VANCARE VANDER-LIFT 450, VANDER-LIFT 600, VANDER-LIFT 1000 User manual
VANDER-LIFT™
MODELS 450, 600 & 1000
MAINTENANCE
MANUAL
ALL VANCARE PRODUCTS
ARE MADE IN THE U.S.A.
VANCARE,Inc. Phone: (800) 694-4525
1515 First Street Fax: (402) 694-3994
Aurora, Nebraska 68818 Email: LQIR@YDQFDUH.FRP
VANDER-LIFT
April 2014
For your nearest Distributor, call 1-800-694-4525
2
MODELS 450, 600 * 1000
MAINTENANCE MANUAL
TABLE OF CONTENTS
VANDER-LIFT DIAGRAM OF PARTS AND DESCRIPTIONS
Vander-Lift 450 diagram, part numbers and descriptions Page 3-4
Vander-Lift 450 w/scale diagram, part numbers and descriptions Page 5-6
Vander-Lift 600 diagram, part numbers and descriptions Page 7-8
Vander-Lift 600 w/scale diagram, part numbers and descriptions Page 9-10
Vander-Lift 1000 diagram, part numbers and descriptions Page 11-12
ASSEMBLING LIFT
Tools needed to assemble your lift Page 13
Assembly Procedure Page 13-14
TROUBLE SHOOTING GUIDE
Problems, Solutions & Diagrams Page 15-22
MONTHLY VANDER-LIFT SLING INSPECTION SHEET Page 24
MONTHLY VANDER-LIFT INSPECTION SHEET Page 26
QUARTERLY MAINTENANCE CHECK
Tools needed for quarterly maintenance check Page 28
Quarterly Maintenance Page 28-29
For your nearest Distributor, call 1-800-694-4525
1
April 2014
For your nearest Distributor, call 1-800-694-4525
3
V-L LEG PROTECTORS CLEAR
OPTIONAL
VANDERLIFT 450
April 2014
For your nearest Distributor, call 1-800-694-4525
4
REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION QTY
1 MFG-9-523190 CASTER 3" NON-LOCK 2 35 MFG-6-000350 INDEX ARM (ZI
2 MFG-9-238120 3/8-16X1.25 F
3 MFG-9-263820 3/8-16 NYLON LOCKNUT 4 23 MFG-6-000055 HOSP PLUG W/AC CORD 1
4 MFG-4-900615
5 MFG-4-100010 V-
FG-
M
4-200010 V-L LEG (BLUE) 2
6 MFG-9-225750 1/4-20 X 3/
7 MFG-9-238100 3/8-16 X 1 GR 5 B0LT 3 28 MFG-4-100030 V-L TOWER (WHITE) 1
8 MFG-4-100020 V-L BASE (WHITE) 1 MFG-4-200030 V-L TOWER (BLUE) 1
MFG-4-200020 V-L BASE (BLUE) 1 *28 MFG-9-322039 VC CORD ASSEM (TAN) 1
*8 MFG-6-008000 24V CONTROL BOARD 1 *28 MFG-9-336450 E-STOP WIRE HARNESS 1
*8 MFG-9-270463 4-40X5/8 SH CAP (SS) 2 *28 MFG-9-370650 POWER CORD (MOTOR) 1
*8 MFG-9-270625 6-32X1/4 BH SH (SS) 2 *28 MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
*8 MFG-9-270838 #8-32 X 3/8" PH-PH 2 *28 MFG-9-542400 1/2" GROMMET 5
*8 MFG-9-271075 #1O-24 X 3/4 MS 1
*8 MFG-9-290650 #6 INT
7 MFG-9-293807 3/8" SPLIT LOCK WASH 5 32
*
*
8 MFG-9-320650 CORD RESTRAINT 1 33
8 MFG-9-321510 BATTERY 12 VOLT 2 34 1
*
*8 MFG-9-351600 JUMPERS (BATTERY) 1
*
8 MFG-9-386630 FLAG TERM. .250 1
*8 MFG-9-386710 RING TERMINAL (BLUE) 2 35 MFG-9-265005 1/2 -20 JAM NUT 2
*8 MFG-9-387100 SPADE CONN
*8 MF
*8 MFG-9-570850 BATTERY PAD (UPPER) 1 38 MFG-4-520151 ACTUATOR, V-L 24V 1
*8 MFG-9-570860 BATTERY PAD (LOWER) 1 *38 MFG-4-930145 CRANK - EMERGENCY DN 1
*8 MFG-9-570870 BOARD PAD 1 *38 MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
*8 SEW -6-000089 BATTERY STRAPS 1 *38 SEW -4-900171 V-L BOOT (BLK) 1
9 MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG 2 39 MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
10 MFG-9-295040 WASHER .040/SS 2 40 MFG-9-263118 5/16-18 HEX NUT 1
11 MFG-9-295062 WASHER .062/SS 2 41 MFG-9-645500 HOSE 4 ACT. BUSHING 1
12 MFG-9-265008 1/2-13 NYLON JAM NUT 2 42 MFG-6-000522 PLASTIC LIDS 2
13 MFG-9-523120 CASTER 4" LOCKING 2 * MFG-9-261024 #10-24 LOCK NUT 2
14 MFG-9-238153 3/8-16X 1.5 FH SH/SS 2 * MFG-9-672020 PLASTIC MOUNT-MICRO 1
15 MFG-6-583650 CUT TIE ROD ENDS 2 * SEW-6-001048 SLING/BELT BAG 1
16 MFG-9-263824 3/8-24 N.F. NUT-ZN 6 *
17 MFG-6-000366 TIE ROD - CHROMED 2
18 MFG-9-583600 TIE ROD END 2 * NOT PICTURED
19
20 MFG-9-592300 WASHER 5/8" BLK FIBE 1 MFG-4-401200 IMS HANGING SCALE 1
G-9-542400 1/2" GROMET 1 37 MFG-4-910120 HANGER ROD COMPLETE 2
MFG-9-266311 LOC NUT 5/8-11 1
L LEG (WHITE) 2 25 MFG-9-633820 7/8" END CAP-RUBBER 3
H-SH/SS 2 22 MFG-6-
2
4 FH PH 4 27 MFG-6-008025 PENDANT SWITCH-CON/B 1
ERNAL LOCK/WSH 2 31
-MALE (BL) 1 36 MFG-4-910130 COMP/HANGER BAR(G
43
573300 SHIFT BAR (33 3/
MFG-9-250155 1/2-20X 1 1/2 HH
MFG-9-624110 BRONZE BUSHING 3/4"
MFG-9-370690 EMERGENCY STOP SW TCH
MFG-4-100070 LIFT ARM (WHITE)
MFG-4-200070 LIFT ARM (BLUE)
MFG-9-225020
MFG-9-621000 1" LOCKING PLUG 2
3/4 PLASTIC CAPS
NC) 1
4") 1
1
2
1
1
RAY) 1
4
For your nearest Distributor, call 1-800-694-4525
April 2014
For your nearest Distributor, call 1-800-694-4525
5
REF #
PART # DESCRIPTION QTY
1
MFG-9-523190 CASTER 3" NON-LOCK 2
2
MFG-9-238120 3/8-16X1.25 FH-SH/SS 4
3
MFG-9-263820 3/8-16 NYLON LOCKNUT 4
4
MFG4-900615
V-L LEG PROTECTORS CLEAR
5
6
MFG-9-225750 1/4-20 X 3/4 FH PH 4
MFG-9-238100 3/8-16 X 1 GR 5 B0LT 3
MFG-9-290650 #6 INTERNAL LOCK/W SH 2
MFG-9-293807 3/8" SPLIT LOCK WASH 5 MFG-4-100037 V-L/SCALE TOWER-WHITE 1
8
MFG-4-200021 V-L BASE/SCALE BLUE 1
MFG-9-320650 CORD RESTRAINT 1
MFG-6-008000 24V CONTROL BOARD 1
MFG-9-336450 E-STOP WIRE HARNESS 1
MFG-9-261024 #10-24 LOCK NUT 2
MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
MFG-9-270463 4-40X5/8 SH CAP (SS) 2
MFG-9-542400 1/2" GROMET 1
MFG-9-270625 6-32X1/4 BH SH (SS) 2
MFG-9-270838 #8-32 X 3/8" PH-PH 2
MFG-9-265005 1/2-20 NYLON JAM NUT 2
MFG-9-250250 1/2-20 X 2 1/2 HH 1
MFG-9-271075 #1O-24 X 3/4 MS 1
MFG-9-624110 BRONZE BUSHING 3/4" 2
MFG-9-321510 BATTERY 12 VOLT 2
MFG-9-370690 EMERGENCY STOP SWTCH 1
MFG-9-351600 JUMPERS (BATTERY) 1
MFG-4-200070 LIFT ARM (BLUE) 1
MFG-9-386630 FLAG TERM. .250 1 MFG-4-100070 LIFT ARM (WHITE) 1
MFG-9-386710 RING TERMINAL (BLUE) 2
1/2-20X 1 1/2 HH 1
MFG-9-387100 SPADE CONN-MALE (BL) 1 2
MFG-9-570850
BATTERY PAD (UPPER) 1
MFG-4-910130
MFG-9-570860 BATTERY PAD (LOWER) 1
MFG-4-910120 HANGER ROD COMPLETE 2
MFG-9-570870 BOARD PAD 1
MFG-4-520151 ACTUATOR, V-L 24V 1
SEW-6-000089 BATTERY STRAPS 1
MFG-4-930145 CRANK - EMERGENCY DN 1
MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG 2
MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
MFG-9-295062 WASHER .062/SS 3
MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
MFG-9-265008 1/2-13 NYLON JAM NUT 2
MFG-9-263118 5/16-18 HEX NUT 1
MFG-9-523120 CASTER 4" LOCKING 2
MFG-9-645500 HOSE 4 ACT. BUSHING 1
MFG-9-238153 3/8-16X 1.5 FH SH/SS 2
MFG-6-000522 PLASTIC LIDS 2
MFG-6-583650 CUT TIE ROD ENDS 2
MFG-4-200047 V-L/S CELL MOUNT-BL 1
MFG-9-263824 3/8-24 N.F. NUT-ZN 6 MFG-4-100047 V-L/S CELL MOUNT-WHITE 1
MFG-9-583600 TIE ROD END 2 MFG-4-100057 V-L/S CELL HSING-WHITE 1
MFG-5-704000 1" GREEN SPRING/DANLY 1
MFG-9-238107 3/8-16 X 1 FH SH(SS) 2
MFG-6-542211 .078 THRUST BEARING 1
MFG-6-771017 MAST/SCALE LOAD CELL 1
MFG-6-542212 .060 RACE 2
*
MFG-6-771007 MAST/SCALE METER(SS) 1
MFG-6-542470 INDEX ARM-2 1
SEW-4-900171 V-L BOOT (BLK) 1
MFG-6-542575 INDEX GUIDE BOLT 1
SEW-6-001048 SLING/BELT BAG 1
VANDERLIFT 450 W/SCALE
April 2014
For your nearest Distributor, call 1-800-694-4525
6
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
9
10
11
12
13
14
15
16
17
18
19
19A
20
20A
21
MFG-4-200010 V-L LEG (BLUE) 2
MFG-4-100010 V-L
7
*8
*7
MFG-4-100021 V-L BASE/SCALE WHITE 1
*8
*8
*8
*8
*8
MFG-9-295040 WASHER .040/SS 2
MFG-6-000366 TIE ROD - CHROMED 2
LEG (WHITE) 2
REF #
*21A
21A
22
2
23
25
26 MFG-9-621000 1" LOCKING PLUG 2
27
28
*28
*28
*28
*28
*28
30
31
32
33
34
35
36
37
38
*38
*38
*38
39
40
41
42
43
*28
*44
45
*38
*
*
* NOT PICUTRED
PART # DESCRIPTION QTY
MFG-9-265010 1/2-13 HEX NUT -ZN 2
MFG-9-250047 1/2-13 X 4 SH CS -SS 1
MFG-6-573290 SHIFT BAR-2 (29") 1
MFG-6-000055 HOSP PLUG W/AC CORD 1
MFG-9-633820 7/8" END CAP-RUBBER 1
MFG-6-008025 PENDANT SWITCH-CON/B 1
MFG-4-200037 V-L/SCALE TOWER-BLUE 1
MFG-9-322039 VC CORD ASSEM (TAN) 1
MFG-9-265005
COMP/HANGER BAR(GREY)
MFG-9-672020 PLASTIC MOUNT-MICRO 1
MFG-4-200057 V-L/S CELL HSING-BLU 1
MFG-9-225020 3/4 PLASTIC CAPS 4
April 2014
For your nearest Distributor, call 1-800-694-4525
7
600 LEG PROT (RIGHT) CLEAR
VANDERLIFT 600
April 2014
For your nearest Distributor, call 1-800-694-4525
8
REF # PART # DESCRIPTION QTY REF # PART # DESCRIPTION QTY
1 MFG-9-523190 CASTER 3" NON-LOCK 2 21 MFG-9-592300 WASHER 5/8" BLK FIBE 1
2 MFG-9-238120 3/8-16X1.25 FH-SH/S
3 MFG-9-263820 3/8-16 NYLON LOCKNUT 4 23 MFG-6-000055 HOSP PLUG W/AC CORD 1
4 MFG-4-900617
4A MFG-4-
5 MFG-4-100602 600 LEG (RI
5A MFG-4-100601 600 LEG (LEFT) WHITE 1 28 MFG-4-100030 V-L TOWER (W HITE) 1
6 MFG-9-225750 1/4-20 X 3/4 FH PH 4 *28 MFG-9-322039 VC CORD ASSEM (TAN) 1
7 MFG-9-238100 3/8-16 X 1 GR 5 B0LT 3 *28 MFG-9-336450 E-STOP WIRE HARNESS 1
*7 MFG-9-293807 3/8" SPLIT LOCK WASH 5 *28 MFG-9-370650 POWER CORD (MOTOR) 1
8 MFG-4-100020 V-L BASE (WHITE) 1 *28 MFG-9-398956 WIRE 5&6 MICRO SWTCH 1
*8 MFG-6-008000 24V CONTROL BOARD 1 29 MFG-9-672010 PLASTIC PLUG 2.5X1.5 1
*8 MFG-9-270463 4-40X5/8 SH CAP (SS) 2 30 MFG-9-265005 1/2-20 NYLON JAM NUT 2
*8 MFG-9-270625 6-32X1/4 BH SH (SS) 2 31 MFG-9-250250 1/2-20X2 1/2 HH 1
*8 MFG-9-270838 #8-32 X 3/8" PH-PH 2 32 MFG-9-624110 BRONZE BUSHING 3/4" 2
*8 MFG-9-271075 #1O-24 X 3/4 MS 1 33 MFG-9-370690 EMERGENCY STOP SWTCH 1
*8 MFG-9-320650 CORD RESTRAINT 1 34 MFG-4-100070 LIFT ARM (WHITE) 1
*8 MFG-9-321510 BATTERY 12 VOLT 2 MFG-4-200070
*8 MFG*8 MFG-9-386630 FLAG TERM. .250 1 36 MFG-9-295012 WASHER- 1/2 X 1 O.D. 2
*8 MFG-9-386710 RING TERMINAL (BLUE) 2 37 MFG-4-910130 COMP/HANGER BAR(GREY) 1
*8 MFG-9-387100 SPADE CONN-MALE (BL) 1 38 MFG-4-910120 HANGER ROD COMPLETE 2
*8 MFG-9-570850 BATTERY PAD (UPPER) 1 39 MFG-4-520151 ACTUATOR, V-L 24V 1
*8 MFG-9-570860 BATTERY PAD (LOWER) 1 *39 MFG-4-930145 CRANK - EMERGENCY DN 1
*8 MFG-9-570870 BOARD PAD 1 *39 MFG-9-290650 #6 INTERNAL LOCK/W SH 2
*8 SEW -6-000089 BATTERY STRAPS 1 *39 MFG-9-370660 MIC SWITCH/DOOR&LIFT 1
9 MFG-9-250050 1/2-13 X 5 1/4 HH G5-LEG 2 *39 MFG-9-672020 PLASTIC MOUNT-MICRO 1
10 MFG-9-295040 WASHER .040/SS 2 *39 SEW-4-900171 V-L BOOT (BLK) 1
11 MFG-9-295062 WASHER .062/SS 2 40 MFG-9-238125 3/8 X 1 1/4 SH BOLT 1
12 MFG-9-265008 1/2-13 NYLON JAM NUT 2 41 MFG-9-645500 HOSE 4 ACT. BUSHING 1
13 MFG-9-523120 CASTER 4" LOCKING 2 42 MFG-9-263118 5/16-18 HEX NUT 1
14 MFG-9-238153 3/8-16X 1.5 FH SH/SS 2 43 MFG-6-000522 PLASTIC LIDS 2
15 MFG-6-583650 CUT TIE ROD ENDS 2 * MFG-9-261024 #10-24 LOCK NUT 2
16 MFG-9-263824 3/8-24 N.F. NUT-ZN 6 * SEW -6-001048 SLING/BELT BAG 1
17 MFG-4-900605 600 TIE ROD-CHROMED 2
18
19 MFG-6-000350 INDEX ARM (ZINC) 1 * NOT PICTURED
20 MFG-9-266311 LOC NUT 5/8-11 1
900616 600 LEG PROT (LEFT) CLEAR 1 25 MFG-9-633820 7/8" END CAP-RUBBER 1
GHT
MFG-4-200602 600 LEG (RIGHT) BLUE 1 27 MFG-6-008025 PENDANT SWITCH-CON/B 1
MFG-4-200601 600 LEG (LEFT) BLUE 1 MFG-4-200030 V-L TOWER (BLUE) 1
MFG-4-200020 V-L BASE (BLUE) 1 *28 MFG-9-542400 1/2" GROMMET 1
9-351600 JUMPERS (BATTERY)
MFG-9-
583600 TIE ROD END 2
S 2 22 MFG-6-573300 SHIF
1
) WHT 1 26 MFG-9-621000 1" LOCKING PLUG 2
1 35 MFG-
* MFG-9-225020 3/4 PLAST
9-250155 1/2-20X1 1/2 HH 1
MFG-4-401200 IMS HANGING SCALE 1
T BAR (33 3/4") 1
LIFT ARM (BLUE) 1
IC CAPS 4
OPTIONAL
April 2014
For your nearest Distributor, call 1-800-694-4525
9
Loading...