Vancare Vander-Lift 450, Vander-Lift 450 w/scale, Vander-Lift 600, Vander-Lift 600 w/scale, Vander-Lift 1000 Maintenance Manual
VANDERLIFT MAINTENANCE MANUAL
Models: 450, 450 w/scale, 600, 600 w/scale, 1000
VANDER-LIFT
JANUARY 2018
2
MODELS 450, 600 * 1000
MAINTENANCE MANUAL
TABLE OF CONTENTS
VANDER-LIFT DIAGRAM OF PARTS AND DESCRIPTIONS
Vander-Lift 450 diagram, part numbers and descriptions Page 3-4
Vander-Lift 450 w/scale diagram, part numbers and descriptions Page 5-6
Vander-Lift 600 diagram, part numbers and descriptions Page 7-8
Vander-Lift 600 w/scale diagram, part numbers and descriptions Page 9-10
Vander-Lift 1000 diagram, part numbers and descriptions Page 11-12
ASSEMBLING LIFT
Tools needed to assemble your lift Page 13
Assembly Procedure Page 13-14
TROUBLE SHOOTING GUIDE
Problems, Solutions & Diagrams Page 15-22
MONTHLY VANDER-LIFT SLING INSPECTION SHEET Page 24
MONTHLY VANDER-LIFT INSPECTION SHEET Page 26
QUARTERLY MAINTENANCE CHECK
Tools needed for quarterly maintenance check Page 28
Quarterly Maintenance Page 28-29
1
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
3
VANDERLIFT 450
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
4
REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION QTY
MFG-9-523190 CASTER 3" NON-LOCK
1
MFG-9-238120 3/8-16X1.25 FH-SH/SS
2
MFG-9-263820 3/8-16 NYLON LOCKNUT
3
MFG-4-900100 V-L LEG PROTECTORS GREY
4
MFG-4-100010 V-L LEG (W HITE)
5 2 25 MFG-9-633820 7/8"
MFG-4-200010 V-L LEG (BLUE)
MFG-9-225750 1/4-20 X 3/4 FH PH
6 4 27 MFG-6-008025 PENDA
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
7
MFG-4-100020 V-L BASE (W HITE)
8 1 MFG-4-200030 V-L TOWER (BLUE) 1
MFG-4-200020 V-L BASE (BLUE)
MFG-6-008000 24V CONTROL BOARD
*8
MFG-9-270463 4-40X5/8 SH CAP (SS)
*8
MFG-9-270625 6-32X1/4 BH SH (SS)
*8
MFG-9-270838 #8-32 X 3/8" PH-PH
*8 2 *28 MFG-9-542400 1/2" GROMMET 5
MFG-9-271075 #1O-24 X 3/4 MS
*8
MFG-9-290650 #6 INTERNAL LOCK/WSH
*8 2
*7
MFG-9-293807 3/8" SPLIT LOCK W ASH
*8
MFG-9-320650 CORD RESTRAINT
*8
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
*8
MFG-9-386630 FLAG TERM. .250
*8
MFG-9-386710 RING TERMINAL (BLUE)
*8 2
*8
MFG-9-387100 SPADE CONN-MALE (BL)
*8
MFG-9-542400 1/2" GROMET
MFG-9-570850 BATTERY PAD (UPPER)
*8
*8
MFG-9-570860 BATTERY PAD (LOW ER)
*8
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
*8
9
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
MFG-9-295040 WASHER .040/SS
10
11
MFG-9-295062 WASHER .062/SS
12
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING (POLY)
13
14
MFG-9-238153 3/8-16X 1.5 FH SH/SS
MFG-6-583650 CUT TIE ROD ENDS
15
16
MFG-9-263824 3/8-24 N.F. NUT-ZN
MFG-6-000366 TIE ROD - CHROMED
17
MFG-9-583600 TIE ROD END
18
19 1
MFG-9-266311 LOC NUT 5/8-11
20
MFG-9-592300 WASHER 5/8" BLK FIBE
2 35 MFG-6-000350 INDEX A
2 22 MFG-6-573300 SHI
4 23 MFG-6-000055 HOSP
2
2
3 28 MFG-4-100030 V-L T
1 *28 MFG-9-322039 VC C
1 *28 MFG-9-336450 E-ST
2 *28 MFG-9-370650 PO
2 *28 MFG-9-398956 WI
1
29 MFG-9-250155 1/2-20 X 1-1/2 HH GR 5 ZINC 1
FT BAR (
PLUG W/AC CORD 1
END CAP-RUBBER 3
OWER (W HITE) 1
ORD ASSEM (TAN) 1
OP WIRE HARNESS 1
WER CORD (MOTOR) 1
RE 5&6 MICRO SWTCH 1
30 MFG-9-250250 1/2-20 X 2 1/2 N.F. HEX HD/CS 1
5
1
2
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
6
2
2
1
31
MFG-9-250155 1/2-20X 1 1/2 HH
32
MFG-9-624110 BRONZE BUSHING 3/4"
33
MFG-9-370690 EMERGENCY STOP SW TCH
34
MFG-4-100070 LIFT ARM (WHITE)
MFG-4-200070 LIFT ARM (BLUE)
35 MFG-9-265005 1/2
36 MFG-4-910130 COMP/
37 MFG-4-910120 HANGER RO
38 MFG-4-520151 ACTU
*38 MFG-4-930145 CRANK - E
*38 MFG-9-370660 MIC SW
*38 SEW-4-900171 V-L BOO
39 MFG-9-238125 3/8 X 1 1/4 S
40 MFG-9-263118 5/16-18 HE
41 MFG-9-645500 HOSE 4 ACT
42 MFG-6-000522 PLASTIC
* MFG-9-261024 #10-24 LOCK
* MFG-9-672020 PLAS
* SEW-6-001048 SLING
*
MFG-9-225020
43
MFG-9-621000 1" LOCKING PLUG 2
* NOT PICTURED
MFG-4-401200 IMS HANG
-20 JAM NUT 2
ATOR, V-L 24V 1
TIC MOUNT-MICRO 1
3/4 PLAST
RM (ZINC) 1
33 3/4") 1
NT SWITCH-CON/B 1
HANGER BAR(GRAY) 1
D COMPLETE 2
MERGENCY DN 1
ITCH/DOOR&LIFT 1
T (BLK) 1
H BOLT 1
X NUT 1
. BUSHING 1
LIDS 2
NUT 2
/BELT BAG 1
IC CAPS
OPTIONAL
ING SCALE 1
1
2
1
1
1
4
For your nearest Distributor, call 1-800-694-4525
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
5
REF #
PART # DESCRIPTION QTY
1
2
2
4
3
4
4
5
6
4
3
2
5 MFG-4-100037 V-L/SCALE TOWER-WHITE 1
8
1
MFG-9-320650 CORD RESTRAINT 1
1
MFG-9-336450 E-STOP WIRE HARNESS 1
2
MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
2
MFG-9-542400 1/2" GROMET 1
2
2
MFG-9-265005 1/2-20 NYLON JAM NUT 2
MFG-9-250250 1/2-20 X 2 1/2 HH 1
1
MFG-9-624110 BRONZE BUSHING 3/4" 2
2
MFG-9-370690 EMERGENCY STOP SWTCH 1
1
MFG-4-200070 LIFT ARM (BLUE) 1
1 MFG-4-100070 LIFT ARM (WHITE) 1
2
1/2-20X 1 1/2 HH 1
1 2
1
MFG-4-910130
1
MFG-4-910120 HANGER ROD COMPLETE 2
1
MFG-4-520151 ACTUATOR, V-L 24V 1
1
MFG-4-930145 CRANK - EMERGENCY DN 1
2
MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
3
MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
2
MFG-9-263118 5/16-18 HEX NUT 1
2
MFG-9-645500 HOSE 4 ACT. BUSHING 1
2
MFG-6-000522 PLASTIC LIDS 2
2
MFG-4-200047 V-L/S CELL MOUNT-BL 1
6 MFG-4-100047 V-L/S CELL MOUNT-WHITE 1
2 MFG-4-100057 V-L/S CELL HSING-WHITE 1
1
MFG-9-238107 3/8-16 X 1 FH SH(SS) 2
1
MFG-6-771017 MAST/SCALE LOAD CELL 1
2
*
MFG-6-771007 MAST/SCALE METER(SS) 1
1
SEW-4-900171 V-L BOOT (BLK) 1
1
SEW-6-001048 SLING/BELT BAG 1
VANDERLIFT 450 W/SCALE
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
6
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
9
10
11
12
13
14
15
16
17
18
19
19A
20
20A
21
MFG-9-523190 CASTER 3" NON-LOCK
MFG-9-238120 3/8-16X1.25 FH-SH/SS
MFG-9-263820 3/8-16 NYLON LOCKNUT
MFG-4-900100 V-L LEG PROTECTORS GREY
MFG-4-200010 V-L LEG (BLUE)
MFG-4-100010 V-L LEG (W HITE)
MFG-9-225750 1/4-20 X 3/4 FH PH
7
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
*8
MFG-9-290650 #6 INTERNAL LOCK/WSH
*7
MFG-9-293807 3/8" SPLIT LOCK WASH
MFG-4-200021 V-L BASE/SCALE BLUE
MFG-4-100021 V-L BASE/SCALE W HITE
*8
MFG-6-008000 24V CONTROL BOARD
*8
MFG-9-261024 #10-24 LOCK NUT
*8
MFG-9-270463 4-40X5/8 SH CAP (SS)
*8
MFG-9-270625 6-32X1/4 BH SH (SS)
*8
MFG-9-270838 #8-32 X 3/8" PH-PH
MFG-9-271075 #1O-24 X 3/4 MS
MFG-9-321510 BATTERY 12 VOLT
MFG-9-351600 JUMPERS (BATTERY)
MFG-9-386630 FLAG TERM. .250
MFG-9-386710 RING TERMINAL (BLUE)
MFG-9-387100 SPADE CONN-MALE (BL)
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOWER)
MFG-9-570870 BOARD PAD
SEW-6-000089 BATTERY STRAPS
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
MFG-9-295040 WASHER .040/SS
MFG-9-295062 WASHER .062/SS
MFG-9-265008 1/2-13 NYLON JAM NUT
MFG-9-523100 CASTER 4" LOCKING
MFG-9-238153 3/8-16X 1.5 FH SH/SS
MFG-6-583650 CUT TIE ROD ENDS
MFG-9-263824 3/8-24 N.F. NUT-ZN
MFG-6-000366 TIE ROD - CHROMED
MFG-9-583600 TIE ROD END
MFG-5-704000 1" GREEN SPRING/DANLY
MFG-6-542211 .078 THRUST BEARING
MFG-6-542212 .060 RACE
MFG-6-542470 INDEX ARM-2
MFG-6-542575 INDEX GUIDE BOLT
REF #
*21A
21A
22
2
2
2
1
2
2
23
25
26 MFG-9-621000 1" LOCKING PLUG 2
27
28
*28
*28
*28
*28
*28
30
31
32
33
34
35
36
37
38
*38
*38
*38
39
40
41
42
43
*28
*44
45
*38
*
*
* NOT PICUTRED
PART # DESCRIPTION QTY
MFG-9-265010 1/2-13 HEX NUT -ZN 2
MFG-9-250047 1/2-13 X 4 SH CS -SS 1
MFG-6-573290 SHIFT BAR-2 (29") 1
MFG-6-000055 HOSP PLUG W/AC CORD 1
MFG-9-633820 7/8" END CAP-RUBBER 1
MFG-6-008025 PENDANT SWITCH-CON/B 1
MFG-4-200037 V-L/SCALE TOWER-BLUE 1
MFG-9-322039 VC CORD ASSEM (TAN) 1
MFG-9-265005
COMP/HANGER BAR(GREY)
MFG-9-672020 PLASTIC MOUNT-MICRO 1
MFG-4-200057 V-L/S CELL HSING-BLU 1
MFG-9-225020 3/4 PLASTIC CAPS 4
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
7
VANDERLIFT 600
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
8
REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION QTY
MFG-9-523190 CASTER 3" NON-LOCK
1
MFG-9-238120 3/8-16X1.25 FH-SH/SS
2
MFG-9-263820 3/8-16 NYLON LOCKNUT
3
MFG-4-900603 600 LEG PROT (RIGHT) GREY
4
MFG-4-900604 600 LEG PROT (LEFT) GREY
4A
5 MFG-4-100602 600 LEG (RIGHT) W HT 1 2
MFG-4-200602 600 LEG (RIGHT) BLUE 1 27 MFG-6-008025 PENDANT SWITCH-CON/B 1
5A MFG-4-100601 600 LEG (LEFT) WHITE 1 28 MFG-4-100030 V-L TOWER (WHITE) 1
MFG-4-200601 600 LEG (LEFT) BLUE
MFG-9-225750 1/4-20 X 3/4 FH PH
6
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
7
MFG-9-293807 3/8" SPLIT LOCK WASH
*7
MFG-4-100020 V-L BASE (W HITE)
8
MFG-4-200020 V-L BASE (BLUE)
MFG-6-008000 24V CONTROL BOARD
*8
MFG-9-270463 4-40X5/8 SH CAP (SS)
*8
MFG-9-270625 6-32X1/4 BH SH (SS)
*8
MFG-9-270838 #8-32 X 3/8" PH-PH
*8
MFG-9-271075 #1O-24 X 3/4 MS
*8 1 33 MFG-9-370690 EMERGENCY STOP SWTCH 1
MFG-9-320650 CORD RESTRAINT
*8
MFG-9-321510 BATTERY 12 VOLT
*8
*8
MFG-9-351600 JUMPERS (
*
8
MFG-9-386630 FLAG TERM. .250
*8
MFG-9-386710 RING TERMINAL (BLUE)
*8
MFG-9-387100 SPADE CONN-MALE (BL)
*8 1 39 MFG-4-520151 ACTUATOR, V-L 24V 1
MFG-9-570850 BATTERY PAD (UPPER)
MFG-9-570860 BATTERY PAD (LOW ER)
*8
MFG-9-570870 BOARD PAD
*8
SEW-6-000089 BATTERY STRAPS
*8
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
9
MFG-9-295040 WASHER .040/SS
10 2 *39 SEW-4-900171 V-L BOOT (BLK) 1
MFG-9-295062 WASHER .062/SS
11
MFG-9-265008 1/2-13 NYLON JAM NUT
12
MFG-9-523100 CASTER 4" LOCKING
13
MFG-9-238153 3/8-16X 1.5 FH SH/SS
14
MFG-6-583650 CUT TIE ROD ENDS
15 2 * MFG-9-261024 #10-24 LOCK NUT 2
MFG-9-263824 3/8-24 N.F. NUT-ZN
16
MFG-4-900605 600 TIE ROD-CHROMED
17
18
M
FG-9-583600 TIE ROD END
19
MFG-6-000350 INDEX ARM (ZINC)
20
MFG-9-266311 LOC NUT 5/8-11
BAT
TERY)
2 21 MFG-92 22 MFG-6-573300 S
4 23 MFG-61
1 25 MFG-9-
6 MFG
1 MFG-4-200030 V-L TOWER (BLUE) 1
4 *2
3 *2
5 *2
1 *2
1 *28 MFG-9-542400 1/2" GROMMET 1
1 29 MF
2 30 M
2 31 M
2 32 M
1 34 M
2 MF
1 35 M
1 36 M
2 37 M
1 38 M
1 *39 M
1 *39 M
1 *39 M
2 *39 M
2 40 M
2 41 M
2 42 M
2 43 M
6 * SE
2
2
1 * NOT
1
8 MFG-9-322039 VC CORD ASSEM (TAN) 1
8 MFG-9-336450 E-STOP WIRE HARNESS 1
8 MFG-9-370650 POWER CORD (MOTOR) 1
8 MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
* MF
592300 WASHER 5/8" BLK FIBE 1
HIFT BAR (33 3/4"
000055 HOSP PLUG W/AC CORD 1
633820 7/8" END CAP-RUBBER 1
-9-621000 1" LOCKING PLUG 2
G-9-672010 PLASTIC PLUG 2.5X1.5 1
FG-9-265005 1/2-20 NYLON JAM NUT 2
FG-9-250250 1/2-20X2 1/2 HH 1
FG-9-624110 BRONZE BUSHING 3/4" 2
FG-4-100070 LIFT ARM (WHITE) 1
G-4-200070
FG-9-250155 1/
FG-9-295012 WASHER- 1/2 X 1 O.D. 2
FG-4-910130 COMP/HANGER BAR(GREY) 1
FG-4-910120 HANGER ROD COMPLETE 2
FG-4-930145 CRANK - EMERGENCY DN 1
FG-9-290650 #6 INTERNAL LOCK/W SH 2
FG-9-370660 MIC SWITCH/DOOR&LIFT 1
FG-9-672020 PLASTIC MOUNT-MICRO 1
FG-9-238125 3/8 X 1 1/4 SH BOLT 1
FG-9-645500 HOSE 4 ACT. BUSHING 1
FG-9-263118 5/16-18 HEX NUT 1
FG-6-000522 PLASTIC LIDS 2
W-6-001048 SLING/BELT BAG 1
G-9-225020 3/4 PLASTIC CAPS 4
PICTURED
MF
G-4-401200 IMS HANGING SCALE 1
LIFT ARM (BLUE) 1
2-20X1 1/2 HH 1
OPTIONAL
) 1
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