Vaisala CARBOCAP GM70 User Manual

USER'S GUIDE
Vaisala CARBOCAP® Hand-Held
Carbon Dioxide Mete
GM70
M010139EN-D
PUBLISHED BY Vaisala Oyj Phone (int.): +358 9 8949 1
P.O. Box 26 Fax: +358 9 8949 2227 FIN-00421 Helsinki Finland
Visit our Internet pages at http://www.vaisala.com/
© Vaisala 2006 No part of this manual may be reproduced in any form or by any means, electronic or
mechanical (including photocopying), nor may its contents be communicated to a third party without prior written permission of the copyright holder.
The contents are subject to change without prior notice.
Please observe that this manual does not create any legally binding obligations for Vaisala towards the customer or end user. All legally binding commitments and agreements are included exclusively in the applicable supply contract or Conditions of Sale.
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Table of Contents

CHAPTER 1
GENERAL INFORMATION....................................................... 7
About This Manual .................................................7
Feedback.............................................................. 7
Safety.......................................................................
General Safety Considerations.............................
Product Related Safety Precautions..................... 8
ESD Protection..................................................... 8
Recycling................................................................. 9
Trademarks ............................................................. 9
License Agreement ................................................ 9
Warranty................................................................ 10
8
8
CHAPTER 2
PRODUCT OVERVIEW ..........................................................11
Introduction to Vaisala CARBOCAP® Hand-Held
Carbon Dioxide Meter GM70................................ 11
Basic Features of the GM70...............................11
Interchangeable Probes ..................................... 12
Tool for Adjustments ..........................................
Parts Description..................................................
Probes ...................................................................
GM70PUMP for Aspirated Sampling ...................
CHAPTER 3
PREPARATIONS BEFORE USE............................................17
Recharging the Batteries ..................................... 17
Turning On and Setting Language, Date, and
Time ....................................................................... 18
12
13 14 15
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CHAPTER 4
MEASURING CARBON DIOXIDE...........................................19
Taking Measurements (Diffusion Sampling) ......19
Taking Measurements (Pump Aspirated
Sampling)...............................................................20
Measuring Other Parameters Simultaneously....22
CHAPTER 5
BUTTONS, DISPLAYS, AND MENUS ....................................23
Buttons and Navigation........................................23
Basic Display.........................................................24
Graphical Display..................................................25
Menus.....................................................................25
CHAPTER 6
SETTINGS...............................................................................27
Setting Actual Pressure Value and Unit..............27
Setting Actual Temperature Value and Unit .......28
Display Settings ....................................................29
Display Units.......................................................29
Rounding ............................................................30
Hold/Save Display ..............................................30
Graphic History ...................................................31
User Interface ........................................................31
Selecting Language ............................................32
Automatic Power Off...........................................
Changing the Shortcut Keys ...............................
Key Click and Backlight On Key Press ...............
Setting Date and Time ........................................
32 33 34 34
Device Information................................................35
Reverting Factory Settings..................................
Other Settings .......................................................
Setting the Alarm Levels .....................................
36
36
36
CHAPTER 7
ANALOG OUTPUT CONNECTION.........................................39
Selecting and Scaling the Analog Output...........39
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CHAPTER 8
RECORDING DATA................................................................ 41
Recording.............................................................. 41
Stop Recording..................................................... 43
Viewing Recorded Data........................................43
Checking Memory Status..................................... 43
Deleting All Recorded Files ................................. 44
Transferring Recorded Data to PC...................... 44
Real-Time Monitoring with PC............................. 44
CHAPTER 9
FIELD CHECKING OF FIXED TRANSMITTERS....................
45
Field Checking of the Vaisala GMD/W20 Series
Transmitters (Diffusion Sampling)...................... 45
Field Checking of the Vaisala GMD/W20 Series
Transmitters (Pump Aspirated Sampling) .......... 46
Field Checking of the GMT220
(Without a Display) ............................................... 48
CHAPTER 10
CALIBRATING AND ADJUSTING THE PROBES ................. 49
Calibration Interval ............................................... 49
Factory Calibration and Adjustment................... 49
Calibration and Adjustment by the User ............50
Adjustment with Reference Gases...................... 51
Equipment Needed.............................................
Reference Gases ...............................................
Two-Point Adjustment Procedure.......................
One-Point Adjustment Procedure.......................
51 51 52 54
Adjustment with Two Probes ..............................56
CHAPTER 11
ERROR MESSAGES ..............................................................
CHAPTER 12
57
MAINTENANCE...................................................................... 59
Changing the Probe.............................................. 59
Changing the Probe Filter.................................... 60
Cleaning ................................................................60
Changing the Battery Pack ..................................
61
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Technical Support.................................................62
Return Instructions ...............................................62
Vaisala Service Centers........................................63
CHAPTER 13
TECHNICAL SPECIFICATIONS .............................................65
GM70 Hand-Held Carbon Dioxide Meter .............65
General...........................................................65
Electromagnetic Compatibility ........................65
GMP221/222 Probes..............................................66
GMH70 Handle, GM70PUMP.................................67
MI70 Indicator........................................................
Indicator General ............................................
Battery Pack ...................................................68
Accessories...........................................................68
Dimensions in mm (inch) .....................................69
67
67
List of Figures
Figure 1 GM70 Parts.............................................................13
Figure 2 Properly Connecting the GM70PUMP.....................21
Figure 3 Example of the Display when the Carbon Dioxide,
and the Temperature and Humidity Probe are
Connected Simultaneously to the MI70 Indicator....22
Figure 4 MI70 Indicator Buttons ............................................23
Figure 5 Basic Display ..........................................................
Figure 6 Menus .....................................................................
Figure 7 Environment Menu..................................................
Figure 8 Display Menu ..........................................................
Figure 9 User Interface Settings Menus................................31
Figure 10 Changing the Shortcut Keys ...................................
Figure 11 Device Information Displays....................................
Figure 12 Other Settings Menu ...............................................
Figure 13 Selecting Analog Output .........................................
Figure 14 Recording Data .......................................................41
Figure 15 Location of the MI70 Connector Ports.....................45
Figure 16 Location of the Adjustment Button ..........................50
Figure 17 Field Check Adapter................................................52
Figure 18 Detaching the Probe ...............................................60
Figure 19 Installing the Battery Pack.......................................61
Figure 20 Dimensions .............................................................69
24 26 27 29
33 35 36 39
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List of Tables
Table 1 GMP221 and GMP222 Measuring Ranges ............14
Table 2 Error Messages Table ............................................ 57
Table 3 General Specifications............................................65
Table 4 Measuring Ranges ................................................. 66
Table 5 Accuracy Specifications..........................................66
Table 6 Other Specifications ............................................... 66
Table 7 General Specifications............................................67
Table 8 General Specifications............................................67
Table 9 Battery Pack Specifications .................................... 68
Table 10 Accessories Table ..................................................68
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Chapter 1 ___________________________________________ General Information
CHAPTER 1

GENERAL INFORMATION

This chapter provides general notes for the product.

About This Manual

This manual provides information for installing, operating, and maintaining Vaisala CARBOCAP Dioxide Meter GM70.

Feedback

Vaisala Customer Documentation Team welcomes your comments and suggestions on the quality and usefulness of this publication. If you find errors or have other suggestions for improvement, please indicate the chapter, section, and page number. You can send comments to us by e-mail:
manuals@vaisala.com
®
Hand-Held Carbon
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Safety

General Safety Considerations

Throughout the manual, important safety considerations are
highlighted as follows:
CAUTION
NOTE
CAUTION
Caution warns you of a potential hazard. If you do not read
and follow instructions carefully at this point, the product
could be damaged or important data could be lost.
Note highlights important information on using the product.
Product Related Safety
Precautions
The Hand-Held Carbon Dioxide Meter GM70 delivered to
you has been tested for safety and approved as shipped from
the factory. Note the following precautions:
Do not modify the unit. Improper modification can damage
the product or lead to malfunction.

ESD Protection

Electrostatic Discharge (ESD) can cause immediate or latent
damage to electronic circuits. Vaisala products are
adequately protected against ESD for their intended use.
However, it is possible to damage the product by delivering
electrostatic discharges when touching, removing, or
inserting any objects inside the equipment housing.
To make sure you are not delivering high static voltages
yourself:
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Chapter 1 ___________________________________________ General Information
- Handle ESD sensitive components on a properly grounded and protected ESD workbench. When this is not possible, ground yourself to the equipment chassis before touching the boards. Ground yourself with a wrist strap and a resistive connection cord. When neither of the above is possible, touch a conductive part of the equipment chassis with your other hand before touching the boards.
- Always hold the boards by the edges and avoid touching the component contacts.

Recycling

Recycle all applicable material.
Dispose of batteries and the unit according to statutory regulations. Do not dispose of with regular household refuse.

Trademarks

Vaisala CARBOCAP® is a registered trademark of Vaisala. Microsoft®, Windows®, and Windows NT® are registered trademarks of Microsoft Corporation in the United States
and/or other countries.

License Agreement

All rights to any software are held by Vaisala or third parties. The customer is allowed to use the software only to the extent that is provided by the applicable supply contract or Software License Agreement.
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Warranty

Vaisala hereby represents and warrants all Products manufactured by Vaisala and sold hereunder to be free from defects in workmanship or material during a period of twelve (12) months from the date of delivery save for products for which a special warranty is given. If any Product proves however to be defective in workmanship or material within the period herein provided Vaisala undertakes to the exclusion of any other remedy to repair or at its own option replace the defective Product or part thereof free of charge and otherwise on the same conditions as for the original Product or part without extension to original warranty time. Defective parts replaced in accordance with this clause shall be placed at the disposal of Vaisala.
Vaisala also warrants the quality of all repair and service works performed by its employees to products sold by it. In case the repair or service works should appear inadequate or faulty and should this cause malfunction or nonfunction of the product to which the service was performed Vaisala shall at its free option either repair or have repaired or replace the product in question. The working hours used by employees of Vaisala for such repair or replacement shall be free of charge to the client. This service warranty shall be valid for a period of six (6) months from the date the service measures were completed.
This warranty does not however apply when the defect has been caused through
a) normal wear and tear or accident;
b) misuse or other unsuitable or unauthorized use
of the Product or negligence or error in storing, maintaining or in handling the Product or any equipment thereof;
c) wrong installation or assembly or failure to
service the Product or otherwise follow Vaisala's service instructions including any repairs or installation or assembly or service made by unauthorized personnel not approved by Vaisala or replacements with parts not manufactured or supplied by Vaisala;
d) modifications or changes of the Product as well
as any adding to it without Vaisala's prior authorization;
e) other factors depending on the Customer or a
third party.
Notwithstanding the aforesaid Vaisala's liability under this clause shall not apply to any defects arising out of materials, designs or instructions provided by the Customer.
This warranty is however subject to following conditions:
a) A substantiated written claim as to any alleged
defects shall have been received by Vaisala within thirty (30) days after the defect or fault became known or occurred, and
b) The allegedly defective Product or part shall,
should Vaisala so require, be sent to the works of Vaisala or to such other place as Vaisala may indicate in writing, freight and insurance prepaid and properly packed and labelled, unless Vaisala agrees to inspect and repair the Product or replace it on site.
This warranty is expressly in lieu of and excludes all other conditions, warranties and liabilities, express or implied, whether under law, statute or otherwise, including without limitation any implied warranties of merchantability or fitness for a particular purpose and all other obligations and liabilities of Vaisala or its representatives with respect to any defect or deficiency applicable to or resulting directly or indirectly from the Products supplied hereunder, which obligations and liabilities are hereby expressly cancelled and waived. Vaisala's liability shall under no circumstances exceed the invoice price of any Product for which a warranty claim is made, nor shall Vaisala in any circumstances be liable for lost profits or other consequential loss whether direct or indirect or for special damages.
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Chapter 2 _____________________________________________ Product Overview
CHAPTER 2

PRODUCT OVERVIEW

This chapter introduces the features, advantages, and the product nomenclature.
Introduction to Vaisala CARBOCAP® Hand­Held Carbon Dioxide Meter GM70
The GM70 hand-held carbon dioxide meter measures volume concentration of CO the units of ppm or percentage %. The exceptional stability and reliability performance of the GM70 comes from the advanced silicon based Vaisala CARBOCAP
gas and displays the result in
2
®
sensor.

Basic Features of the GM70

- Both numerical and graphical displays
- Data logging possibility
- Tool for checking the reading of fixed CO
- Tool for adjusting Vaisala GM220 series probes
- Possibility for an analog output (voltage signal 0...1 V)
transmitters
2
- Optional ready-to-use Windows software enabling easy way to handle measurement data
- Sampling methods: diffusion sampling (GMH-handle) or pump aspirated sampling (GM70PUMP), alternatively
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Interchangeable Probes

By selecting the right probe you can choose the measuring range that best fits for your application. The calibrated measuring ranges varies from 0...2000 ppm to 0... 20% concentrations of CO details. For changing the measuring range you only have to change the probe.
. Refer to Chapters 2 and 13 for more
2

Tool for Adjustments

For adjusting the GMT220 series transmitters the GM70 needs only the probes. GM70 adjusts and stores the adjusting information to the nonvolatile memory of the probes. This enables true interchangeability of the probes.
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Chapter 2 _____________________________________________ Product Overview

Parts Description

0505-221
Figure 1 GM70 Parts
The following numbers refer to
Figure 1 above:
1 = MI70 indicator
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2 = Recharger connector 3 = Connector ports I and II for probes and cables 4 = Probe GMP221 or GMP222 5 = Probe fastener 6 = Handle GMH70 7 = Adjustment button 8 = Gas outlet 9 = ON/OFF switch 10 = Gas inlet 11 = Measuring chamber 12 = Probe GMP221 or GMP222 13 = Probe connector 14 = Connector to MI70 indicator

Probes

Probes GMP221 and GMP222 can be used with the GM70. Table 1 presents the measuring ranges that can be can be selected for the probes.
Table 1 GMP221 and GMP222 Measuring Ranges
Probe Measuring Range
GMP221 0...2%, 0...3%, 0...5%,
0...10%, 0...20% CO2
GMP222 0...2000 ppm, 0...3000 ppm,
0...5000 ppm, 0...7000 ppm,
0...10000 ppm
In order to obtain the best possible performance, it is recommended that the measurement range is chosen so that the actual concentrations to be measured are roughly in the middle of the measuring range.
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Chapter 2 _____________________________________________ Product Overview

GM70PUMP for Aspirated Sampling

GM70 Aspiration pump consists of a pump and a measurement chamber for CO is designed for checking of fixed CO sampling from locations difficult to access. GM70PUMP is connected to a MI70 indicator which displays the measurement result. Pump system is powered through the MI70 indicator.
measurements. GM70PUMP
2
transmitters and for
2
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Chapter 3 ________________________________________Preparations Before Use
CHAPTER 3

PREPARATIONS BEFORE USE

Recharging the Batteries

1. If using alkalines, unscrew the back plate of the
indicator and insert the alkalines. If the GM70 is ordered with a rechargeable battery pack, the battery pack is already in place as shipped from the factory.
2. Recharge the battery pack as follows: Plug in recharger
to the recharger connector of the indicator and connect the recharger to wall socket. A battery symbol in corner of display starts to roll.
- It is not recommended to use the GM70 during the first recharging. Later on the GM70 can be used while recharging.
- Duration of recharging depends on the charge level of the battery pack being 4 hours typical. The recommended first recharging time is 6 hours.
3. The battery pack is full when the battery symbol stops to roll.
4. Disconnect the recharger.
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Turning On and Setting Language, Date, and Time

1. Connect the probe handle (or the connector from the GM70PUMP) to either of the connector ports of the indicator.
2. Press the
3. Select the language by using pressing
4. The default date presentation format is: change the date, select Date and press
the date by using the the date, press select
M/D/Y date format (month/date/year), press ON.
button.
buttons. Confirm by
SELECT.
date.month.year. To
SET. Change
buttons. To confirm
OK. If you want to change the format,
5. The default time presentation format is 24-hour clock. To change the time, select Time and press
SET. Change the time by using arrow buttons. To confirm the time, press select
12-hour clock, press ON.
6. Press settings, select
EXIT. To check and change the environment
OK. If you want to use 12-hour clock,
YES. Otherwise select NO, basic display
appears.
7. To ensure the best possible accuracy set the actual pressure and temperature values to the GM70 as follows:
- Select the pressure setting (P: 1013 hPa, default),
press
UNIT to select unit (hPa or bar), press SET,
set the pressure value by using arrow buttons. Press
OK to save the value.
- Select the temperature setting (T: 25.0 C°, default),
press
UNIT to select unit (°C or °F), press SET, set
the temperature value by using arrow buttons. Press
+/- to change the sign of the value. Press OK to save
the value.
8. Press
18 _____________________________________________________ M010139EN-D
EXIT to return to the basic display.
Chapter 4 ______________________________________ Measuring Carbon Dioxide
CHAPTER 4

MEASURING CARBON DIOXIDE

The results of carbon dioxide measurements are affected by the air pressure and the temperature of the measurement conditions. For achieving the most accurate measurements in high altitudes where the barometric pressure is clearly lower than in the sea level, the actual atmospheric pressure value should be set to the GM70. The acceptable pressure value range is 700...1300 hPa.
NOTE
Before measurements ensure that the air pressure and temperature settings are correct. Set the correct settings as instructed on page
27.

Taking Measurements (Diffusion Sampling)

See Chapter 3 Preparations Before Use on page 17 if you start the GM70 for the first time, otherwise follow the instructions below:
1. Connect the probe cable to the MI70 indicator's
connector port.
2. Press
3. Wait for about 15 seconds to get the reading. For the
most accurate readings wait for 15 minutes to reach the full operating state of the GM70.
POWER ON/OFF button.
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4. Install the probe to the measuring position. Avoid exhaling near the probe as this increases the CO concentration.
5. The basic display opens, allow the reading to stabilize.
2
CAUTION
Handle the probe carefully. Strong impact or falling can damage the probe.
If you need to disconnect the probe, first press
ON/OFF
settings and data are saved properly.
button to turn the indicator OFF. This ensures that all
POWER

Taking Measurements (Pump Aspirated Sampling)

See Chapter 3 Preparations Before Use on page 17 if you start the GM70 for the first time, otherwise follow the instructions below:
1. Connect one end of the sampling tube to the gas inlet (marked with IN), in case of using a tube.
2. Connect the black cable of the GM70PUMP to the MI70 indicator's connector port.
3. Plug in the recharger connector of the MI70 and connect the recharger to wall socket.
4. Connect the GM220 probe to the probe connector of the GM70PUMP.
5. Insert the probe in the measuring chamber. Note that to have a tight installation, the two O-rings on the opening of the measuring chamber should not match together with the filter edge or the tapes on the probe (see figure). When operating the pump, especially when taking a sample from hot and humid conditions into room temperature, take care that no condensation forms on the probe.
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Chapter 4 ______________________________________ Measuring Carbon Dioxide
6. Install the other end of the sampling tube to the
sampling location.
7. Turn on the MI70 indicator by pressing the
button.
8. Turn on the GM70PUMP.
9. The basic display opens.
10. Wait for a few minutes to get a stabilized reading. For
the most accurate readings wait for 15 minutes to reach the full operating state of the GM70.
0505-222
NOTE
NOTE
NOTE
Figure 2 Properly Connecting the GM70PUMP
The following number refers to
Figure 2 above:
1 = Match the 2 O-rings together with the smooth probe
surface to have a tight connection!
Only one pump aspirated system can be connected to the MI70 at a time.
When using the pump aspirated system it is recommended to power the system by using the recharger connected to a wall socket.
The battery indicator of the MI70 display does NOT show the actual recharge level when the pump is in operation.
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