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Table of contents
Table of contents
1.About this document.......................................................................................
Stahl 9001 Series Single-channel Safety Barrier Operating Instructions
Stahl Type 9160/9163 Transmitter Supply Unit/Isolating Repeater Safety Manual
â
Humidity and Temperature Transmitter Series HMT120 User Guide
â
Humidity and Temperature Transmitter Series HMT330 User Guide
â
Humidity and Temperature Transmitter Series HMT360 User's Guide
â
TS Family Quick Start Guide
Documentation by third-party instrument manufacturers is provided as is.
1.3 Documentation conventions
WARNING!
Warning alerts y
instructions carefully at this point, there is a risk of injury or even death.
CAUTION!
Caution warns you of a potential hazard. If you do not read and follow
instructions carefully at this point, the product could be damaged or important data
could be lost.
Note highligh
Tip giv
ts important information on using the product.
es information for using the product more eciently.
ou to a serious hazard. If you do not read and follow
6
Lists tools needed to perform the task.
Indicates that you need to take some notes during the task.
1.4 Trademarks
Chapter 1 – About this document
Vaisalaâ is a r
HUMICAPâ is a registered trademark of Vaisala Oyj.
DIGI PortServerâ is a registered trademark of DIGI International Inc.
All other product or company names that may be mentioned in this publication are trade
names, trademarks, or registered trademarks of their respective owners.
egistered trademark of Vaisala Oyj.
7
CAB100 Installation GuideM212242EN-C
2. Product overview
2.1 Overview of Vaisala CMS Industrial
Cabinet C
Vaisala CMS Industrial Cabinet CAB100 is an instrument cabinet designed to integrate
de
vices for measuring humidity, temperature, dierential pressure, and other parameters.
Combined with the Vaisala viewLinc Continuous Monitoring System, CAB100 is an
integrated solution for real-time monitoring of cleanrooms and industrial applications in
multiple industries.
CAB100 is available in 2 models, CAB100A (small enclosure) and CAB100B (large enclosure).
The cabinets can be configured according to application requirements, with options for
dierential pressure transmitters, analog input channels for the connection of remote
transmitters, and safety barriers or galvanic isolators for hazardous areas, used with
intrinsically safe devices.
AB100
Figure 1 Cabinet models CAB100A (small) and CAB100B (large)
8
2.2 Basic features and options
Chapter 2 – Product overview
Table 3 CAB100 c
PropertyDescription/Value
Cabinet size
(H × W × L
PoweringPower supply:
Dierential pr
Analog input channels4 ... 32 channels, 4 ... 20 mA
Safety barrier1 ... 16 pcs, 1 barrier per channel
Galvanic isolator1 ... 12 pcs, 1 isolator per channel
Ethernet communicationCAB100A: Vaisala vNet Power over Ethernet Data Logger Interface, with PoE
Power over Ethernet (with loop power, without fan)
essure1 ... 12 pcs, ±60 Pa or ±0.25 in H2O
option via R
CAB100B: Up to 2 serial-to-Ethernet devices via RJ45 (DIGI PortServer TS4)
EN/IEC61326-1 (Basic electromagnetic environment)
EN5
5032 Class B
IEC/UL/EN 61010-1
IP66/NEMA 4 (CAB100B) / IP54 (CAB100A)
Safety listed in USA and Canada
J45 connector
3)
1)
2)
4)
1) PoE is available for CAB100A PDT101 model only.
Excluding CAB100 analog input channels, which are not surge protected.
2)
3) UL listing pending.
4) Safety listing pending.
More information
‣
C
AB100 specifications (page 116)
‣
Component specifications (page 119)
‣
Spare parts and accessories (page 126)
9
CAB100 Installation GuideM212242EN-C
2.2.1 CAB100A models
CAB100A is available in 4 pr
e-configured models. There are 2 communication interface
options for CAB100A: serial port server (for all models) or the Vaisala vNet PoE data logger
interface (option for PDT101 model only).
CAB100A modelMaximum number of measurement devices per model
PDT101 model4 PDT101 transmitters
Analog channel model4 analog input channels
Safety barrier model4 safety barriers
Galvanic isolator model4 galvanic isolators
More information
‣
C
AB100A layout diagrams (page 138)
2.2.2 CAB100B models
CAB100B is available in 4 pr
CAB100B models is a multiport serial port server.
CAB100B modelMaximum number of measurement devices per model
e-configured models. The communication interface in all
PDT101 model16 PDT101 transmitters
Analog channel model32 analog input channels
Safety barrier model16 safety barriers
Galvanic isolator model12 galvanic isolators
In addition to the above, mixed CAB100B models are available, with limitations. Contact
your Vaisala sales representative for details. For an example configuration, see Figure 4
(page 13).
More information
‣
CAB100B layout diagrams (page 143)
10
1
5
6
4
7
8
3
910
2
Chapter 2 – Product overview
2.3 Physical structure and components
Figure 2 Main components inside CAB100A, PDT101 model with serial port server and 24 VDC
wer supply
po
1Mounting clamp for DL4000 data logger
2DL4000 data logger
3PDT101 transmitters (4 pcs)
4Cover plate
524 VDC fuses T2.5A, 5 × 20 mm (2 pcs)
6110 … 240 VAC mains input and grounding point (under cover plate)
7Circuit breaker and power supply module
8Grounding terminal block
9Serial port server
10Mounting clamp for serial port server
11
1
3
2
5
4
CAB100 Installation GuideM212242EN-C
Figure 3 Main components inside CAB100A, PDT101 model with vNet PoE
1PDT101 transmitters (4 pcs)
2vNet PoE data logger interface
3DL4000 data logger
4Protective label. R
emove before installation.
5Grounding terminal block
12
5
6
1
7
9
10
12
16
4
8
2
3
14
11
13
15
Chapter 2 – Product overview
Figure 4 Main components inside CAB100B, mixed model with PDT101s, analog input channels,
and saf
1Cable duct for intrinsically safe connections
ety barriers
2Safety barriers (8 pcs)
3Terminal block for analog input channels
4Holders for tubing (3 pcs)
5PDT101 transmitters (4 pcs)
6DL4000 data loggers (6 pcs)
7Serial port servers (2 pcs)
8Ethernet switch
924 VDC power block
1024 VDC fuses T2.5A, 5 × 20 mm (2 pcs)
11Cover plate
12Circuit breaker and power supply module
13110 … 240 VAC mains input (under cover plate)
14Cable strain relief
15Grounding terminal block
16Partition plate separating intrinsically safe and non-intrinsically safe connections
13
400 [15.74]
207.6 [8.17]
202.1 [7.96]
300 [11.81]
418 [16.5]
mm
[in]
600 [23.62]
500 [19.69]
206 [8.11]
618 [24.33]
mm
[in]
CAB100 Installation GuideM212242EN-C
For more layout diagrams of CAB100 c
diagrams (page 138) and CAB100B layout diagrams (page 143).
2.3.1 Enclosures
Figure 5 CAB100A enclosure dimensions
onfiguration options, see CAB100A layout
Figure 6 CAB100B enclosure dimensions
The CAB100A enclosure is made of aluminium, and has IP54 rating. The CAB100B enclosure
is made of stainless steel, and has IP66/NEMA 4 rating.
1) The IP ratings apply only when using the factory-installed top and bottom flanges in the enclosures.
14
1)
800226
Chapter 2 – Product overview
There are flanges f
or cable lead-through on the top and bottom of the enclosures. The top
flange of both small and large cabinet is made of rubber. Stainless steel and rubber flange
models are available to order for the bottom of the cabinet.
The enclosures come with a mounting frame for easy installation.
More information
‣
Installing CAB100A with mounting frame (page 16)
‣
Installing CAB100B with mounting frame (page 19)
‣
Enclosure flanges (page 23)
‣
CAB100 specifications (page 116)
2.4 Regulatory compliances
This product complies with the following electromagnetic compatibility and safety
s
tandards:
• EN/IEC 61326‑1: Basic electromagnetic environment.2) EN 55032 Class B.
• EN/UL/IEC 61010‑1: Safety requirements for electrical equipment for measurement,
control, and laboratory Use – Part 1: General requirements.
2) Excluding CAB100 analog input channels, which are not surge protected.
15
CAB100 Installation GuideM212242EN-C
3. Installing the enclosure
Installing CAB100A with mounting
3.1
frame
• 4‑mm Allen k
• 10-mm wrench
• Drill and 8-mm drill bits for making the installation holes
• Spirit level
CAUTION!
requires at least 2 people.
CAUTION!
f
ollowing:
• The analog input channel wiring must not exceed 30 meters.
• The wiring must not come from outside the building where CAB100 is installed.
If CAB100 cannot be installed in an environment that meets the above criteria, use a
suitable surge protection device that has been installed following local regulations.
CAUTION!
damage the equipmen
ey
For safety reasons, do not carry out installations alone. Safe installation
CAB100 analog input channels are not surge protected. Therefore, note the
Do not drill holes in the backplate or the enclosure. Drill shavings may
t inside the cabinet.
CAB100 is shipped with a mounting frame and installation accessories for indoor wall
ins
tallation. If the screws delivered with the mounting frame are not suitable for the wall
material in the installation location, use any appropriate screws to attach the frame.
• Drill and 8-mm drill bits for making the installation holes
• Spirit level
CAUTION!
r
equires at least 2 people.
ey
For safety reasons, do not carry out installations alone. Safe installation
19
CAB100 Installation GuideM212242EN-C
CAUTION!
ollowing:
f
• The analog input channel wiring must not exceed 30 meters.
• The wiring must not come from outside the building where CAB100 is installed.
If CAB100 cannot be installed in an environment that meets the above criteria, use a
suitable surge protection device that has been installed following local regulations.
CAUTION!
damage the equipmen
CAB100 analog input channels are not surge protected. Therefore, note the
Do not drill holes in the backplate or the enclosure. Drill shavings may
t inside the cabinet.
CAB100 is shipped with a mounting frame and installation accessories for indoor wall
tallation. If the screws delivered with the mounting frame are not suitable for the wall
ins
material in the installation location, use any appropriate screws to attach the frame.
1. Lead the cables through the cable glands in the flange.
25
CAB100 Installation GuideM212242EN-C
2. RJ45 connectors do not fit thr
ough the cable glands. Cut o the existing connector,
lead the Ethernet cable through a cable gland, and attach a new cable connector to the
cable. For instructions, see the connector documentation.
3. Inside the enclosure, connect the cables and wires according to the wiring diagram.
CAUTION!
es properly. Too much strain may cause the cable or wire to fall o or damage the
wir
cable, wire, or connector.
To avoid strain on the connector, make sure that you connect cables and
More information
‣
Ins
tallation safety (page 27)
‣
Connecting AC (mains) power (page 28)
‣
Wiring diagrams (page 128)
‣
Layout diagrams (page 138)
26
Chapter 4 – Electrical installation
4.
Electrical installation
4.1 Installation safety
WARNING!
adher
e to local and state legislation and regulations.
WARNING!
servic
eable parts inside the module. If the power supply module is faulty, replace it.
WARNING!
egulations at all times.
r
Only licensed experts may install electrical components. They must
Do not open the AC/DC power supply module. There are no user-
Keep away from live circuits. Operating personnel must observe safety
WARNING!
minimiz
WARNING!
some time
them.
CAUTION!
ollowing:
f
• The analog input channel wiring must not exceed 30 meters.
• The wiring must not come from outside the building where CAB100 is installed.
If CAB100 cannot be installed in an environment that meets the above criteria, use a
suitable surge protection device that has been installed following local regulations.
CAUTION!
cannot be loop-powered.
Ground the product and verify installation grounding periodically to
e shock hazard.
After disconnecting the power cable, dangerous voltages can exist for
. To avoid injury, disconnect the power and discharge circuits before touching
CAB100 analog input channels are not surge protected. Therefore, note the
Do not use the power block in CAB100 to power measurement devices that
27
CAB100 Installation GuideM212242EN-C
CAUTION!
ety barriers or galvanic isolators, ensure that you comply with the safe work
saf
procedure outlined in IEC/EN 60079-14 and possible applicable local safety standards.
CAUTION!
oper modification may lead to safety hazards, equipment damage, failure to
Impr
perform according to specification, decreased equipment lifetime, or the warranty
becoming void.
CAUTION!
requires at least 2 people.
More information
‣
W
iring diagrams (page 128)
‣
Layout diagrams (page 138)
When working in explosion hazardous areas with installations involving
Do not modify the unit or use it in ways not described in the documentation.
For safety reasons, do not carry out installations alone. Safe installation
4.1.1 ESD protection
Electrostatic discharge (ESD) can cause immediate or latent damage to electronic circuits.
V
aisala products are adequately protected against ESD for their intended use. However, it is
possible to damage the product by delivering an electrostatic discharge when touching,
removing or inserting any objects inside the equipment housing.
Avoid touching component contacts or connectors when working with the device.
4.2 Connecting AC (mains) power
WARNING!
the main power source.
CAUTION!
Ins
tallation safety (page 27)
Before connecting the AC (mains) power cable, switch o the po
Before connecting power to the device, read carefully the safety notes in
wer from
28
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