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SPARE PART AND OPERATION MANUAL
FOOD MIXER
Models V30, V40, and V60
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Caution -READ BEFORE OPERATING- Caution
Varimixer recommends that mixer operators be at least 18 years of age and be thoroughly trained
on the use of the mixer.
Varimixer recommends that the following precautions be adopted to help make the mixer operation
safer and more efficient.
........- All operators should be at least 18 years of age.
- All operators should be thoroughly trained before being allowed to operate the mixer.
- NEVER reach into the bowl when the mixer is running.
- Do not wear loose clothing or rings while operating the mixer.
- Stop the mixer and lower the bowl before adding ingredients, scraping the bowl, removing the
............agitator, or removing the product.
- Stop the mixer before removing or installing attachments into the drive hub.
- Do not attempt to assemble or disassemble attachments while mounted into the drive hub.
- Always use the pusher plate with the slicer/meat grinder attachments.
- NEVER bypass the safety mechanisms supplied on the mixer. Doing so can cause injury and
............is the responsibility of the user to insure these safety mechanisms are operating properly.
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LIMITED WARRANTY
Varimixer warrants its commercial mixers to the original purchaser against defects in material or manufacture for a period of one
year from the date of original purchase, subject to the following exclusions and limitations. The warranties provided by Varimixer
do not apply in the following instances:
EXCLUSIONS
1. In the event that the equipment is improperly installed. Proper installation is the responsibility of the installer, proper installation
procedures are covered in the Varimixer Spare Parts and Operations Manual.
2. In the event that the equipment is improperly maintained. Proper maintenance is the responsibility of the user. Proper maintenance procedures are covered in the Varimixer Spare Parts and Operations Manual.
3. In the event that failure or malfunction of the appliance or any part thereof is caused by abnormal use or is otherwise not attributable to a defect in material or manufacture.
4. In the event that the appliance , by whatever cause, has been materially altered from the condition in which it left the factory.
6. On parts which would normally be worn or replaced under normal conditions.
7. With regard to adjustments and/or calibrations. Checking of and changes in adjustments and calibrations are the responsibility of
the installer, Proper installation is the responsibility of the installer, proper installation procedures are covered in the Varimixer
Spare Parts and Operations Manual.
If any oral statements have been made regarding the appliance, such statements do not constitute warranties and are not part of the
contract of sale. This Limited Warranty constitutes the complete, final and exclusive statement with regard to warranties.
..
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER..
WRITTEN, ORAL OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF..MERCHANTABILITY
OR FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT..DEFECTS.
LIMITATIONS OF LIABILITY
In the event of warranty claim or otherwise, the sole obligation of Varimixer shall be the repair and/or replacement at the option of
Varimixer, of the appliance or component or part thereof Such repair or replacement shall be the expense of Varimixer except that
travel over 100 miles or two hours, overtime, and holiday charges shall be,, the expense of the purchaser. Any repair or replacement
under this warranty does not constitute an extension of the origin, warranty for any period for the appliance or for any component
part thereof. Parts to be replaced under this warranty will be repaired or replaced at the option of Varimixer with new or functionally
operative parts. The liability of Varimixer on any claim of any kind, including claims based on warranty, expressed or implied, contract, negligence, strict liability or any other theories shall be solely and exclusively the repair or replacement of the product as stated
herein, an such liability shall not include, and purchaser specifically renounces any rights to recover, special, incidental, consequential or other damages of any kind whatsoever, including, but not limited to, injuries to persons or damage to property, loss of profits
or anticipated profits, or loss of use of the product.
TO SECURE WARRANTY SERVICE
If you claim a defect covered by this Limited Warranty, first direct your claim to the local Authorized Service Agency, giving model,
serial and code numbers, voltage, a description of the problem and your sales slip. If this procedure fails to be satisfactory to you,
you may write to the Varimixer National Service Manager, 14240 South Lakes Drive, Charlotte, NC 28273; you should include the
information listed above.
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TABLE OF CONTENTS
INSTALLATION INSTruCTIONS .......................................................................................................5
CONSTruCTION OF ThE mIxEr: ....................................................................................................6
ThE mAxImum CApACITy OF ThE mIxEr: .......................................................................................6
rECOmmENdEd mAxImum SpEEdS: ...............................................................................................7
rECOmmENdEd mAxImum SpEEdS FOr ATTAChmENT huB ...............................................................7
ErrOr COdES: ..........................................................................................................................7
OpErATION OF ThE mIxEr: .......................................................................................................... 8
STArT-up AFTEr STOp AT hIgh SpEEd: ........................................................................................8
OvErLOAd: ...............................................................................................................................8
COrrECT uSE OF TOOLS: ...........................................................................................................9
CLEANINg: .................................................................................................................................9
mAINTENANCE ANd LuBrICATION: ................................................................................................9
grEASE TypES: .........................................................................................................................9
LIST OF ErrOrS ANd pOSSIBLE SOLuTION: ................................................................................ 10
AdjuSTmENT OF SpECIAL v-BELT: ..............................................................................................10
AdjuSTmENT OF SpEEd: ...........................................................................................................10
AdjuSTmENT OF BOwL FIxINg: ..................................................................................................12
AdjuSTmENT OF BOwL CENTErINg: ........................................................................................... 12
AdjuSTmENT OF BOwL hEIghT: .................................................................................................12
mIxEr SpArE pArTS ................................................................................................................13
mAChINE COLumN ............................................................................................................ 15
BOwL ArmS ....................................................................................................................17
pLANETAry hEAd .............................................................................................................19
TrANSmISSION ..................................................................................................................21
SpEEd LEvEr ASSEmpLy ..................................................................................................23
ATTAChmENT drIvE gEArBOx .......................................................................................... 25
ELECTrICAL pANEL ..........................................................................................................27
BOwL SCrEEN .................................................................................................................29
ATTAChmENTS ANd OpTIONAL prOduCTS ..........................................................................31
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Read this page entirely BEFORE beginning installation.
INSTALLATION INSTRUCTIONS
UNDER NO CIRCUMSTANCES ARE THE SPEED LEVER, BOWL LIFT LEVER, OR THE BOWL
ARMS TO BE USED TO MOVE THE MIXER INTO PLACE. DAMAGE WILL RESULT TO THE UNIT.
IT IS RECOMMENDED THAT THE TOP LID BE REMOVED BEFORE MOVING THE UNIT.
The mixer must be mounted with the rubber feet, which neutralize both shaking and rusting. Spacers
can be inserted under the mixer’s feet if the floor is uneven. The mixer can be bolted to the floor if
desired.
Before the mixer is connected to power, it should be checked that the voltage and frequency on the
rating plate is correct in relation to the place of installation. The rating plate is located on the rear
right side of the mixer. The electrical connection box is located at the top rear of the mixer.
WARNING
Electrical and grounding connections must comply with applicable portions of the National Electrical
Code and/or other local electrical codes.
Wire Color Codes
White-Phase 1
Red -Phase 2
Black-Phase 3
Green-Ground
No Neutral is used
1. Lower the bowl lift lever.
4. Close bowl screen if equipped.
2. Remove the bowl and all tools.
Timer
Start/Stop
5. Set timer to 10 minutes and
push “start” .
5
3. Raise the bowl lift.
6. Insure cover is rotating in
the correct direction.
CONSTruCTION OF ThE mIxEr:
Safety switch for lid (not standard)
Lift/lowering of bowl
Motor relay /
thermal over-
load relay
Fuse
Safety switch for
safety guard
Speed
adjustment
Size of
Maskin-
mixer
størrelse
V30 2 HP
V40 3 HP
V60 3 HP
Motor
ThE mAxImum CApACITy OF ThE mIxEr:
Product V30 V40 V40P V60
Dough, Bread 65%AR
Dough, Bread 50%AR
Dough, Donut - Yeast
Dough, Donut - Cake
Pie Dough
Cookie, Dough
Mufns
Mashed Potatoes
Pancakes, Wafes
Whipped Cream
Cake, Layer
Eggs & Sugar
Icing, Fondant
Egg Whites
Cake, Cup
Cookies, Sugar
35 lbs. 45 lbs. 55 lbs. 90 lbs.
23 lbs. 35 lbs. 45 lbs. 75 lbs.
34 lbs. 42 lbs. 52 lbs. 70 lbs.
34 lbs. 41 lbs. 51 lbs. 60 lbs.
31 lbs. 37 lbs. 47 lbs. 58 lbs.
20 lbs. 30 lbs. 40 lbs. 50 lbs.
35 lbs. 40 lbs. 50 lbs. 60 lbs.
26 lbs. 30 lbs. 30 lbs. 46 lbs.
14 qts. 16 qts. 16 qts. 28 qts.
6 qts. 9 qts. 9 qts. 12 qts.
35 lbs. 45 lbs. 45 lbs. 69 lbs.
14 lbs. 18 lbs. 20 lbs. 28 lbs.
20 lbs. 25 lbs. 30 lbs. 40 lbs.
1.5 qts. 1.75 qts. 1.75 qts. 2 qts.
38 dz. 46 dz. 63 dz. 81 dz.
58 dz. 69 dz. 75 dz. 115 dz.
Safety switch
for bowl lift
weight of liquids
%AR =
weight of our
Batch size and/or speed reduction may be necessary
due to one of the following conditions:
1. High Gluten Flour
2. AR% under 40%
3. Water Temp. under 65 degrees F.
Water Weights
1 Gallon = 8.33 lbs.
1 Quart = 2.08 lbs.
1 Pint (16 oz.) = 1.04 lbs.
1 Cup = 0.52 lbs.
AV Donut Weight
Yeast Raised = 1 1/2 oz. per dz.
Cake Raised = 1 lb. per dozen
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rECOmmENdEd mAxImum SpEEdS:
rECOmmENdEd mAxImum SpEEdS FOr ATTAChmENT huB
MIN MAX
1 2 3 4 5
ErrOr COdES:
If the mixer is overloaded, the motor will stop and will be shown for ‘overheat’ in the display.
• Allow the mixer to cool down.
• After a short time, the display will change to normal mode.
• The mixer can be started again. See also the section “Start-up after stop at high speed” on page 8.
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OpErATION OF ThE mIxEr:
A) Open the bowl screen and place the bowl in the bowl arms.
OBS: The bowl arms must be in lowest position and the
bowl must be pushed all the way into the bowl arms. The
bowl’s “centre ear” must be turned in towards the mixer
(g.2 and g.3).
B) Place the mixing tool in the bayonet shaft. The pin on the
tool must be turned into the bayonet hole (g.2).
C) Raise the bowl to working position by turning the handle
for bowl lift in the direction of the arrow (g.2), ensure that
the bowl is placed correctly. Close the bowl screen.
D) The mixing time can be set on the timer using the and
buttons. The mixer stops automatically when the mixing
time has run out. (If the mixer stops at high speed when
the mixing time runs out, follow the instructions “Start-up
after stop at high speed” before starting the mixer again).
E) Start the mixer by pressing (g.1)
F) Turn the speed selector lever (g. 4) to the rear until the
required speed has been obtained, (notice the recommended maximum speeds on page 3).
The speed must be changed only when the mixer
is running.
The mixer must not be started when loaded in high
speed position.
Fig. 1 Operation panel.
Timer/
Display
Time
down
Time up
Emergency stop
Fig. 2
Mixer with open
safety guard,
lowered bowl and
mounted tool.
Start/Stop
G)
Before the mixer is stopped, the speed selector lever
must be moved back to lowest speed (g.4).
Stop the mixer by pressing (g.1)
H)
STArT-up AFTEr STOp AT hIgh SpEEd:
This procedure is used in all cases where the mixer has been
interrupted at high speed, either because the mixer has been
stopped using , the mixing time has run out, the emergency
stop is activated or the
1)
Lower the bowl and remove the tool from the bayonet
Raise the bowl arms, either empty or with the bowl.
2)
bowl screen
is opened:
.
3) Close the bowl screen, start the mixer and move the
speed selector lever back to lowest speed.
Switch off the mixer . Now the mixer can be started as usual.
4)
OvErLOAd:
Do not overload the mixer. Sticky and heavy doughs can
overload the mixer. Overloading is further exacerbated
if the speed of the mixing tool is increased beyond the
recommended values or if a wrong mixing tool is used.
Large lumps of fat or cooled ingredients must be cut into
small parts before they are placed in the bowl.
Fig. 3
Mixer seen from
above, the bowl has
been pushed all the
way into the bowl arms.
Notice: the centre
“ear” of the bowl is
facing the mixer
First “ear”
Second “ear”
Fig. 4 Speed selector lever
Centre
“ear”
Longer time overload will interrupt the mixer.
will be written in the mixer’s display. After a short
while the display will change back to normal mode and
you can start the mixer again as described in “Start-up
after stop at high speed”.
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COrrECT uSE OF TOOLS:
mAINTENANCE ANd LuBrICATION:
Whips should not be struck against hard objects
as e.g. the edge of the bowl. This will make the
life of the tool shorter due to increasing deformity .
Recommended applications for tools:
Whip Beater Hook
Cream Cake dough Bread dough
Egg whites Butter cream Dark bread
Mayonnaise Wafe dough and the like
and the like Minced meat
and the like
For production of mashed potatoes the special
wing whip or the whip with thicker wires should be
used, alternatively use the beater and the whip.
NOTE: Speed should never exceed 150 RPM when
using the dough hook. Our dough hook is designed to
give you optimum product on low speed.
CLEANINg:
The mixer should be unplugged before cleaning to
prevent accidental starting while cleaning.
The innitely variable gear must be lubricated regularly, i.e.
a lubrication interval of approx. 60 hours of operation.
Lubrication of innitely variable gear:
OBS. Special grease !!(Use the grease gun delivered together with the mixer). Start the mixer and increase the speed
to approx. 50%. Stop the mixer (use the emergency stop)
and open the lid on the top of the mixer. On the top of each
of the two pulley set shafts is a grease nipple (g. 5 point
1). Press grease through the grease nipples.
until the grease gun feels hard to press or until grease comes
out between the shaft and the pulleys.
The mixer must not be started until the screws which
hold the lid are inserted.
Start the mixer, and set the speed back to low speed.
Stop the mixer and ll the grease gun with new grease so
that it is ready for next time.
Lubrication of other movable parts:
The movable parts of the bowl arms, the shaft and the lifting rod must also be lubricated with oil. Remove the rear
covering and lubricate the marked points with an oil can.
(g.5 pkt.2)
The mixer should be cleaned daily or after use.
The mixer should be cleaned with a soft cloth and clean
water. Sulphonated soaps should be used with caution
as they destroy the mixer’s lubricants.
Never use high pressure cleaning for the
mixer.
Parts made of aluminum should not be used
to strongly acidic, highly alkaline or highly
salty foodstuffs, which may attack aluminum
without coating.
Tools of aluminium must not be washed with
strong alkaline detergents (pH between 5
and 8).
The soap suppliers can recommend the correct type of
soap.
The inside of the beater shaft should be cleaned once a
day with warm, soapy water.
Dough hook Cleaning: Special care should be given to
cleaning the dough hook. We recommend that it be
cleaned and sanitized in a commercial dish machine. An
alternate cleaning procedure is to vigorously scrub the
hook with a hot.water and detergent solution. Use a
heavy bristled brush. After cleaning, sanitize the hook by
rinsing it with a 50 ppm solution of sodium hypochlorite.
grEASE TypES:
Grease for the pulley set shafts:Castrol High T emperature
Grease.
On repair of the planetary head: Grease the toothed wheel
and the toothed rim with Nye Gel 868VH,(PN 868VH), the
needle bearings in the planetary head must not be lubricated
with this type of grease they should be lubricated with PN
Sapphire 2. Do not use any another type of grease than
the one stated here.
On repair of the attachment hub: Fill the attachment hub with
GreaseWay LiCa 80
g.5
Cleaning of attachment hub: after use of the attachment drive this should be wiped inside with a soft cloth.
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LIST OF ErrOrS: pOSSIBLE SOLuTION:
A rattling sound from the closed part of the mixer. Adjustment of special v-belt
The mixer starts “striking” when kneading dough Adjustment of special v-belt
which normally causes no problems.
The mixer changes its speed by itself. Adjustment of special v-belt
The minimum and the maximum speeds are changing. Adjustment of speed.
The bowl is too tight or too loose. Adjustment of bowl xing
The tool hits the sides of the bowl. Adjustment of bowl centering
The tool hits the bottom of the bowl. Adjustment of bowl height
Prior to a possible repair or adjustment, switch off the mixer by disconnecting the power cable.
AdjuSTmENT OF SpECIAL v-BELT:
The distance (X) (Fig. 6) is only indicative as it depends
on the tolerance of the special V-belt.
1. Start by tightening the v-belts (*).
2. Tighten the special V-belt (A) by moving one or two
washers from (V) to (T).
3. Start the mixer and leave it running while the nut (U)
is tightened. Do not tighten it too much.
4. On the front pulley set the stud (E) on the varispeed
collar (F) must be placed inside the lower fork (G) and
on the rear pulley set outside the fork for belt tightener
(B), (both must point backwards).
5. Tolerances in the transmission might cause that the
special V-belt (A) is hitting the pins of the pulley sets
when the speed has been adjusted. In such cases
the distance (X) must be reduced.
6. Then follow the section:
“Adjustment of speed”
AdjuSTmENT OF SpEEd:
1. The stop screws (J) (Fig. 6) on the speed lever
should be adjusted so that the measurement (H) is
1-2 mm on the front and the rear pulley, at low and
high speed, respectively. Tighten the counter nuts
(K) when the speed is correctly adjusted.
2. Tolerances in the transmission might cause that the
special V-belt (A) is hitting the pins of the pulley sets
(Z) when the speed has been adjusted In such cases
the distance (X) must be reduced, see “Adjustment
of special v-belt”, and the speed must be readjusted.
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