VANDER-LIFT™ |
MODELS 450, 600 & 1000 |
MAINTENANCE |
MANUAL |
ALL VANCARE PRODUCTS
ARE MADE IN THE U.S.A.
VANCARE,Inc. |
|
Phone: |
(800) 694-4525 |
|
1515 First Street |
|
Fax: |
(402) 694-3994 |
|
Aurora, |
Nebraska |
68818 |
|
LQIR@YDQFDUH.FRP |
VANDER-LIFT
MODELS 450, 600 * 1000
MAINTENANCE MANUAL
TABLE OF CONTENTS
VANDER-LIFT DIAGRAM OF PARTS AND DESCRIPTIONS
Vander-Lift 450 diagram, part numbers and descriptions Vander-Lift 450 w/scale diagram, part numbers and descriptions Vander-Lift 600 diagram, part numbers and descriptions Vander-Lift 600 w/scale diagram, part numbers and descriptions Vander-Lift 1000 diagram, part numbers and descriptions
ASSEMBLING LIFT
Tools needed to assemble your lift
Assembly Procedure
TROUBLE SHOOTING GUIDE
Problems, Solutions & Diagrams
MONTHLY VANDER-LIFT SLING INSPECTION SHEET
MONTHLY VANDER-LIFT INSPECTION SHEET
QUARTERLY MAINTENANCE CHECK
Tools needed for quarterly maintenance check
Quarterly Maintenance
April 2014 |
For your nearest Distributor, call 1-800-694-4525 |
Page 3-4
Page 5-6
Page 7-8
Page 9-10
Page 11-12
Page 13
Page 13-14
Page 15-22
Page 24
Page 26
Page 28
Page 28-29
21
April 2014 |
For your nearest Distributor, call 1-800-694-4525 |
3 |
VANDERLIFT 450
REF # |
PART # |
DESCRIPTION |
QTY |
1 |
MFG-9-523190 |
CASTER 3" NON-LOCK |
2 |
2 |
MFG-9-238120 |
3/8-16X1.25 FH-SH/SS |
2 |
3 |
MFG-9-263820 |
3/8-16 NYLON LOCKNUT |
4 |
4 |
MFG-4-900615 |
V-L LEG PROTECTORS CLEAR |
2 |
5 |
MFG-4-100010 |
V-L LEG (WHITE) |
2 |
|
MFG-4-200010 |
V-L LEG (BLUE) |
2 |
6 |
MFG-9-225750 |
1/4-20 X 3/4 FH PH |
4 |
7 |
MFG-9-238100 |
3/8-16 X 1 GR 5 B0LT |
3 |
8 |
MFG-4-100020 |
V-L BASE (WHITE) |
1 |
|
MFG-4-200020 |
V-L BASE (BLUE) |
1 |
*8 |
MFG-6-008000 |
24V CONTROL BOARD |
1 |
*8 |
MFG-9-270463 |
4-40X5/8 SH CAP (SS) |
2 |
*8 |
MFG-9-270625 |
6-32X1/4 BH SH (SS) |
2 |
*8 |
MFG-9-270838 |
#8-32 X 3/8" PH-PH |
2 |
*8 |
MFG-9-271075 |
#1O-24 X 3/4 MS |
1 |
*8 |
MFG-9-290650 |
#6 INTERNAL LOCK/WSH |
2 |
*7 |
MFG-9-293807 |
3/8" SPLIT LOCK WASH |
5 |
*8 |
MFG-9-320650 |
CORD RESTRAINT |
1 |
*8 |
MFG-9-321510 |
BATTERY 12 VOLT |
2 |
*8 |
MFG-9-351600 |
JUMPERS (BATTERY) |
1 |
*8 |
MFG-9-386630 |
FLAG TERM. .250 |
1 |
*8 |
MFG-9-386710 |
RING TERMINAL (BLUE) |
2 |
*8 |
MFG-9-387100 |
SPADE CONN-MALE (BL) |
1 |
*8 |
MFG-9-542400 |
1/2" GROMET |
1 |
*8 |
MFG-9-570850 |
BATTERY PAD (UPPER) |
1 |
*8 |
MFG-9-570860 |
BATTERY PAD (LOWER) |
1 |
*8 |
MFG-9-570870 |
BOARD PAD |
1 |
*8 |
SEW-6-000089 |
BATTERY STRAPS |
1 |
9 |
MFG-9-250050 |
1/2-13 X 5 1/4 HH G5-LEG |
2 |
10 |
MFG-9-295040 |
WASHER .040/SS |
2 |
11 |
MFG-9-295062 |
WASHER .062/SS |
2 |
12 |
MFG-9-265008 |
1/2-13 NYLON JAM NUT |
2 |
13 |
MFG-9-523120 |
CASTER 4" LOCKING |
2 |
14 |
MFG-9-238153 |
3/8-16X 1.5 FH SH/SS |
2 |
15 |
MFG-6-583650 |
CUT TIE ROD ENDS |
2 |
16 |
MFG-9-263824 |
3/8-24 N.F. NUT-ZN |
6 |
17 |
MFG-6-000366 |
TIE ROD - CHROMED |
2 |
18 |
MFG-9-583600 |
TIE ROD END |
2 |
19 |
MFG-9-266311 |
LOC NUT 5/8-11 |
1 |
20 |
MFG-9-592300 |
WASHER 5/8" BLK FIBE |
1 |
|
|
|
|
REF # |
PART # |
DESCRIPTION |
QTY |
35 |
MFG-6-000350 |
INDEX ARM (ZINC) |
1 |
22 |
MFG-6-573300 |
SHIFT BAR (33 3/4") |
1 |
23 |
MFG-6-000055 |
HOSP PLUG W/AC CORD |
1 |
25 |
MFG-9-633820 |
7/8" END CAP-RUBBER |
3 |
27 |
MFG-6-008025 |
PENDANT SWITCH-CON/B |
1 |
28 |
MFG-4-100030 |
V-L TOWER (WHITE) |
1 |
|
MFG-4-200030 |
V-L TOWER (BLUE) |
1 |
*28 |
MFG-9-322039 |
VC CORD ASSEM (TAN) |
1 |
*28 |
MFG-9-336450 |
E-STOP WIRE HARNESS |
1 |
*28 |
MFG-9-370650 |
POWER CORD (MOTOR) |
1 |
*28 |
MFG-9-398956 |
WIRE 5&6 MICRO SWTCH |
1 |
*28 |
MFG-9-542400 |
1/2" GROMMET |
5 |
31 |
MFG-9-250155 |
1/2-20X 1 1/2 HH |
1 |
32 |
MFG-9-624110 |
BRONZE BUSHING 3/4" |
2 |
33 |
MFG-9-370690 |
EMERGENCY STOP SWTCH |
1 |
34 |
MFG-4-100070 |
LIFT ARM (WHITE) |
1 |
|
MFG-4-200070 |
LIFT ARM (BLUE) |
1 |
35 |
MFG-9-265005 |
1/2 -20 JAM NUT |
2 |
36 |
MFG-4-910130 |
COMP/HANGER BAR(GRAY) |
1 |
37 |
MFG-4-910120 |
HANGER ROD COMPLETE |
2 |
38 |
MFG-4-520151 |
ACTUATOR, V-L 24V |
1 |
*38 |
MFG-4-930145 |
CRANK - EMERGENCY DN |
1 |
*38 |
MFG-9-370660 |
MIC SWITCH/DOOR&LIFT |
1 |
*38 |
SEW-4-900171 |
V-L BOOT (BLK) |
1 |
39 |
MFG-9-238125 |
3/8 X 1 1/4 SH BOLT |
1 |
40 |
MFG-9-263118 |
5/16-18 HEX NUT |
1 |
41 |
MFG-9-645500 |
HOSE 4 ACT. BUSHING |
1 |
42 |
MFG-6-000522 |
PLASTIC LIDS |
2 |
* |
MFG-9-261024 |
#10-24 LOCK NUT |
2 |
* |
MFG-9-672020 |
PLASTIC MOUNT-MICRO |
1 |
* |
SEW-6-001048 |
SLING/BELT BAG |
1 |
* |
MFG-9-225020 |
3/4 PLASTIC CAPS |
4 |
43 |
MFG-9-621000 |
1" LOCKING PLUG |
2 |
* |
NOT PICTURED |
|
|
|
|
OPTIONAL |
|
|
MFG-4-401200 |
IMS HANGING SCALE |
1 |
|
|
|
|
April 2014 |
For your nearest Distributor, call 1-800-694-4525 |
4 |
April 2014 |
For your nearest Distributor, call 1-800-694-4525 |
5 |
VANDERLIFT 450 W/SCALE
REF # |
PART # |
DESCRIPTION |
QTY |
1 |
MFG-9-523190 |
CASTER 3" NON-LOCK |
2 |
2 |
MFG-9-238120 |
3/8-16X1.25 FH-SH/SS |
4 |
3 |
MFG-9-263820 |
3/8-16 NYLON LOCKNUT |
4 |
4 |
MFG4-900615 |
V-L LEG PROTECTORS CLEAR |
2 |
5 |
MFG-4-200010 |
V-L LEG (BLUE) |
2 |
6 |
MFG-4-100010 |
V-L LEG (WHITE) |
2 |
MFG-9-225750 |
1/4-20 X 3/4 FH PH |
4 |
|
7 |
MFG-9-238100 |
3/8-16 X 1 GR 5 B0LT |
3 |
*8 |
MFG-9-290650 |
#6 INTERNAL LOCK/WSH |
2 |
*7 |
MFG-9-293807 |
3/8" SPLIT LOCK WASH |
5 |
8 |
MFG-4-200021 |
V-L BASE/SCALE BLUE |
1 |
*8 |
MFG-4-100021 |
V-L BASE/SCALE WHITE |
1 |
MFG-6-008000 |
24V CONTROL BOARD |
1 |
|
*8 |
MFG-9-261024 |
#10-24 LOCK NUT |
2 |
*8 |
MFG-9-270463 |
4-40X5/8 SH CAP (SS) |
2 |
*8 |
MFG-9-270625 |
6-32X1/4 BH SH (SS) |
2 |
*8 |
MFG-9-270838 |
#8-32 X 3/8" PH-PH |
2 |
*8 |
MFG-9-271075 |
#1O-24 X 3/4 MS |
1 |
*8 |
MFG-9-321510 |
BATTERY 12 VOLT |
2 |
*8 |
MFG-9-351600 |
JUMPERS (BATTERY) |
1 |
*8 |
MFG-9-386630 |
FLAG TERM. .250 |
1 |
*8 |
MFG-9-386710 |
RING TERMINAL (BLUE) |
2 |
*8 |
MFG-9-387100 |
SPADE CONN-MALE (BL) |
1 |
*8 |
MFG-9-570850 |
BATTERY PAD (UPPER) |
1 |
*8 |
MFG-9-570860 |
BATTERY PAD (LOWER) |
1 |
*8 |
MFG-9-570870 |
BOARD PAD |
1 |
*8 |
SEW-6-000089 |
BATTERY STRAPS |
1 |
9 |
MFG-9-250050 |
1/2-13 X 5 1/4 HH G5-LEG |
2 |
10 |
MFG-9-295040 |
WASHER .040/SS |
2 |
11 |
MFG-9-295062 |
WASHER .062/SS |
3 |
12 |
MFG-9-265008 |
1/2-13 NYLON JAM NUT |
2 |
13 |
MFG-9-523120 |
CASTER 4" LOCKING |
2 |
14 |
MFG-9-238153 |
3/8-16X 1.5 FH SH/SS |
2 |
15 |
MFG-6-583650 |
CUT TIE ROD ENDS |
2 |
16 |
MFG-9-263824 |
3/8-24 N.F. NUT-ZN |
6 |
17 |
MFG-6-000366 |
TIE ROD - CHROMED |
2 |
18 |
MFG-9-583600 |
TIE ROD END |
2 |
19 |
MFG-5-704000 |
1" GREEN SPRING/DANLY |
1 |
19A |
MFG-6-542211 |
.078 THRUST BEARING |
1 |
20 |
MFG-6-542212 |
.060 RACE |
2 |
20A |
MFG-6-542470 |
INDEX ARM-2 |
1 |
21 |
MFG-6-542575 |
INDEX GUIDE BOLT |
1 |
|
|
|
|
REF # |
PART # |
DESCRIPTION |
QTY |
*21A |
MFG-9-265010 |
1/2-13 HEX NUT -ZN |
2 |
21A |
MFG-9-250047 |
1/2-13 X 4 SH CS -SS |
1 |
22 |
MFG-6-573290 |
SHIFT BAR-2 (29") |
1 |
23 |
MFG-6-000055 |
HOSP PLUG W/AC CORD |
1 |
25 |
MFG-9-633820 |
7/8" END CAP-RUBBER |
1 |
26 |
MFG-9-621000 |
1" LOCKING PLUG |
2 |
27 |
MFG-6-008025 |
PENDANT SWITCH-CON/B |
1 |
28 |
MFG-4-200037 |
V-L/SCALE TOWER-BLUE |
1 |
*28 |
MFG-4-100037 |
V-L/SCALE TOWER-WHITE |
1 |
MFG-9-320650 |
CORD RESTRAINT |
1 |
|
*28 |
MFG-9-322039 |
VC CORD ASSEM (TAN) |
1 |
*28 |
MFG-9-336450 |
E-STOP WIRE HARNESS |
1 |
*28 |
MFG-9-398956 |
WIRE 5&6 MICRO SWTCH |
1 |
*28 |
MFG-9-542400 |
1/2" GROMET |
1 |
30 |
MFG-9-265005 |
1/2-20 NYLON JAM NUT |
2 |
31 |
MFG-9-250250 |
1/2-20 X 2 1/2 HH |
1 |
32 |
MFG-9-624110 |
BRONZE BUSHING 3/4" |
2 |
33 |
MFG-9-370690 |
EMERGENCY STOP SWTCH |
1 |
34 |
MFG-4-200070 |
LIFT ARM (BLUE) |
1 |
35 |
MFG-4-100070 |
LIFT ARM (WHITE) |
1 |
MFG-9-265005 |
1/2-20X 1 1/2 HH |
1 |
|
36 |
MFG-4-910130 |
COMP/HANGER BAR(GREY) |
2 |
|
|||
37 |
MFG-4-910120 |
HANGER ROD COMPLETE |
2 |
38 |
MFG-4-520151 |
ACTUATOR, V-L 24V |
1 |
*38 |
MFG-4-930145 |
CRANK - EMERGENCY DN |
1 |
*38 |
MFG-9-370660 |
MIC SWITCH/DOOR&LIFT |
1 |
*38 |
MFG-9-672020 |
PLASTIC MOUNT-MICRO |
1 |
39 |
MFG-9-238125 |
3/8 X 1 1/4 SH BOLT |
1 |
40 |
MFG-9-263118 |
5/16-18 HEX NUT |
1 |
41 |
MFG-9-645500 |
HOSE 4 ACT. BUSHING |
1 |
42 |
MFG-6-000522 |
PLASTIC LIDS |
2 |
43 |
MFG-4-200047 |
V-L/S CELL MOUNT-BL |
1 |
*28 |
MFG-4-100047 |
V-L/S CELL MOUNT-WHITE |
1 |
MFG-4-200057 |
V-L/S CELL HSING-BLU |
1 |
|
*44 |
MFG-4-100057 |
V-L/S CELL HSING-WHITE |
1 |
MFG-9-238107 |
3/8-16 X 1 FH SH(SS) |
2 |
|
45 |
MFG-6-771017 |
MAST/SCALE LOAD CELL |
1 |
* |
MFG-6-771007 |
MAST/SCALE METER(SS) |
1 |
*38 |
SEW-4-900171 |
V-L BOOT (BLK) |
1 |
* |
SEW-6-001048 |
SLING/BELT BAG |
1 |
* |
MFG-9-225020 |
3/4 PLASTIC CAPS |
4 |
*NOT PICUTRED
April 2014 |
For your nearest Distributor, call 1-800-694-4525 |
6 |
April 2014 |
For your nearest Distributor, call 1-800-694-4525 |
7 |
VANDERLIFT 600
REF # |
PART # |
DESCRIPTION |
QTY |
1 |
MFG-9-523190 |
CASTER 3" NON-LOCK |
2 |
2 |
MFG-9-238120 |
3/8-16X1.25 FH-SH/SS |
2 |
3 |
MFG-9-263820 |
3/8-16 NYLON LOCKNUT |
4 |
4 |
MFG-4-900617 |
600 LEG PROT (RIGHT) CLEAR |
1 |
4A |
MFG-4-900616 |
600 LEG PROT (LEFT) CLEAR |
1 |
5 |
MFG-4-100602 |
600 LEG (RIGHT) WHT |
1 |
|
MFG-4-200602 |
600 LEG (RIGHT) BLUE |
1 |
5A |
MFG-4-100601 |
600 LEG (LEFT) WHITE |
1 |
|
MFG-4-200601 |
600 LEG (LEFT) BLUE |
1 |
6 |
MFG-9-225750 |
1/4-20 X 3/4 FH PH |
4 |
7 |
MFG-9-238100 |
3/8-16 X 1 GR 5 B0LT |
3 |
*7 |
MFG-9-293807 |
3/8" SPLIT LOCK WASH |
5 |
8 |
MFG-4-100020 |
V-L BASE (WHITE) |
1 |
|
MFG-4-200020 |
V-L BASE (BLUE) |
1 |
*8 |
MFG-6-008000 |
24V CONTROL BOARD |
1 |
*8 |
MFG-9-270463 |
4-40X5/8 SH CAP (SS) |
2 |
*8 |
MFG-9-270625 |
6-32X1/4 BH SH (SS) |
2 |
*8 |
MFG-9-270838 |
#8-32 X 3/8" PH-PH |
2 |
*8 |
MFG-9-271075 |
#1O-24 X 3/4 MS |
1 |
*8 |
MFG-9-320650 |
CORD RESTRAINT |
1 |
*8 |
MFG-9-321510 |
BATTERY 12 VOLT |
2 |
*8 |
MFG-9-351600 |
JUMPERS (BATTERY) |
1 |
*8 |
MFG-9-386630 |
FLAG TERM. .250 |
1 |
*8 |
MFG-9-386710 |
RING TERMINAL (BLUE) |
2 |
*8 |
MFG-9-387100 |
SPADE CONN-MALE (BL) |
1 |
*8 |
MFG-9-570850 |
BATTERY PAD (UPPER) |
1 |
*8 |
MFG-9-570860 |
BATTERY PAD (LOWER) |
1 |
*8 |
MFG-9-570870 |
BOARD PAD |
1 |
*8 |
SEW-6-000089 |
BATTERY STRAPS |
1 |
9 |
MFG-9-250050 |
1/2-13 X 5 1/4 HH G5-LEG |
2 |
10 |
MFG-9-295040 |
WASHER .040/SS |
2 |
11 |
MFG-9-295062 |
WASHER .062/SS |
2 |
12 |
MFG-9-265008 |
1/2-13 NYLON JAM NUT |
2 |
13 |
MFG-9-523120 |
CASTER 4" LOCKING |
2 |
14 |
MFG-9-238153 |
3/8-16X 1.5 FH SH/SS |
2 |
15 |
MFG-6-583650 |
CUT TIE ROD ENDS |
2 |
16 |
MFG-9-263824 |
3/8-24 N.F. NUT-ZN |
6 |
17 |
MFG-4-900605 |
600 TIE ROD-CHROMED |
2 |
18 |
MFG-9-583600 |
TIE ROD END |
2 |
19 |
MFG-6-000350 |
INDEX ARM (ZINC) |
1 |
20 |
MFG-9-266311 |
LOC NUT 5/8-11 |
1 |
|
|
|
|
REF # |
PART # |
DESCRIPTION |
QTY |
21 |
MFG-9-592300 |
WASHER 5/8" BLK FIBE |
1 |
22 |
MFG-6-573300 |
SHIFT BAR (33 3/4") |
1 |
23 |
MFG-6-000055 |
HOSP PLUG W/AC CORD |
1 |
25 |
MFG-9-633820 |
7/8" END CAP-RUBBER |
1 |
26 |
MFG-9-621000 |
1" LOCKING PLUG |
2 |
27 |
MFG-6-008025 |
PENDANT SWITCH-CON/B |
1 |
28 |
MFG-4-100030 |
V-L TOWER (WHITE) |
1 |
|
MFG-4-200030 |
V-L TOWER (BLUE) |
1 |
*28 |
MFG-9-322039 |
VC CORD ASSEM (TAN) |
1 |
*28 |
MFG-9-336450 |
E-STOP WIRE HARNESS |
1 |
*28 |
MFG-9-370650 |
POWER CORD (MOTOR) |
1 |
*28 |
MFG-9-398956 |
WIRE 5&6 MICRO SWTCH |
1 |
*28 |
MFG-9-542400 |
1/2" GROMMET |
1 |
29 |
MFG-9-672010 |
PLASTIC PLUG 2.5X1.5 |
1 |
30 |
MFG-9-265005 |
1/2-20 NYLON JAM NUT |
2 |
31 |
MFG-9-250250 |
1/2-20X2 1/2 HH |
1 |
32 |
MFG-9-624110 |
BRONZE BUSHING 3/4" |
2 |
33 |
MFG-9-370690 |
EMERGENCY STOP SWTCH |
1 |
34 |
MFG-4-100070 |
LIFT ARM (WHITE) |
1 |
|
MFG-4-200070 |
LIFT ARM (BLUE) |
1 |
35 |
MFG-9-250155 |
1/2-20X1 1/2 HH |
1 |
36 |
MFG-9-295012 |
WASHER- 1/2 X 1 O.D. |
2 |
37 |
MFG-4-910130 |
COMP/HANGER BAR(GREY) |
1 |
38 |
MFG-4-910120 |
HANGER ROD COMPLETE |
2 |
39 |
MFG-4-520151 |
ACTUATOR, V-L 24V |
1 |
*39 |
MFG-4-930145 |
CRANK - EMERGENCY DN |
1 |
*39 |
MFG-9-290650 |
#6 INTERNAL LOCK/WSH |
2 |
*39 |
MFG-9-370660 |
MIC SWITCH/DOOR&LIFT |
1 |
*39 |
MFG-9-672020 |
PLASTIC MOUNT-MICRO |
1 |
*39 |
SEW-4-900171 |
V-L BOOT (BLK) |
1 |
40 |
MFG-9-238125 |
3/8 X 1 1/4 SH BOLT |
1 |
41 |
MFG-9-645500 |
HOSE 4 ACT. BUSHING |
1 |
42 |
MFG-9-263118 |
5/16-18 HEX NUT |
1 |
43 |
MFG-6-000522 |
PLASTIC LIDS |
2 |
* |
MFG-9-261024 |
#10-24 LOCK NUT |
2 |
* |
SEW-6-001048 |
SLING/BELT BAG |
1 |
* |
MFG-9-225020 |
3/4 PLASTIC CAPS |
4 |
* |
NOT PICTURED |
|
|
|
|
OPTIONAL |
|
|
MFG-4-401200 |
IMS HANGING SCALE |
1 |
April 2014 |
For your nearest Distributor, call 1-800-694-4525 |
8 |
April 2014 |
For your nearest Distributor, call 1-800-694-4525 |
9 |
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