Version Machine no. Part Page
102018 Round 30006732 Bowl Accessories
Dec. 2018
SP ARE P ART AND OPERA TION MANUAL
FOOD MIXER Model V30K
2
Caution -READ BEFORE OPERATING- Caution
Varimixer recommends that mixer operators be at least 18 years of age and be thoroughly trained
on the use of the mixer.
Varimixer recommends that the following precautions be adopted to help make the mixer operation
safer and more efficient.
........- All operators should be at least 18 years of age.
- All operators should be thoroughly trained before being allowed to operate the mixer.
- NEVER reach into the bowl when the mixer is running.
- Do not wear loose clothing or rings while operating the mixer.
- Stop the mixer and lower the bowl before adding ingredients, scraping the bowl, removing the
............agitator, or removing the product.
- Stop the mixer before removing or installing attachments into the drive hub.
- Do not attempt to assemble or disassemble attachments while mounted into the drive hub.
- Always use the pusher plate with the slicer/meat grinder attachments.
- NEVER bypass the safety mechanisms supplied on the mixer. Doing so can cause injury and
............is the responsibility of the user to insure these safety mechanisms are operating properly.
3
LIMITED WARRANTY
Varimixer warrants its commercial mixers to the original purchaser against defects in material or manufacture for a period of one year
from the date of original purchase, subject to the following exclusions and limitations. The warranties provided by Varimixer do not apply in the following instances:
EXCLUSIONS
1. In the event that the equipment is improperly installed. Proper installation is the responsibility of the installer, proper installation procedures are covered in the Varimixer Spare Parts and Operations Manual.
2. In the event that the equipment is improperly maintained. Proper maintenance is the responsibility of the user. Proper maintenance
procedures are covered in the Varimixer Spare Parts and Operations Manual.
3. In the event that failure or malfunction of the appliance or any part thereof is caused by abnormal use or is otherwise not attributable to a defect in material or manufacture.
4. In the event that the appliance , by whatever cause, has been materially altered from the condition in which it left the factory.
6. On parts which would normally be worn or replaced under normal conditions.
7. With regard to adjustments and/or calibrations. Checking of and changes in adjustments and calibrations are the responsibility of
the installer, Proper installation is the responsibility of the installer, proper installation procedures are covered in the Varimixer Spare
Parts and Operations Manual.
If any oral statements have been made regarding the appliance, such statements do not constitute warranties and are not part of the
contract of sale. This Limited Warranty constitutes the complete, final and exclusive statement with regard to warranties.
.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER..WRITTEN,
ORAL OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF..MERCHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT..DEFECTS.
LIMITATIONS OF LIABILITY
In the event of warranty claim or otherwise, the sole obligation of Varimixer shall be the repair and/or replacement at the option of Varimixer, of the appliance or component or part thereof Such repair or replacement shall be the expense of Varimixer except that travel
over 100 miles or two hours, overtime, and holiday charges shall be,, the expense of the purchaser. Any repair or replacement under
this warranty does not constitute an extension of the origin, warranty for any period for the appliance or for any component part thereof.
Parts to be replaced under this warranty will be repaired or replaced at the option of Varimixer with new or functionally operative parts.
The liability of Varimixer on any claim of any kind, including claims based on warranty, expressed or implied, contract, negligence, strict
liability or any other theories shall be solely and exclusively the repair or replacement of the product as stated herein, an such liability
shall not include, and purchaser specically renounces any rights to recover, special, incidental, consequential or other damages of any
kind whatsoever, including, but not limited to, injuries to persons or damage to property, loss of prots or anticipated prots, or loss of
use of the product.
TO SECURE WARRANTY SERVICE
If you claim a defect covered by this Limited Warranty, rst direct your claim to the local Authorized Service Agency, giving model, serial
and code numbers, voltage, a description of the problem and your sales slip. If this procedure fails to be satisfactory to you, you may
write to the Varimixer National Service Manager, 14240 South Lakes Drive, Charlotte, NC 28273; you should include the information
listed above.
4
contents:
General: ............................................................................................................................................................4
UnpackinG: ............................................................................................................................................................5
transport: ............................................................................................................................................................5
installation and adjUstments: ..............................................................................................................................5
commissioninG: ....................................................................................................................................................... 6
recommended Use of the machine: ..........................................................................................................................6
technical data: .....................................................................................................................................................6
max. capacity of the machine: ................................................................................................................................ 6
components of the machine: .................................................................................................................................. 7
safety: ............................................................................................................................................................8
adjUstments: ......................................................................................................................................................... 8
kodiak User-friendliness: ..................................................................................................................................9
operatinG the mixer: ............................................................................................................................................10
overloadinG: ....................................................................................................................................................... 11
procedUre in case of overloadinG: ...................................................................................................................... 11
recommended max. speeds: .................................................................................................................................. 11
recommended max. speeds for attachment drive: .................................................................................................11
correct Use of tools: ......................................................................................................................................... 11
cleaninG: ..........................................................................................................................................................11
lUbrication and Grease types: ............................................................................................................................. 11
attachment drive: ................................................................................................................................................ 11
display of mixer data ...........................................................................................................................................12
error codes and possible solUtions: ................................................................................................................... 12
access to the fUse: .............................................................................................................................................13
example electrical connections: .........................................................................................................................13
circUit diaGram: .................................................................................................................................................. 14
mixer spare parts ................................................................................................................................................16
General:
This manual should be seen as an integral part of the mixer and should be kept by the machine throughout its working life.
Before the machine is commissioned, it is important to read these instructions thoroughly , particularly the section on user safety
The manufacturer may update the product manual without updating this copy of the manual.
The manufacturer will not be liable for faults caused by:
• Careless, improper or incorrect use of the mixer
• Non-standard use (not for the purposes described in the manual)
• Incorrect installation
• Incorrect power supply to the machine
• Failure to comply with maintenance instructions
• Modications to the machine
• Spare parts and accessories that are not original or specied for this model
• Failure to comply with instructions in this manual
In case of faults with the mixer, please contact the Lokal Authorized Service Agency.
UnpackinG:
The machine should be unpacked and the packaging disposed of according to regulations applicable in the country concerned.
Before the mixer is removed from the pallet, check that all parts are present with the machine:
• Bowl Screen, Power cable, 32 mm xed spanner for legs, Bowl trolley
• Bowl, Whip, Beater, Hook and Scraper with blade, if these were selected with the order.
The machine can be released from the pallet by cutting the strips.
.
5
12
86,5cm
transport:
Lifting equipment should always be used to move the machine.
The machine must not be pulled or lifted by the bowl lift handle.
When the machine is moved, it should be in a vertical position at all times.
installation and adjUstments:
The ambient temperature around the machine must not exceed 113o F.
When the mixer is delivered, the adjustable feet will be turned right to the
bottom. The height of the legs should be adjusted so that the bowl on
the bowl trolley ts perfectly into the bowl arms.
The bowl arms should be at the correct height above the oor before
the machine is taken into use – see Adjustments.
Adjustments:
It is of the outmost importance that the legs of the machine are
adjusted so that the conditions in the following sketch are met.
Condition 1:
The top of the mixer must be parallel to the oor. To ensure this you must measure
the distance from the top of the machine to the oor:
The dimension must be the same when measured at the front of the mixer
and at the rear of the mixer:
Condition 2
The mixer must be height adjusted so that the bowl on the bowl trolley ts exactly
in the bowl arms:
Basically, the dimension from oor to centre of the knobs on the bowl arms must
1/16”. If the bowl on the bowl trolley does not t exactly in the bowl arms
be 34
at this dimension, adjust slightly on the front legs of the mixer.
To lower leg
turn
anticlockwise
Together with the mixer
comes a 32 mm fixed
spanner to be used for
adjustments.
To raise leg
turn
clockwise
6
53 13/16”
24 9/16”
22 1/8”
19 7/16”
31 3/16”
Electrical connection:
Users can connect the mixer to the power supply themselves; refer to the section on Electrical connection which must be followed.
For the benet of service staff, it should be clear to see when the mains plug to the mixer has been removed from the socket in the wall
The cable is xed to the machine in the plug made of silicone, see “Components of the machine” page 8
Before the machine is connected to the mains, check that the voltage and frequency printed on the name plate
are correct for the installation location. The name plate is positioned uppermost on the back of the machine.
There is a risk of injury if the machine is not earthed.
It must be ensured that the cable used to connect the machine to the mains meets the standard for the country in which
the machine is installed. See also Example electrical connections, page 13
The mixer must be earthed. Failure to do so may cause injury. If there is no earth connection, the EMC lter will not
work, with the risk of damage to the frequency converter.
When the machine is connected, phase + neutral + earth or phase + phase + earth should be used. In both cases, it
is important to ensure that the voltage between the two live pins matches the name plate.(See examples on page 13)
The machine must only be connected to an earthed mains supply.
A plug with two pins plus earth should be used. Alternatively , two wires plus earth from a three-phase supply may be used.
The machine should be protected by a differential switch.
The machine is protected by a 10A fuse. The fuse is built into the socket on the back of the machine.
.
technical data:
Gross weight Net weight HP Volts Amps Variable speed, tool
319.7 lbs 253.5 lbs 1.6 115V, 208V, 230V 4.4A 64 – 353 rpm
max. capacity of the machine:
Capacity per mix Tool
Egg white Whip
Mayonnaise Whip
Yeast dough (60% AR) Hook
Meatball mix Beater
Local variations in the quality of the raw materials may
affect water absorption, volume, baking characteristics
etc., and hence capacity.
KODIAK
3.17 Qts
21.13 Qts
28.7 lbs
44.1 lbs
AR = absorption ratio (%AR)
(liquid as % of dry matter)
E.g. a basic recipe includes 2.2 lbs dry matter and 1.3 lbs liquid:
this gives AR = 1.3 lbs x 100
2.2 lbs
If, for example, the maximum capacity of the mixer is required, the calculated AR =
60% is used to determine the amount of dry matter and liquid in the dough:
Maximum capacity of the machine = 28.7 lbs for dough with AR = 60%
Now the weight of the dry matter in this dough is calculated as follows:
Dry matter = max. capacity x 100 = 28.7 lbs x 100 = 17.9 lbs
AR + 100 60 + 100
Weight of liquid = 28.7 lbs - 17.9 lbs = 10.8 lbs
= 60%
7
commissioninG:
Bowl, tools and Bowl Screen should be cleaned before use – see section on Cleaning, page 11.
The bowl arms should be at the correct height above the oor before the machine is taken into use – see Adjustments, page 5.
recommended Use of the machine:
The machine is designed for the manufacture of products that do not trigger any reactions or release substances
that may be harmful to the user when in use.
The machine must not be used in an explosive atmosphere.
The mixer must only be operated by staff who have been trained in the use of the machine according to these
instructions. Users must be over 18 years of age.
The mixer is designed for commercial use in kitchens, catering outlets and bakeries.
The machine may only be used as specied in this manual.
Only bowls designed for Kodiak 30 may be used.
with the 30 Q bowl and a 30/15 Q tool with the 30/15 Q bowl
Unless the change is recommended by the manufacturer, modifying the machine is prohibited.
If the machine is tted with an attachment drive, only accessories produced or recommended by manufacturer should be attached.
Tools should be used in conjunction with the corresponding bowl – a 30 Q tool
safety:
The machine is designed for the manufacture of products that do not trigger any reactions or release substances
that may be harmful to the user when in use.
Users must be over 18 years of age and trained in the use of the machine according to these instructions.
User safety is assured as follows:
• Tools can only rotate when the bowl screen is in place and the bowl is lifted.
• The bowl screen is made of plastic. It is not possible to attach the guard incorrectly.
• No access to rotating tools.
• The spread of our dust is inhibited.
• Equipped with emergency stop - The tool stops rotating in less than 4 seconds (also for normal shut-down and stop via
bowl screen).
• Clearance between guard/stand and lifting handle at least 1 31/32”.
• Noise level under 70 dB.
• Machine remains stable on a slope of up to 10o.
in the section on Adjustments, page 5.
The machine is protected against overvoltage.
Non-ionising radiation is not produced intentionally, but rather technically conditioned by electrical equipment (e.g. electric mo-
tors, live power lines or solenoids). The machine is not equipped with strong permanent magnets. By maintaining a safe dis-
tance (between the eld source and implant) of 11 13/16”, any impact on active implants (e.g. pacemakers, debrillators) can
likely be prevented.
The machine should be positioned to allow space for normal use and maintenance.
Good ergonomics for the user is ensured by the accompanying bowl trolley, which eliminates heavy lifting of the bowl and
maintains the right working height.
The distance from the oor to the bowl arm should be adjusted as shown
The following recommendations apply to work with powdery ingredients:
• Powdery ingredients should not be poured into the bowl from a great height.
• Bags of e.g. our should be opened at the bottom, down in the bowl.
• Do not run up to the maximum speed too quickly.
There is a risk of injury if the machine is not earthed.
It must be ensured that the cable used to connect the machine to the mains meets the standard for the country
in which the machine is installed. See also ‘Electrical Connection’.
Placing your hands in the bowl while the machine is running may cause physical injury.
components of the machine:
8
Control panel
Control panel with
attachment drive
Bowl Screen
Mixer tool
Mixer head
Lifting handle
Socket on the back of the machine; contains 10A fuse, see
page 13.
Bowl
Bowl truck
Standard equipment, as follows:
• Bowl trolley
• Bowl – 30 Qt
• Hook, beater and whip for 30 Qt bowl
Optional accessories
• Scraper for 30 Qt bowl, if mixer is
tted for a scraper
• Bowl – 15 Qt
• Hook, beater and whip for 15 Qt bowl
• Scraper for 15 Qt bowl, if mixer is
tted for a scraper
Bowl arms; see page 5
for attachment between
bowl arms and bowl
Adjustable legs; see
page 5 for adjustment
9
kodiak User-friendliness:
KODIAK has been designed in partnership with kitchen and bakery staff, which has resulted in a number of user benets:
The machine itself
Can be connected to the mains by the user
Is made of stainless steel
Has height-adjustable feet to ensure that the high bowl trolley works properly
Is easy to clean, with large surfaces and a removable safety guard which can be machine-washed
The power cord is connected to a waterproof silicone plug and can not be shaken from the machine
The inclined control panel combined with the large bowl diameter provides a good view of the contents of the bowl.
The machine is equipped with a spring that helps to lift and lower the bowl
Control panel:
The control panel is simple and intuitive, with large push buttons.
The speed can be increased/decreased continuously by holding down
and . It is also possible to ‘step’ between the
predened speeds
The panel is inclined at the ergonomically correct height, making it very comfortable to use.
The panel is easy to clean with a damp cloth.
There is a built-in timer function with a display, which can also be used to show the
number of operating hours.
Bowl screen:
The one-piece bowl screen is made of transparent plastic. The screen is easy to remove
and clean. The screen can be machine-washed at up to 140
o
to 194
F for short periods (Max 20 sec.)
o
F and can withstand up
The screen is made of a special impact-resistant material which can withstand daily
use in a commercial kitchen.
The bowl screen is held in place by magnets, so there are no loose parts that can break
or collect dirt.
It is not possible to attach the screen incorrectly.
A force corresponding to 6.6 lbs or 30 N should be used to remove the screen.
The lling hole in the bowl screen can be turned to suit the user’
s needs.
Bowl and bowl trolley:
The bowl is not very deep but has a large diameter, which makes it easier to see the
contents while working.
The bowl does not have to be lifted into place in the bowl arms, but can be wheeled
directly into position.
The bowl trolley is used for transfer from mixer to workbench, dishwasher, stores etc.
The bowl trolley provides an ergonomically correct working height.
The bowl trolley spares the user any heavy lifting.
The bowl can be tilted in the rubber ring on the bowl trolley.
Tools:
The mixer whip is very compact in design, which provides for a long service life. It must be handled according to these instructions.
The beater and hook are made of stainless steel.
operatinG the mixer:
10
Timer (timer eld)
Decrease time
Decrease speed
Start
Stop
Before starting the machine:
Place the bowl in the bowl trolley.
Put the desired tool into the bowl and wheel it into position bet-
ween the bowl arms. Ensure that the bowl is correctly engaged
with the bowl arms; see Adjustments, page 5.
Fit the bowl screen and turn it so the lling hole is accessible
when the machine is running.
Increase time
Increase speed
Speed indicator
Emergency stop
Display of running time – Timer function:
Select a running time for the mixer by pressing next to .
The running time is shown in minutes and seconds in the timer
eld between
Running times of up to 90 minutes are available.
The running time will not be reset if
once more and it will be reset.
and .
is pressed once; press
Turn the tool to lock it into the bayonet tting.
Lift the bowl with the aid of the lifting handle.
The mixer is now ready to start.
It is possible to set both the running time and speed before
starting the machine; see next section:
Start the machine:
Press to start the mixer.
Press
Press
The speed is shown as a number on the scale .
The display 1 represents the lowest speed, ap-
prox. 64 rpm.
The display
prox. 353 rpm.
If a specic start speed is wanted, you set the speed and then
start the mixer by pressing
next to to increase the speed.
next to to reduce the speed.
12345678 represents the highest speed, ap-
.
If no running time is selected, the display will show the time
elapsed since the mixer was started.
If the time set on the timer runs out while the mixer is running,
the mixer stops and you hear a bib.
Inspection of ingredients while in use:
If the mixer needs to be stopped temporarily without affecting
the running time, press
stop and the running time will stop too.
The bowl can now be lowered and the ingredients checked.
Lift the bowl and press
ning time will resume.
Stop the machine:
To stop the machine:
• Press . Running time not reset.
• Press twice. Running time reset.
• Press the emergency stop - the running time will be reset.
• ‘Tilt’ the bowl screen - the running time will be reset.
. The mixer will slow down and then
, and the mixer will start and the run-
• Lower the bowl - the running time will be reset.
In all cases the mixer can be restarted by pressing
It will start at the lowest speed.
.
11
12345678
12345678
12345678
XXXXX
XXX
overloadinG:
The mixer must not be overloaded.
Possible overload situations:
• Working with excessively tough and heavy dough
• Mixer tool exceeding the recommended speed
• Wrong mixer tool being used.
Larger lumps of fat or chilled ingredients must be reduced
before they are placed in the bowl.
Overloading will cause the frequency converter to stop the
machine.
or
eld.
,
Follow the description under “Procedure in case of over-
loading”.
will be displayed in the timer
procedUre in case of overloadinG:
Spot the error code in the section “Error codes and possible
solutions”, page 13 and follow the suggestion for a solution.
When done, remove the error code by pressing
The mixer can now be restarted by pressing
.
.
recommended speeds:
correct Use of tools:
Recommended uses of tool:
Whip Beater Hook
Cream Cake mix Bread dough
Egg whites Buttercream Rye bread
Mayonnaise Wafe mix etc.
etc. Forcemeat
etc.
The whip should not be struck against hard objects
such as the edge of the bowl. This will shorten the
life of the tool because of increasing deformation.
To make mashed potato, use the beater and then
the standard whip.
cleaninG:
The machine may only be cleaned by trained staff
over 18 years of age.
The machine should be cleaned daily after use. It should be wiped
with a soft brush and clean water. Sulphonated soaps should be
used with care, as they destroy the lubricants in the machine.
The machine should never be rinsed with a hose.
The machine parts made of aluminium, bowl arms and
bowl trolley, must not be washed with very alkaline
cleaning agents (pH must be between 5.0 and 8.0).
Please note that the plastic safety guard may be
damaged if it is exposed to high temperatures for
a prolonged period. (Max. temperature 140o F)
The lling chute is dishwasher-safe
recommended speeds for attachment drive:
12345678
XXXX
12345678
The soap suppliers may be able to help by recommending the
right type of soap.
lUbrication and Grease types:
Lubrication and other servicing may only be carried
out by trained staff over 18 years of age.
The lid of the mixer may only be removed when the
cable to the mains supply has been removed.
When repairs are made to the mixer head, the gear wheel and
internal gear should be lubricated with Molykote G-1502 the
needle bearings in the mixer head can also be lubricated with
this type of grease.
If the machine is supplied with an attachment drive, the gear
for the attachment drive should be lubricated with Statoil
GreaseWay LiCa 80.
Do not use any other grease types than those specied above.
attachment drive:
The machine may be tted with an attachment drive into
which optional accessories, such as meat mincers and vegetable cutters, can be attached.
For further information on the assembly and use of optional accessories, please refer to the manual that comes with the accessory.
The machine must be shut down when the accessory
is tted to the attachment drive.
12
systematic maintenance:
Part Action Frequency Note
Bowl screen Check the safety of the bowl screen:
Does the tool stop rotating when the
screen is tilted/removed?
Emergency stop Test the emergency stop: Does the tool
stop rotating when the emergency stop
is activated?
Mixer head The mixer head should only be lubri-
cated on repair, see the section “Lub-
rication and grease types”.
The machine’s
other moving
parts
Attachment drive The rubber plug for covering the open-
Cleaning Follow the instructions in the section
The moving parts that belong to the
bowl’s lifting mechanism all run in
maintenance-free plain bearings and
should not therefore be lubricated.
ing of the attachment drive should be
on the machine and be intact.
“Cleaning”
Regularly
Regularly
During repairs
Never
Daily
Follow the instructions
in the section “Cleaning”
If the tool does not immediately
stop rotating on tilting/removal of
the screen, the machine must not
be used.
Call the engineer
If the tool does not immediately stop rotating on activation of the
emergency stop, the machine must
not be used.
Call the engineer
The rubber plug must cover the
opening on the attachment drive
when the latter is not in use.
readinG the machines data:
Press the stop button for 5 sec. The machine’s data will then be displayed as alternating text in the display. There are ve
readings corresponding to the ve data sets described below:
• Data set 1: States rmware version, displayed as “F” followed by three gures, e.g. = rmware version 3.
• Data set 2: States the machine’s running time, displayed as “t” followed by three gures, which indicate the number of
9.999-minute cycles, e.g.
• Data set 3: Displays four gures, which indicate the number of minutes the current cycle has been running, e.g. =
1.234 min.I.e., if is displayed followed by , the machine has been running for 19.998 min. + 1.234 min.,
or a total running time of 21.232 min.
• Data set 4: States the number of times the machine has been disconnected from the power supply (plug pulled out of the
machine/powercut/switched off) and restarted, displayed as “r” followed by three gures, which indicate the number of restarts,
e.g.
• Data set 5: Displays four gures, which indicate the number of restarts which have happened in the current cycle, e.g.
= 1234 times. In other words, if is displayed followed by , the machine has restarted a total of 19,998 +
1,234 times, or 21,232 times.
= 2 x 9,999 restarts, or 19,998 restarts.
= 2 x 9.999 min., or 19.998 min.
readinG the error loG:
It is possible to display a log of the errors that have occurred:
• Hit emergency stop and press next to .
• The display shows the latest error rst.
• To scroll back through the errors, press next to ; to scroll forward, press next to .
• The last eight errors can be displayed.
• Deactivate emergency stop to cancel the display
13
error codes and possible solUtions:
For some errors, the control system will show an error code in the display:
User pressed without raising the bowl to working height.
Solution
Solution
Solution: The error will disappear when the temperature has dropped to an acceptable level.
Stop the mixer and reduce the quantity of ingredients in the bowl. When it starts again, select a lower speed.
Solution: Call the engineer.
Solution: Call the engineer.
Solution: The error will disappear when the temperature has dropped to an acceptable level.
Solution: The power supply to the mixer should be checked by an expert.
Solution: The power supply to the mixer should be checked by an expert.
Solution: Reduce the quantity in the bowl; alternatively , the product may need to be divided into smaller parts or diluted before
The error code is removed by pressing
Solution: Reduce the quantity in the bowl; alternatively , the product may need to be divided into smaller parts or diluted before
The error code is removed by pressing
Solution: Remove the object that caused the blockage.
The error code is removed by pressing
: Raise bowl to working height.
User pressed without tting the safety guard.
: Fit the bowl screen.
The Thermal sensor in the motor has overheated.
There is an error in communication between the control panel and the frequency converter.
Error in frequency converter.
Thermal sensor in the frequency converter has cut out.
Intermittent low voltage in the power supply.
Intermittent high voltage in the power supply.
The mixer is overloaded - continuously for 50 seconds
the machine is restarted. When restarted, select a lower speed, if speed was the problem
The mixer is overloaded - momentarily (overloaded 8 times within 20 seconds
the machine is restarted. When restarted, select a lower speed, if speed was the problem.
Blockage.
, and can also occur when using the attachment drive.
access to the fUse:
If the fuse burns out, it can be replaced without the aid of technical staff.
• The fuse is located in the socket on the back of the machine.
• Be sure to remove the power cord before changing the fuse
example electrical connections:
Local 50/60 Hz supply. Name plate
Power supply:
phases x voltage
1 x 115V +/- 10% Neutral yes 115V 1 yes yes
1 x 208V +/- 10% Neutral yes 208V 1 yes yes
1 x 230V +/- 10% Neutral yes 230V 1 yes yes
With
neutral
Earth Voltage Phases Use
neutral
Use
earth
Note that the machine must not be connected
without earth, as this may compromise the action
of the EMC lter by removing the discharge to
the ground, and may be dangerous for the user.
For functional and safety
reasons, the machine must
be connected to the earth.
circUit diaGram:
14
1
PURPLE
Page
1
Previous page
Next page
Number of pages:
24-08-2014
01-04-2014
Wire code, IEC/EN 60757
Last printed:
Last corrected:
Page rev.:
Project rev.:
CR30
Stelbi
/
/
Mixer
230VAC
Power socket
Fuse
250V/10A
Inverter box
WR30-552.1M
Subject name: Project title:
Appr. (init/date):
Const. (project/page):
Drawing no.:
Motor
Motor ControlCommunication & Safety
MOLEX
Plug
Controller
Inverter 1,5kW
MOLEX
Plug
File name:
Page title: CR30
CR30
CR30-20140824
Kirkebjerg Søpark 6
www.bearvarimixer.dk
DK-2605 Brøndby, Denmark
A/S WODSCHOW & CO
CE
EM
Emergency Stop
Switch
SS
Safety grid Switch
15
1
MIXER
Page
114-02-2016
Previous page
Next page
Number of pages:
14-02-2016
Wire code, IEC/EN 60757
Last printed:
Last corrected:
Page rev.:
Project rev.:
Mixer
208/115VAC
Power socket
WR30-552.1M
Mixer
230VAC
Power socket
CR30
Stelbi
/Appr. (init/date):
/Const. (project/page):
Drawing no.:
Subject name: Project title:
WR30-552.1M
Motor ControlCommunication & Safety Motor ControlCommunication & Safety
Motor
MOLEX
Plug
MOLEX
Plug
File name:
Page title: CR30 - 230V / 115V / 208VAC
CR30
CR30-20160214
Controller
Industrisvinget 6
www.bearvarimixer.dk
DK-2605 Brøndby, Denmark
A/S WODSCHOW & CO
CE
EM
Emergency Stop
Switch
SS
Safety grid Switch
mixer spare parts
16
TRANSMISSION
.....................................................................................................................................................16
BOWL SCREEN ......................................................................................................................................................17
BOWL ARMS ..........................................................................................................................................................17
LIFTING SYSTEM ...................................................................................................................................................18
PLANETARY HEAD ................................................................................................................................................20
ATTACHMENT HUB ...............................................................................................................................................22
MACHINE COLUMN ...............................................................................................................................................24
ELECTRIC-BOX......................................................................................................................................................26
FRONT PANEL .......................................................................................................................................................28
FRONT PANEL, attachment drive ........................................................................................................................30
CABLES ..................................................................................................................................................................31
ACCESSORIES ......................................................................................................................................................32
6
6
TRANSMISSION
ITEM QTY Part number Name UK
1 1 CR30-90 Micro-V PJ1016-12
2 1 CR30-61.3 Mounting plate motor
3 1 CR30-129 Pully ø112 with bush
4 4 STA5751 Hex cap screw M8x16
5 10 STA5750 Hex cap screw M6x16
6 1 CR30-128 Pully ø63 with Bush
7 1 CR30-85 Motor 1 phase
3
3
1
5
4
2
7
1
CR30-23M
BOWL SCREEN
Part number Name
56CR30P-22 Removeable plastic
bowl screen
17
56CR30P-22
1
BOWL ARMS
Part number Name
CR30-23M
Bowl arm mounted
with pins
18
LIFTING SYSTEM
ITEM QTY Part number Name Sold as
1 1 CR30-65.1 Lifting nut CR30-83.1M
2 1 STA5806 Hexagon nut M10 CR30-83.1M
3 1 STA2515 Bearing MB2030DU
4 1 STA6205 Spring cotters for bolt ø2,5
5 1 CR30-83.1 Lifting bolt CR30-83.1M
6 2 CR30-68.5 Shaft
7 4 STA3410 Circlip A25
8 1 CR30-63M Crankshaft
9 1 CR30-68.6 Absorber crossbar
10 1 CR30-604 Shock absorber with Cap
11 1 CR30-310 Spring wire
12 1 CR30-62M Lifting arm
13 10 STA5750 Hex cap screw M6x16
14 1 CR30-23M 30L Bowlarm
15 4 STA5697 Socket head screw M3x16
16 1 STA6006 Flatwasher ø10,5-ø20x4
17 1 CR30-62.9 Cover for liftarm
18 2 STA3408 Retainning ring A20
19
13
9
A ( 0,30 : 1 )
CR30-83.1M
15
8
1
3
4
1816
2
10
5
6
14
181712
A
7
11
20
PLANETARY HEAD
ITEM QTY Part number Name
1 1 STA6460 Dowel pin ø8x24-KS4
2 2 STA3515 Retainning ring J55
3 1 HK2016 Needel bearing
4 2 6006 2RS Ballring 6006
5 2 6206 2RS Ballring 6206
6 2 STA3518 Retainningring J62
7 1 R20-235 Axial washer
8 1 LR17 Bushing
9 1 STA3470 Circlip SW17
10 1 R20-32 Toothed wheel 1
11 1 R20-31 Toothed wheel
12 1 STA2008 Sha key
13 1 CR30-37 Distance ring f. CR30
14 2 STA3414 Circlip A30
15 1 RN20-1 Toothed wheel - machined
16 1 R15-109 Spring bajonet
17 1 R20-106 Ball 1/4"
18 3 STA5626 Socket head screw M8x30
19 1 CR30-108R Sealing ring G45x52x4
20 1 RN20-272.1 Shawl 20L
21 1 CR30-34 Distance ring
22 4 STA5638 Socket head screw M8x35
23 3 STA6055 Helical springlock washer M8
24 1
25 1 Sold as RN20-3.7Z Main bearing mounted front
STA5729
26
26A 1 Sold as CR30-2.10Z Eccentric head assy.
26B 1 Sold as CR30-2.11Z Eccentric head assy. prepared for scraper
27 1 Sold as CR30-30.5Z Mainsha assy. for aachment drive
27A 1 Sold as CR30-30.6Z Mainsha assy. not for aachment drive
28 1 Sold as CR30-33Z Bajonet sha assy.
29 1 Sold as CR30-36Z Exentric disc mounted
30
31 1 Sold as RN20-101Z Needel bearing comppl. BK1816/LR15
32 1 Sold as RN20-101Z Needel bearing comppl. BK1816/LR15
33 1 Sold as 42CR20-105Z Bajonet for scraber compl
1 Sold as RN20-101Z Needel bearing comppl. BK1816/LR15
Socket head screw M8x65
Sold as CR30-2Z Eccentric head compl.
CR30-2M Planetary head compl.
CR30-2.1M Planetary head compl. prepared for scraber
25
14
21
24
18
23
29
11
10
12
21
33
28
5
6
6
9
3
8
1
7
1
2
4
5
13
4
14
2
15
22
27
27A
30
31
32
19
16
20
17
26
26A
26B
42CR20-105Z
CR30-2M
CR30-2.1M
CR30-30.5Z
RN20-3.7Z
CR30-30.6Z
CR30-2Z
CR30-33Z
CR30-2.10Z
CR30-2.11Z
CR30-36Z
RN20-101Z
22
ATTACHMENT HUB
ITEM QTY Part number Name Sold as
1 1 RN20-8.2 Bearing house machined RN20-10.5Z
2 1 STA6316 Dowel pin ø8x20 DIN6325
3 1 CR30-50.1R Aachment hub sha CR30 CR30-50.1Z
4 1 RN20-37 Distance bushing
5 1 R100-143 Spacer
6 1 RN20-9 Worm wheel
7 2 6005 2RS Ball ring 6005 2RS
8 1 STA2031 Feather Key 8x7x30
9 1 STA3410 Circlip A25
10 2 STA3512 Circlips Type J 47x1,75
11 2 STA3127 O-ring ø66x2
12 1 CR30-8.4 Aachment hub adaptor
13 1 R15-215 Blindcover
14 1 STA5561 M10 Handscrew
15 3 STA5636 Socket head screw M8x40
16 4 STA6038 Spring lock washer ø8
17 1 R15-215 Blind cover
9
23
6
5
10
7
10
3
8
4
7
11
12
14
11
1
1165
RN20-10.5Z
2
17
13
CR30-50.1Z
24
MACHINE COLUMN
ITEM QTY Part number Name
1 1 CR30-22R Machine frame welded
2 1 CR30-2.1M Planetary head scraber
3 2 STA5712 Socket head screw M4x16
4 1 CR30-304 NSF Coverplate
5 1 56SN20-31 Micro switch CE U83160.7
6 1 56CR30-109 Micro switch ring
7 1 CR30-291 Venlaon cover
8 1 STA3103 Shield Clamp
9 4 CR30-218 Adjustable leg
10 1 CR30-21R Top cover
11 12 STA5750 Hex cap screw M6x16
12 3 STA5714 Socket head screw M4x30
13 2 STA5697 Socket head screw M3x16
14 2 STA5623 Socket head screw M5x12
15 1 STA3104 Rubber cable gland ø25,5
16 1 CR30-62.9 Cover for liarm
17 1 56CR30-110M Switch bracket complete
18 2 STA5842 Hexagon locknut M8
19 2 STA6100 Flatwasher ø8/ø14x1mm
20 1 CR30-22.18 Wring
21 3 STA5028 Thruss head Capve screw M6x20
22 1 WR30-552.1M Box converter US complete
23 1 STA3002 PG 13.5 Cable inlet
24 2 CR30-25.1M Floor Bracket CR mounted
25 4 STA6029 SS Flatwasher ø10,5-ø21x2
26 1 CR30-430.7M Transformer 208V mounted
27 1 CR30-430.8M Transformer 115V mounted
28 1 STA3014 PG 13.5 nut
29 1 STA5898 Hexagon nut M8 A2
30 1 STA5369 Hex cap screw M8x65 A2
31 1 CR30-350 Fixed spanner NV32
12
25
7
10
21
22
21
23
20
11
2
28
1
27 26 2930
16
4
15
8
13
31
5
3
1
19
9
25
24
14
6
18
17
26
ELECTRIC-BOX
ITEM Part number Name
1 CR30-601 Inverter
2 CR30-552.1 Converter box U.S.
3 WR30-22.17A Backplate US
4 CR30-194.26M Frequency converter Cable
5 CR30-602 Shield bracket
6 STA5803 Wingnut M6
7 CR30-194.7M Grounding cable with connectors M6
8 R20E-416.01 Fuse holder ø10x38
9 R20E-418.01 Fuse ø10x38 500V - 1Amp
10 STA6161 Cable holder self adhensive 3M nr.790
11 CR30-194.2M cable for box conterter
12 R20E-510.13 Molex plug MLX 42021-3 pol
13 STA5896 Hexagon nut M6 FZB DIN6923
14 STA3002 PG 13.5 Cable inlet
15 STA3014 PG 13.5 nut
16 STA3033 Strap L100*2,5 mm Black
17 STA5099 Thruss head schrew M4x12
WR30-552.1M Box Converter US mounted
27
2
4
14
12
11
15
13
6
5
1
13
9
8
17
10
16
7
5
3
WR30-552.1M
FRONT PANEL
ITEM QTY Part number Name
1 1 CR30-650.20 Front panel
2 1 CR30-553 Controller print box
3 1 CR30-501 Control print
4 1 CR10-174.11 Emergency stop
5 2 STA5762 pan head screw M3x8
6 3 STA5763 pan head screw M3x12
7 1 CR30-149 Front foil
8 1 CR30-501M Front panel complete
28
6
6
2 5 3 1
7
4
CR30-561M
8
FRONT PANEL, attachment hub
ITEM QTY Part number Name
1 1 CR30-501 Control print
2 1 CR10-174.11 Emergency stop
3 1 CR30-650.20 Front panel
4 1 CR30-553 Controller print box
5 1 CR30-211 Attachment drive collar
6 2 STA5762 pan head screw M3x8
7 3 STA5763 pan head screw M3x12
8 1 CR30-149.1 Frontfoil attach. hub
9 1 CR30-501.1M Front panel complete
29
7 4
CR30-561.1M
6
1
3 8
5
2
9
30
CABLES
QTY Part number Name Placement
1 CR30-194.01M Ground Cable Front panel
1 CR30-194.02M Ground Cable 60mm Front panel
1 CR30-194.7M Grounding cable with connectors M6 Converter
1 CR30-194M City Cable Converter
1 CR30-194.2M Cable for box Converter Converter
1 CR30-194.26M Frequency Converter Cable Converter
1 CR30-542 Main Cable Front panel
CR30-194.01M
CR30-194.02M
CR30-194.7M
CR30-194M
CR30-194.2M
CR30-194.26M
R20E-510.13
CR30-542
ACCESSORIES
ITEM Part number Name
1 CR30-75M Bowl 30L
1A CR30-75.2M Bowl 30L old version
2 CR30-75AM Bowl 30/15L
2A CR30-75.2AM Bowl 30/15L old version
31
3 CR30-78M 30L hook, stainless steel
4 CR30-78AM 30/15L hook, stainless steel
5 CR30-27.3M 30L at beater, stainless steel
6 CR30-27.3AM 30/15L at beater, stainless steel
7 CR30-28.1M 30L whip
8 CR30-28.1AM 30/15L whip
9 42CR30P 30L scraper complete
10 42CR30AP 30/15L scraper complete
11 42CR30-204 30L scraper blade
12 42CR30-204A 30/15L scraper blade
13 22CR30 Bowl truck Kodiak 30L
OBS ITEM 1, 1A and 2, 2A
The bowl has been modied around machine
number 30006732.
To be sure to order the right bowl, you must
know the measure shown on the drawing
below (96/105 mm)
1, 2
1A, 2A
96mm
105mm
3, 4
9, 10
5, 6
11, 12
7, 8
13
32
14240 South Lakes Drive
Charlotte, NC 28273
(800) 222-1138
www.varimixerusa.com
Loading...