vapors and liquids in the vicinity of this or any
other appliance.
WARNING: If the information in
these instructions is not followed
exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
— WHAT TO DO IF YOU SMELL GAS :
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
WARNING: Improper installation,
adjustment, alteration, service, or
maintenance to this appliance can
cause injury or property damage.
Refer to this manual. For assistance
or additional information consult a
qualified installer, service agency,
or the gas supplier.
fire department.
— Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
WARNING: This direct-vent gas fireplace series is intended for use with
Natural or Propane/LP gas only. Do
not attempt to burn any solid fuels
CHECK LOCAL CODES PRIOR TO INSTALLATION
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must
be installed in accordance with the manufacturer's instructions and the Manufactured Home
Construction and Safety Standard,
Standard,
This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
CAN/CSA Z240 MH
Title 24 CFR, Part 3280
Series, in Canada.
in these appliances.
in the United States or the Mobile Home
Save this manual for future reference.
Page 2
®
DIRECT-VENT FIREPLACE
SAFETY
INFORMATION
WARNINGS
IMPORTANT: Read this owner’s
manual carefully and completely
before trying to assemble, operate, or service this fireplace. Improper use of this fireplace can
cause serious injury or death from
burns, fire, explosions, electrical
shock, and carbon monoxide
poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
This fireplace is a vented product. This
fireplace will not produce any gas leakage
into your home if properly installed. This
fireplace must be properly installed by a
qualified service person. The glass door
must be properly seated and sealed. If this
unit is not properly installed by a qualified
service person with glass door properly
seated and sealed, gas leakage can occur.
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the
flu, with headaches, dizziness, or nausea. If
you have these signs, the fireplace may not
have been installed properly. Get fresh airat once! Have fireplace inspected and serviced by a qualified service person. Some
people are more affected by carbon monoxide than others. These include pregnant
women, people with heart or lung disease or
anemia, those under the influence of alcohol,
and those at high altitudes.
Propane/LP gas and natural gas are both
odorless. An odor-making agent is added to
each of these gases. The odor helps you
detect a gas leak. However, the odor added
to these gases can fade. Gas may be present
even though no odor exists.
Make certain you read and understand all
warnings. Keep this manual for reference. It
is your guide to safe and proper operation of
this fireplace.
WARNING: Any change to
this fireplace or its controls can
be dangerous.
1.Models MBDV37 and MBDV41 use a
millivolt gas control valve and a millivolt ignition system. The fireplace includes a manual variable blower and an
ON/OFF hand-held remote control.
2.This appliance is only for use with the
type of gas indicated on the rating plate.
This appliance is convertible. The standard factory setup is for natural gas. See
Installation Instructions for Conversion
Natural to Pr opane/LP, pages 29 and 30.
3.For propane/LP fireplace, do not place
propane/LP supply tank(s) inside any
structure. Locate propane/LP supply
tank(s) outdoors. To prevent performance problems, do not use propane/LP
fuel tank of less than 100 lbs. capacity.
4.If you smell gas
• shut of f gas supply
• do not try to light any appliance
• do not touch any electrical switch; do
not use any phone in your building
• immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions
• if you cannot reach you gas supplier ,
call the fire department.
5.Never install the fireplace
• in a recreational vehicle
• where curtains, furniture, clothing, or
other flammable objects are less than
42" from the front, top, or sides of
the fireplace
• in high traf fic areas
• in windy or drafty areas
6.This fireplace reaches high temperatures. Keep children and adults away
from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot
for a time after shutdown. Allow surfaces
to cool before touching.
7.Carefully supervise young children
when they are in the room with fireplace.
8.Do not modify this fireplace under any
circumstances. Any parts removed for
servicing must be replaced prior to operating fireplace.
9.Turn fireplace off and let cool before
servicing, installing, or repairing. Only
a qualified service person should install, service, or repair this fireplace.
Have fireplace inspected annually by a
qualified service person.
10. You must keep control compartments,
burners, and circulating air passages
clean. More frequent cleaning may be
needed due to excessive lint and dust
from carpeting, bedding material, pet
hair, etc. T urn of f the gas valve and pilot light before cleaning fireplace.
11. Have venting system inspected annually by a qualified service person. If
needed, have venting system cleaned
or repaired. See Cleaning and Mainte-nance, page 28.
12. Keep the area around your fireplace
clear of combustible materials, gasoline, and other flammable vapor and
liquids. Do not run fireplace where
these are used or stored. Do not place
items such as clothing or decorations
on or around fireplace.
13. Do not use this fireplace to cook food
or burn paper or other objects.
14. Do not use any solid fuels (wood, coal,
paper, cardboard, etc.) in this fireplace.
Use only the gas type indicated on fireplace nameplate.
15. This appliance, when installed, must be
electrically grounded in accordance
with local codes or, in the absence of
local codes, with the National Electri-
cal Code, ANS/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
16. Do not obstruct the flow of combustion and ventilation air in any way . Provide adequate clearances around air
openings into the combustion chamber
along with adequate accessibility clearance for servicing and proper operation.
17. Do not install fireplace directly on carpeting, vinyl tile, or any combustible material other than wood. The fireplace must
set on a metal or wood panel extending
the full width and depth of the fireplace.
18. Do not use fireplace if any part has been
exposed to or under water. Immediately
call a qualified service person to arrange for replacement of the unit.
19. Do not operate fireplace if any log is
broken.
20. Do not use a blower insert, heat exchanger insert, or other accessory not
approved for use with this fireplace.
21. Do not operate fireplace with glass door
removed, cracked, or broken.
2
106497
Page 3
OWNER’S MANUAL
LOCAL CODES
Install and use fireplace with care. Follow
all local codes. In the absence to local codes,
use the current National Fuel Gas Code,ANS Z223.1, also known as NFPA 54*
(USA) or the current CAN/CGA-B149[.1 or.2]Installation Codes (Canada).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
PRODUCT
FEATURES
OPERATION
This direct-vent fireplace is clean burning
and vents easily through outside walls or
vertically using outside air for combustion.
Heat is generated by both realistic flames
and glowing embers. When used without
the blower accessory, the fireplace requires
no electricity making it ideal for emergency
backup heat.
PIEZO IGNITOR
This fireplace has a piezo ignitor. This system requires no matches, batteries, or other
sources to light fireplace.
PRODUCT IDENTIFICATION
Top Louver
Panel
Nailing
Flange
Vent Opening
Standoff
GLOSSARY OF
TERMS
Chase - A boxlike enclosure to protect
venting from the elements when the venting
run is on the outside of a structure.
Where two numbers are given the top number is exclusive to the
37" Fireplace and the bottom number is exclusive to the 41" Fireplace
D
RW
FW
DIRECT-VENT FIREPLACE
PRE-INSTALLATION
PREPARATION
LOCATION AND SPACE
REQUIREMENTS
Determine the safest and most efficient location for your Vanguard direct-vent fireplace.
Make sure that rafters and wall studs are not
in the way of the venting system. Choose a
location where the heat output is not affected
by drafts, air conditioning ducts, windows or
doors. Figure 2 shows some common locations. Read all venting information in this
manual. Be aware of all restrictions and
precautions before deciding the exact location for your fireplace.
When deciding the location of your fireplace, follow these rules:
1.Do not connect this fireplace to a chimney flue serving a separate solid-fuel
burning fireplace or appliance.
2.Due to high temperatures, do not locate this fireplace in high traffic areas
or near furniture or draperies.
3.Proper clearances must be maintained.
4.If your fireplace is to be installed directly on carpeting, vinyl tile, or any
combustible material other than wood,
it must be installed on a metal or wood
panel extending the full width and
depth of the fireplace. See Figure 4.
CLEARANCES
Minimum clearances to combustibles for
the fireplace are as follows:
Back, and sides0"/mm
Perpendicular walls6" (152mm)
Floor0"/mm
Ceiling to louver opening42" (1067mm)
Front36" (914mm)
Top of Standoffs0"/mm
See General Venting on pages 5 and 6 for
specific venting clearances.
FRAMING AND FINISHING
Figures 4 and 5 show typical framing of this
fireplace. Figure 6 on page 5 shows framing
for corner installation. All minimum clearances must be met. Do not install fireplace
directly on carpeting, vinyl tile, or any combustible material other than wood. The fireplace must set on a metal or wood panel
extending the full width and depth of the
fireplace.
See Accessories on page 38 for mantel kits
available for this fireplace. If you are using
a separate combustible mantel piece, refer
to Figure 7 on page 5 for proper installation
height. You can install noncombustible
mantels at any height above the fireplace.
Must maintain a minimum
1" clearance to combustibles
3
(37) 34
/
4"
3
(41) 36
/
4"
20"
5/8" for drywall facing
Figure 5 - Framing Clearances for Typical
Fireplace Installation
Flush with a wall
Through exterior wall
enclosed in a chase
Corner
installation
Figure 2 - Common Fireplace Locations
Fireplace sizeD x FW x RW
37"18 1/2"37"14"
41"18
Figure 3 - Fireplace Bottom Dimensions
1
/2"41"18"
Figure 4 - Framing Clearances for Installation Against an Exterior Wall
4
106497
Page 5
OWNER’S MANUAL
PRE-INSTALLATION
PREPARATION
Continued
13"
29"
1
10
/4"
3
8
/4"
58"
Note
: Where two numbers are given the top number
is exclusive to the 37" Fireplace and the bottom
number is exclusive to the 41" Fireplace
Figure 6 - Framing Clearances for Corner Installation
Note:
There must be a
minimum clearance of
18" above top of louver
opening when installing a
television or entertainment center above the
fireplace.
installation prior to transportation.
These models are approved for use with
Simpson Dura-Vent 6 5/8" direct-vent pipe
components and terminations as well as both
41"
Nailing Tabs
1
2
3
4
5
6
7
Wall
flex and rigid Vanguard vent components.
Your fireplace is approved to be vented either
through the side wall, or vertically using the
following guidelines:
• Only use Vanguard or Simpson DuraV ent GS venting components or kits specifically approved for this fireplace.
• Minimum clearance between vent pipes
and combustible materials is 1" (25 mm),
except where stated otherwise.
• Combustible material may be flush with
the top front of fireplace with a maximum thickness of 3/4".
• Do not recess venting terminals into a
wall or siding.
• Install horizontal venting with a 1/4" rise for
every 12" of run toward the termination.
• You may paint the vent terminal with
450ºF (232ºC) heat-resistant paint to coordinate with the exterior finish.
• There must not be any obstruction such
as bushes, garden sheds, fences, decks,
or utility buildings within 24" from the
front of the termination cap.
• Do not locate termination cap where excessive snow or ice build up may occur. Be sure
to clear vent termination area after snow falls
to prevent accidental blockage of venting
system. When using snow blowers, do not
direct snow towards vent termination area.
LOCATION OF VENT
TERMINATION
When locating vent termination, it is important to observe the minimum clearances
shown in Figure 8, page 6. You will avoid
extra framing by positioning your fireplace
against an already existing framing member. The sides of the fireplace may be positioned directly against combustible walls.
*Check with local codes or with the current
CAN/CGA B149[.1 or .2] Installation Codes
for Canada or the USA Installations follow
the current National Fuel Gas Code, ANS
Z223.1, also known as NFPA 54.
Continued
106497
5
Page 6
®
DIRECT-VENT FIREPLACE
GENERAL VENTING
D
E
V
B
L
F
V
TERMINATION CAP
V
A = clearance above grade, veranda, porch, deck, or balcony
[*12 inches (305mm) minimum]
B = clearance to window or door that may be opened
[12 inches (305mm) minimum]
C = clearance to permanently closed window [minimum 12 inches
(305mm) recommended to prevent condensation on window]
D = vertical clearance to ventilated soffit located above the terminal
within a horizontal distance of 24 inches (610mm) from the
center-line of the terminal [18 inches (457mm) minimum]
E = clearance to unventilated soffit [12 inches (305mm) minimum]
F = clearance to outside corner (see below)
G = clearance to inside corner (see below)
H = *not to be installed above a meter/regulator assembly within
36 inches (914mm) horizontally from the center-line of the regulator
† vent shall not terminate directly above a side-walk or paved driveway which is located between two
single family dwellings and serves both dwellings*
‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor*
* as specified in CAN/SGA B149 (.1 or .2) Installation Codes (1991) for Canada or for U.S.A. installation follow
the current
Note: Local codes or regulations may require different clearances
National Fuel Gas Code, ANS Z223.1
C
Fixed
Closed
Openable
B
Continued
V
Openable
B
AIR SUPPLY INLET
X
B
Fixed
Closed
J
V
A
X
I = clearance to service regulator vent outlet [*72 inches (1829mm)
minimum]
J = clearance to non-mechanical air supply inlet to building or the
combustion air inlet to any other fireplace [*12 inches (305mm)
minimum]
K = clearance to a mechanical air supply inlet [*72 inches (1829mm)
minimum]
L = † clearance above paved side-walk or a paved driveway located on
public property [*84 inches (2133mm) minimum]
M = clearance under veranda, porch, deck [*12 inches (305mm) minimum ‡]
N = clearance above a roof shall extend a minimum of 24 inches (610mm)
above the highest point when it passes through the roof surface and
any other obstruction within a horizontal distance of 18 inches (457mm)
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors
Inside Corner
Outside CornerRecessed Location
N
H
V
B
G
G
GAS METERRESTRICTED AREA
I
M
V
(TERMINATION PROHIBITED)
N
G
V
G
X
K
V
A
A
Balcony with No Side Wall
G = Combustible 24" (610mm)
Noncombustible 18" (457mm)
A = 6" (152mm)
V
G
V
Figure 8 - Minimum Clearances for Vent Terminations
WARNING: Read all instructions completely and thoroughly
before attempting installation.
Failure to do so could result in
serious injury, property damage
or loss of life. Operation of improperly installed and maintained
venting system could result in
serious injury, property damage
or loss of life.
WARNING: Seal all vent connections. Seal only the outer pipe
connections with high temperature
silicone (600°F/316° C). Before joining elbows and pipes, apply a bead
of high temperature silicone sealant (GE RTV 106/Loctite RTV 81585)
to the male end of the elbow or
pipe. High temperature silicone
must also be used to re-seal any
connections after maintenance to
venting system.
NOTICE: Failure to follow these
instructions will void the warranty.
INSTALLATION
PRECAUTIONS
Consult local building codes before beginning
the installation. The installer must make sure
to select the proper vent system for installation. Before installing vent kit, the installer
must read this fireplace manual and vent kit
instructions.
Only a qualified service person should install venting system. The installer must follow these safety rules:
• Wear gloves and safety glasses for
protection
• Use extreme caution when using ladders
or when on roof tops
• Be aware of electrical wiring locations
in walls and ceilings
The following actions will void the warranty on your venting system:
• Installation of any damaged venting
component
• Unauthorized modification of the venting system
• Installation of any component part not
manufactured or approved by DESA
International
• Installation other than as instructed by
these instructions
WARNING: This gas fireplace
and vent assembly must be
vented directly to the outside.
The venting system must NEVER
be attached to a chimney serving
a separate solid fuel burning appliance. Each gas appliance must
use a separate vent system. Do
not use common vent systems.
WARNING: Horizontal sections of this vent system require
a minimum clearance of 2" from
the top of the pipe and 1" minimum to the sides and bottom.
Vertical sections of this system
require a minimum of 1" clearance to combustible materials on
all sides of the pipe.
INSTALLATION PLANNING
There are two basic types of direct-vent
installation:
• Horizontal T ermination
• Vertical T ermination
It is important to select the proper length of
vent pipe for the type of termination you
choose. It is also important to note the wall
thickness.
For Horizontal Termination: Select the
amount of vertical rise desired. The horizontal run of venting must have 1/4" rise for
every 12" of run towards the termination.
A MDVGFK ground floor horizontal vent
kit is specifically designed for common
horizontal installations in manufactured
(mobile) homes. Additional horizontal installations are described on pages 10 and 11.
All vent kits and components are listed on
pages 15 and 16.
WARNING: Never run the vent
downward as this may cause excessive temperatures which
could cause a fire.
You may use one or two 90° elbows in this
vent configuration. See Horizontal Termina-tion Configurations on pages 10 and 11.
For Vertical Termination: Measure the dis-
tance from the fireplace flue outlet to the
ceiling. Add the ceiling thickness, the vertical rise in an attic or second story, and allow
for sufficient vent height above the roofline.
You may use one or two 90° elbows in this
vent configuration. See Vertical TerminationConfigurations on pages 13 and 14.
Note:
You may use two 45° elbows in place
of a 90° elbow. You must follow rise to run
ratios when using 45° elbows.
The MDV9K 9' vertical vent kit is specifically designed for common vertical installations in manufactured (mobile) homes. Additional vertical installations are described
on pages 13 and 14. All vent kits and components are listed on pages 15 and 16.
For two-story applications, firestops are required at each floor level. If an offset is
needed in the attic, additional pipe and elbows will be required.
You may use a chase with a vent termination
with exposed pipe on the exterior of the
house. See Installing Vent System in a Chase,
page 8.
Your Vanguard direct-vent fireplace has
been tested for a minimum 3' rise with a
maximum 10" wall thickness. The maximum horizontal run is 20' with 8' vertical
rise (see Installation for Horizontal Termi-nation, pages 8 and 9). The maximum vertical run is 30' (see Installation for VerticalTermination, pages 12 and 13).
It is very important that the venting system
maintain its balance between the combustion air intake and the flue gas exhaust.
Certain limitations apply to vent configurations and must be strictly followed.
Continued
106497
7
Page 8
®
DIRECT-VENT FIREPLACE
VENTING
INSTALLATION
Continued
Installing Vent System in a Chase
A chase is a vertical boxlike structure built
to enclose venting that runs along the outside of a building. A chase is not required for
such venting.
NOTICE: Treatment of firestops
and construction of the chase may
vary from building type to building type. These instructions are
not substitutes for the requirements of local building codes. You
must follow all local building
codes .
Note:
When installing in a chase, you should
insulate the chase as you would the outside
walls of your home. This is especially important in cold climates. Minimum clearance between vent pipes and combustible
materials such as insulation is 1".
After framing the chase (see Framing andFinishing on pages 4 and 5) install the
vent system by following the installation
instructions.
2.Rigid vent pipes and fittings have special twist-lock connections. Assemble
the desired combination of pipe and elbows to the appliance adaptor with pipe
seams oriented towards the wall or floor.
Twist-lock Procedure: The female
ends of the pipes and fittings have four
locking lugs (indentations). These lugs
will slide straight into matching slots on
the male ends of adjacent pipes and fittings. (All connections must be sealed
with high temperature silicone sealant
as specified in the second warning on
page 7.) Push the pipe sections together
and twist one section clockwise approxi-
Snorkel
12"
Minimum
mately one-quarter turn until the sections
are fully locked. See Figure 11.
Horizontal runs of vent must be supported every three feet. Use wall straps
for this purpose.
Flexible vent pipe must be installed with
spacer springs every 12". See Figure 11.
All connections must be clamped tightly
and sealed with high temperature silicone sealant as specified in the second
warning on page 7.
4" Clamp
Female
Locking
Lugs
Male
Slots
Rigid Vent Pipe Flexible Vent Pipe
Figure 11 - Vent Pipe Connections
7" Clamp
Spacer
Spring
4" Flex
Pipe
7" Flex
Pipe
Note:
INSTALLATION FOR
HORIZONTAL TERMINATION
1.Determine the route your horizontal
venting will take.
of the horizontal vent termination on the
exterior wall must meet all local and
national building codes and must not be
easily blocked or obstructed.
WARNING: Do not recess vent
terminal into a wall or siding.
Snorkel terminations are available for
terminations requiring a vertical rise on
the exterior of the building (see Figures
9 and 10). Snorkel kit SVK is also available (see page 15). Follow the same installation procedures as used for standard horizontal terminations. If installing the snorkel termination below grade
(basement applications), you must provide proper drainage to prevent water
from entering the snorkel termination
(see Figure 10). Do not back fill around
the snorkel termination.
Note:
The location
Figure 9 - Snorkel Termination
Snorkel
12" Minimum
Adequate
Drainage
Figure 10 - Snorkel Termination with Drainage Pipe
8
106497
Page 9
OWNER’S MANUAL
VENTING
INSTALLATION
Continued
3.Attach vent pipe assembly to the fireplace. Set fireplace in front of it’s permanent location to insure minimum clearances. Mark the wall for a 10" square hole
(for noncombustible material such as
masonry block or concrete, a 7 1/2" diameter hole is acceptable). See Figure 12.
The center of the hole should line up with
the center-line of the horizontal rigid vent
pipe. Cut a 10"x10" (254mm x 254mm)
square hole through combustible exterior
wall (7 1/2" [190mm] diameter hole if
noncombustible). Frame as necessary
(see Figure 12).
Vent Opening
Combustible Wall
10"
(254mm)
10"
(254mm)
(Framing
Vent Opening
Noncombustible Wall
Detail)
4.Apply a bead of non-hardening mastic
around the outside edge of the vent cap.
Position the vent cap in the center of
the 7 1/2" or 10" hole on the exterior
wall with the arrow on the vent cap
pointing up. Insure proper clearance of
1" to combustibles is maintained. Attach the vent cap with four wood screws
supplied (see Figure 13).
Note
: Replace the wood screws with appropriate fasteners for stucco, brick, concrete,
or other types of siding.
WARNING: Do not recess vent
termination in to any wall. This
will cause a fire hazard.
For vinyl siding use vinyl siding standoffs between vent cap and exterior wall.
The vinyl siding standoff prevents excessive heat from melting the vinyl siding material. Bolt the vent cap to the
standoff. Apply non-hardening mastic
around outside edge of the standoff instead of the vent cap assembly. Use
wood screws provided to attach the
standoff. See Figure 14.
5.Slide the wall thimble over the vent pipe
before connecting the horizontal run to
the vent cap (see Figure 15).
6.Carefully move the fireplace with vent
assembly attached toward the wall and
insert the vent pipe into the horizontal
termination. The pipe overlap should
be a minimum of 1 1/4". Apply silicone
to the outer pipe connection. Fasten all
vent connections with screws provided.
Refer to Fir eplace Installation on page
16 for instructions on securing unit to
framing or floor.
7.Slide the wall thimble against the interior wall surface and attach with screws
provided (see Figure 15).
Cut Vinyl Siding
Away to Fit
Standoff
Wood Screw
Standoff
UP
Nut
Apply Mastic
to All Four Sides
Figure 14 - Installing Vinyl Siding Standoff
Vent Cap
Bolt
7 1/2"
(190mm)
Figure 12 - Vent Opening Requirements
106497
Apply Mastic
to All Four
Sides
UP
Wood
Screw
Vent Cap
Figure 13 - Installing Horizontal Vent Cap
9
Interior Wall
Surface
Wall
Thimble
Vent Cap
(Horizontal
Termination)
Figure 15 - Connecting Vent Cap with
Horizontal Vent Pipe
Screw
Horizontal
Vent Pipe
Continued
Page 10
®
UP
DIRECT-VENT FIREPLACE
VENTING
INSTALLATION
Continued
Horizontal Termination
Configurations
Figures 16 through 20 show different configurations for venting with horizontal termination. Each figure includes a chart with
vertical minimum/maximum and horizontal maximum dimensions which must be
met. Seal all connections with high temperature silicone sealant (outer pipe only) as
specified in the second warning statement
on page 7. All horizontal terminations require 1/4" rise per 12" of horizontal run.
(30° and 90° only, no vertical pipe)
(30° elbow, 1' vertical pipe, 90° elbow)
Note:
corner installation.
Figure 17 - Horizontal Termination Configuration for Rigid Venting Using One
Figure 20 - Horizontal Termination Configuration for Rigid Venting Using Two 90° Elbows with Termination at 90° with Fireplace
106497
Continued
11
Page 12
®
DIRECT-VENT FIREPLACE
VENTING
INSTALLATION
Continued
INSTALLATION FOR
VERTICAL TERMINATION
1.Determine the route your vertical venting will take. If ceiling joists, roof
rafters, or other framing will obstruct
the venting system, consider an offset
(see Figure 21) to avoid cutting
loadbearing members.
cial attention to these installation instructions for required clearances (air
space) to combustibles when passing
through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air
spaces with insulation. Also note maximum vertical rise of the venting system and any maximum horizontal offset limitations. Offsets must fall within
the parameters shown in Figure 8 on
page 6.
2.Set the fireplace in desired location.
Drop a plumb line down from the ceiling to the position of the fireplace exit
flue. Mark the center point where the
vent will penetrate the ceiling. Drill a
small locating hole at this point.
Drop a plumb line from the inside of
the roof to the locating hole in the ceiling. Mark the center point where the
vent will penetrate the roof. Drill a
small locating hole at this point.
Wall Strap
Ceiling Firestop
Figure 21 - Offset with Wall Strap and 45
Elbows
Note:
Pay spe-
Roof
Flashing
45° Elbow
Flat Ceiling Installation
1.Cut a 10" square hole in the ceiling using the locating hole as a center point.
The opening should be framed to
10"x10" (254mm x 254mm) inside dimensions, as shown in Figure 12 on
page 9 using framing lumber the same
size as the ceiling joists. If the area
above the ceiling is an insulated ceiling or a room, nail firestop from the
top side. This prevents loose insulation
from falling into the required clearance
space. Otherwise, install firestop below
the framed hole. The firestop should be
installed with no less than three nails
per side (see Figure 22).
2.Assemble the desired lengths of pipe and
elbows necessary to reach from the fireplace flue up through the firestop. All
connections must be sealed with high
temperature silicone sealant as specified
in the second warning on page 7. Be sure
all pipe and elbow connections are fully
twist-locked (see Figure 11, page 8).
3.Cut a hole in the roof using the locating
hole as a center point. (Cover any exposed open vent pipes before cutting
hole in roof.) The 10"x10" hole must
be measured on the horizontal; actual
length may be larger depending on the
pitch of the roof. There must be a 1"
clearance from the vent pipe to combustible materials. Frame the opening as
shown in Figure 12 on page 9.
4.Connect a section of pipe and extend
up through the hole.
If area above is a room, install firestop
above framed hole.
If area above is not a room, install
firestop below framed hole.
°
Figure 22 - Installing Firestop
Note:
If an offset is needed to avoid obstructions, you must support the vent pipe
every 3 feet. Use wall straps for this purpose (see Figure 21). Whenever possible,
use 45° elbows instead of 90° elbows. The
45° elbow offers less restriction to the
flow of the flue gases and intake air.
5. Place the flashing over the pipe
section(s) extending through the roof.
Secure the base of the flashing to the
roof and framing with roofing nails. Be
sure roofing material overlaps the top
edge of the flashing as shown in Figure
21. There must be a 1" clearance from
the vent pipe to combustible materials.
When installing the flashing on a metal
roof we require that putty tape is used
between the flashing and the roof. The
flashing must be secured to the roof using #8 x 3/4" screws and then sealed
with roof coating to prevent leakage
through the screw holes. A roof coating must also be applied around the perimeter to provide a proper seal.
6.Continue to add pipe sections until the
height of the vent cap meets the minimum building code requirements described in Figure 8 on page 6.
must increase vent height for steep roof
pitches. Nearby trees, adjoining rooflines,
steep pitched roofs, and other similar factors may cause poor draft or down-drafting in high winds. Increasing the vent
height may solve this problem.
7.Twist-lock the vent cap onto the last
section of vent pipe and seal outer pipe
connection with high temperature silicone sealant as specified in the second
warning on page 7.
Note:
If the vent pipe passes through any
occupied areas above the first floor, including
storage spaces and closets, you must enclose
pipe. You may frame and sheetrock the enclosure with standard construction material. Make
sure and meet the minimum allowable clearances to combustibles. Do not fill any of the
required air spaces with insulation.
Note
: Y ou
Cathedral Ceiling Installation
1.Remove shingles or other roof cover-
ing as necessary to cut the rectangular
hole for the support box. Mark the outline of the cathedral ceiling support box
on the roof sheathing using the locating hole as a center point.
2.Cut the hole 1/8" larger than the sup-
port box outline (see Figure 23, page 13).
12
106497
Page 13
OWNER’S MANUAL
VENTING
INSTALLATION
Continued
3.Lower the support box through the hole
in the roof until the bottom of the box
extends at least 2" below the ceiling
(see Figure 23). Align the support box
vertically and horizontally using a level.
Temporarily tack the support box in
place through the inside walls and into
the roof sheathing.
4.Using tin snips, cut the support box from
the top corners down to the roofline and
fold the resulting flaps over the roof
sheathing (see Figure 24). Apply a bead
of non-hardening mastic around the top
edges of the support box to make a seal
between the box and the roof. Nail in
place with roofing nails. Remove any
combustible material that might be inside of the support box.
5.Complete the cathedral ceiling installation by following the same procedures outlined in steps 2 through 7 for
Flat Ceiling Installation, page 12
Level
Cathedral ceiling
support box
2" minimum below
finished ceiling
.
Vertical Termination Configurations
Figures 25 through 28 show four different configurations for vertical termination. All
connections must be sealed with high temperature silicone sealant as specified in the second
warning on page 7.
Install
restrictor into 4"
collar of stove as
shown.
RVF Kit Shown
Vertical V enting
V = 40' max.
Figure 28 - Vertical Rigid Venting Configuration With No Horizontal Run
Note:
Vertical (V1) +
Vertical (V2) = 20' max.
Figure 27 - Vertical Rigid Venting Configuration Using Two 90° Elbows
14
106497
Page 15
OWNER’S MANUAL
VENTING
INSTALLATION
Continued
HIGH ALTITUDE
INSTALLATION
Your Vanguard direct-vent fireplace has
been AGA tested and approved for elevations from 0-2000 feet and CGA certified
for elevations from 0-4500 feet.
When installing this fireplace at an elevation
above 2000 feet (in the USA), you may need
to decrease the input rating by changing the
existing burner orifice to a smaller size. Reduce input 4% for each 1000 feet above sea
level. Check with your local gas company for
proper orifice size identification.
When installing this fireplace at an elevation above 4500 feet (in Canada), check
with local authorities.
Consult your local gas company to help determine the proper orifice for your location.
For assistance with any high altitude installation contact DESA International’s Technical Service Department at 1-800-DESALOG (1-800-337-2564).
PARTS LISTS FOR VENTING
KITS AND COMPONENTS
Note:
Terminations are not designed for
installation prior to transportation.
Vanguard Rigid Venting
Number Description
MDV9K9' Vertical Vent Kit
Includes one each: 48" Pipe, 36"
Pipe, 24" Pipe, 30° Elbow,
Firestop, Roof Flashing, Storm
Collar, Flue Restrictor Disc, and
Vertical Termination Cap
MDVGFK
BGFVKBasic Ground Floor Rigid Vent Kit
Ground Floor Horizontal Vent
(Allows horizontal installations
Kit
that run 49.5" min. vertically and 15"
horizontally from the back of the fire-
place to the outside wall.)
Includes one each: 12" Pipe,
7"-12" Adjustable Pipe, 30° Elbow,
90° Elbow, Firestop, Vinyl Standoff, and Horizontal Termination Cap
Includes: 7" x 60° Elbow, Extended
Adjustable Horizontal Termination, Wall Thimble and 14 Screws
Vanguard Rigid Venting
(Cont.)
Number Description
GFVKGround Floor Rigid Vent Kit
Includes: 7" x 60° Elbow, 7" Adjustable Galvanized Coaxial Pipe
(7-12"), Wall Thimble, Horizontal
Termination, RTV Silicone and 16
Screws
BVKBasement Rigid Vent Kit
Includes: 7" x 30° Elbow, 7" x 4'
Galvanized Pipe, 7" x 90° Elbow,
7" Adjustable Galvanized Pipe (712"), Wall Thimble, Horizontal
Termination, RTV Silicone and
20 Screws
CVKCorner Vent Kit
Includes: 7" x 30° Elbow, 7" x
90° Elbow, 7" Adjustable Galvanized Pipe (7-12"), 6" Pipe, Wall
Thimble, Horizontal Termination, RTV Silicone and 20 Screws
SVKSnorkel Rigid Vent Kit
Includes: 7" x 30° Elbow, 7" x 4'
Galvanized Pipe, 7" x 90° Elbow, 7" Adjustable Galvanized
Pipe (7-12"), Wall Thimble, 36"
Snorkel Termination, RTV Silicone and 28 Screws
RVFRoof Rigid Vent Kit
Includes: Flue Restrictor, Storm
Collar, 7" x 30° Elbow, 7" x 4'
Galvanized Pipe, 7" x 2' Galvanized Pipe, 7" Adjustable Galvanized Pipe (7-12"), Firestop
Support, Roof Flashing, RTV
Silicone, Vertical Termination,
and 26 screws
D10007" x 12" Galvanized Coaxial
Pipe(6 pcs.)
D10107" x 24" Galvanized Coaxial
Pipe(6 pcs.)
D10207" x 48" Galvanized Coaxial
Pipe(6 pcs.)
D10307" Adjustable (7-12")
Galvanized Coaxial Pipe
(6 pcs.)
D10507" x 6" Galvanized Coaxial Pipe
(6 pcs.)
D20007" x 90° Elbow (6 pcs.)
D20107" x 45° Elbow (6 pcs.)
D20207" x 30° Elbow (6 pcs.)
Vanguard Rigid Venting
(Cont.)
Number Description
D20307" x 60° Elbow (6 pcs.)
D20607" x 45° Starter Elbow
D3000Wall Strap/Offset Support
with Spacer Springs
D3080Rectangular Horizontal Flex
Termination Cap
Continued
106497
15
Page 16
®
Variable
Fan Switch
WhiteWhite
Black
Green
On
110/115
V.A.C.
Blower
Motor
Black
Black
Black
Off
DIRECT-VENT FIREPLACE
VENTING
INSTALLATION
Continued
SIMPSON DURA-VENT GS
4" x 6 5/8 "
Number Description
Available from DESA International:
SD2040Simpson Dura-Vent GS
30° Elbow (6 pcs.)
SD2050Simpson Dura-Vent GS
60° Elbow (6 pcs.)
Available from Simpson Dura-Vent
Only:
9027" x 48" Pipe
9037" x 36" Pipe
9047" x 24" Pipe
9067" x 12" Pipe
9077" x 9" Pipe
9087" x 6" Pipe
9117" Adjustable (11"-14
940Wall Thimble
941Cathedral Ceiling Support Box
943Roof Flashing 0/12-6/12
943S Roof Flashing 7/12-12/12
9457" x 45° Elbow
950Vinyl Siding Standoff
953Storm Collar
963Ceiling Firestop
98136" Snorkel Termination
984Horizontal Termination Vent Cap
988Wall Strap
9907" x 90° Elbow
991Vertical High Wind Termination
5
/8") Pipe
FIREPLACE
INSTALLATION
NOTICE: This heater is intended
for use as supplemental heat. Use
this heater along with your primary heating system. Do not install this heater as your primary
heat source. If you have a central
heating system, you may run
system’s circulating blower while
using heater. This will help circulate the heat throughout the
house. In the event of a power
outage, you can use this heater
as your primary heat source.
WARNING: A qualified service person must install fireplace.
Follow all local codes.
CAUTION: This fireplace creates warm air currents. These currents move heat to wall surfaces
next to fireplace. Installing fireplace next to vinyl or cloth wall
coverings or operating fireplace
where impurities (such as tobacco smoke, aromatic candles,
cleaning fluids, oil or kerosene
lamps, etc.) in the air exist, may
discolor walls.
Note:
Your fireplace is designed to be used in
zero clearance installations. Wall or framing
material can be placed directly against any
exterior surface on the rear, sides, or top of
your fireplace, except where standoff spacers
are integrally attached. If standoff spacers are
attached to your fireplace, these spacers can be
placed directly against wall or framing material. See framing details on pages 4 and 5.
Place the fireplace into position and shim
with noncombustible material if needed.
Nail the side flanges to the framing to secure
the unit in place. There are two floor brackets included with each unit. Use these as an
alternative method of securing the fireplace.
IMPORTANT:
Make sure fireplace is level
before securing. If fireplace is not level it
will not work properly.
CHECK GAS TYPE
Use proper gas type for the fireplace unit
you are installing. If you have conflicting
gas types, do not install fireplace. See dealer
where you purchased the fireplace for proper
fireplace according to your gas type.
ELECTRICAL HOOKUP FOR
BLOWER ACCESSORY
Before blower accessory can be operated, it
must be properly connected to a standard
120 VAC power source. Refer to WiringDiagram on page 35.
An outlet box with two receptacles has been
supplied for your convenience, located on
the lower right side of the appliance (see
Figure 29).
16
CAUTION: Due to high temperatures, make sure no wires
are touching the bottom of the
firebox.
From Blower
Assembly
Figure 29 - Connecting Blower Accessory to Power Supply
WARNING: Never attempt to
service heater while it is plugged
in, operating, or hot. Burns and
electrical shock could result. Only
a qualified service person should
service or repair heater.
If any of the original wire as supplied with
the appliance must be replaced, it must be
replaced with 105°C wire or it’s equivalent.
WARNING: Label all wires
prior to disconnection when servicing controls. Wiring errors can
cause improper and dangerous
operation. Verify proper operation after servicing.
120 Vac. 60 Hz. . 78 Amps
Figure 30 - Blower Assembly Wiring
Diagram
106497
Page 17
OWNER’S MANUAL
FIREPLACE
INSTALLATION
Continued
BLOWER ASSEMBLY AND
OPERATION
Note:
The blower is preinstalled in this
fireplace. Verify blower assembly placement was not altered during shipping and
speed control is mounted to bracket.
NOTICE: If installing blower in an
existing fireplace with gas connections, shut off gas supply and
disconnect heater from gas supply. Contact a qualified service
person to do this.
Installing GA3700 Blower
(Some Models Have Blower
Assembly Preinstalled)
IMPORTANT
bly and grate/burner assembly are not shown
in Figures 31 through 33. They will, however, be in your fireplace when you are installing the blower. Also for clarity the firebox is shown with dotted lines.
1.Open lower louver panel or remove for
easier access.
2.Place the blower against the lower rear wall
of firebox outer wrapper with the exhaust
port directed upward. Align the holes in
the top mounting tabs of blower with holes
in wall of wrapper (see Figure 31). Using
the two screws provided, mount blower
and tighten screws securely.
3.Be sure to securely attach all wire ter-
minals to terminals on blower motor
and that the screw retaining the green
ground wire is tight.
4.Remove screws securing the plate con-
taining the ON/OFF switch to the bottom of the firebox and set aside.
5.Place speed control against back of this
plate and push the plastic control shaft
through opening (see Figure 32).
6.
While supporting speed control, secure control shaft with lock nut by pushing and turning lock nut with pliers clockwise until tight
against the plate. Place control knob provided onto shaft (see Figure 32).
: For clarity, gas valve assem-
7.Replace plate containing switches and
tighten screws securely.
8.Plug in blower power cord.
a. If your fir eplace system is installed
as a freestanding unit with an accessory mantel, determine whether
the power cord will exit the left side
or the right side of the firebox. Install one plastic bushing provided
into the 1 1/2" hole in the outer casing through which the power cord
will exit. Install the second plastic
bushing provided into the floor support bracket if exiting through the
right side (see Figure 33). Route
power cord through (both) plastic
bushing(s) and plug the power cord
into a properly grounded 3-prong
wall receptacle near the firebox.
b. If your fireplace system installation
is recessed and/or pre-wired, a
qualified installer must make all electrical connections for the outlet kit
included with the fireplace.
Lower Rear
Wall of
Firebox
Wrapper
Blower
Screws
Figure 31 - Mounting Blower to Firebox
Lower Louver
Panel
Exhaust Port
Top
Mounting
Tab
9.Check to make sure that the power cord
is completely clear of the blower wheel
and that there are no other foreign objects in blower wheel. Turn blower on
and check for operation. Turn blower
off by rotating knob fully counterclockwise before continuing.
WARNING: Never touch the
blower wheel while in operation.
WARNING: Failure to position
the parts in accordance with supplied diagrams or failure to use
only parts specifically approved
with this heater may result in damage or personal injury.
10. Connect or reconnect gas supply to fireplace per Connecting Fir eplace to GasSupply on page 20 of this manual.
WARNING: A qualified service person must connect fireplace to gas supply. Follow all
local codes.
Control Knob
Speed Control
Control Shaft
Locknut
Figure 32 - Attaching Speed Control to
Firebox
Blower Speed Control Bracket
Wiring
Diagram
Plastic Bushing
Figure 33 - Installing Plastic Bushing
106497
Continued
17
Page 18
®
DIRECT-VENT FIREPLACE
FIREPLACE
INSTALLATION
Continued
WALL SWITCH INSTALLATION
Since the fireplaces use a valve that operates
on millivolt current generated by the pilot, a
wall switch (not included) may be used to
activate the gas control valve without the
use of normal household electricity. A handheld, ON/OFF remote control is standard
with this unit. Wall switch is optional. If the
wall switch is installed, the hand-held, ON/
OFF remote cannot be used.
1.T o remove the louvers, simultaneously
pull both top end spring latches towards
the center of the appliance until they
are disengaged from locating holes.
Repeat for bottom end spring latches
and pull outward. Reverse the procedure to install louvers back onto the
appliance (see Figure 34).
2.Connect the 18 ga. wires from wall
switch (not included) to the gas control valve and microswitch, as shown
in Figure 35.
WARNING: Do not wire remote
wall switch to main power supply
(Standard 120v household current).
Glass
Figure 34 - Removing Louver
Locating
Holes
Spring
Latch
WIRELESS HAND-HELD
REMOTE CONTROL (GHRC
SERIES) INSTALLATION
Note:
If using the wireless hand-held remote control, the wall switch is no longer
operational.
Figure 35 - Wall Switch Wiring Diagram
Note:
C (25 feet length MAXIMUM) or equivalent.
NOTICE: Only use alkaline batteries (not included, requires 2).
Installing Receiver
Note:
1.Remove access panel from lower front
face of firebox. Lift straight up on access panel until it stops. Pull bottom of
access panel forward, then down.
2.Disconnect wall switch wires from TH
and TPTH terminals on control valve
(see Figure 35).
3.Install remote receiver unit onto mounting bracket using the two plastic mounting clips (see Figure 36).
4.Connect wires to control valve. Connect white wire to terminal TH. Connect red wire to terminal TPTH.
5.Locate the battery clip mounted on the
back of the receiver (see Figure 37).
6. Slide 9-volt battery (not included)
through the clip.
7.Attach the terminal wires to the battery
(see Figure 37).
Receiver
Figure 36 - Installing Remote Receiver
(Shown from Rear of Mounting Bracket)
Gas Valve
N
O
T
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I
P
F
O
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EA
If any of the original wire supplied must be replaced, use type 18 AWG-105 degree
Receiver is preinstalled.
Note:
This unit does
not have a HI/LOW
feature
To Thermopile
O
T
L
I
P
16AI
7
TPTH TP TH
Route Millivolt Wires (Supplied)
Through Gas Line Conduit Sleeve
Battery Clip
Terminal
Wires
Figure 37 - Installing Battery in Receiver
Installing 9-Volt Alkaline Battery in
Hand-Held Remote Control Unit
1.Remove battery cover on back of re-
mote control unit.
2.Attach terminal wires to the battery
(not included). Place battery into the
battery housing.
3.Replace battery cover onto remote con-
trol unit.
Terminal
Wires
9-Volt
Battery
Plastic
Mounting
Clips
Mounting
Bracket
Figure 38 - Installing Battery in HandHeld Remote Control Unit
Battery
Cover
(Back View)
9-Volt Battery
Receiver
Remote
Control Unit
Battery
Housing
18
106497
Page 19
OWNER’S MANUAL
FIREPLACE
INSTALLATION
Continued
INSTALLING GAS PIPING TO
FIREPLACE LOCATION
WARNING: A qualified service person must connect fireplace to gas supply. Follow all
local codes.
CAUTION: For propane/LP
units, never connect heater directly to the propane/LP supply.
This heater requires an external
regulator (not supplied). Install the
external regulator between the
heater and propane/LP supply.
Installation Items Needed
Before installing fireplace, make sure you
have the items listed below:
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved flexible gas line with gas connector (if allowed by local codes) (not
provided)
* An CSA/AGA design-certified equipment shutoff valve with 1/8" NPT tap is an
acceptable alternative to test gauge connection. Purchase the CSA/AGA design-certified equipment shutoff valve from your
dealer.
For propane/LP connection only, the installer must supply an external regulator.
The external regulator will reduce incoming
gas pressure. You must reduce incoming
gas pressure to between 11 and 14 inches of
water. If you do not reduce incoming gas
pressure, heater regulator damage could
occur. Install external regulator with the
vent pointing down as shown in Figure 39.
Pointing the vent down protects it from
freezing rain or sleet.
106497
CAUTION: Use only new,
black iron or steel pipe. Internally-tinned copper tubing may
be used in certain areas. Check
your local codes. Use pipe of 1/2"
diameter or greater to allow
proper gas volume to fireplace. If
pipe is too small, undue loss of
pressure will occur.
IMPORTANT:
(equipment shutoff valve) in an accessible
location. The main gas valve is for turning
on and shutting off the gas to the appliance.
Check your building codes for any special
requirements for locating equipment shutoff
valve to fireplaces.
Apply pipe joint sealant lightly to male
threads. This will prevent excess sealant
Install main gas valve
from going into pipe. Excess sealant in pipe
Installation must include an equipment
could result in clogged fireplace valves.
shutoff valve, union, and plugged 1/8" NPT
tap. Locate NPT tap within reach for test
gauge hook up. NPT tap must be upstream
from fireplace (see Figure 40).
Propane/LP
Supply Tank
CAUTION: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
We recommend that you install a sediment
trap/drip leg in supply line as shown in
External
Regulator
Figure 40. Locate sediment trap/drip leg
where it is within reach for cleaning. Install
in piping system between fuel supply and
heater. Locate sediment trap/drip leg where
trapped matter is not likely to freeze. A
sediment trap traps moisture and contaminants. This keeps them from going into
fireplace gas controls. If sediment trap/drip
Vent
Pointing
Down
Figure 39 - External Regulator with Vent
Pointing Down (Propane/LP Only)
CSA/AGA Design-Certified Equipment
Shutoff Valve with 1/8" NPT Tap*
Approved Flexible
Gas Line
3" Minimum
Pipe Nipple Cap Tee Joint
Sediment Trap/Drip Leg
Figure 40 - Gas Connection
leg is not installed or is installed wrong,
fireplace may not run properly.
Natural - From Gas
Meter (5" W.C. to 10.5"
W.C. Pressure)
Propane/LP - From
External Regulator (11"
W.C. to 14" W.C.
Pressure)
* The CSA/AGA design-certified equipment shutoff valve may be supplied with the
appliance or you can purchase it from your dealer.
Continued
19
Page 20
®
DIRECT-VENT FIREPLACE
FIREPLACE
INSTALLATION
Continued
GAS SUPPLY TESTING
Note:
This section is intended as a guide for
qualified service technicians installing gas
to the appliance.
CONNECTING FIREPLACE
TO GAS SUPPLY
Installation Items Needed
• 5/16" hex socket wrench or nut-driver
• sealant (resistant to propane/LP gas, not
provided)
1.Open lower louver door panel by gen-
tly pulling forward.
2.Route flexible gas line (provided by
installer) from equipment shutoff valve
to fireplace. Route flexible gas supply
line through one of the access holes on
side of fireplace or through knockout
hole on firebox bottom.
3.Attach a 45° flare union gas connector
to flexible gas line from gas supply (see
Figure 41). Connect flare union to flexible gas line attached to gas regulator
of fireplace (see Figure 41).
4.Check all gas connections for leaks. See
Checking Gas Connections.
To Fireplace
Gas Valve
Flexible Gas Line from
Fireplace Gas Valve
Provided with Fireplace
Figure 41 - Attaching Flexible Gas Lines Together
Flare Union
Flexible Gas Line from
Equipment Shutoff Valve
Provided by Installer
CAUTION: Do not connect
appliance before pressure testing gas piping. Damage to the
gas valve may result and an unsafe condition may be caused.
The gas control valve is secured underneath
the firebox with two brackets fastened to the
firebox bottom. Two pressure taps are provided on the gas control valve for a pressure
gauge connection (see Figure 42).
Pilot Gas Line - Do Not Kink
Pilot Adjustment Cap
ON/OFF
Knob
Inlet
Pressure
Figure 42 - Millivolt Control Valve
O
T
L
I
N
O
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P
F
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EA
Outlet
Pressure
Equipment Shutoff Valve
P
16AI
7
Conversion Screw
To Gas
Supply
(Natural)
To External
Regulator
(Propane/LP)
To Pilot
Burner
TPTH TP TH
To Main
Burner
CHECKING GAS
CONNECTIONS
WARNING: Test all gas piping and connections for leaks
after installing or servicing. Correct all leaks at once.
WARNING: Never use an open
flame to check for a leak. Apply
commercial leak test solution to
all gas joints. Bubbles forming
show a leak. Correct all leaks at
once.
Pressure Testing Gas Supply
Piping System
Test Pressures In Excess Of 1/2 PSIG
(3.5 kPa)
1.
Disconnect fireplace and its individual
equipment shutoff valve from gas supply
piping system. Pressures in excess of 1/2
psig (3.5 kPa) will damage fireplace gas
regulator.
2.Cap off open end of gas pipe where
equipment shutoff valve was connected.
3.Pressurize supply piping system by either opening propane/LP supply tank
valve for propane/LP gas fireplace or
opening main gas valve located on or near
gas meter for natural gas fireplace,
using compressed air.
4.Check all joints of gas supply piping
system. Apply commercial leak test solution to all gas joints. Bubbles forming
show a leak. Correct all leaks at once.
5. Reconnect fireplace and equipment
shutoff valve to gas supply. Check reconnected fittings for leaks.
or
MODEL NO.MBDV37MBDV41
TYPE OF GASNATURALPROPANE/LPNATURALPROPANE/LP
Max. Input Rating:22,000 Btu/hr20,000 Btu/hr24,000 Btu/hr22,000 Btu/hr
Orifice Size (0-4,500 Ft.):#43#55#42#54
Manifold Pressure:3.5 in. W.C.10.0 in. W.C3.5 in. W.C.10.0 in. W.C.
**Minimum Supply Pressure:4.5 in. W.C.11.0 in. W.C.4.5 in. W.C.11.0 in. W.C.
**Maximum Supply Pressure:10.5 in. W.C.13.0 in. W.C.10.5 in. W.C.13.0 in. W.C.
** For the purpose of input adjustment.
GAS RATING
20
106497
Page 21
OWNER’S MANUAL
ON
POSITION
OFF
POSITION
FIREPLACE
INSTALLATION
Continued
Test Pressures Equal To or Less Than
1/2 PSIG (3.5 kPa)
1.Close equipment shutoff valve (see Figure 43).
2.Pressurize supply piping system by either opening propane/LP supply tank
valve for propane/LP gas fireplace or
opening main gas valve located on or near
gas meter for natural gas fireplace,
using compressed air.
3.Check all joints from propane/LP supply tank or gas meter to equipment
shutoff valve (see Figure 44 for propane/LP or Figure 45 for natural). Apply commercial leak test solution to all
gas joints. Bubbles forming show a
leak. Correct all leaks at once.
Pressure Testing Fireplace Gas
Connections
1. Open equipment shutoff valve (see
Figure 43).
2.Open propane/LP supply tank valve for
propane/LP fireplace or main gas valve
located on or near gas meter for natural gas fireplace.
3.Make sure control knob of fireplace is
in the OFF position.
4.Check all joints from equipment shutoff
valve to thermostat gas valve (see Figure 44 for propane/LP or Figure 45 for
natural). Apply commercial leak test solution to all gas joints. Bubbles forming
show a leak. Correct all leaks at once.
5.Light fireplace (see Operating Fire-place, pages 26 and 27). Check all other
internal joints for leaks.
6.Turn off fireplace (see To Turn Off Gasto Appliance, page 26).
or
Open
Equipment
Shutoff
Valve
Closed
Figure 43 - Equipment Shutoff Valve
Propane/LP Supply
Tank
Equipment
Shutoff Valve
Gas Valve
Figure 44 - Checking Gas Joints for Propane/LP Gas Fireplace
Equipment
Shutoff Valve
Gas Meter
Gas Valve
Figure 45 - Checking Gas Joints for Natural Gas Fireplace
106497
Continued
21
Page 22
®
DIRECT-VENT FIREPLACE
FIREPLACE
INSTALLATION
Continued
REMOVING/REPLACING
GLASS DOOR
You must remove glass door to install optional brick liners, logs, lava rock, and ember material.
CAUTION: Do not operate this
fireplace with a broken glass door
panel. Do not operate this fireplace without the glass door panel
securely in place. For replacement part information see
placement Parts
, page 35.
Re-
Screw
Glass Door
Assembly
Lower Bracket for
Glass Door Assembly
1.Remove the upper louver panel by lifting upward and out (see Figure 46).
2.Remove the screws from the three tabs
at the top of the glass door while holding door securely keeping it from falling forward.
3.Grasp door by both sides and ease it
upward off of the lower bracket (see
Figure 47).
4.T o replace glass door, follow the above
instructions in reverse.
Top Louver
Panel
Figure 47 - Removing/Replacing Glass Door
Figure 46 - Removing Top Louver Panel
22
106497
Page 23
FIREPLACE
INSTALLATION
Continued
INSTALLING OPTIONAL
BRICK LINER D8037A/D8041
WARNING: If fireplace has
been running, turn off and unplug fireplace. Let cool before
installing brick liner.
This brick liner kit is optional. You may
purchase brick liner from your local dealer
or see Accessories, page 38.
CAUTION: Always handle
brick panels with two hands. Do
not force brick panels into place.
Excessive force will break brick
panels.
1.Remove glass door. See Removing/Replacing Glass Door, page 22.
2.If installing brick liner in new fireplace,
go to step 3. If installing brick liner in
an existing fireplace, carefully remove
logs, lava rock, and ember material.
3.Install left side brick panel first by sliding it between the grate and the side of
the firebox (see Figure 48).
4.Slide the left retainer bracket against
the left side brick panel. Loosely secure the bracket screw . This secures the
left side brick panel.
5.Install the right brick panel using the
same method described in step 3.
6.Slide the right retainer bracket against
the right side brick panel. Loosely secure the bracket screw . This secures the
right side brick panel.
7.Install rear brick panel. Rest bottom
edge of panel on back edge of grate (see
Figure 49).
8.Loosely secure retainer brackets to grate.
Brackets are adjustable left to right to
allow proper placement of panel. These
will hold rear panel in place.
9.Tighten all bracket screws.
10. Follow instructions on page 24 to install
logs, lava rock, and ember material.
11. Replace glass door (see page 22).
OWNER’S MANUAL
Left Side
Brick Panel
Figure 48 - Installing Left Side Brick Panel
Rear Brick Panel
Retaining Brackets
Figure 49 - Installing Rear Brick Panel and Retainer Brackets
Continued
106497
23
Page 24
®
DIRECT-VENT FIREPLACE
FIREPLACE
INSTALLATION
Continued
INSTALLING LOGS, LAVA
ROCK AND GLOWING
EMBERS
WARNING: Failure to position
the parts in accordance with these
diagrams or failure to use only
parts specifically approved with
this heater may result in property
damage or personal injury.
Each log is marked with a number. These
numbers will help you identify the log when
installing. It is very important to install
these logs exactly as instructed. Do not
modify logs. Only use logs supplied with
fireplace.
Remove glass door. See Removing/ReplacingGlass Door, page 22. Install logs according to
instructions for fireplace model numbers.
Fireplace Models
MBDV37 and MBDV41
1.Place log #1 (back log) on top of grate.
Make sure the notches in the bottom of
the log fit over the grate (see Figure 50).
2.Rest log #2 (large front log) on the pins on
the front part of the grate (see Figure 51).
3.Place log #3 (“C”-shaped crossover log)
onto the rear and front logs. Make sure
it is seated properly on the smooth surface on the front log and on the pin on
the back log as shown in Figure 52.
4.Place log #4 (small, round log) on the
pin on the right side of front log as
shown in Figure 53
5.Place log #5 (small log) onto the front
left part of the grate making sure the
notches fit over the prongs of the grate (and
hole over pin on 41" set). See Figure 54.
6.Place lava rock along sides and front
of firebox bottom in areas that are visible only. It is not necessary to use all
of the lava rock provided.
7.Pull ember material apart into pieces
no larger than a dime. Place these
pieces loosely and sparingly directly
onto the exposed section of the front
burner and along the space between the
burner and grate prongs (see Figure 55).
This will create the glowing ember appearance as the flame touches the ember material. Do not block air slots by
using too much ember material in one
area. It is not necessary to use all of the
ember material provided.
8.Replace the glass door. See Remo ving/Replacing Glass Door, page 22.
WARNING: The glass door
must be securely in place before
running this fireplace. Do not run
this fireplace if glass is missing
or broken.
1
Figure 50 - Installing Log No. 1
2
3
Figure 52 - Installing Log No. 3
4
Figure 53 - Installing Log No. 4
41" Set Only
5
Figure 54 - Installing Log No. 5
NOTICE: Do not put lava rock on
burner or under burner. Placing
lava rock on burner could cause
performance problems.
Figure 51 - Installing Log No. 2
24
Ember Material
Figure 55 - Placing Ember Material on
Burner
106497
Page 25
OWNER’S MANUAL
OPERATING
GUIDELINES AND
MAINTENANCE
INSTRUCTIONS
When lit for the first time, the appliance may
emit a slight odor for about 16 - 24 hours.
This is normal and is due to the “curing” of
the logs and the “burn-in” of internal paints
and lubricants used in the manufacturing
process. Keep compartments, logs, burners,
and area surrounding the logs clean by vacuuming or brushing at least twice a year.
Temporary removal of the log set may ease
the cleaning of the burner and pilot assembly. In cleaning, take care not to alter the
pilot or burner location. Be sure appliance is
cool before each maintenance session.
CAUTION: The appliance and
logs can get very hot - Handle
only when cool.
WARNING: Turn off gas and
wall switch before servicing appliance. Any safety screen or
guard removed for servicing the
appliance must be replaced prior
to operating the appliance.
Any household glass cleaner may be used to
clean the glass panel. Do not use abrasive
cleaners as this may damage the glass. Clean
glass only when cool.
WARNING: Do not operate
appliance with panel(s) and glass
removed, cracked, or broken. Replacement of the panel(s) should
be done by a licensed, qualified
service person.
WARNING: Make certain wires
and gas lines are not touching
the underside of the firebox.
CAUTION: If the glass breaks,
be cautious of fragments on the
floor. Keep children away from
the area. Do not operate the unit.
Use proper safety gloves to remove the broken glass door. Discard safely. A glass door kit can
be ordered through your local
distributor. Do not substitute
other material for the glass.
WARNING: Children and
adults should be alerted to the
hazards of high surface temperatures, and to stay away from the
appliance to avoid burns or clothing ignition. Young children
should be carefully supervised
when they are in the same room
as the appliance.
WARNING: Have a qualified
service agency periodically inspect the vent system at the start
of each heating season, for any
obstruction which may hinder
its normal operation. Never obstruct the flow of combustion
and ventilation air. Keep the front
of the appliance clear of all obstacles and materials.
WARNING: Do not abuse,
strike, or slam the glass doors.
CAUTION: Label all wires
prior to disconnection when servicing controls. Wiring errors
can cause improper and dangerous operation.
106497
For further operating guidelines, contact
your authorized dealer.
25
Page 26
®
DIRECT-VENT FIREPLACE
OPERATING
FIREPLACE
FOR YOUR SAFETY
READ BEFORE
LIGHTING
WARNING: If you do not follow these instructions exactly, a
fire or explosion may result causing property damage, personal
injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the
pilot, follow these instructions exactly .
B. BEFORE LIGHTING smell all
around the appliance area for gas. Be
sure to smell next to the floor because
some gas is heavier than air and will
settle on the floor.
WHA T TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call y our gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
C. Use only your hand to push in or turn
the gas control knob. Ne ver use tools.
If the knob will not push in or turn
by hand, don't try to repair it, call a
qualified service technician. For ce or
attempted repair may result in a f ire
or explosion.
D. Do not use this appliance if any part
has been under water. Immediately
call a qualified service technician to
inspect the appliance and to replace
any part of the control system and
any gas control which has been under water.
LIGHTING
INSTRUCTIONS
1.STOP! Read the safety information
in column one.
2. Turn off all electric power to the
fireplace.
3.Open lower louver panel.
4.Push in gas control knob slightly and
turn clockwise to “OFF”.
5.Wait f ive (5) minutes to clear out any
gas. Then smell for gas, including
near the floor. If you smell gas,
STOP! Follow “B” in the safety information in column one. If you don't
smell gas, go to the next step.
6. The pilot is located by the main
burner and should not require accessing for lighting.
7.T urn gas control knob counter clockwise to “PILOT”.
8.Push in gas control knob all the way
and hold. Immediately light the pilot by repeatedly depressing the piezo
spark ignitor until a flame appears.
Continue to hold for about one (1)
minute after the pilot is lit. Release
gas control knob and it will pop back.
Pilot should remain lit. If it goes out,
repeat steps 5 through 8.
• If gas control knob does not pop
up when released, stop and immediately call your service technician
or gas supplier.
• If the pilot will not stay lit after sev-
eral tries, turn the gas control knob
to “OFF” and call your service
technician or gas supplier.
9.T urn gas control knob counter clockwise to “ON”.
10. Turn on all electric power to the
fireplace (remote control or wall
switch).
11. Close lower louver panel.
TO TURN OFF GAS
TO APPLIANCE
1. Turn off remote control or wall
switch.
2.Turn off all electrical power to the
appliance if service is to be performed.
3.Open lower louver panel.
4.Push in gas control knob slightly and
turn clockwise to “OFF”.
5.Close lower louver panel.
Shutting Off Burners Only (pilot
stays lit)
You may shut off the burners and keep
the pilot lit by doing one of the following:
1. Turn gas control knob clockwise
to the PILOT position.
2.Set selector switch in the OFF position
if using the remote control.
Note:
It is recommended that the gas
control knob be turned to the OFF
position when fireplace will not be
used for extended periods of time.
MANUAL LIGHTING
PROCEDURE
1.Remove glass door (see Removing/
Replacing Glass Door, page 22).
2.Follow steps 1 through 8 under Lighting Instructions.
3.Depress gas control knob and light
pilot with match.
4.Keep gas control knob pressed in f or
30 seconds after lighting pilot. After 30 seconds, release gas control
knob. Now f ollow steps 9 through 11,
column 2.
5.Replace glass door (see Removing/Replacing Glass Door, page 22).
Gas Control Knob
Piezo
Ignitor
Figure 56 - Control Valve
O
T
O
L
I
P
F
EA
Conversion Screw
N
O
F
26
O
T
L
I
P
16AI
7
TPTH TP TH
Continued
106497
Page 27
OWNER’S MANUAL
OPERATING
FIREPLACE
Continued
REMOTE
OPERATION
Follow instructions included with the remote control.
NOTICE: You must light the pilot
before using the hand-held remote control unit. See
Instructions,
page 26.
1.After lighting, let pilot flame burn for
about one minute. Turn g as control
knob on the control valve to ON position. T urn variable control knob anywhere between HI and LO. Slide the
selector switch to the REMOTE position.
Note:
The burner may light if
hand-held remote ON button was on
when selector switch was last turned
off. You can now turn the burners on
and off with the hand-held remote control unit.
IMPORTANT:
Do not leave the selector switch in the REMOTE position when the pilot is not lit. This will
drain the battery.
IMPORTANT:
Be sure to press the
ON/OFF button on the hand-held remote control unit for up to 3 seconds
to assure proper operation.
2.Press the ON/OFF button to turn the
burners on and off. When turning
burners off, the pilot will remain lit.
IMPORTANT:
To turn the pilot off,
manually turn the gas control knob
on the heater to the OFF position.
Lighting
OPERATING
BLOWER
Locate the blower controls by opening
the lower louver panel on the fireplace.
Blower controls are located on the left
side of the switch bracket to the left just
inside the louver panel.
The GA3700 manual blower has an ON
setting and an OFF setting. The blower
will only run when the switch is in the ON
position. In the OFF position, the blower
will not operate.
The blower helps distribute heated air
from the fireplace. Periodically check the
louvers of the firebox and remove any
dust, dirt, or other obstructions that will
hinder the flow of air.
Blower Control Knob
OFF
ON
N
O
O
F
T
F
O
L
I
P
ON
OFF
REMOTE
Gas Control
Selector Switch in
Remote Position
Figure 57 - Setting the Selector Switch and
Gas Control Knob for Remote Operation
Knob in On
Position
INSPECTING
BURNERS
Check pilot flame pattern and burner flame
patterns often.
PILOT ASSEMBLY
The pilot assembly is factory preset for the
proper flame height. Alterations may have
occurred during shipping and handling. Call
a qualified service person to readjust the
pilot if necessary.
The height of the thermopile must be 3/8" to
1/2" above the pilot flame as shown in Figure
58. The thermocouple must be at a height of
about 1/8" above the pilot flame. The flame
from the pilot burner must extend beyond
both the thermocouple and thermopile.
If your pilot assembly does not meet these
requirements:
• turn fireplace off (see To T urn Off Gas toAppliance, page 26)
• see Troubleshooting, pages 31 through 34
Thermopile
3/8" to 1/2"
Pilot Burner
1/8"
Thermocouple
Piezo
Ignitor
Figure 58 - Pilot Assembly
106497
BURNER FLAME PATTERN
Burner flames will be steady; not lifting or
floating. Flame patterns will be different
from unit to unit and will vary depending on
installation type and weather conditions.
If the vent configuration is installed incorrectly, the flames will lift or "ghost". This
can be dangerous. Inspect the flames after
installation to ensure proper installation and
performance.
Continued
27
Page 28
®
DIRECT-VENT FIREPLACE
INSPECTING
BURNERS
Continued
Figure 59 shows a typical flame pattern for
MBDV37 and MBDV41.
If burner flame pattern differs from that
described:
• turn fireplace off (see T o T urn Off Gas toAppliance, page 26)
• see Troubleshooting, pages 31 through 34
Figure 59 - Typical Flame Pattern for
MBDV37 and MBDV41
CLEANING AND
MAINTENANCE
WARNING: Turn off fireplace
and let cool before cleaning.
CAUTION: You must keep control areas, burners, and circulating air passageways of fireplace
clean. Inspect these areas of fireplace before each use. Have fireplace inspected yearly by a qualified service person. Fireplace may
need more frequent cleaning due
to excessive lint from carpeting,
bedding material, pet hair, etc.
GLASS DOOR
WARNING: Handle glass door
panel with care. Do not strike,
slam, or otherwise abuse glass.
Do not operate fireplace with the
glass door removed, cracked, or
broken.
WARNING: Do not use abrasive cleaners as this may damage
glass. Use a nonabrasive household glass cleaner to clean glass.
Do not clean glass when hot.
Glass must be cleaned periodically. During
start-up it is normal for condensation to
form on the inside of the glass causing lint,
dust, and other airborne particles to cling to
the glass surface. During initial start-up a
slight film may form on the glass due to
paint curing. The glass should be cleaned
several times with a non-ammonia, nonabrasive household cleaner and warm water
after the first two weeks of operation. Thereafter, clean the glass two or three times
during each heating season, depending on
the usage and circumstances present. Refer
to Removing/Replacing Glass Door on page
22 of this manual when removing glass door
for cleaning.
WARNING: Only parts supplied by the manufacturer should
be used when replacing broken
or damaged glass door panel (see
Replacement Parts
glass door panel is a complete
unit. No substitute materials may
be used.
CAUTION: Wear gloves and
safety glasses while handling or
removing broken glass. Do not
remove if glass is hot. Keep children and pets away from glass.
If glass has been broken, carefully remove
glass door (see Removing/Replacing GlassDoor, page 22). Vacuum all glass pieces
with a shop vac.
CAUTION: Do not vacuum if
pieces are hot.
, page 35). This
Use only the glass door replacement intended for this fireplace (see ReplacementParts, page 35 for detail on ordering). No
substitutions may be made. See Removing/Replacing Glass Door, page 22 for instructions for replacing glass door.
WARNING: Do not operate
fireplace with the glass door removed, cracked, or broken.
PILOT AND BURNERS
• Remove ember material before cleaning
burners and replace when cleaning is
complete.
• Burner and controls should be cleaned with
compressed air to remove dust, dirt, or lint.
• Use a vacuum cleaner or small, soft bristled
brush to remove excess dust, dirt, or lint.
LOGS
• If you remove logs for cleaning, refer to
Installing Logs, Lava Rock, and Glowing
Embers, page 24, to properly replace logs.
• Use a vacuum cleaner to remove any carbon build up on logs.
• Replace log(s) if broken. See Replace-ment Parts on page 35.
• Replace ember material periodically as
needed. See Replacement P arts on page 35.
VENTING SYSTEM
Conduct annual inspection of the venting
system following these guidelines:
1.Check areas of venting system that are
exposed to the weather for corrosion (rust
spots or streaks and, in extreme cases,
holes). Have these items replaced immediately by a qualified service person.
2.Remove the vent cap and shine a flash-
light into the vent. Remove any foreign
material.
3.Check for evidence of excessive con-
densation. Continuous condensation
can cause corrosion of caps, pipes, and
fittings and can be caused by having
excessive lateral runs, too many elbows,
or exterior portions of the system being exposed to cold weather.
4.Inspect joints to verify that no pipe sec-
tion or fitting has been disturbed and
loosened. Check mechanical supports
such as wall straps for rigidity.
28
106497
Page 29
OWNER’S MANUAL
INSTALLATION
INSTRUCTIONS
FOR CONVERSION
NATURAL TO
PROPANE/LP
WARNING: This conversion
kit must be installed by a qualified service agency in accordance
with the manufacturer instructions and all applicable codes
and requirements of the authority having jurisdiction. If the information in these instructions is
not followed exactly, a fire, explosion, or production of carbon
monoxide may result causing
property damage, personal injury,
or loss of life. The qualified service agency is responsible for
the proper installation of this kit.
The installation is not proper and
complete until the operation of
the converted appliance is
checked as specified in the
manufacturer’s instructions supplied with the kit.
BEFORE YOU BEGIN
The conversion parts are packaged with the
fireplace. Please check the contents before
beginning this conversion. Each model includes a brass main burner orifice and a
smaller sized pilot orifice (see Figure 60).
Before proceeding, make sure the gas control valve is in the “OFF” position, all electrical power to the appliance is OFF, and the
appliance is cool to the touch.
Propane/LP
Main Burner
Orifice (18mm
Hex)
Note:
For Model MBDV37 - #55 Drill Size
(Stamped with #132 for Identification)
For Model MBDV41 - #54 Drill Size
(Stamped with #139 for Identification)
Propane/LP
Note:
The pilot orifice has
the number 30 stamped
on it for identification
purposes (Both Models).
Figure 60 - Main Burner Orifice and Pilot
Orifice
Pilot Orifice
BURNER AIR SHUTTER
ADJUSTMENT, MAIN
BURNER ORIFICE, AND
PILOT ORIFICE
CONVERSION
1.Remove the upper louver panel and
glass door (see Removing/ReplacingGlass Door, page 22).
2.Carefully remove the log set and em-
ber material from around the burner and
place them outside the fireplace (see
Installing Logs, Lava Rock and Glowing Embers, page 24).
3.Open lower louver panel. This allows
access below firebox to gas line connections and gas control valve.
4.Disconnect flare fitting connected to the
brass elbow inside the bottom control
compartment area. Use a 3/4" open end
wrench on the flare fitting (see Figure 61).
5.Turn brass elbow and main burner orifice counterclockwise to remove from
burner. The orifice is threaded into the
burner inlet. The elbow may have a
slight resistance since the orifice has
been sealed with RTV silicone. Use a
7/8" open end wrench or channel lock
pliers for elbow and orifice removal.
6.Remove existing main burner orifice
from brass elbow and replace with main
burner orifice supplied with the fireplace.
Note:
The new main burner orifice for propane/LP will have the number 132 (Model MBDV37 only) or the
number 139 (Model MBDV41 only)
stamped on it for identification purposes. Apply a small amount of thread
sealant to the orifice before tightening
(see Figure 62, page 30). Sealant must
be resistant to Propane/LP gas.
Burner
Fireplace
Floor
Figure 61 - Removing/Replacing Main
Burner Orifice, Brass Elbow, and Aluminum Tubing
5/16" hex
Mounting Screw
Air Shutter Screw
Air Shutter
(Shown in
FULLY OPEN
Position)
RTV Silicone
Main Burner
Orifice
Brass Elbow
Flare FittingAluminum Tubing
106497
Continued
29
Page 30
®
DIRECT-VENT FIREPLACE
INSTALLATION
INSTRUCTIONS
FOR CONVERSION
NATURAL TO
PROPANE/LP
Continued
7.Remove the burner by loosening the
two 5/16" hex mounting screws (see
Figure 62). Lift burner up and out.
8.Convert the pilot burner by changing out
the pilot orifice. Remove the compression nut and compression sleeve from
the pilot. Remove the pilot orifice from
inside the pilot barrel (see Figure 63).
Replace with the pilot orifice supplied
with the fireplace.
orifice has the number 30 stamped on it
for identification purposes.
9.Place open end of pilot orifice on top of
compression sleeve and carefully slide
up inside pilot burner. Tighten compression nut (see Figure 63).
Be careful not to bend or kink aluminum tubing during conversion. Make
sure the compression sleeve and pilot
orifice are properly mated and aligned
before retightening the compression nut.
Apply Thread
Sealant Here
Only
Figure 62 - Removing/Replacing Main
Burner Orifice
Note:
The new pilot
IMPORTANT:
Main Burner
Orifice (18mm
Hex)
Brass Elbow
10. Adjust air shutter setting on main
burner. Loosen air shutter screw and
rotate air shutter to FULLY OPEN position (see Figure 61, page 29). Tighten
shutter screw. Place burner back into
position. Attach with the two 5/16" hex
mounting screws removed in step 5.
11. Attach main burner orifice and brass
elbow assembly to burner. Place main
burner orifice into threaded end of
burner and turn clockwise to tighten
(see Figure 61, page 29). Align the brass
elbow with the flare fitting on the aluminum tubing.
12. Reconnect the aluminum tube flare fitting onto the brass elbow (see Figure 61,
page 29).
13. Reapply RTV silicone to seal area where
orifice passes through the bottom combustion chamber (see Figure 61, page 29).
Thermopile
Pilot Burner
Piezo Ignitor
Thermocouple
12mm
Hex
Pilot Orifice
Compression
Sleeve
Figure 63 - Removing/Replacing Pilot
Orifice
Compression Nut
(10mm Hex)
GAS CONTROL VALVE
CONVERSION
The SIT Nova millivolt valve converts from
natural gas to propane/LP gas with the reversal of the conversion screw located on
the stem in the top of the valve (see Figure
64). The valve is located in the bottom of the
fireplace underneath the firebox.
Remove the conversion screw from the valve
and rotate the screw 180 degrees. The screw
is clearly marked as NG or LPG, insure that
the LPG is facing outward. Tighten the
screw fully but do not over tighten.
SIT Nova
Millivolt Valve
Conversion
Screw
ON
T
O
L
I
P
OFF
Stem
Top
Figure 64 - Valve
FINAL PREPARATION
1.Replace logs and embers (see Removing/Replacing Glass Door, page 22).
2.Reinstall glass door and upper louver panel
on fireplace (see Installing Logs, LavaRock and Glowing Embers, page 24).
The conversion is now complete.
Refer to the section on Checking Gas Con-
nections (pages 20 and 21) and Operating
Fireplace (pages 26 and 27).
WARNING: Test all gas piping and connections for leaks
after installing or servicing. Correct leaks at once.
30
WARNING: Never use an open
flame to check for a leak. Apply
commercial leak test solution to all
gas joints. Bubbles forming show
a leak. Correct all leaks at once.
106497
Page 31
OWNER’S MANUAL
TROUBLESHOOTING
Note:
For additional help, visit DESA
International’s technical service web
site at www.desatech.com.
Note:
All troubleshooting items are listed in
order of operation.
OBSERVED PROBLEM
When ignitor button is pressed, there is no
spark at pilot
When ignitor button is pressed, there is
spark at pilot but no ignition
WARNING: Turn off heater
and let cool before servicing. Only
a qualified service person should
service and repair heater.
POSSIBLE CAUSE
1. Ignitor electrode not connected to ignitor cable
2. Ignitor cable pinched or wet
3. Piezo ignitor nut is loose
4. Broken ignitor cable
5. Bad piezo ignitor
6. Ignitor electrode broken
7. Ignitor electrode positioned wrong
1. Gas supply turned off or equipment
shutoff valve closed
2. Gas control knob not in PILOT position
3. Gas control knob not pressed in while
in PILOT position
4. Air in gas lines when installed
5. Depleted gas supply (propane/LP models only)
6. Pilot is clogged
7. Gas regulator setting is not correct
CAUTION: Never use a wire,
needle, or similar object to clean
pilot. This can damage pilot unit.
REMEDY
1. Reconnect ignitor cable
2. Free ignitor cable if pinched by any
metal or tubing. Keep ignitor cable dry
3. Tighten nut holding piezo ignitor. Nut
is located behind the mounting bracket
4. Replace ignitor cable
5. Replace piezo ignitor
6. Replace pilot assembly
7. Replace pilot assembly
1. Turn on gas supply or open equipment
shutoff valve
2. Turn gas control knob to PILOT position
3. Press in gas control knob while in PILOT
position
4. Continue holding down control knob.
Repeat igniting operation until air is
removed
5. Contact local propane/LP gas company
6. Clean pilot (see Cleaning and Maintenance,
page 28) or replace pilot assembly
7. Replace gas control
Pilot lights but flame goes out when control
knob is released
106497
1. Gas control knob not fully pressed in
2. Gas control knob not pressed in long
enough
3. Equipment shutoff valve not fully open
4. Pilot flame not touching thermocouple,
which allows thermocouple to cool,
causing pilot flame to go out. This problem could be caused by one or both of
the following:
A) Low gas pressure
B) Dirty or partially clogged pilot
5. Thermocouple connection loose at control valve
6. Thermocouple damaged
7. Control valve damaged
www.desatech.com
31
1. Press in gas control knob fully
2. After pilot lights, keep gas control knob
pressed in 30 seconds
3. Fully open equipment shutoff valve
4. A) Contact local gas company
B) Clean pilot (see Cleaning andMaintenance, page 28) or replace pilot
assembly
5. Hand tighten until snug, then tighten
1/4 turn more
6. Replace thermocouple
7. Replace control valve
Continued
Page 32
®
DIRECT-VENT FIREPLACE
TROUBLESHOOTING
Continued
OBSERVED PROBLEM
Pilot will not light
No gas to burner, although wall switch and
valve are set to the ON position
Frequent pilot outage
Burner goes off after a short time
POSSIBLE CAUSE
1. No gas supply, or shutoff valve is OFF
2. Air in gas line
3. Construction debris clogging pilot orifice
4. Low gas pressure
5. Control valve knob is not on the PILOT
position
6. Kinked pilot line
7. Bad valve
8. Bad thermocouple or loose connection
1. W all switch wires defective
1. Pilot flame may be too low, causing
safety pilot to “drop out”
1. Venting recirculation problem
REMEDY
1. Check to see if you have gas supply
2. Hold control valve in the PILOT position
for 2 to 3 minutes to purge air . If you smell
gas stop and wait for a few minutes before
trying to light the fireplace
3. Remove debris and dirt, inspect and
clean any other possible obstructions
4. Contact your gas supplier
5. Refer to section on pilot lighting
6. Have a qualified technician replace pilot line
7. Replace control valve (see ReplacementParts, page 35)
8. Tighten thermocouple or replace
1. Check electrical connections
1. Clean and adjust pilot flame for maximum
flame impingement on thermopile
1. Have a qualified technician check venting system for leaks or obstructions.
Have a qualified technician measure the
pilot’s millivoltage
Burner does not light after pilot is lit
1. Burner orifice clogged
2. Inlet gas pressure is too low
3. Thermopile leads disconnected or improperly connected
4. Thermopile is defective
www.desatech.com
32
1. Clean burner (see Cleaning and
Maintenance, page 28) or replace burner
orifice
2. Contact local propane/LP or natural gas
company
3. Reconnect leads (see Wiring Diagram,
page 35)
4. Replace thermopile
106497
Page 33
TROUBLESHOOTING
Continued
OWNER’S MANUAL
OBSERVED PROBLEM
Delayed ignition burner
Burner backfiring during combustion
Slight smoke or odor during initial operation
Fireplace produces a whistling noise when
burner is lit
Glass soots
POSSIBLE CAUSE
1. Manifold pressure is too low
2. Burner porting or orifice clogged
1. Burner orifice is clogged or damaged
2. Damaged burner
3. Gas regulator defective
1. Residues from manufacturing processes
and logs curing
1. Air in gas line
2. Dirty or partially clogged burner orifice
1. Flame impingement on logs
2. Debris around burner air mixer
REMEDY
1. Contact local propane/LP or natural gas
company
2. Clean burner (see Cleaning and Main-tenance, page 28) or replace burner orifice
1. Clean burner (see Cleaning andMaintenance, page 28) or replace burner
orifice
2. Replace damaged burner
3. Replace gas control
1. Problem will stop after a few hours of
operation
1. Operate burner until air is removed from
line. Have gas line checked by local propane/LP or natural gas company
2. Clean burner (see Cleaning andMaintenance, page 28) or replace burner
orifice
1. Adjust the log set so that the flame does
not excessively impinge on it
2. Inspect the opening at the base of the
burner to see that it is NOT packed with
any type of material
Fireplace produces a clicking/ticking noise
just after burners are lit or shut off
Remote does not function
106497
1. Metal expanding while heating or contracting while cooling
1. Battery is not installed or battery power
is low
www.desatech.com
33
1. This is common. If noise is excessive,
contact qualified service person
1. Replace 9-volt batteries in receiver and
remote control
Continued
Page 34
®
DIRECT-VENT FIREPLACE
TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
IMPORTANT:
paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These
fumes may mix with combustion air and create odors. These odors will disappear over time.
OBSERVED PROBLEM
Fireplace produces unwanted odors
Fireplace shuts off in use
Operating fireplace where impurities in air exist may create odors. Cleaning supplies,
POSSIBLE CAUSE
1. Gas leak. See Warning statement
above
1. High or gusting winds
2. Low line pressure
3. Pilot is partially clogged
4. Inner vent pipe leaking exhaust gases
into system
5. Horizontal vent improperly pitched
6. Glass too loose and air tight gasket leaks
in corners after usage
7. Bad thermopile or thermocouple
8. Improper vent cap installation
REMEDY
1. Locate and correct all leaks (see Checking Gas Connections, pages 19 and 20)
1. Fireplace has been tested for up to
40mph winds. However, extreme conditions may occur. See Lighting Instruc-tions on page 26 and 27.
2. Contact local propane/LP or natural gas
company
3. Clean pilot (see Cleaning and Mainte-nance, page 28)
4. Locate and correct all leaks (see Check-ing Gas Connections, pages 20 and 21)
5. Horizontal vent termination should slope
down only enough to prevent any water
from entering the unit. The maximum
downward slope of the vent termination
is 1/4" for any horizontal run
6. Tighten glass
7. Replace faulty component
8. Check for proper installation and freedom from debris or blockage
Gas odor even when control knob is in OFF
position
Gas odor during combustion
Dark residue on logs or inside of fireplace
1. Gas leak. See Warning statement
above
2. Control valve defective
1. Gas leak. See Warning statement
above
1. Improper log placement
2. Air holes at burner inlet blocked
3. Burner flame holes blocked
www.desatech.com
34
1. Locate and correct all leaks (see Checking Gas Connections, pages 20 and 21)
2. Replace control valve
1. Locate and correct all leaks (see Check-ing Gas Connections, pages 20 and 21)
1. Properly locate logs (see Installing Logs,Lava Rock, and Glowing Embers, page 24)
2. Clean out air holes at burner inlets. Periodically repeat as needed
3. Remove blockage or replace burner
106497
Page 35
OWNER’S MANUAL
REPLACEMENT
PARTS
Note:
Use only original replacement parts.
This will protect your warranty coverage for
parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product.
WIRING DIAGRAM
CAUTION: Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
Piezo Ignitor
Thermocouple
Pilot
If they can not supply original replacement
part(s), call DESA International’s Technical Service Department at 1-800-DESA
LOG (1-800-337-2564).
When calling DESA International, have ready
• your name
Incoming
Main
Gas
Supply
Control
Valve
TH
TP
TH/TP
• your address
• model and serial numbers of your fireplace
• how fireplace was malfunctioning
• type of gas used (propane/LP or natural gas)
• purchase date
Electrical Rating:
120v, 60Hz, 0.7A
Usually, we will ask you to return the defective part to the factory.
TECHNICAL
PARTS NOT UNDER
WARRANTY
Contact authorized dealers of this product.
If they can not supply original replacement
part(s), call DESA International’s Parts Department at 1-800-972-7879 for referral information.
When calling DESA International, have ready
• model number of your fireplace
• the replacement part number
SERVICE
You may have further questions about installation, operation, or troubleshooting. If
so, contact DESA International’s Technical
Service Department at 1-800-DESA LOG
(1-800-337-2564).
You can also visit DESA International’s
technical service web site at
www.desatech.com.
SPECIFICATIONS
MBDV37MBDV41
Dimension, Inches/mm (HxWxD)
Fireplace33" x 37" x 18 1/2"35" x 41" x 18 1/2"
838 x 940 x 470mm838 x 1041 x 470mm
Carton36" x 39" x 19 1/2"36" x 43" x 19 1/2"
914 x 991 x 495mm914 x 1092 x 495mm
Weight, lbs/kg
Fireplace127 lbs/58 kg137 lbs/62 kg
Shipping130 lbs/59 kg140 lbs/64 kg
Thermopile
Pilot
Gas Line
Variable
Speed
Control
Piezo Ignitor
Remote
Control
Wireway
Do Not
Connect
To 120V
N.O.SW
(Wall Switch)
GND
N.O.SW
BLK
WHT
GRN
Connectors
(Not Supplied)
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• fireplace will not produce specified heat
• propane/LP gas supply might be low
(propane/LP units only)
When Gas Quality Is Bad
• pilot will not stay lit
• burners will produce flames and soot
• fireplace will backfire when lit
If you feel your gas pressure is too low or gas
quality is bad, contact your local natural or
propane/LP gas supplier.
Field Wire
Incoming
120V AC
(Fuse Box
or
Breaker)
106497
35
Page 36
®
DIRECT-VENT FIREPLACE
ILLUSTRATED
PARTS
BREAKDOWN
MBDV37
MBDV41
7
34-3
34-2
41
36
34-5
34-1
25
33
2
49
6
52
48
11 (Included in
Hardware Pack)
43
34-4
35
35
20
18
47
26
29
6
19
30
24
40
21
27
42
31
10
22
5
23
16
17
28
37
6
39
28
9
38
14
15
5
8
1
44
4
13
12
5
50
45
7
46
35
36
51
32
3
106497
Page 37
OWNER’S MANUAL
PARTS LIST
This list contains replaceable parts used in your fireplace. When ordering parts, follow the
instructions listed under Replacement Parts on page 31 of this manual.
Purchase these fireplace accessories from
your local dealer. If they can not supply
these accessories, call DESA International’s
Sales Department at 1-800-432-2382. for
information. You can also write to the address listed on the back page of this manual.
BRASS PERIMETER TRIM
KIT - D9037(37")/GA6091(41")
(Not Shown)
Optional three sided brass trim kit covers
unfinished edges around fireplace. Provides
a finished appearance with the class of brass.
BRASS LOUVER KIT
D6037(37")
D6041(41")
(Not Shown)
These louvers will give your fireplace an
elegant look and allows you to customize
your fireplace. They easily replace the standard black louvers by screwing into place.
BRICK LINER
D8037A(37")
D8041(41")
(Not Shown)
This brick liner adds a touch of style to your
direct-vent fireplace and comes with easy to
follow instructions for installation.
WALL MOUNT ON/OFF
SWITCH KIT - GWMS2
Allows the fireplace to be turned on and off
with a wall switch.
CLEANING KIT - GCK
(Not Shown)
Your direct-vent gas appliance requires regular cleaning and maintenance to prevent
performance problems. This kit gives you
the tools and instructions to make it easy to
clean all critical areas of your appliance.
CABINET MANTEL WITH
SQUARE LEG STYLING UNFINISHED GM501U(37")/
GM103U(41")
For use with all models. This birch-veneer
mantel is unfinished and ready to stain or
paint. Complete assembly instructions are included along with a three-sided brass trim kit.
DECORATIVE BRASS STRIP
KIT - D5037(37")/D5041(41")
FOR BDV ONLY (Not Shown)
These strips have a magnetic backing which
makes installation and removal quick and
easy. They are designed to go at the top and
bottom of the glass door on BDV units.
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We make
no other warranty, expressed or implied.
LIMITED WARRANTY
DIRECT-VENT FIREPLACE
DESA International warrants this product to be free from defects in materials and components for four (4) years from the date of first purchase, provided
that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty
the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating
condition and an allowance for labor when provided by a DESA Authorized Service Center. Warranty part(s) MUST be obtained through authorized
dealers of this product and/or DESA International who will provide original factory replacement parts. Failure to use original factory replacement parts
voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result
of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and
all such other costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS
WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED
WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO FOUR (4)
YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE; AND DESA INTERNATIONAL’S LIABILITY IS HEREBY
LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA INTERNATIONAL SHALL NOT BE LIABLE FOR ANY OTHER
DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the
above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.
For information about this warranty write:
INTERNATIONAL
2701 Industrial Drive
P.O. Box 90004
Bowling Green, KY 42102-9004
www.desatech.com
106497 01
NOT A UPC
106497-01
Rev. A
03/00
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