Vaillant V 10-025 NHI, V 10-035 NHI Training Manual

V 10-025 NW V 10-035 NW
Training Manual
Air-conditioner - climaVAIR
Split Type
EN
Contents
Installations-und Wartungsanleitung Split-Gerät, wandhängend
Contents
1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1 Indoor Unit dimensions . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Outdoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 General Installation Diagram . . . . . . . . . . . . . . . . . . 5
2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Connecting Diagram . . . . . . . . . . . . . . . . . . . . . 6
4 Technical Specifications . . . . . . . . . . . . . . . . . . .7
5 Temperatures by Capacities . . . . . . . . . . . . . . . 9
5.1 V 10-025 NW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 V 10-035 NW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Wiring Circuit Diagrams . . . . . . . . . . . . . . . . . . 11
6.1 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2 Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7 Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . 16
7.1 Caution for Diagnosis . . . . . . . . . . . . . . . . . . . . . . . 16
7.2 Problem Symptoms and Measures . . . . . . . . . . . . 16
7.3 Error Codes and Description indoor display . . . . .17
7.3.1
Thermistor or Related Abnormality (indoor unit) 18
7.3.2
Indoor fan motor malfunction . . . . . . . . . . . . . . . . . .19
7.3.3
IPM protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.3.4
The IPM and outdoor PCB don’t communicate or
Related Abnormality . . . . . . . . . . . . . . . . . . . . . . . . . .21
7.3.5 Thermistor or Related Abnormality
(outdoor unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.3.6
Overheat Protection For Exhaust Temperature . . 23
7.3.7
The EEPROM Abnormality
(Indoor or outdoor unit) . . . . . . . . . . . . . . . . . . . . . . 24
7.3.8
Communication error between the indoor and
outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3.9
High work-intense protection . . . . . . . . . . . . . . . . . 26
7.3.10
Power Supply Over or under voltage fault . . . . . . . 27
7.3.11 Loop of the station detect error . . . . . . . . . . . . . . . 28
7.3.12 Over-current of the compressor . . . . . . . . . . . . . . 28
8 Photographs . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.1 Indoor PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.2 Outdoor PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.3 Inverter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
8.4 V 10-025 NW Compressor . . . . . . . . . . . . . . . . . . . . 32
8.5 V 10-035 NW Compressor . . . . . . . . . . . . . . . . . . . . 32
9 PCB Explanation . . . . . . . . . . . . . . . . . . . . . . . 33
9.1 Functions and Control . . . . . . . . . . . . . . . . . . . . . . . 33
9.1.1 Main functions and control specification of indoor
unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.1.2 Temperature Adjusting function . . . . . . . . . . . . . . 33
9.1.3 Main functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.1.4 Special functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.2 Main functions and control specification of
outdoor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2.1 Outdoor Unit Operation Frequency and Control 36
9.2.2 Outdoor fan control . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2.3 Four-way Valve Control . . . . . . . . . . . . . . . . . . . . . . 37
9.2.4 Outdoor Defrosting Control . . . . . . . . . . . . . . . . . . 37
9.2.5 PTC Output Control . . . . . . . . . . . . . . . . . . . . . . . . .
38
9.2.6 System Protection Function . . . . . . . . . . . . . . . . . . 38
9.3 Function of Main Thermistor . . . . . . . . . . . . . . . . . 39
9.4 Value of Thermistor . . . . . . . . . . . . . . . . . . . . . . . . .40
9.4.1 Indoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.4.2 Outdoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Split Type Installation Manual 3EN
1 Dimensions
1.1 Indoor Unit dimensions
The indoor unit provides acclimatised air inside the room to be acclimatised.
The dimensions and weights of the indoor unit are shown on Figure 5.3 and Table 5.1, depending on the model (please consult the model nameplate). The dimensions are given in mm.
Fig. 1.1 Dimensions of the indoor unit.
Legend
H Height L Length D Depth
MODEL H L D kg
V 10-025 NHI 250 758 198 8,8
V 10-035 NHI 250 758 198 8,8
Table 1.1 Dimensions and weights of the indoor unit.
Dimensions 1
Split Type Installation Manual4
1.2 Outdoor Unit
The outdoor unit ensures that the absorbed air is released to the outside from the room during operation in cooling mode and that the heat introduced into the room during operation in heat pump mode is taken from the outside.
The dimensions and weights of the outdoor unit are shown on Figures 5.4, 5.5 and Table 5.2, depending on the model (please consult the model nameplate). The dimensions are given in mm.
Fig. 1.2 Dimensions of the outdoor unit. (MONO)
Legend
H Height L Length D Depth A Length of valves B Distance between valves C Distance from the second valve to the floor F Distance from the third valve to the floor I Distance between fixing holes J Distance between fixing supports
MODELO H L D A B C I J kg
V 10-025 NHO 543 783 255 43 55 74 256 500 30
V 10-035 NHO 543 783 255 43 55 74 256 500 34
Table 1.2 Dimensions and weights of the outdoor unit.
1 Dimensions
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1.3 General Installation Diagram
Fig. 1.3 General diagram of the installation and the minimum
assembly distances. (MONO).
Legend
1 Indoor Unit 2 Outdoor Unit 3 Pipe for draining the condensed water A Front separation (minimum 10 cm) B Top separation in relation to the ceiling (minimum 5 cm) D Height in relation to the floor (minimum 2 m) E Side separation opposite side connections (minimum 10 cm) F Rear separation (minimum 10 cm) G Side separation connections side (minimum 15 cm) H Front separation (minimum 60 cm)
Dimensions 1 Accesories 2
2 Accessories
Nr. Accessory (Indoor Unit) Quantity
1
Remote 1
2
Remote Control bracket 1
3
Batteries 2
4
Mounting plate 1
Table 2.1 Accessories supplied with the outdoor unit.
Nr. Accessory (Outdoor unit) Quantity
1
Rubber caps 2
2
Drain - elbow 1
Table 2.2 Accessories supplied with the outdoor unit.
Split Type Installation Manual6
3 Connecting Diagram
Fig. 3.1 Wiring indoor unit.
Electric Characteristics
V 10-025 NW V 10-035 NW
Voltage (V/Ph/Hz) 230/1/50 230/1/50
Supply
Supply section up to 25 meters (in mm2) 1,5 2,5
Indoor / Outdoor Indoor Indoor
Thermal-magnetic circuit breaker, type D (A) 10 16
Interconnection section up to 25 meters (mm
2
) 1,5 2,5
Inteconnect Shield or not (YES/NO) NO NO
Immediatte residual current protector (A) 0,03 0,03
Table 3.1 Electric Characteristics.
3 Connecting Diagram
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4 Technical Specifications
Units V 10-025 NW V 10-035 NW
Indoor Unit V 10-025 NHI V 10-035 NHI
Outdoor Unit V 10-025 NHO VH 10-035 NHO
Cooling Capacity
kW 2,70 3,55
BTU 9.215 12.115
Fg/h 2.322 3.053
Power input kW 0,84 1,10
Min - Max cooling capacity kW 1,20 - 3,50 1,00 - 4,30
Min - Max cooling power input kW 0,28 - 1,25 0,25 - 1,55
Nominal capacity (UK conditions) kW 2,26 2,93
Power input (UK conditions) kW 0,74 0,97
Operating current A 4,10 5,35
EER 3,21 3,23
Energy level class A A
Annual consumption kWh 420 550
Heating capacity
kW 3,35 3,90
BTU 11.433 13.310
Kcal/h 2.881 3.354
Power input kW 0,92 1,08
Min - Max heating capacity kW 1,00 - 4,00 1,30 - 4,50
Min - Max heating power input kW 0,27 - 1,25 0,33 - 1,52
Nominal capacity (UK conditions) kW 2,82 2,99
Power input (UK conditions) kW 0,93 1,02
Operating current A 4,64 5,05
COP 3,63 3,61
Energy level class
Max power input kW 1,50 1,90
Max operating current A 8,00 10,00
Indoor Unit
Air Flow volume m3/h 350/400/450 360/410/470
Remote control type Wireless - Infrared Wireless - Infrared
Remote control reference YR-H76 YR-H76
Sound Power level dB(A) 44/46/49 44/48/52
Sound Pressure level dB(A) 34/36/39 34/38/42
Catalogue sound pressure dB(A) 26/32/38 28/35/40
Testing conditions for sound pressure
Microphone directivity,distance 1.0m
Dimensions (HxLxD) mm 250x758x198 250x758x198
Net Weight Kg 8,8 8,8
Packaged dimensions HxLxD mm 312x857x292 312x857x292
Volume m3 0,078 0,078
Packaged weight Kg 11 11
Technical specifications 4
Split Type Installation Manual8
Units V 10-025 NW V 10-035 NW
Outdoor Unit
Air flow volume m3/h 1.900 1.600
Sound power level dB(A) 63 63
Sound pressure level dB(A) 50 50
Number of fans 1 1
Refrigerant R410A R410A
Refrigerant charge heat pump gr 650 940
Inverter DC / AC Inverter DC Inverter DC
Compressor type Rotary Rotary
Compressor Model DA89X1C-20FZ DA108X1C-20FZ3
Compressor Brand Toshiba-MEIZHI Toshiba-MEIZHI
Expansion system Capillary Capillary
Electric_electronic protections Voltage protection; current
Dimensions HxLxD mm 543 x 738 x 255 543 x 783 x 255
Dimensions Valves A/B/C mm 43 / 55 / 74 43 / 55 / 74
Dimensions Installation I/J mm 256 / 500 256 / 500
Net Weight Kg 30 34
Packaged dimensions HxLxD mm 614 x 930 x 340 614 x 930 x 340
Volume m3 0,194 0,194
Packaged weight heat pump Kg 34 38
Installation
Pipe connection liq/gas inches 1/4" - 3/8" 1/4" - 3/8"
PM (Max pressure) bar 41,5 41,5
pm (min pressure) bar 20 20
Max. piping lenght m 15 15
Max. Height IU under OU m 7,5 7,5
Max. Height OU under IU m 10 10
Chargeless lenght m 5 5
Additional charge per meter gr 20 20
Table 4.1 Technical specifications V 10-025 / 035 NW
Note! As part of its policy for ongoing improvements of its products, Vaillant reserves the right to modify these specifications without prior notice.
4 Technical specifications
Split Type Installation Manual 9EN
5 Temperatures by Capacities
5.1 V 10-025 NW
Cooling Outdoor Temperature Dry
Indoor Conditions 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC
21ºC D
15ºC W
Total capacity- kW 2,50 2,48 2,47 2,38 2,27 2,00 1,73
Sensitive capacity- kW 1,88 1,87 1,86 1,79 1,71 1,51 1,31
Input- kW 0,56 0,60 0,65 0,72 0,70 0,67 0,65
24ºC D 17ºC W
Total capacity- kW 2,67 2,66 2,64 2,54 2,42 2,15 1,87
Sensitive capacity- kW 2,01 2,00 1,99 1,91 1,73 1,62 1,41
Input- kW 0,59 0,65 0,71 0,78 0,76 0,73 0,71
27ºC D 19ºC W
Total capacity- kW 2,85 2,83 2,81 2,70 2,58 2,29 2,00
Sensitive capacity- kW 2,15 2,13 2,12 2,03 1,94 1,73 1,51
Input- kW 0,65 0,70 0,76 0,84 0,82 0,79 0,77
32ºC D
23ºC W
Total capacity- kW 3,13 3,12 3,10 2,95 2,82 2,54 2,24
Sensitive capacity- kW 2,36 2,35 2,33 2,22 2,12 1,91 1,69
Input- kW 0,72 0,79 0,85 0,93 0,90 0,89 0,86
Table 5.1.1 Cooling temperarures V 10-025 NW
Heating Outdoor Temperature Dry
Indoor Conditions
24ºC D 18ºC W
12ºC D 11ºC W
7ºC D
6ºC W
4ºC D 3ºC W
0ºC D
-1ºC W
-5ºC D
-6ºC W
-7C D
-8ºC W
-15ºC D
-16ºC W
15ºC
Capacity- kW 3,99 2,33 2,13 2,79 2,56 2,48 2,44 2,40
Input- kW 0,72 0,75 0,78 0,70 0,67 0,64 0,62 0,57
18ºC
Capacity- kW 3,86 3,06 2,85 2,69 2,48 2,37 2,35 2,27
Input- kW 0,89 0,95 0,97 0,87 0,84 0,80 0,77 0,71
20ºC
Capacity- kW 3,78 3,56 3,35 2,62 2,41 2,29 2,27 2,18
Input- kW 0,85 0,89 0,92 0,82 0,78 0,75 0,73 0,67
22ºC
Capacity- kW 3,71 3,51 3,30 2,57 2,36 2,26 2,23 2,15
Input- kW 0,88 0,93 0,97 0,85 0,82 0,78 0,75 0,70
27ºC
Capacity- kW 3,57 3,36 3,17 2,47 2,24 2,15 2,14 2,06
Input- kW 0,96 1,00 1,04 0,93 0,89 0,85 0,82 0,75
Table 5.1.2 Heating temperarures
V 10-025 NW
Temperature by Capacities 5
Split Type Installation Manual10
5.2 V 10-035 NW
Cooling Outdoor Temperature Dry
Indoor Conditions 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC
21ºC D 15ºC W
Total capacity- kW 3,16 3,14 3,13 3,01 2,87 2,53 2,19
Sensitive capacity- kW 2,31 2,30 2,29 2,21 2,10 1,85 1,59
Input- kW 0,72 0,78 0,84 0,94 0,91 0,88 0,84
24ºC D 17ºC W
Total capacity- kW 3,37 3,37 3,34 3,21 3,06 2,72 2,36
Sensitive capacity- kW 2,47 2,47 2,45 2,36 2,24 1,98 1,72
Input- kW 0,77 0,84 0,92 1,02 0,99 0,96 0,92
27ºC D 19ºC W
Total capacity- kW 3,60 3,58 3,55 3,55 3,26 2,90 2,53
Sensitive capacity- kW 2,64 2,63 2,61 2,54 2,39 2,12 1,85
Input- kW 0,84 0,91 0,99 1,10 1,07 1,04 1,00
32ºC D 23ºC W
Total capacity- kW 3,95 3,95 3,91 3,72 3,57 3,21 2,81
Sensitive capacity- kW 2,91 2,91 2,88 2,74 2,62 2,36 2,06
Input- kW 0,94 1,04 1,12 1,23 1,18 1,16 1,13
Table 5.2.1 Cooling temperarures V 10-035 NW
Heating Outdoor Temperature Dry
Indoor Conditions
24ºC D 18ºC W
12ºC D 11ºC W
7ºC D
6ºC W
4ºC D 3ºC W
0ºC D
-1ºC W
-5ºC D
-6ºC W
-7C D
-8ºC W
-15ºC D
-16ºC W
15ºC
Capacity- kW 4,58 2,60 2,36 3,15 2,89 2,77 2,73 2,68
Input- kW 1,17 1,22 1,27 1,13 1,08 1,03 1,00 0,91
18ºC
Capacity- kW 4,43 3,48 3,23 3,03 2,77 2,65 2,62 2,53
Input- kW 1,07 1,13 1,17 1,03 1,00 0,94 0,91 0,84
20ºC
Capacity- kW 4,33 4,07 3,90 2,95 2,70 2,56 2,53 2,42
Input- kW 1,01 1,07 1,08 0,98 0,93 0,89 0,86 0,79
22ºC
Capacity- kW 4,26 4,01 3,76 2,89 2,64 2,51 2,48 2,39
Input- kW 1,05 1,12 1,16 1,01 0,98 0,93 0,89 0,82
27ºC
Capacity- kW 4,08 3,84 3,60 2,76 2,50 2,39 2,37 2,28
Input- kW 1,15 1,20 1,25 1,12 1,07 1,01 0,98 0,89
Table 5.2.2 Heating temperarure
s V 10-035 NW
5 Temperature by Capacities
Split Type Installation Manual 11EN
6 Wiring Circuit Diagrams
6.1 Wiring Diagrams
Wiring Circuit Diagrams 6
Fig. 6.1.1 Wiring Indoor Diagram
Split Type Installation Manual12
6 Wiring Circuit Diagrams
Fig. 6.1.2 Wiring Outdoor Diagram
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6.2 Circuit Diagrams
Wiring Circuit Diagrams 6
Fig. 6.2.1 Circuit Indoor Diagram
Split Type Installation Manual14
6 Wiring Circuit Diagrams
Fig. 6.2.2 Circuit Outdoor Diagram
Split Type Installation Manual 15EN
Wiring Circuit Diagrams 6
Fig. 6.2.3 Circuit Outdoor Module Board
Split Type Installation Manual16
7 Service Diagnosis
7.1 Caution for Diagnosis
The operation lamp flashes when any of the following errors is detected.
1. When a protection device of the indoor or outdoor
unit is activated or when the thermistor malfunctions, disabling equipment operation.
2. When a signal transmission error occurs between the
indoor and outdoor units.In either case, conduct the diagnostic procedure described in the following pages.
7.2 Problem Symptoms and Measures
Symptom Check Item Details of Measure
None of the units operates
Check the power supply.
Check to make sure that the rated voltage is supplied.
Check the indoor PCB Check to make sure that the indoor PCB is broken
Operation sometimes stops. Check the power supply.
A power failure of 2 to 10 cycles can stop air condi­tioner operation.
Equipment operates but does not cool, or does not heat (only for heat pump)
Check for faulty operation of the electronic expansion valve.
Set the units to cooling operation, and compare the temperatures of the liquid side connection pipes of the connection section among rooms to check the opening and closing operation of the electronic expansion valves of the individual units.
Diagnosis by service port pressure and operating current.
Check for insufficient gas.
Large operating noise and vibrations
Check the installation condition.
Check to make sure that the required spaces for installation (specified in the Technical Guide, etc.) are provided.
Table 7.1 Problem Symptoms and Measures
7 Service Diagnosis
Split Type Installation Manual 17EN
Code indication
Description
Indoor
Outdoor
(LED1 flash times)
Indoor and Outdoor
E7 15 Communication fault between indoor and outdoor units
Indoor Malfunction
E1 Room temperature sensor failure E2 Heat-exchange sensor failure E4 Indoor EEPROM error
E14 Indoor fan motor malfunction
E9 High work-intense protection
Outdoor Malfunction
F12 1 Outdoor EEPROM error
F11 2 The protection of IPM
F22 3
Overcurrent protection of AC electricity for the outdoor model
F11 4 Communication fault between the IPM and outdoor PCB
5
Over pressure or Overheat protection for the compressor F11 6 Power voltage is too high or low F4 8 Overheat protection for exhaust temperature
9 outdoor fan motor malfunction
F21 10 Frost-removing temperature sensor failure
F6 12 Ambient temperature sensor failure
F25 13 Exhaust temperature sensor failure
18 deviate from the normal for the compressor
F11 19 Loop of the station detect error
--- 24 Overcurrent of the compressor
--- 25
Overcurrent protection for single-phase of the compressor
Service Diagnosis 7
Table 7.2 Problem Symptoms and Measures
7.3 Error Codes and Description indoor display
Split Type Installation Manual18
7.3.1
Thermistor or Related Abnormality (indoor unit)
Indoor Display
E1: Room temperature sensor failure
E2: Heat-exchange sensor failure
Troubleshooting
Caution!
Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred.
Fig. 7.1.1 Flow chart.
Thermistor resistance check method
Remove the connector of the thermistor on the PCB, and measure the resistance of thermistor using tester. The relationship between normal temperature and resistance is shown in the value of indoor thermistor.
Fig. 7.1.2 Thermistor.
7 Service Diagnosis
Split Type Installation Manual 19EN
Service Diagnosis 7
7.3.2
Indoor fan motor malfunction
Indoor Display E14
Fig. 7.2 Flow chart.
Split Type Installation Manual20
7.3.3
IPM protection
outdoor display
LED1 flash 2 times,Indoor display F11.
Caution!
Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred.
Fig. 7.3 Flow chart.
7 Service Diagnosis
Split Type Installation Manual 21EN
Check the IPM module method:
Disconnect the compressor harness connector from the outdoor unit PCB. To disengage the connector, press the protrusion on the connector. Then, to measure resistance between P(+) andN(-) and the U, V and W terminals of the compressor connector with a multi-tester. Evaluate the measurement results for a pass/fail judgment
N(-)terminal of tester P+ (for digital tester) P(+) UVW P(-) UVW
P(+)terminal of tester N- (for digital tester) UVW P(+) UVW P(-)
Normal resistance Several k� to several M� (*)
Unacceptable resistance Short (0 �) or open
7.3.4
The IPM and outdoor PCB don’t communicate or Related Abnormality
outdoor display
LED1 flash 4 times,Indoor display F11.
Service Diagnosis 7
Fig. 7.4 Flow chart.
Split Type Installation Manual22
7 Service Diagnosis
7.3.5 Thermistor or Related Abnormality (outdoor unit)
Frost-removing temperature sensor failure
Indoor Display F21
outdoor display LED1 flash 10 times
Exhaust temperature sensor failure
Indoor Display F25
outdoor display LED1 flash 13 times
Exhaust temperature sensor failure
Indoor Display F6
outdoor display LED1 flash 12 times
Fig. 7.5 Flow chart.
Split Type Installation Manual 23EN
Service Diagnosis 7
7.3.6
Overheat Protection For Exhaust Temperature
Indoor display
F4
outdoor display
LED1 flash 8 times
Fig. 7.6 Flow chart.
Split Type Installation Manual24
7 Service Diagnosis
7.3.7
The EEPROM Abnormality (Indoor or outdoor unit)
Indoor Display
E4: �Indoor EEPROM error
F12�Outdoor EEPROM error
Fig. 7.7 Flow chart.
7.3.8
Communication error between the indoor and outdoor units
Indoor Display
E4: �Indoor EEPROM error
Indoor Display
F12�Outdoor EEPROM error
Split Type Installation Manual 25EN
Service Diagnosis 7
Fig. 7.8 Flow chart.
Split Type Installation Manual26
7.3.9
High work-intense protection
Indoor Display
E9
7 Service Diagnosis
Fig. 7.9 Flow chart.
Split Type Installation Manual 27EN
7.3.10
Power Supply Over or under voltage fault
Indoor Display F19
Outdoor display LED1 flash 6 times
Service Diagnosis 7
About how to check the IPM module,please refer to IPM protection fault
Fig. 7.10 Flow chart.
Split Type Installation Manual28
7.3.11 Loop of the station detect error
Indoor Display
E9
7 Service Diagnosis


7.3.12 Over-current of the compressor
Outdoor Display
LED1 flash 24 or 25 times
Fig. 7.11 Flow chart.
Fig. 7.12 Flow chart.
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Photographs 8
8 Photographs
8.1 Indoor PCB
Fig. 8.1 Indoor PCB picture
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8 Photographs
8.2 Outdoor PCB
Fig. 8.2 Outdoor PCB picture
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Photographs 8
8.3 Inverter Module
Fig. 8.3 Inverter Module picture
Split Type Installation Manual32
8 Photographs
8.4 V 10-025 NW Compressor 8.5 V 10-035 NW Compressor
Fig. 8.4 V 10-025 NW Compressor picture
Fig. 8.5 V 10-035 NW Compressor picture
Split Type Installation Manual 33EN
PCB Explanation 9
9 PCB Explanation
9.1 Functions and Control
9.1.1 Main functions and control specification of indoor unit
“Setting value” (express in parameter) in this specification means is a parameter that is stored in EEPROM. Refer to [EEPROM parameter table].
9.1.2 Temperature Adjusting function
The frequency kept when the frequency rises.
When the operation enters into the work mode, in order to insure the full oil-returning, some frequency should be kept for some time.
Indication time
Indication frequency
Cooling & mois-
ture removing
Heating Frequency kept
60 seconds 60 seconds 58 Hz/88Hz
DASH operation
When the operation starts or the operation mode changes (except when the compressor is switched on after being off), the compressor is on and the indicated maximum frequency should be as follows:
Cooling deviation to zero Moisture removing deviation to level G Heating deviation to level F
There will be no DASH operation under trial operation, emergency operation and silent operation modes.
Temperature adjusting of different levels
(DASH operation conditions under different modes)
Select the wind volume when it is set automatic
When the wind volume is automatic, it can be switched between strong, medium and weak according to the temperature adjusting levels. Wind volume under the automatic wind volume mode.
Temperature adjusting levels
A B C D E F G H I
Heating
Strong Strong Strong Strong Strong
Medium
Weak Weak
SLO
Cooling
Strong Strong Strong
Medium Medium
Weak Weak Weak
Moisture Removing
Strong
Medium Medium Medium
Weak Weak
SLO SLO
Wind volume limit
When the compressor is working and the max setting for indoor fan motor is medium or weak, the upper limit of indicated frequency is as follows:
Frequency control form for wind volume
Limited frequency
variables
Limited
frequency
Medium wind volume FQLIMMD 80Hz
Weak wind volume FQLIMLO 52Hz
Limited frequency for
up/down health wind
FUPHEAL 40Hz
9.1.3 Main functions
Warm boot
When the heat running starts or the frost removing ends and the compressor starts again, in order to avoid cold wind, warm boot wind volume control should be done. Heat exchange temperature
• To control the indoor fan motor as shown in the table above according to the heat exchange temperature.
• The fan motor stops when the heat exchange tem­perature is below 28 ºC.
• The fan motor is working slightly weak when the heat exchange temperature is above 28 ºC and below 35 ºC.
• The fan motor is working weak if the he heat exchange temperature remains 35 ºC for less than 4 minutes.
Split Type Installation Manual34
• The fan motor works as set if the he heat exchange temperature remains 35 ºC for more than 4 minutes
• The fan motor works as set if the he heat exchange temperature remains above 38 ºC.
When the compressor stops and remains idle for 3 minutes
20 seconds after the compressor stops, the up wind volume is weak (switching to SSLO in silent running mode) and then slightly weak. While the down wind volume is stoped. If the compressor stops when the heat running starts, the wind volume is weak.
High Work-intense protection control
Under the heating mode, the high work-intense protection will be carried out according to the heat-exchange tem­peratures as shown in the table below.
High Work-intense protection control:
9 PCB Explanation
High Work-intense protection alarm will start if there are two times of high work-intense protection within 30 minutes.
• If the heat-exchange temperature does not reach THHEAT 2, it will resume to the normal temperature level control
• The smaller one of the high work-intense frequency and level frequency will be the operation data.
Low Work-intense protection control
Specification for heat-exchange temperature sensor
B fixed number=3700 R(25�)= 10K�
Under the cooling /moisture removing modes, the low work-intense protection will be carried out according to the heat-exchange temperatures as shown in the table below.
Low Work-intense protection control will be neglected in the trial running.
Low Work-intense protection control will be cancelled for 3 minutes temporarily after the powerful cooling starts for 1 minute.
Dehumidification running
Under the dehumidification mode the fan motor stops as the compressor stops.
The operation is weak after 3 minutes’ idle mode.
After stand by for 3 minutes, the compressor is on.
The compressor operates as the set wind volume when the wind volume is set to be strong, medium or weak.
The wind volume is decided according to the temperature adjusting when the wind volume is set to be automatic.
Automatic running
When the operation mode switches to automatic after the unit is powered on, the system will choose the ope­ration mode according to the difference between the current set temperature and the room temperature. And then it will follow the selected mode to operate. The Tr represents room temperature and Ts represents the set temperature.
When entering into the automatic mode for the first time, please select the operation mode with the conditions below.
Split Type Installation Manual 35EN
PCB Explanation 9
The operation mode may switch between the cooling and heating according to the indoor temperature under the automatic mode. If the unit is under the cooling mode currently, when the temperature is enough for the compressor to stop, the compressor stops. After 15 minutes the compressor will detect the temperature. If Tr<Ts-3 ºC�,then the unit will start the heating mode, otherwise it will remain in the cooling mode. If the unit is under the heating mode currently, when the temperature is enough for the compressor to stop, the compressor stops. After 15 minutes the compressor will detect the tempe­rature. If Tr>Ts-3 ºC, then the unit will start the cooling mode, otherwise it will remain in the heating mode.
There is timing function and sleeping function with this mode. If the unit is under the cooling mode then it will start the cooling sleep mode. If the unit is under the heating mode then it will start the heating sleep mode.
The wind panels may sway or stay at a position. The wind speed could be low, medium, high or automatic.
9.1.4 Special functions
Powerful running
Powerful running for 15 minutes.
The running stops or ends the powerful running after 15 minutes.
The mode switch ends the powerful running.
Enter into the silent mode, normal running mode or timed switching on mode to end the powerful running.
When in automatic mode, there are powerful and silent functions for your choice. When the main unit is in cooling mode, it operates with powerful cooling or silent cooling. When the main unit is in heating mode, it operates with powerful heating or silent heating. When the main unit is in wind-sending mode, there are no powerful or silent modes.
There is no powerful mode for wind-sending and moisture removing.
Powerful heating:
Change the set temperature. With temperature adjusting function.
The wind volume is the automatic medium.
When in frost removing mode, the outdoor unit does not accept the communication signal for powerful running.
After 15 minutes of powerful running, the compressor can not be off within 10 minutes.
Powerful cooling
Change the set temperature. With temperature adjusting function.
The wind volume is the automatic strong.
After the compressor starts, there will be no low-intense running protection within 3 minutes.
Silent running
Send the silent running signal to the outdoor unit.
Under the Silent hearing mode,The wind volume is SSLO after the compressor is on,The wind volume will be kept SSLO within 20 seconds after the compressor stops and then changes to weak.
Under the Silent cooling mode the wind volume is SSLO.
There is no silent mode for moisture removing and wind­sending.
Air cleaning
If the fan motor starts working after receiving the remote-control order, the aion generator starts working and sends out ions.
The ion generator stops as the fan motor stops.
When the ion generator is OFF and the air cleaning function is on, the fan motor starts running and the ion generator starts working again.
Timed running
Set the time duration according to the time difference between the clock for timing and the current clock.
In timing mode, the display panel will flash the light at fixed times.
Timed OFF
When this function is set, operation modes on the panel display will not change. The timing icon will show and the operation stops when the set time comes.
Timed ON
When this function is on, the panel display will only display a question mark.The unit will operate as the set mode when the time comes.
Timed ON/OFF
The unit will start operating or stop according to the order of your setting.
Split Type Installation Manual36
Sleeping function
a. After setting the sleeping function, the refrigerating
mode and dehumidification mode will run as per the following rules:
9 PCB Explanation
b. After setting the sleeping function, the heating mode
will run as per the following rules:
As shown in the above diagram, after running for 1 hour under refrigerating mode and dehumidification mode, the setting temperature will increase 1 ºC; after another 1 hour, it will increase 1 ºC again, and after 6 hours, it will cease; after running for 1 hour under heating mode, the setting temperature will decrease 2 ºC, after another 1 hour, it will decrease the 2 ºC again, and after 3 hours, it will increase 1 ºC, and after other 3 hours, it will cease.
Trial running
The indicated frequency for trial running is 58Hz, wind volume is strong.
The trial running will last for 30 minutes and then the unit will be powered off. The unit will exit the trial running if it receives any remote-control signal during the trial running period.
There is no low-intense running protection.
Power failure compensation
To enter into the function please press the sleep key 10 times with 4 beeps in 7 seconds.
Under the power failure compensation mode, unplug and plug again ,the indoor unit will resume original operation.
Under the power failure compensation mode, unplug and plug again, the unit will be on OFF state.
Mode, Fan speed, Healthy, Set temperature can be memoried. Swing, Timer, Sleep cannot be memoried.
Press the sleep key for 10 times with 2 beeps in 7 seconds to exit.
Rated Operation
Rated
Cooling:
When receiving the instruction of indoor unit rated operation, the unit will start rated cooling operation.
Rated
Heating:
When receiving the instruction of indoor unit rated operation, the unit will start rated heating operation.
9.2 Main functions and control specification of outdoor unit
Sensor Code Definition:
Indoor Ambient
Tao
Outdoor Ambient
Tc1 Indoor Coil,
Td Air Discharge,
Te Outdoor Coil,
Ts Air Intake
9.2.1 Outdoor Unit Operation Frequency and Control
Compressor Operation Frequency Range
Outdoor Temperature
4 4 ~ 8 18 Heating (Hz) 20 ~ 80 20 ~ 80 20 ~ 50 Defrosting (Hz) 88 Outdoor Temperature
23 23 ~ 32 32
Cooling (Hz) 20 ~ 50 20 ~ 80 20 ~ 80
Remark: The most operation frequency of compressor
is 90Hz for 18 unit.
Compressor Startup
Regardless of target frequency of indoor unit, each time when compressor is from off to on, it must maintain 60Hz,90Hz for one minute (Frequency will be immediately decreased under the condition that outdoor unit air discharge temperature overheating protection is activated or over current of compressor) then the compressor will operate towards target frequency. This process does not exist in normal operation of unit.
Heating
When completing compressor startup operation, it will operate as per frequency of indoor unit.
After 2 minutes, compressor operation frequency will be compensated as per relevant conditions.
Cooling & Dehumidification
When completing compressor startup operation, it will operate as per frequency of indoor unit.
After 2 minutes, compressor operation frequency will be compensated as per relevant conditions.
Split Type Installation Manual 37EN
PCB Explanation 9
Compressor Frequency Increase/Decrease Speed
Rapid Frequency Increase/ Decrease Speed 1
1Hz/s
Slow Frequency Increase/ Decrease Speed 2
1Hz/10s
9.2.2 Outdoor fan control
Compressor startup within 3min ,outdoor fan speed control as follows:
Outdoor Temperature <10 10~25 25 Cooling/Dehumidification
Low Low High
Heating High Low Low
After compressor runs 3min ,outdoor fan speed control as follows:
Cooling/ Dehumidification:
Compressor Operation
Frequency (Hz)
<25 25~45 45
Tao (ºC)
32~38 Low High High
23~32 Low Low High
<23 Low
38 High
Heating:
Compressor Operation
Frequency (Hz)
<25 25~45 45
Tao (ºC)
� 4 Low High High
4~18 Low Low High
18 Low
Compressor shutdown and outdoor fan residual heat blow process
When compressor shuts down in cooling mode, outdoor fan automatically jumps to low speed and blows residual heat for 30s and stop.
9.2.3 Four-way Valve Control
Defrosting Four-way Valve Control�(please see defrosting process for details)
Time sequence of the defrosting operation is as follows:
Four-way Valve Work Status in Other Modes:
In heating mode, four-way valve is on. If compressor is off or is switched to non-heating mode,
four-way valve ensures that it is off at least 2 minutes after compressor shuts down.
9.2.4 Outdoor Defrosting Control
Defrosting Mode Entry Conditions
The unit will enter defrosting mode when compressor starts up and operates for 10 minutes continuously in heating mode or after compressor runs for an accumulated time of 45 minutes. (Upon completion of defrosting or when switched to cooling mode, compressor accumulated operation time will be cleared) and when 2 minutes’ continuous checking by defrosting sensor TE (check frosting condition of outdoor unit heat exchanger) and outdoor ambient temperature sensor TA meets the following conditions:
Among
which:
TE�CxTA
_
α
C:TA<0ºC, C=0.8 TA�0ºC, C=0.6
For area prone to frost, the value is set at 6 when unit leaves the factory.
Defrosting entry temperature control -15 ºC CxTA
_
α�-5ºC
Defrosting Time Interval
Time interval between two defrosting cycles is 45 minutes.
Defrosting Operation
When defrosting begins, compressor will stop for one minute, external fan is running and 50s later, four-way valve will be off.
When compressor starts, external fan will be off, compressor will run at 60Hz for 60s then move on to target frequency of 80Hz.
During defrosting, compressor current and air discharge overheat protection features are effective. During defrosting, if compressor shuts down due to activation of protection feature or due to malfunction, it will resume after 3 minutes. In the unit is still within defrosting cycle, it will resume defrosting and startup of compressor will be based on the rule for defrosting startup. (The unit will exit defrosting mode and handle fault in the event of 3 consecutive restart failures.)
On entering defrosting, it must guarantee that compressor will operate for a minimum of 2 minutes in defrosting mode before exit.
Defrosting Exit Condition
When one of the following conditions is met, defrosting operation will be switched to heating operation.
1: Temperature of outdoor heat exchanger exceeds 7
ºC for 80s continuously
2: Temperature of outdoor heat exchanger exceeds 12
ºC for 5s continuously
3: Defrosting operation continues for 9 minutes.
Split Type Installation Manual38
9 PCB Explanation
When defrosting exit conditions are met, the unit will operate as follows
Compressor stops and external fan starts, 50s later, four-way valve will be on, 60s later, compressor will operate as per startup process.
9.2.5 PTC Output Control
When outdoor unit is energized, PTC output value is 0, 10s later, output value is 1.
When compressor stops for 10 minutes continuously, PTC output value is 0.
On receiving compressor startup instruction, initial PTC output is 1, and compressor startup will be performed 5s later.
9.2.6 System Protection Function
3 minutes stand-by time
Time interval between compressor shutdown and restart is set at 3 minutes to ensure that compressor will only restart after 3-minute shutdown and initial energization valves are turned on to adequate opening position after being fully turned off.
TD High Temperature Protections
As long as unit is on, the TD air discharge overheat protection feature will be activated, yet air discharge sensor fault must be alarmed 4 minutes after compressor starts.
When TD>117 ºC for 20s continuously air discharge overheat protection will be activated and fault will be reported to indoor unit.
It will not continue in other conditions.
Indoor Heat Exchanger Anti-freeze Protection
When TC < 5 ºC compressor frequency will drop at a speed of 1HZ/10s.
When TC starts to rise and 6TC7 ºC compressor frequency will remain unchanged.
When 7 < TC < 11 ºC, frequency will rise at a speed of 1HZ/10s.
If TC0 ºC for 2 consecutive minutes, compressor will shutdown and outdoor fault lamp blinks. Fault will not be reported to indoor unit.
When compressor shuts down for more than3 minutes and when TC>7 compressor will restart.
Outdoor Temperature Limit Cooling:
When outdoor temperature is lower than 23 ºC, cooling operation will start, compressor fre­quency is limited to less than 50 HZ, outdoor wind speed is forced at level 1.
Heating:
When outdoor temperature is higher than 18 ºC, heating operation will start, compressor frequency is limited to less than 50 HZ, outdoor wind speed is forced at level 1.
Special Features
1. Forced Cooling: When receiving indoor forced cooling signal, cooling operation will start in a frequency sig­naled by indoor unit. Only air discharge temperature and over current protection features are effective and other protection features are invalid.
2. Rated, Middle and Minimum Capacity Operation: When receiving indoor, rated, middle and minimum capacity operation signal, outdoor unit will operate as per wind speed and frequency set by EEPROM and all the protection features are effective.
Fault Display and Treatment
In case outdoor unit faults, the alarm indicator lamp will blink and blink frequency is 1HZ Time interval between blink cycles is 3s. Alarm indicator lamp is off when there is no fault.
Split Type Installation Manual 39EN
PCB Explanation 9
9.3 Function of Main Thermistor
Note: A: Outdoor suction temperaturesensor B: Exhaust temperature sensor C: Indoor heat-exchangesensor
Outdoor Suction Temperature Sensor
The outdoor heat exchanger thermistor is used for controlling target discharge temperature.
The system sets a target discharge temperature according to the outdoor and indoor heat exchanger temperature, and controls the electronic expansion valve opening so that the target discharge temperature can be obtained.
Exhaust Temperature Sensor
The discharge pipe thermistor is used for controlling temperature of the discharge pipe.
If the temperature of discharge pipe (used in place of the inner temperature of the compressor) rises abnormally, the operating frequency drops or the operation halts.
Indoor heat-exchange sensor
1. The indoor heat exchanger thermistor is used for
controlling target discharge temperature.
The system sets a target discharge temperature
according to the outdoor and indoor heat exchanger
temperature, and controls the electronic expansion
valve opening so that the target discharge
temperature can be obtained.
2. The indoor heat exchanger thermistor is used for preventing freezing.During the cooling operation, if the temperature drops abnormally, the operating frequency becomes lower, then the operation halts.
3. The indoor heat exchanger thermistor is used for anti-icing control.During the cooling operation, if the heat exchanger temperature in the room where operation is halted becomes -1°C, it is assumed as icing.
Split Type Installation Manual40
9 PCB Explanation
9.4 Value of Thermistor
9.4.1 Indoor Unit
Split Type Installation Manual 41EN
PCB Explanation 9
Split Type Installation Manual42
9 PCB Explanation
Split Type Installation Manual 43EN
PCB Explanation 9
Split Type Installation Manual44
9 PCB Explanation
Split Type Installation Manual 45EN
PCB Explanation 9
Split Type Installation Manual46
9 PCB Explanation
9.4.2 Outdoor Unit
Split Type Installation Manual 47EN
PCB Explanation 9
Split Type Installation Manual48
9 PCB Explanation
Split Type Installation Manual 49EN
PCB Explanation 9
Split Type Installation Manual50
9 PCB Explanation
Split Type Installation Manual 51EN
PCB Explanation 9
Split Type Installation Manual52
9 PCB Explanation
Split Type Installation Manual 53EN
PCB Explanation 9
Notes
Installations-und Wartungsanleitung Split-Gerät, wandhängend54
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Vaillant se reserva el derecho de introducir modificaciones sin previo aviso.
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