the one stated here.

Fig.5

45

List of Errors

Adjustment of special v-belt:

The distance (X) is only indicative as it depends on the tolerance of the special V-belt .

1. Start by tightening the v-belts (*).

2. Ti ghte n th e spe c ial V- belt (A) by m o vin g one or two washers from (V) to (T).

3. Star t th e mix e r a n d le a ve i t ru n nin g whi l e the nut (U) is tightened completely.

4. On t h e f r ont p ull e y se t th e stu d (E ) on t he va r ispe e d c o llar (F) must be p lace d in s ide t he lower fork (G) and on the rear pulley set outsi d e th e fo r k fo r be l t ti g hte n er ( B ), ( both mus t point backwards).

5. Tol eran c es i n th e tr a nsmi s sio n mig h t c a use the special V-belt (A) to hit the pins (Z) of the pulley sets when the speed has been adjusted. In such cases the distance (X) must be reduced. (+ or - 1/8" of 12 1/4")

6. Then follow the section: “Adjustment of speed”

Possible Solutions

A rattling sound from the closed part of the mixer. Adjustment of special v-belt The mixer starts “striking” when kneading dough Adjustment of special v-belt which normally causes no problems. The mixer changes its speed by itself. Adjustment of special v-belt The minimum and the maximum speeds are changing. Adjustment of speed. The bowl is too tight or too loose. Adjustment of bowl xing

The tool hits the sides of the bowl.

Adjustment of bowl centering

...................................................................................................................................or damaged tool.

The tool hits the bottom of the bowl. Adjustment of bowl height

...................................................................................................................................or damaged tool.

Prior to a possible repair or adjustment, switch off the mixer by disconnecting the power cable.

Adjustment of speed:

1 . Th e st o p sc r ews (J) o n t h e sp e ed l ever shou ld b e adj u ste d so th a t th e me a sure m ent (H) i s 1 / 8" o n th e fro n t a n d th e re a r pu l ley, at low a nd h igh s pee d , re s pec t ivel y. Tigh t en t h e c o unte r nu t s (K ) when the speed is correctly adjusted.

2. Tolerances in the transmission might cause that the special V-belt (A) is hitting the pins of the pulley sets (Z) when the speed has been adjusted. In such cases the distance (X) must be reduced, see “Adjustment of special v-belt”, and the speed must be readjusted.

464748

Machine Column W150PL

Fig. No.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

Description

Column Top Lid Rear Access Panel Threaded Bushing Top Lid Screw Top Lid Screw Rear Access Plate Indicator Arrow Plug Button (non bowl screen only) Knee Pad Intermediate Pad 3mm Intermediate Pad 6mm Foot Pad Bushings Bowl Arm Shaft Upper NSF Plate Lower NSF Plate Nut for NSF Plate Washer

W150PL

140-22MO 150N-21 150N-22.7 STA 6580 STA 5017 STA 5080 15-245 STA 6519 80-212 80N-214.3 80N-214.6 80N-213 STA 2530 140-270 140-274 STA 5834 STA 6027

49

50

Fig.

No.

Description

Bowl Arms W150PL

W150PL

1. 1A. 1B. 1C.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

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23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

Bowl Lift Motor Magnetik 24VDC Bowl Lift Motor Magnetik 220VAC Bowl Lift Motor Magnetik 115VAC Control Box for 24VDC (Not shown) Bracket Lower Bowl Lift Motor Bolt Pin f/lower bowl lift motor Cotterpin Washer Pneumatic Spring Bracket f/Pneumatic Spring Upper Bolt f/Pneumatic Spring Bolt Nut Lockwasher Bowl Arms Bowl Arm Roller Threaded Shaft Bowl Arm Front Roller Tapered Roller for Bowl Arms Bushing for Tapered Roller Bushing MB5030DU W150 Bowlarm Bushing MB5040 W150 Bowlarm Screw M8x16mm Bowl Arm Roller Socket Head Bolt M10x50 F/Roller Washer Plug Button Bowl Arm Bolt Nut Bolt Bowl Arm Shaft Snap Ring Bowl Arm Guide Plate Screw f/Guide Plate W150PL Sold with assembly 140-69M only Sold with assembly 140-69M only Snap Ring Nut M30x2/Bowl Arm Adjuster Lock Plate / Bowl Arm Adjuster Washer Ball Mounting M8 for Pnu Sprng Fastening Ball 013 for Pnu Spg

140-86.15 140-86.5 140-86.6 140-87 140-116 STA 5454 100-67 STA 6205 STA 6058 140-121M 140-119 140-120 STA 5454 STA 5815 STA 6058 see diagram 31-127 31-128 140-127 140-128 STA 2527 STA 2530 STA 5088 STA 5678 STA 6010 STA 6518 STA 5825 STA 5345 140-68 STA 3464 140-71.1 STA 5620 see diagram see diagram STA 3467 140-170 140-69.1 STA 6020 140-121.1 140-121.2

51

52

Bowl Lift Microswitches W150PL

Fig.

No.

1.

2.

3.

4.

5.

Description

Bowl Arm Microswitch Cable Inlet Microswitch Mounting Screws Bolt Bowl Lift Bracket Lockwasher

W150PL

81-173 STA 3002 STA 5274 STA 5312 STA 6053

53

54

Planetary Head W150PL

Fig. No.

1.

2.

3.

4.

5.

6.

7.

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34.

35.

36.

37.

38.

39.

40.

41.

42.

42A

43.

Description

V-Belt (Must be changed as a set)

Snap Ring Washer Snap Ring Planetary Pulley Ball Bearing Snap Ring Bolt Lockwasher Main Bearing Casting Distance Tube Gear Wheel Screw Shroud Spacer Snap Ring Snap Ring Eccentric Disc Ball Bearing Snap Ring Needle Bearing w/ Race Washer Key Upper Rim Pinion Main Shaft Lower Rim Pinion Race for Needle Bearing Pin Lower Planetary Head Casting Lockwasher Bolt Seal Needle Bearing w/Race Spacer Ball Bearing Snap Ring Key Key Stainless Steel Cover Rubber Ring Lockwasher Bolt (Allen Head-under cover) Bolt (Hex Head S/S-over cover) Bayonet Shaft

W150PL

100N-90.2

Order qty 4

STA 3419 STA 6048 STA 3419 100N-129A 100-99 STA 3532 STA 5346 STA 6057 100-3 100-141 100-1 STA 5044 100-22.9P 100-37 STA 3530 STA 3478 100-36 100-100 STA 3530 100-96 100-235 STA 2030 100-31 100N-30 100N-32N

100-101RACE

STA 6460 100-2 STA 6057 STA 5644 100-108R 100-101 100-37 100-97 STA 3532 STA 2034 STA 2039 100-272 100-209 STA 6057 STA 5650 STA 5652 150N-33

555657

Transmission W150PL

Fig.

No.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

14A.

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21.

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25.

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32.

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34.

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38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

50A.

Description

Grease Zerk Washer Clamping Ring w/screw Screw f/clamping ring Vari Speed Collar Ball Bearing Movable Pulley Bushing Vari Speed Belt Reducer Drive Pin Motor Pulley Bottom Half Assembly Set Screw Key (no attachment drive) Key (f/units with attachment drive) Slotted Screw f/motor mount plate Motor Mount Plate Label Mounting Bolt f/speed mechanism Washer Bolt f/motor mount plate Washer Nut f/rack Washers for spring fork Upper Fork Jam Nut f/ low speed stop Bolt f/high speed stop Jam Nut f/ high speed stop Flanged Nut f/low speed stop Vari Spring Trestle Pin Bolt f/low speed stop Washers for spring fork Flanged Nut f/low speed stop Lower Fork Snap ring f/rack Rack Bearing for Rack Washer Upper Pedestal Pulley Snap Ring Pedestal Shaft Key f/Pedestal Shaft Pulley f/Pedestal Shaft Ball Bearing Snap Ring Bolt Washer Pedestal Arm Snap Ring Motor 220V 3 Phase Motor 480V 3 Phase

W150PL

STA 3220 STA 6018 27-227 STA 5612 15-17 15-103 60-15.1M NA 60-91 15-156 60-285 150N-13.1M NA STA 2011 NA STA 5018 60-61 N/A STA 5345 STA 6010 STA 5433 STA 6026 STA 5815 STA 6040 20-19 STA 5810 STA 5446 STA 5810 STA 5895 40P-275 20-26 30N-305 STA 6040 STA 5895 27-16 STA 3407 15-46 15-18 STA 6018 60-13M STA 3410 100N-41 STA 2022 100N-128 (4V) 27-102 STA 3514 STA 5348 STA 6026 100N-6 STA 3410 150N-85.50 150N-85.10

58

Speed Lever System W150PL

Fig.

No.

1.

2.

3.

4.

5.

6.

Description

Speed Lever Disc w/ arrow White Clamp Black Knob Snap Ring Screw

W150PL

150N-47M 30N-47.10 30N-47.20 STA 3306 STA 3414 STA 5247

596061

Electrical Control Panel W150PL 1998-Present

Fig. No.

1.

2.

3.

4.

5.

6.

7.

8.

10.

11.

12.

12A.

13.

14.

15.

16.

16A.

17.

18.

19.

20.

Description

Power Bowl Lift Switch (if applicable) Start Button complete Stop Button complete Timer (220v) Timer Scale 15 minute Nut Cable Inlet f/14/2 cable Cable Inlet f/14/4 cable Nut Nut Thermal Overload 220v* Thermal Overload 480v* Auxiliary Switch* Screw Press Screw Contactor 220v* Contactor 480v* Screw Ground Clamp Plastic Electrical Box Front Control Plate w/o Power Bowl Lift

W80-W100

60-86.1 31-174.2 31-174.3 30-188.15 30-190 STA 5987 STA 6483 STA 3017 STA 3038 STA 3010 20-88.24 20-88.21 20-88.47 STA 5097 STA 6483 100-88.5 20-88.91 STA 5232 31-457 31-152 31-149

*On versions produced from 2005 to

present, these components are located in the rear power supply box, behind the rear access panel on the mixer frame. Refer to the following diagram.

62

Electrical Power Supply W150PL 1998-Present

Fig. No.

1.

2.

3. 3A.

4.

5

5A.

6.

7.

8.

9.

10.

Description

Fuse Fuse Holder Contactor 220V Contactor 480V Auxiliary Switch Thermal Overload 11-16 Amps Thermal Overload 4-6.2 Amps Relay 24VDC IDEC RH1B-U Relay Socket LINAK Power Bowl Lift Control Transformer 220v/31v Rectifier

W80-W100

20E-418 20E-416 100-88.5 20-88.91 20-88.47 20-88.24 20-88.21 140E-420 140E-421 100N-86.01 60E-430.1 150E-425

63

64

Bowl Screen W150PL

Fig. No.

1.

2.

3.

4.

5.

6.

7.

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Description

Bowl Screen Kit W150PL Screw Nut Bowl Screen Cam notched Set Screw f/cam Set Screw f/keeper Bushing Nut f/ bushing Cam Screw f/microswitch Microswitch Bracket f/ microswitch Microswitch bracket assembly Nut Lockwasher Nut f/bowl screen adjustment Rear bowl screen W150PL Front bowl screen W150PL Ingredient Chute

W150PL

225/150N STA 5250 STA 5819 56SN30-22 STA 5665 STA 5665 56SN30-21 56SN30-24 56SN30-23 STA 5251 56SN20-30 56SN30-13 56P30-15 STA 5810 STA 6056 56G30-26 225/150NR 225/150NF 227

65

66

Accessories W150PL

Fig. No.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

18.

19.

Description

S/S Bowl 150 Qt. S/S Bowl 80 Qt. Dough Hook 150 Qt. Dough Hook 80 Qt. Flat Beater 150 Qt. Flat Beater 80 Qt. S/S Flat Beater 150 Qt. Wire Whip 150 Qt. Reinforced Wire Whip 150 Qt. Wire Whip 80 Qt. S/S Wing Whip 150 Qt. Powder Mixing Tool 150 Qt. Bowl Scaper 150 Qt. Bowl Scraper 80 Qt . Bowl Truck f/80 Qt. Bowl Bowl Truck f/150 Qt. Bowl (Dual castors)

W150PL

203/150 203/80BN 213/150N 213/80BN 205/150N 205/80BN 204/150N 207/150N 221/150N 207/80BN 210/150N 220/150N 224/150N 224/80BN 215/80BN 215/150N

67