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Vander-Lift 450 w/scale
Maintenance Manual
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Vancare Vander-Lift 450, Vander-Lift 450 w/scale, Vander-Lift 600, Vander-Lift 600 w/scale, Vander-Lift 1000 Maintenance Manual

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VANDERLIFT MAINTENANCE MANUAL
Models: 450, 450 w/scale, 600, 600 w/scale, 1000
VANDER-LIFT
JANUARY 2018
2
MODELS 450, 600 * 1000
MAINTENANCE MANUAL
TABLE OF CONTENTS
VANDER-LIFT DIAGRAM OF PARTS AND DESCRIPTIONS
ASSEMBLING LIFT
Tools needed to assemble your lift Page 13 Assembly Procedure Page 13-14
TROUBLE SHOOTING GUIDE
Problems, Solutions & Diagrams Page 15-22
MONTHLY VANDER-LIFT SLING INSPECTION SHEET Page 24
MONTHLY VANDER-LIFT INSPECTION SHEET Page 26
QUARTERLY MAINTENANCE CHECK
Tools needed for quarterly maintenance check Page 28 Quarterly Maintenance Page 28-29
1
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
3
VANDERLIFT 450
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
4
REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION QTY
MFG-9-523190 CASTER 3" NON-LOCK
1
MFG-9-238120 3/8-16X1.25 FH-SH/SS
2
MFG-9-263820 3/8-16 NYLON LOCKNUT
3
MFG-4-900100 V-L LEG PROTECTORS GREY
4
MFG-4-100010 V-L LEG (W HITE)
5 2 25 MFG-9-633820 7/8"
MFG-4-200010 V-L LEG (BLUE) MFG-9-225750 1/4-20 X 3/4 FH PH
6 4 27 MFG-6-008025 PENDA
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
7
MFG-4-100020 V-L BASE (W HITE)
8 1 MFG-4-200030 V-L TOWER (BLUE) 1
MFG-4-200020 V-L BASE (BLUE) MFG-6-008000 24V CONTROL BOARD
*8
MFG-9-270463 4-40X5/8 SH CAP (SS)
*8
MFG-9-270625 6-32X1/4 BH SH (SS)
*8
MFG-9-270838 #8-32 X 3/8" PH-PH
*8 2 *28 MFG-9-542400 1/2" GROMMET 5
MFG-9-271075 #1O-24 X 3/4 MS
*8
MFG-9-290650 #6 INTERNAL LOCK/WSH
*8 2 *7
MFG-9-293807 3/8" SPLIT LOCK W ASH
*8
MFG-9-320650 CORD RESTRAINT
*8
MFG-9-321510 BATTERY 12 VOLT MFG-9-351600 JUMPERS (BATTERY)
*8
MFG-9-386630 FLAG TERM. .250
*8
MFG-9-386710 RING TERMINAL (BLUE)
*8 2 *8
MFG-9-387100 SPADE CONN-MALE (BL)
*8
MFG-9-542400 1/2" GROMET MFG-9-570850 BATTERY PAD (UPPER)
*8 *8
MFG-9-570860 BATTERY PAD (LOW ER)
*8
MFG-9-570870 BOARD PAD SEW-6-000089 BATTERY STRAPS
*8
9
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG MFG-9-295040 WASHER .040/SS
10 11
MFG-9-295062 WASHER .062/SS
12
MFG-9-265008 1/2-13 NYLON JAM NUT MFG-9-523100 CASTER 4" LOCKING (POLY)
13 14
MFG-9-238153 3/8-16X 1.5 FH SH/SS MFG-6-583650 CUT TIE ROD ENDS
15 16
MFG-9-263824 3/8-24 N.F. NUT-ZN MFG-6-000366 TIE ROD - CHROMED
17
MFG-9-583600 TIE ROD END
18 19 1
MFG-9-266311 LOC NUT 5/8-11
20
MFG-9-592300 WASHER 5/8" BLK FIBE
2 35 MFG-6-000350 INDEX A 2 22 MFG-6-573300 SHI 4 23 MFG-6-000055 HOSP 2
2
3 28 MFG-4-100030 V-L T
1 *28 MFG-9-322039 VC C 1 *28 MFG-9-336450 E-ST 2 *28 MFG-9-370650 PO 2 *28 MFG-9-398956 WI
1
29 MFG-9-250155 1/2-20 X 1-1/2 HH GR 5 ZINC 1
FT BAR (
PLUG W/AC CORD 1
END CAP-RUBBER 3
OWER (W HITE) 1
ORD ASSEM (TAN) 1
OP WIRE HARNESS 1
WER CORD (MOTOR) 1
RE 5&6 MICRO SWTCH 1
30 MFG-9-250250 1/2-20 X 2 1/2 N.F. HEX HD/CS 1
5 1 2 1 1
1 1 1 1 1 1 2 2 2 2 2 2 2 6 2 2
1
31
MFG-9-250155 1/2-20X 1 1/2 HH
32
MFG-9-624110 BRONZE BUSHING 3/4"
33
MFG-9-370690 EMERGENCY STOP SW TCH
34
MFG-4-100070 LIFT ARM (WHITE) MFG-4-200070 LIFT ARM (BLUE)
35 MFG-9-265005 1/2 36 MFG-4-910130 COMP/ 37 MFG-4-910120 HANGER RO
38 MFG-4-520151 ACTU *38 MFG-4-930145 CRANK - E *38 MFG-9-370660 MIC SW *38 SEW-4-900171 V-L BOO
39 MFG-9-238125 3/8 X 1 1/4 S
40 MFG-9-263118 5/16-18 HE
41 MFG-9-645500 HOSE 4 ACT
42 MFG-6-000522 PLASTIC
* MFG-9-261024 #10-24 LOCK * MFG-9-672020 PLAS * SEW-6-001048 SLING *
MFG-9-225020
43
MFG-9-621000 1" LOCKING PLUG 2
* NOT PICTURED
MFG-4-401200 IMS HANG
-20 JAM NUT 2
ATOR, V-L 24V 1
TIC MOUNT-MICRO 1
3/4 PLAST
RM (ZINC) 1
33 3/4") 1
NT SWITCH-CON/B 1
HANGER BAR(GRAY) 1
D COMPLETE 2
MERGENCY DN 1
ITCH/DOOR&LIFT 1
T (BLK) 1
H BOLT 1
X NUT 1
. BUSHING 1
LIDS 2
NUT 2
/BELT BAG 1
IC CAPS
OPTIONAL
ING SCALE 1
1 2 1 1 1
4
For your nearest Distributor, call 1-800-694-4525
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
5
REF #
PART # DESCRIPTION QTY
1
2
2
4
3
4
4
5
6
4
3
2
5 MFG-4-100037 V-L/SCALE TOWER-WHITE 1
8
1
MFG-9-320650 CORD RESTRAINT 1
1
MFG-9-336450 E-STOP WIRE HARNESS 1
2
MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
2
MFG-9-542400 1/2" GROMET 1
2
2
MFG-9-265005 1/2-20 NYLON JAM NUT 2
MFG-9-250250 1/2-20 X 2 1/2 HH 1
1
MFG-9-624110 BRONZE BUSHING 3/4" 2
2
MFG-9-370690 EMERGENCY STOP SWTCH 1
1
MFG-4-200070 LIFT ARM (BLUE) 1
1 MFG-4-100070 LIFT ARM (WHITE) 1
2
1/2-20X 1 1/2 HH 1
1 2
1
MFG-4-910130
1
MFG-4-910120 HANGER ROD COMPLETE 2
1
MFG-4-520151 ACTUATOR, V-L 24V 1
1
MFG-4-930145 CRANK - EMERGENCY DN 1
2
MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
3
MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
2
MFG-9-263118 5/16-18 HEX NUT 1
2
MFG-9-645500 HOSE 4 ACT. BUSHING 1
2
MFG-6-000522 PLASTIC LIDS 2
2
MFG-4-200047 V-L/S CELL MOUNT-BL 1
6 MFG-4-100047 V-L/S CELL MOUNT-WHITE 1
2 MFG-4-100057 V-L/S CELL HSING-WHITE 1
1
MFG-9-238107 3/8-16 X 1 FH SH(SS) 2
1
MFG-6-771017 MAST/SCALE LOAD CELL 1
2
*
MFG-6-771007 MAST/SCALE METER(SS) 1
1
SEW-4-900171 V-L BOOT (BLK) 1
1
SEW-6-001048 SLING/BELT BAG 1
VANDERLIFT 450 W/SCALE
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
6
*8 *8 *8 *8 *8 *8 *8 *8 *8 *8
9
10 11 12 13 14 15 16 17 18
19
19A
20
20A
21
MFG-9-523190 CASTER 3" NON-LOCK MFG-9-238120 3/8-16X1.25 FH-SH/SS MFG-9-263820 3/8-16 NYLON LOCKNUT MFG-4-900100 V-L LEG PROTECTORS GREY MFG-4-200010 V-L LEG (BLUE) MFG-4-100010 V-L LEG (W HITE) MFG-9-225750 1/4-20 X 3/4 FH PH
7
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
*8
MFG-9-290650 #6 INTERNAL LOCK/WSH
*7
MFG-9-293807 3/8" SPLIT LOCK WASH MFG-4-200021 V-L BASE/SCALE BLUE MFG-4-100021 V-L BASE/SCALE W HITE
*8
MFG-6-008000 24V CONTROL BOARD
*8
MFG-9-261024 #10-24 LOCK NUT
*8
MFG-9-270463 4-40X5/8 SH CAP (SS)
*8
MFG-9-270625 6-32X1/4 BH SH (SS)
*8
MFG-9-270838 #8-32 X 3/8" PH-PH
MFG-9-271075 #1O-24 X 3/4 MS MFG-9-321510 BATTERY 12 VOLT MFG-9-351600 JUMPERS (BATTERY) MFG-9-386630 FLAG TERM. .250 MFG-9-386710 RING TERMINAL (BLUE) MFG-9-387100 SPADE CONN-MALE (BL) MFG-9-570850 BATTERY PAD (UPPER) MFG-9-570860 BATTERY PAD (LOWER) MFG-9-570870 BOARD PAD SEW-6-000089 BATTERY STRAPS MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG MFG-9-295040 WASHER .040/SS MFG-9-295062 WASHER .062/SS MFG-9-265008 1/2-13 NYLON JAM NUT MFG-9-523100 CASTER 4" LOCKING MFG-9-238153 3/8-16X 1.5 FH SH/SS MFG-6-583650 CUT TIE ROD ENDS MFG-9-263824 3/8-24 N.F. NUT-ZN MFG-6-000366 TIE ROD - CHROMED MFG-9-583600 TIE ROD END MFG-5-704000 1" GREEN SPRING/DANLY MFG-6-542211 .078 THRUST BEARING MFG-6-542212 .060 RACE MFG-6-542470 INDEX ARM-2 MFG-6-542575 INDEX GUIDE BOLT
REF #
*21A
21A
22
2 2 2
1
2
2
23
25
26 MFG-9-621000 1" LOCKING PLUG 2
27
28
*28 *28 *28 *28 *28
30
31
32
33
34
35
36
37
38
*38 *38 *38
39
40
41
42
43
*28
*44
45
*38 * * * NOT PICUTRED
PART # DESCRIPTION QTY
MFG-9-265010 1/2-13 HEX NUT -ZN 2 MFG-9-250047 1/2-13 X 4 SH CS -SS 1 MFG-6-573290 SHIFT BAR-2 (29") 1 MFG-6-000055 HOSP PLUG W/AC CORD 1 MFG-9-633820 7/8" END CAP-RUBBER 1
MFG-6-008025 PENDANT SWITCH-CON/B 1 MFG-4-200037 V-L/SCALE TOWER-BLUE 1
MFG-9-322039 VC CORD ASSEM (TAN) 1
MFG-9-265005
COMP/HANGER BAR(GREY)
MFG-9-672020 PLASTIC MOUNT-MICRO 1
MFG-4-200057 V-L/S CELL HSING-BLU 1
MFG-9-225020 3/4 PLASTIC CAPS 4
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
7
VANDERLIFT 600
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
8
REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION QTY
MFG-9-523190 CASTER 3" NON-LOCK
1
MFG-9-238120 3/8-16X1.25 FH-SH/SS
2
MFG-9-263820 3/8-16 NYLON LOCKNUT
3
MFG-4-900603 600 LEG PROT (RIGHT) GREY
4
MFG-4-900604 600 LEG PROT (LEFT) GREY
4A
5 MFG-4-100602 600 LEG (RIGHT) W HT 1 2
MFG-4-200602 600 LEG (RIGHT) BLUE 1 27 MFG-6-008025 PENDANT SWITCH-CON/B 1
5A MFG-4-100601 600 LEG (LEFT) WHITE 1 28 MFG-4-100030 V-L TOWER (WHITE) 1
MFG-4-200601 600 LEG (LEFT) BLUE MFG-9-225750 1/4-20 X 3/4 FH PH
6
MFG-9-238100 3/8-16 X 1 GR 5 B0LT
7
MFG-9-293807 3/8" SPLIT LOCK WASH
*7
MFG-4-100020 V-L BASE (W HITE)
8
MFG-4-200020 V-L BASE (BLUE) MFG-6-008000 24V CONTROL BOARD
*8
MFG-9-270463 4-40X5/8 SH CAP (SS)
*8
MFG-9-270625 6-32X1/4 BH SH (SS)
*8
MFG-9-270838 #8-32 X 3/8" PH-PH
*8
MFG-9-271075 #1O-24 X 3/4 MS
*8 1 33 MFG-9-370690 EMERGENCY STOP SWTCH 1
MFG-9-320650 CORD RESTRAINT
*8
MFG-9-321510 BATTERY 12 VOLT
*8
*8
MFG-9-351600 JUMPERS (
*
8
MFG-9-386630 FLAG TERM. .250
*8
MFG-9-386710 RING TERMINAL (BLUE)
*8
MFG-9-387100 SPADE CONN-MALE (BL)
*8 1 39 MFG-4-520151 ACTUATOR, V-L 24V 1
MFG-9-570850 BATTERY PAD (UPPER) MFG-9-570860 BATTERY PAD (LOW ER)
*8
MFG-9-570870 BOARD PAD
*8
SEW-6-000089 BATTERY STRAPS
*8
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
9
MFG-9-295040 WASHER .040/SS
10 2 *39 SEW-4-900171 V-L BOOT (BLK) 1
MFG-9-295062 WASHER .062/SS
11
MFG-9-265008 1/2-13 NYLON JAM NUT
12
MFG-9-523100 CASTER 4" LOCKING
13
MFG-9-238153 3/8-16X 1.5 FH SH/SS
14
MFG-6-583650 CUT TIE ROD ENDS
15 2 * MFG-9-261024 #10-24 LOCK NUT 2
MFG-9-263824 3/8-24 N.F. NUT-ZN
16
MFG-4-900605 600 TIE ROD-CHROMED
17 18
M
FG-9-583600 TIE ROD END
19
MFG-6-000350 INDEX ARM (ZINC)
20
MFG-9-266311 LOC NUT 5/8-11
BAT
TERY)
2 21 MFG-9­2 22 MFG-6-573300 S 4 23 MFG-6­1 1 25 MFG-9-
6 MFG
1 MFG-4-200030 V-L TOWER (BLUE) 1 4 *2 3 *2 5 *2 1 *2 1 *28 MFG-9-542400 1/2" GROMMET 1 1 29 MF 2 30 M 2 31 M 2 32 M
1 34 M 2 MF 1 35 M 1 36 M 2 37 M 1 38 M
1 *39 M 1 *39 M 1 *39 M 2 *39 M
2 40 M 2 41 M 2 42 M 2 43 M
6 * SE 2 2 1 * NOT 1
8 MFG-9-322039 VC CORD ASSEM (TAN) 1 8 MFG-9-336450 E-STOP WIRE HARNESS 1 8 MFG-9-370650 POWER CORD (MOTOR) 1 8 MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
* MF
592300 WASHER 5/8" BLK FIBE 1
HIFT BAR (33 3/4"
000055 HOSP PLUG W/AC CORD 1
633820 7/8" END CAP-RUBBER 1
-9-621000 1" LOCKING PLUG 2
G-9-672010 PLASTIC PLUG 2.5X1.5 1 FG-9-265005 1/2-20 NYLON JAM NUT 2 FG-9-250250 1/2-20X2 1/2 HH 1 FG-9-624110 BRONZE BUSHING 3/4" 2
FG-4-100070 LIFT ARM (WHITE) 1
G-4-200070 FG-9-250155 1/ FG-9-295012 WASHER- 1/2 X 1 O.D. 2 FG-4-910130 COMP/HANGER BAR(GREY) 1 FG-4-910120 HANGER ROD COMPLETE 2
FG-4-930145 CRANK - EMERGENCY DN 1 FG-9-290650 #6 INTERNAL LOCK/W SH 2 FG-9-370660 MIC SWITCH/DOOR&LIFT 1 FG-9-672020 PLASTIC MOUNT-MICRO 1
FG-9-238125 3/8 X 1 1/4 SH BOLT 1 FG-9-645500 HOSE 4 ACT. BUSHING 1 FG-9-263118 5/16-18 HEX NUT 1 FG-6-000522 PLASTIC LIDS 2
W-6-001048 SLING/BELT BAG 1
G-9-225020 3/4 PLASTIC CAPS 4
PICTURED
MF
G-4-401200 IMS HANGING SCALE 1
LIFT ARM (BLUE) 1
2-20X1 1/2 HH 1
OPTIONAL
) 1
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
9
REF #
PART # DESCRIPTION QTY
QTY
1
2
1
2
4
2
3
4
1
4
1
5
1
1
6
4
1
7
3
1
8
1
1
1
1
1
2
2
MFG-9-265005 1/2-20 NYLON JAM NUT
2
MFG-9-250250 1/2-20-2 1/2 HH
2
MFG-9-624110 BRONZE BUSHING 3/4"
2
MFG-9-370690 EMERGENCY STOP SWTCH
1
MFG-4-200070 LIFT ARM (BLUE)
1
2
MFG-4-100070 LIFT ARM (WHITE)
1
1
1
1
2
MFG-4-910130
1
1
MFG-4-910120 HANGER ROD COMPLETE 2
1
MFG-4-520151 ACTUATOR, V-L 24V 1
1
MFG-4-930145 CRANK - EMERGENCY DN 1
1
MFG-9-290650 #6 INTERNAL LOCK/W SH 2
1
MFG-9-672020 PLASTIC MOUNT-MICRO 1
2
MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
2
MFG-9-263118 5/16-18 HEX NUT 1
3
MFG-9-645500 HOSE 4 ACT. BUSHING 1
2
MFG-6-000522 PLASTIC LIDS 2
2
MFG-6-771017 MAST/SCALE LOAD CELL 1
2
6
MFG-9-238107 3/8-16 X 1 FH SH(SS) 2
2
MFG-4-200047 V-L/S CELL MOUNT-BL 1
2 MFG-4-100047 V-L/S CELL MOUNT-WHITE 1
1
MFG-6-771007 MAST/SCALE METER(SS) 1
1
SEW-4-900171 V-L BOOT (BLK) 1
MFG-6-542212 .060 RACE 2
*
SEW-6-001048 SLING/BELT BAG 1
MFG-6-542470 INDEX ARM-2 1 * MFG-9-225020 3/4 PLASTIC CAPS 4
MFG-6-542575 INDEX GUIDE BOLT 1
VANDERLIFT 600 W/SCALE
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
10
MFG-9-523190 CASTER 3" NON-LOCK MFG-9-238120 3/8-16X1.25 FH-SH/SS MFG-9-263820 3/8-16 NYLON LOCKNUT MFG-4-900603 600 LEG PROT (RIGHT) GREY
4A
MFG-4-900604 600 LEG PROT (LEFT) GREY MFG-4-200602 600 LEG-RIGHT (BLUE) MFG-4-100602 600 LEG-RIGHT (WHITE)
5A
MFG-4-200601 600 LEG-LEFT (BLUE) MFG-4-100601 600 LEG-LEFT (WHITE) MFG-9-225750 1/4-20 X 3/4 FH PH MFG-9-238100 3/8-16 X 1 GR 5 B0LT
*7
MFG-9-293807 3/8" SPLIT LOCK W ASH MFG-4-200021 V-L BASE/SCALE BLUE MFG-4-100021 V-L BASE/SCALE W HITE
*8
MFG-6-008000 24V CONTROL BOARD
*8
MFG-9-261024 #10-24 LOCK NUT
*8
MFG-9-270463 4-40X5/8 SH CAP (SS)
*8
MFG-9-270625 6-32X1/4 BH SH (SS)
*8
MFG-9-270838 #8-32 X 3/8" PH-PH
*8
MFG-9-271052 #10-24-1/2 BH SH-SS
*8
MFG-9-271075 #1O-24 X 3/4 MS
*8
MFG-9-321510 BATTERY 12 VOLT
*8
MFG-9-351600 JUMPERS (BATTERY)
*8
MFG-9-386630 FLAG TERM. .250
*8
MFG-9-386710 RING TERMINAL (BLUE)
*8
MFG-9-387100 SPADE CONN-MALE (BL)
*8
MFG-9-542400 1/2" GROMET
*8
MFG-9-570850 BATTERY PAD (UPPER)
*8
MFG-9-570860 BATTERY PAD (LOW ER)
*8
MFG-9-570870 BOARD PAD
*8
SEW-6-000089 BATTERY STRAPS
9
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG
10
MFG-9-295040 WASHER .040/SS
11
MFG-9-295062 WASHER .062/SS
12
MFG-9-265008 1/2-13 NYLON JAM NUT
13
MFG-9-523100 CASTER 4" LOCKING (POLY)
REF #
20
20A
21 1 1
1
1
5
1
1
22
24
25
26
27
*27 *27 *27 *27 *27
*27 MFG-4-200057 V-L/S CELL HOUSING-BLU 1
*27 MFG-4-100057 V-L/S CELL HOUSING-WHITE 1
29
30
31
32
33
34
35
36
37
*37 *37 *37 *37
38
39
40
41
42
PART # DESCRIPTION
MFG-9-250047 1/2-13 X 4 SH CS -SS
MFG-9-265010 1/2-13 HEX NUT -ZN MFG-6-573290 SHIFT BAR-2 (29") MFG-6-000055 HOSP PLUG W/AC CORD MFG-9-633820 7/8" END CAP-RUBBER 1 MFG-9-621000 1" LOCKING PLUG MFG-6-008025 PENDANT SWITCH-CON/B MFG-4-200037 V-L/SCALE TOWER-BLUE
MFG-4-100037 V-L/SCALE TOWER-WHITE MFG-9-320650 CORD RESTRAINT MFG-9-322039 VC CORD ASSEM (TAN) 1 MFG-9-336450 E-STOP WIRE HARNESS MFG-9-370650 POWER CORD (MOTOR) MFG-9-398956 WIRE 5&6 MICRO SWTCH
MFG-9-250155 1/2 X 20 1 1/2" HH
COMP/HANGER BAR(GREY)
MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
2
2 1 1
2
1 2
1
14
MFG-6-583650 CUT TIE ROD ENDS
15
MFG-9-263824 3/8-24 N.F. NUT-ZN
16
MFG-4-900605 600 TIE ROD-CHROMED
17
MFG-9-583600 TIE ROD END
18
MFG-5-704000 1" GREEN SPRING/DANLY
18A
19
19A
20
MFG-6-542211 .078 THRUST BEARING
*44
45
* *37
* NOT PICTURED
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
11
VANDERLIFT 1000
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
12
REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION19 QTY
MFG-9-523190 CASTER 3" NON-LOCK
1
MFG-9-238153 3/8-16X 1.5 FH SH/SS
2
MFG-9-263820 3/8-16 NYLON LOCKNUT
3
MFG-4-900603 600 LEG PROT (RIGHT) GREY
4
MFG-4-900604 600 LEG PROT (LEFT) GREY
4A
MFG-4-101002 1000 LEG-RH (WHT)
5 1 24 MFG-9-6338
NFG-4-201002 1000 LEG-RH (BLUE) MFG-4-101001 1000 LEG-LH (W HT)
5
A
MFG-4-201001 1000 LEG-LH (BLUE) MFG-9-225750 1/4-20 X 3/4 FH PH
6
MFG-9-238122 3/8-16 X 1 1/4 HH-G5
7
MFG-9-293807 3/8" SPLIT LOCK WASH
*7
MFG-4-101020 1000 BASE (W HT)
8
MFG-4-201020 1000 BASE (BLUE) MFG-6-008000 24V CONTROL BOARD
*8
MFG-9-270463 4-40X5/8 SH CAP (SS)
*8 2 29 MFG-9-265005 1/2-
MFG-9-270625 6-32X1/4 BH SH (SS)
*8
MFG-9-270838 #8-32 X 3/8" PH-PH
*8
MFG-9-271075 #1O-24 X 3/4 MS
*8 1 32 MFG-9-370690 EMERGENCY STOP SWTCH 1
MFG-9-320650 CORD RESTRAINT
*8
MFG-9-321510 BATTERY 12 VOLT
*8
*8
MFG-9-351600 JUMPER M
*8 *8 2 35 MFG-4-910110 1000# HANGER BAR/COM 1 *8
*8
*8 *8 *8 9 2 *37 MFG-9-672020 PLASTIC MOUNT-MICRO 1 10 11 12 13 14 2 41 MFG-6-000522 PLASTIC LIDS 2
*15
16 17
18
FG-9-386630 FLAG TERM. .250 MFG-9-386710 RING TERMINAL (BLUE) MFG-9-387100 SPADE CONN-MALE (BL)
MFG-9-570850 BATTERY PAD (UPPER) MFG-9-570860 BATTERY PAD (LOW ER) MFG-9-570870 BOARD PAD SEW-6-000089 BATTERY STRAPS MFG-9-250058 1/2 X 5 1/2 HH G8 MFG-9-295040 WASHER .040/SS MFG-9-295062 WASHER .062/SS MFG-9-265008 1/2-13 NYLON JAM NUT MFG-9-523100 CASTER 4" LOCKING MFG-6-583650 CUT TIE ROD ENDS MFG-9-263824 3/8-24 N.F. NUT-ZN MFG-4-900605 600 TIE ROD-CHROMED MFG-9-583600 TIE ROD END MFG-6-000350 INDEX ARM (ZINC)
S (BATTERY)
2 19 MFG-9-592300 WASHER 5/8" BLK FIBE 1 4 20 MFG-9-266311 LO 4 21 MFG-6-573300 S 1 22 MFG-6-000055 HOSP PLUG W/AC CORD 1 1
1 25 MFG-9-621000 1" LOCKING PLUG 2 1 26 MFG-6-008025 P 1 27 MFG-4-101030 1000 TOWER (WHT) 1 4 MFG-4-201030 1000 TO 3 *27 MFG-9­5 *27 MFG-9­1 *27 MFG-9­1 *27 1
2 30 MFG-9-250250 1/ 2 31 MFG-9-624110 B
1 33 MFG-4-101070 1000 A 2 MFG-4-201070 1 34 MFG-9-250155 1/ 1
1 *35 MFG-9-
1 37 MF 1 *37 M 1 *37 M 1 *37 M
2 *37 S 2 38 MF 2 39 MF 2 40 M
6 * SE 2 2 1 * NOT
*27 MFG-9-542400 1/2" GROMMET 1
36 MFG-4-910100 1000# HANGER ROD-COM 2
* MF
322039 VC CORD ASSEM (TAN) 1 336450 E-STOP WIRE HARNESS 1 370650 POWER CORD (MOTOR) 1
MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
261024 #10-24 LOCK NUT 2
G-4-551000 1000# ACTUATOR ASSY 1 FG-4-930145 CRANK - EMERGENCY DN 1 FG-9-290650 #6 INTERNAL LOCK/W SH 2 FG-9-370660 MIC SWITCH/DOOR&LIFT 1
EW-4-900171 V-L BOOT (BLK) 1
G-9-238125 3/8 X 1 1/4 SH BOLT 1
G-9-263118 5/16-18 HEX NUT 1 FG-9-645500 HOSE 4 ACT. BUSHING 1
W-6-001048 SLING/BELT BAG 1
G-9-225020 3/4 PLASTIC CAPS 4
PICTURED
MF
G-4-901145 1000 HANGING SCALE 1
C NUT 5/8-11 1
HIFT BAR (33 3/4") 1
20 7/8" END CAP-RUBBER 3
ENDANT SWITCH-CON/B 1
WER (BLUE) 1
20 NYLON JAM NUT 2
2-20-2 1/2 HH 1
RONZE BUSHING 3/4" 2
RM (WHT) 1
M (BLUE) 1
1000 AR
2-20X1 1/2 HH 1
OPTIONAL
TOOLS NEEDED TO ASSEMBLE YOUR LIFT
JANUARY 2018
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13
¾ “Wrenches (2) Standard Screw Driver 9/16” Wrench 3/8” Wrench ½” Wrench Phillips head screw driver Apply 1-2 drops of Loctite to all nuts and bolts
ASSEMBLY PROCEDURE
FOLLOW STEPS ONE THROUGH TEN
Numbers coincide with pictorial on following page
Step 1) Re
Step 2) Remove the base assemb Step 3) Using Phillips screwdriver, remove plastic lids from base assembly. Step 4) Place mast over base assembly. Connect all wire connectors numbered 1 through 6 and gently
Step 5) Align the three (3) holes in the mast with the three (3) holes in the base. Apply 1-2 drops of
Step 6) Place shift bar through shift bar guide on the right end of the mast over the index arm on the
Step 7) Place the two batteries inside the base and hook together the battery wire connection. Place
Step 8) Hang hospital grade plug with coil cord on mast before assembling tie rods to index arm. Left
Step 9) Place actuator cover on actuator then align upper arm into mast bracket using ½ x 2 ½ HH bolt.
Step 10) Place hanger bar with pads on end of arms assembled and insert 10 x 24 bolt and tighten 3/8”
move mast with pendant switch, arm assembly, hanger bar with pads, hanger rods and small
cardboard box containing batteries, 10 x 24 nut and bolt, 2 1/2" mast bolt and bottom actuator
bolt, (3) 3/8” bol
guide wires into base being carful not to pinch any wires when the mast is put on the base. The number 4 tan wire plugs directly into the control board inside base at phone jacks.
Loctite to the three (3) 3/8” bolts and three (3) 3/8” lock washers; do not tighten them completely at this time.
base assembly. (Loosen the three (3) 3/8” bolts on mast if needed.) When shift bar is in place then tighten the three (3) 3/8” bolts in mast firmly.
the two black lids back on base and tighten down.
tie rod goes to the bottom hole of the index arm and right tie rod goes to the top hole of the index arm. Place 3/8” lock washers and 3/8” nut to each tire rod and tighten firmly.
At this time apply 1-2 drops of Loctite then tighten the ½-20 Jam nut. Align lower arm bracket holes with top of the actuator, and install 2 3/4" plastic nut covers before inserting ½ - 20 x 1 ½” HH Jam nut. Place ¾” plastic caps
nut firmly. Place hanger rods on hanger assembly.
ts, and (3) 3/8” lock wash
ly from box.
bolt. At this time
over nut and bolt on top of the actuator.
ers.
apply 1-2 drops of Loctite then tighten the ½”-20
JANUARY 2018
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14
JANUARY 2018
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15
JANUARY 2018
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16
BLACK
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T2
T1
TAN PHONE
PEND
CONNECTION
WHITE
DN BLU
UP
T2 BLU
NOT USED
DN
UP
24V
SPARE
BLUE
2
2
2
F2 F1
NOT USED
T1
BRN
WHT
MOTOR
WHITE
POWER CORD
EMERGENCY
STOP SWITCH
Part #6-008000
BLACK
BLACK
BLACK W/ RED
24V
RLUPA
P8
P9
RLWNA
P2
RLUPB
P3
P11
BATTERY
CHARGER
P5 P10
P4
RLDWNB
P1
P7
P6
BLUE
BRN
BLUE
BRN
WHITE
RED
BRN
UP/DOWN
AUXILLARY
BATTERY
MICRO SWITCH
EMERGENCY DOWN
SWITCH
EMERGENCY STOP
SWITCH
24 VOLT CONTROL BOARD
DIAGRAM 1A
JANUARY 2018
BLACK
110 VAC
WHT
INPUT
GRN
NEGATIVE Probe to Blue Wire Side
POSTIVE Probe to Brown Wire Side
4
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18
9
TAN PHONE
CONNECTION
11
10
1
WHITE
8 Remove/Replace
BLACK
T2
T1
PEND
DN
UP
24V
SPARE
8 Remove/Replace
BLUE
2
2
2
F2 F1
NOT USED
T1
BRN
DN BLUE
UP
WH
T2 BLUE
NOT USED
MOTOR
POWER CORD
EMERGENCY
STOP SWITCH
WHITE
BLACK
3
Part #6-008000
Part #9-378100
Lower PC (Logic Board)
24 VOLT CONTROL BOARD
8
BLACK
BLACK W/ RED
24V
RLUPA
P8
P9
RLWNA
P2
RLUPB
P3
P11
BATTERY
CHARGER
P5 P10
P4
RLDWNB
P1
P7
P6
BLUE
BRN
SWITCH
UP/DOWN
AUXILLARY
BLUE
BRN
WHITE
RED
BATTERY
MICRO SWITCH
EMERGENCY DOWN
62 5
BRN
SWITCH
lower PC board (logic Board)
* Careful to align 6 gold pegs into socket on
EMERGENCY STOP
8 Remove/Replace
8 Remove/Replace
DIAGRAM 1B
down on white pegs, lift top PC board
jack on control board.
1. Remove black lids using Phillips screwdriver.
2. Unplug & remove batteries.
3. Using 5/8" wrench, remove auxiliary switch.
4. Remove tan wire connection #4 from phone
5. Remove control board from base.
6. Remove top PC board (relay board).
To remove top PC board, while pressing
teach corner.
7. Unplug wires from base at
connection numbers on through six.
noted on diagram.
8. Remove remaining four connections
BLACK
110 VAC
WHT
INPUT
GRN
completely disconnected & removed
board), #7 through #12 as per diagram.
screws located one at each corner and
remove old lower PC board (logic board).
board), careful not to tighten to tight
very careful not to press hard when making
connections.
white pegs. Carefully align white pegs and
11. With Phillips screwdriver remove 4 Phillips
12. Screw down new lower PC board (logic
13. Replace connections #7 through #12 being
14. Put the new top PC board (relay board) on
9. Top PC board (relay board) should be
six gold pegs.
10. Remove wires from lower PC board (logic
*Note diagram
disconnected.
15. Replace all connections previously
16. Put control board back into lift base being
careful with wire connections.
Tighten with 5/8" wrench.
17. Reinsert auxiliary switch into back of base.
Probe Here
JANUARY 2018
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19
Negative (-)
Black
Positive (+)
Probe Here
Red
Probe Here
Negative (-)
Black
Positive (+)
Probe Here Red
Part #9-321510
(2) 12 VOLT BATTERIES
Here
Connect Jumper
RED WIRE
BLACK WIRE
BATTERY POST HERE
Here
Connect Jumper
BATTERY POST HERE
Diagram 1C
TAN PHONE
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CONNECTION
WHITE
BLUE
P5 P10
2
2
2
P4
RLDWNB
P1
P7
F2 F1
BLUE
BRN
BLUE
BRN
P6
WHITE
RED
PEND
T2
RLUPA
P8
T1
RLWNA
P9
BLACK
MOTOR
WHITE
POWER CORD
BLACK
BLACK
EMERGENCY
STOP SWITCH
24V
SPARE
DN
UP
24V
P2
RLUPB
P3
P11
NOT USED
T1
BRN
UP
WHT
AUXILLARY
BATTERY
DN Bue
T2
Blue
NOT USED
SWITCH
UP/DOWN
MICRO SWITCH
EMERGENCY DOWN
BLK W/ RED TAPE
BRN
Part #6-008000
BATTERY
CHARGER
SWITCH
EMERGENCY STOP
24 VOLT CONTROL BOARD
BLACK
DIAGRAM 2A
U S E E X T R E M E C A U T I O N ! ! !
GRN
Disconnect from
WHT
INPUT
110 VAC
coil cord here
4
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21
TAN PHONE
CONNECTION
1
WHITE
8 Remove/Replace
8 Remove/Replace
BLACK
T2
T1
PEND
DN
UP
24V
SPARE
BLUE
2
2
2
F2 F1
NOT USED
T1
BRN
DN BLUE
WHT
UP
T2 BLUE
NOT USED
MOTOR
POWER CORD
EMERGENCY
STOP SWITCH
WHITE
BLACK
3
Part #6-008000
Part #9-378200
Lower PC (Logic Board)
24 VOLT CONTROL BOARD
BLACK
BLK W/ RED TAPE
24V
RLUPA
P8
P9
RLWNA
P2
RLUPB
P3
P11
BATTERY
CHARGER
P5 P10
P4
RLDWNB
P1
P7
P6
BLUE
BRN
SWITCH
UP/DOWN
AUXILLARY
BLUE
BRN
WHITE
RED
BATTERY
MICRO SWITCH
EMERGENCY DOWN
62 5
BRN
SWITCH
lower PC board (logic Board)
* Careful to align 6 gold pegs into socket on
EMERGENCY STOP
8 Remove/Replace
8 Remove/Replace
DIAGRAM 5B
down on white pegs, lift top PC board
1. Remove black lids using Phillips screwdriver.
jack on control board.
2. Unplug & remove batteries.
3. Using 5/8" wrench, remove auxiliary switch.
4. Remove tan wire connection #4 from phone
5. Remove control board from base.
6. Remove top PC board (relay board).
To remove top PC board, while pressing
teach corner.
7. Unplug wires from base at
connection numbers on through six.
noted on diagram.
8. Remove remaining four connections
BLACK
110 VAC
WHT
INPUT
GRN
completely disconnected & removed
white pegs. Carefully align white pegs and
9. Top PC board (relay board) should be
six gold pegs.
10. Put the new top PC board (relay board) on
*Note diagram
disconnected.
11. Replace all connections previously
12. Put control board back into lift base being
careful with wire connections.
Tighten with 5/8" wrench.
13. Reinsert auxiliary switch into back of base.
Place Negative Probe
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Place Positive Prode
@ white Wire
@ Black Wire
Be sure connection is
BLACK
secure when finished
PEND
T2
T1
TAN PHONE
CONNECTION
WHITE
DN BLUE
UP
T2 BLUE
NOT USED
DN
UP
24V
SPARE
BLUE
2
2
2
F2 F1
NOT USED
T1
BRN
WHT
MOTOR
WHITE
POWER CORD
EMERGENCY
STOP SWITCH
Part #6-008000
BLACK
BLACK
BLK W/ RED TAPE
24V
RLUPA
P8
P9
RLWNA
P2
RLUPB
P3
P11
BATTERY
CHARGER
P5 P10
P4
RLDWNB
P1
P7
P6
BLUE
BRN
BLUE
BRN
WHITE
RED
BRN
UP/DOWN
AUXILLARY
BATTERY
MICRO SWITCH
EMERGENCY DOWN
SWITCH
EMERGENCY STOP
SWITCH
24 VOLT CONTROL BOARD
DIAGRAM 8A
BLACK
110 VAC
GRN
WHT
INPUT
MONTHLY VANDER-LIFT™ SLING INSPECTION CHECKLIST
INSTRUCTIONS: All slings i
n the facility must be checked monthly. Slings that are damaged or excessively worn must be removed from service and replaced with undamaged slings. Check each blank as that item is inspected. Note the date inspected, the initials of the nurse or professional rehabilitation department staff member who performed the inspection, and action taken, if any, in the “CORRECTIVE ACTION” column.
YEAR
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC CORRECTIVE ACTION
Total number of slings.
Is loose and/or missing stitching present?
On slings with safety belts, does Velcro or plastic connector fasten securely?
Are tears present?
Is excessive wear present?
Is color fading on stabilizing handles?*
Is the padding inside the leg straps smooth?**
*If the color is fading on the stabilizing handles, this indicates the sling is being laundered with bleach or with a harsher detergent than is recommended. The sling must be removed from service immediately and discarded as bleach or harsh detergent can weaken the fabric and stitching. **If the padding inside the leg straps is bunched (no longer smooth), this indicates the sling has been dried in a hot dryer. The sling must be removed from service immediately and discarded as too much heat can damage the sling.
JANUARY 2018
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23
MONTHLY VANDER-LIFT™ INSPECTION CHECKLIST
INSTRUCTIONS: Use one page for each VANDER-LIFT™. Ch
eck each blank as that item is inspected. Note date inspected, initials of
maintenance staff member who performed inspection and repairs or adjustments made in the “COMMENTS” column.
Serial Number of Lift
Year
JAN
FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC COMMENTS
Check nuts & bolts for tightness
Inspect welds for cracks, rusting & damage
Inspect hanger bar welds & tolerance
(see diagram below)
Remove lids & inspect wire connections
Check casters for tightness/lint
Check battery voltage while lift is in operation*
Check battery charger output (27.6 volts + or­.5 volts)
*13.2 volts if fully charged, approx. 12.0 volts if partially discharged (+ or - .5 volt). If voltage decreases by 4 – 5 volts, change the battery.
Please follow the maintenance and inspection procedures
outlined in the product manuals and record accordingly.
Based on institutional average usage data, Vancare recommends that all lifts be replaced every ten years or sooner based upon the facilities usage and the findings
during regular use, maintenance and inspections.
JANUARY 2018
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24
TOOLS NEEDED FOR QUARTERLY MA
JANUARY 2018
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25
¾ “Wrenches (2) 9/16 “Wrench ½ “Wrench AC/DC Volt Meter
Phillips Head Screw Driver
Apply 1-2 drops of Loctite to all nuts and bolts
QUARTERLY MAINTENANCE
INTENANCE CHECK
1. Check all nuts
and bolts for tightness. If loose, apply 1 or 2 drops of
Loctite # 271.
2.
Visually inspect welds for cracks and/ or rusting.
3. Check hanger assembly (per diagram.) (VANDER-LIFT ONLY)
4. Check hanger rods (per diagram) Gromets installed & hanger rod clips installed.
5. Remove lids and visually inspect wire connect
6. Check batteries for voltage (minimum 25 vol
ions.
t). Check each battery for voltage (should be equal). If more then 3 volts difference replace low battery. This should be done under load.
7. Check batter
y charger for output (26+ volts, maximum output 28 volts)
ANNUAL MAINTENANCE
(All of the above quarterly maintenance in addition to the items listed below)
Attach the load equivalent to the rated capacity of the lift according to the periodic inspection requirements of ISO 10535. With the test load applied to the lift, listen for any unusual noises; check all structural welds for any signs of stress or fatigue cracks. If any are found contact your Vancare distributor immediately and take the lift out of service.
JANUARY 2018
For your nearest Distributor, call 1-800-694-4525
26
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