Vanguard PM200LTM User Manual

Job __________________________
Item No ______________________
PowerMax200TM Gas Booster Heater
` Model: PM200N
Temperature Rise Gallons per Minute Gallons per Hour
FEATURES AND BENEFITS
Single point water, gas and electrical connections
Factory-provided pressure and temperature relief valve
Space saving design installs below dishtables
Can be installed in a remote location up to 150
feet from the scullery
All waterways constructed of stainless steel,
copper and brass for corrosion protection and
clean operation
Simple, easy maintenance through front panel
All stainless steel cabinet and frame
Instant 1850F water provided consistently to
dishwasher rinse cycle
Welded stainless steel accumulator (limited
lifetime warranty) maintains rinse water at 1850F
Woven Ceramic Fiber Infrared Power Burner
Printed in USA R6/05
400 Rise 500 Rise 600 Rise 700 Rise 1400 Rise
8.7 7.0 5.5 5.0 2.5
520 420 330 300 150
Radial solid copper fin-tube heat exchanger for
3600 heat transfer
Burners activated by water flow & temperature
Advanced microprocessor controls
Natural Gas or Liquid Propane 199,990 BTUH
Can provide 100% of hot water requirement for
many restaurants
ACCESSORIES AND OPTIONS
(available at extra cost)
EZ-Vent Kit for Venting through dishwasher
ventilation system
Factory Authorized StartUp-(highly
recommended)
Re-circulating kit
¾;1” for remote installations and/or single tank hot
water coil tank heat (also requires a CT-1 module)
1-¼” for long distance remote installations and/or 2
tank hot water coil tank heat and/or 2 dishwasher
rinse service (also requires CT-2 module)
Wall Mount Kit Water Hammer Arrester Water Pressure Gauge Water Pressure/Temperature Gauge
Water pressure reducing valve (if water supply
pressure exceeds 80psi)
Low Pressure water pressure reducing valve
(for dishwasher rinse)
Auxiliary PowerVent required for extended
flue lengths. Call factory
EZ Install Kit
Seismic Legs
TM
TM
PowerMax200TM – High Output Gas Booster Heater
Model: PM200NTM or PM200L
TM
Model Number
PM200
Natural Gas
Pressure
WC @ Inlet
Min Max Min Max Nat LP Min Max
7” 10.5” 10” 14” 3.5” 7.5”
Gallons Per Minute 8.7 7 5.5 5 2.5
*Contact factory if booster will be supplying dishwasher fill valves or tank heat.
TM
Temperature Rise 40oF 50oF 60oF 70oF 140oF
Gallons Per Hour 520 420 330 300 150
BtuH per burner Natural or Propane
199,990 3/4" NPT 1" NPT
LP Gas
Pressure
WC @ Inlet
Manifold Pressure
WC
Gas Connection
Water
Pressure
(Flow)
40
psi
80
psi
Water Supply
Dishwasher Rinse
Re-circulating
3/4" or 1" NPT*
Required if outlet is
more than 5 feet from
rinse valve of
dishwasher
Electrical Connection
120V 1ph 6.2
amps
Loop
Gas Pressure Regulators
One each
Supplied
Clearance From
Combustible
Surface
Side Top Rear
6” L 1” R
1”
6”**
Shipping Weight
468 lbs
Vent Per
Local Code
Auxiliary Power Vent
Required for
extended flue
lengths Call
factory
**1” from back of exhaust vent Note: May be vented through the dishwasher canopy or pant-leg exhaust system per 1991 Uniform Mechanical Code Sec 916. & 917. Check with local authority
Printed in USA R6/05
2 9 4 9 5 A ir p o rt R o a d , E u ge n e , O R 9 7 4 0 2
T o ll F r e e :
1 -8 0 0 - 6 2 4 - 4 8 0 9
T e l:(5 4 1 ) 4 6 1 - 6 0 2 0 F ax :(5 4 1 ) 4 6 1 - 6 0 23
PowerMax200
TM
Gas Booster Heater specification
Booster heater shall be a PowerMax200TM gas booster water heater, Model PM200TM as manufactured by Vanguard Technology Inc., Eugene, OR 97402. Booster to be fired by a 199,990 Btu infrared power burner, using natural gas or liquid propane fuel, with a woven ceramic fabric burner. Burner to be ignited by means of a hot surface igniter and a redundant intermittent pilot light. Heat exchanger to be of heavy duty finned copper tubing and carry a 5 year limited warranty. Standard equipment to include gas pressure regulating valve, internal bronze-stainless re-circulation pump, integrated solid state power control, temperature and pressure relief valve and LED temperature display. Booster frame, body panels, accumulator tank, and flue collar shall be of all stainless steel construction. Unit shall stand on 6 inch adjustable stainless or composite NSF approved legs. The 4.8 gallon accumulator tank shall carry a limited lifetime warranty. Stainless steel front panel to be removable for access to all components without disconnecting booster from its installed location. Booster to be rated at 88% operating efficiency, minimum. The PM200TM can be installed up to 150 feet from the dishwasher rinse valve when equipped with a Vanguard circulation kit. The circulation loop shall be 3/4" to 1 1/2" copper (see manual), insulated to a value of R-4. Loop to be furnished and installed by others.
Printed in USA R5/05
Vanguard’s PowerMax200 versus Hatco’s PowerMite200
Burner Type
Ignition System
Heater Exchanger
Pump
Storage Tank
Weight
Construction
Serviceability
Performance
Warranty
Vanguard PowerMax200
90% efficient, woven ceramic fiber, infrared pre-mix tubular burner
Solid state with reliable hot surface igniter
Double coiled, solid copper fin-tube, 3600 heat exchanger for efficient heat removal and durability. 5 year warranty; 15-25 year life expectancy
Very reliable, High-efficiency 1/6 HP S.S. Bronze pump. Temperature controlled
Patented S.S. accumulator tank holds 4.8 gallons of 1900F water for instant delivery. Limited Lifetime warranty
415#
Heavy-duty welded S.S. frame, body and tank, 6" NSF legs
All service done from the front without disconnecting plumbing/electrical. All parts can be replaced without major disassembly. Can be installed under dish table and vented thru D/W hood or located up to 150' away from D/W. Extremely robust design.
Can supply 300+ GPH rinse water for a standard 44" rack conveyor dish machine @ 700 boost. High speed recovery can provide all 1800 D/W rinse water and all 1250 DHW for door-type dishwasher and kitchen
Lifetime Limited warranty on S.S. Accumulator tank, 5 yr limited warranty on heat exchanger. Life expectancy of heat exchanger is 15-25 years. 1 yr limited warranty on all other parts
Hatco PowerMite200
(PowerMight200, PowerMaybe200)
75%-80% efficient. Standard in-shot burner with plastic exhaust fan over heat exchanger
Electric spark to light pilot to light burner. Inconsistent ignition often caused by erratic spark
Flat single-row soldered, thin-wall serpentine copper with short radius 1800 turns at each end. Twelve month warranty.
Small, low cost plastic impeller pump has low flow and short service life. Operates continuously
5 gallon tank, Sensitive to supply water temperature fluctuations, 1 year warranty, with additional 9 years prorated.
190#
Painted sheet metal body and frame. S.S. front panel. Extra Cost S.S. for body, base and legs
Service from front, side, and top,. Many service procedures require removal of unit and major disassembly. Remote installations not recommended by manufacturer. Must be vented to exterior per building/mechanical code.
Cannot supply 300 GPH of 1800 rinse water @ 700 boost. Mfr. recommends TWO of their boosters for this output. Low recovery means low performance
1 year parts and labor with additional 9 years, pro-rated at retail on tank only
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