Vaillant MAG HK 13-2/0-3 H, MAG HK 13-2/0-3 B, MAG HK 17-2/0-3 H, MAG HK 17-2/0-3 B Operating Instructions Manual

turboMAG pro
Gas-fired instantaneous water heater
HKen
Operating instructions
Publisher/manufacturer Vaillant GmbH
Berghauser Str. 40 D-42859 Remscheid Telefon 021 91 180
Telefax 021 91 1828 10
info@vaillant.de
www.vaillant.de
Operating instructions
MAG HK 132/03 H (back flue) MAG HK 132/03 B (back flue) MAG HK 172/03 H (back flue) MAG HK 172/03 B (back flue) MAG HK 132/03 H (top flue) MAG HK 132/03 B (top flue)
For the operator
Contents
2 Operating instructions turboMAG pro 0020208984_00
Contents
1 Safety........................................................................................... 3
1.1 Action-related warnings .......................................................... 3
1.2 Required personnel qualifications ......................................... 3
1.3 General safety information ..................................................... 3
2
Notes on the documentation ................................................. 5
2.1 Observing other applicable documents .............................. 5
2.2 Storing documents.................................................................... 5
2.3 Applicability of the instructions ............................................ 5
3
Product description ................................................................... 5
3.1 Information on the identification plate................................ 5
3.2 Output ranges ............................................................................ 5
3.3 Product design........................................................................... 5
3.4 Display operator control elements ....................................... 6
3.5 Control elements for further remote controls
(optional)..................................................................................... 6
3.6 Recommended hot water temperature settings................ 6
4 Operation
.............................................................................. 7
4.1 Preparing for start-up............................................................... 7
4.2 Starting up the product ........................................................... 7
4.3 Switching on the product ....................................................... 7
4.4 Selecting operating modes..................................................... 7
4.5 Setting the normal operating mode .................................... 7
4.6 Setting ECO mode .................................................................... 7
4.7 Stopping ECO mode ................................................................ 8
4.8 Setting the bath-filling mode ................................................. 8
4.9 Exiting bath-filling mode ........................................................ 8
4.10 Setting the priority for the remote controls ...................... 8
5
Detecting and rectifying faults ........................................... 8
6 Care and maintenance ............................................................. 8
6.1 Maintenance ............................................................................... 8
6.2 Caring for the product ............................................................. 8
7
Decommissioning ...................................................................... 8
7.1 Temporarily decommissioning the product ....................... 8
7.2 Permanently decommissioning the product ...................... 9
8
Guarantee and customer service ........................................... 9
8.1 Guarantee.................................................................................... 9
8.2 Customer service ....................................................................... 9
Appendix
.................................................................................................... 10
A Detecting and rectifying faults .............................................. 10
Safety 1
0020208984_00 turboMAG pro Operating instructions
3
1 Safety
1
.1 Action-related warnings
Classification of action-related warnings
Warning symbols and signal words
The action-related warnings are classified in accordance with the severity of the possible danger using the following warning signs and signal words:
Danger!
Imminent danger to life or risk of severe personal injury
Danger!
Risk of death from electric shock
Warning.
Risk of minor personal injury
Caution.
Risk of material or environmental damage
1
.3.1 Intended use
There is a risk of injury or death to the user or others , or of damage to the product and other property in the event of improper use or use for which it is not intended.
The products are gas-fired instantaneous water heaters and, as such, are intended for hot water generation.
Intended use includes the following: – observance of the operating instructions
included for the product and any other system components
– compliance with allinspection and main-
tenance conditions listed in the instruc­tions.
This product can be used by children over eight years old and also by persons with lim­ited physica
l , sensory or mental capabilities or insufficient experience and/or knowledge if they are supervised or have been provided with instructions on how to safely use the product , and they understand the risks res ­ulting from using the product. Children must not play with the product. Cleaning and user maintenance work must not be carried out by children unless they are supervised.
Any other use that is not specified in these instructions , or use beyond that specified in this document shall be considered improper use. Any direct commercial or industrial use is also deemed to be improper.
C
aution.
Improper use of any kind is prohibited.
1
.3.2 Installation by competent persons
only
Only an approved competent person is per­mitted to carry out installation, inspection, maintenance and repair work on the prod­uct.
1
.3.3 Danger caused by improper operation
Improper operation may present a danger to you and others, and cause material damage.
Carefully read the enclosed instructions and all other applicable documents , par­ticularly the "Safety" section and the warn­ings.
1
.3.4 Risk of death due to blocked or
leaking flue gas routes
What to do if you smell flue gas in the prop­erty:
1.2 Required personnel qualifications
Caution.
This product must only be used after the flue pipe that is routed to the outside has been installed.
According to the Hong Kong Gas Safety Reg­ulations, Cap.51, any gas installation works including the installation of appliances and connecting tubing , must be undertaken by Registered Gas Installers who are registered for that appropriate classes and be employed by Registered Gas Contractors.
Improper work carried out on the product may cause material damage to the complete installation and, as a consequence, may even cause personal injury.
You should therefore only work on the product if you are an authorised competent person.
1
.3 General safety information
Note
In these instructions , the Registered Gas Installer is referred to throughout as "competent person".
1 Safety
4 Operating instructions turboMAG pro 0020208984_00
If possible, close the gas isolator cock on the product.
Warn other occupants in the building by yelling or banging on doors or walls.
Leave the building immediately and ensure that others do not enter the building.
Alert the police as soon as you are outside the building.
Useatelephone outside the building to inform the emergency service department of the gas supply company.
1
.3.6 Risk of death due to explosive and
flammable materials
Do not use or store explosive or flammable materials (e.g. petrol, paper, paint) in the installation room of the product.
1
.3.7 Risk of death due to lack of safety
devices
A lack of safety devices (e.g. expansion relief valve) may lead to potentially fatal scalding and other injuries, e.g. due to explosions.
Ask a Registered Gas Installer to explain how the safety devices work and where they are located.
1
.3.8 Risk of death due to changes to the
product or the product environment
Never remove, bridge or block the safety devices.
Do not alter the safety devices in any way.
Do not damage or remove any seals on
components.
Do not make any changes:
The product itselfto the gas, air, water and electricity sup-
plies
to the entire flue gas installationto the expansion relief valveto the drain linesto constructional conditions that may
affect the operational reliability of the product
1
.3.9 Risk of injury and material damage
due to maintenance and repairs carried out incorrectly or not carried out at all
Never attempt to carry out maintenance work or repairs on your product yourself.
Faults and damage should be immediat­ely
rectified by a competent person.
Adhere to the maintenance intervals spe­cified.
1
.3.10 Risk of damage from corrosion caused
by an unsuitable installation site
Sprays , solvents , chlorinated cleaning agents , paint , adhesives , ammonia com­pounds , dust or similar substances may lead to corrosion on the product and in the flue pipe.
Ensure that the installation site is always free of fluorine ,chlorine , sulphur , dust , etc.
Ensure that no chemical substances are stored at the installation site.
Open all accessible doors and windows fully to provide ventilation. Switch off the product. Inform a Registered Gas Contractor.
1
.3.5 Risk of death from escaping gas
What to do if you smell gas in the building:
Leave rooms that smell of gas. If possible, open doors and windows fully
and ensure adequate ventilation. Do not use naked flames (e.g. lighters,
matches). Do not smoke. Do not use any electrical switches, mains
plugs, doorbells, telephones or other com­munication systems in the building.
Close the emergency control valve or the main isolator.
Notes on the documentation 2
0020208984_00 turboMAG pro Operating instructions 5
2 Notes on the documentation
2.1 Observing other applicable documents
You must observe all operating instructions enclosed with
the system components.
2.2 Storing documents
Keep this manual and all other applicable documents safe for future use.
2.3 Applicability of the instructions
These instructions apply only to:
Product – Article numbers
MAG HK 13-2/0-3H(back flue)
0010017391
MAG HK 17-2/0-3H(back flue)
0010017392
MAG HK 13-2/0-3B(back flue)
0010017393
MAG HK 17-2/0-3B(back flue)
0010017394
MAG HK 13-2/0-3B(top flue)
0010017395
MAG HK 13-2/0-3H(top flue)
0010017396
3 Product description
3.1 Information on the identification plate
The identification plate is located on the side panel.
Information on the identification plate
Meaning
Note
Make absolutely sure that the product is compat­ible with the gas group at the installation site.
3.2 Output ranges
Type designation Power Water flow rate
(ΔT 25 K)
MAG HK 13-2/0-3 H (back flue) MAG HK 13-2/0-3 H (top flue) MAG HK 13-2/0-3 B (back flue) MAG HK 13-2/0-3 B (top flue)
Min. 4.8 ­max. 28 kW
13 L/min
MAG HK 17-2/0-3 H (back flue) MAG HK 17-2/0-3 B (back flue)
Min. 6.2 ­max. 37 kW
17 L/min
3.3 Product design
1
2 3 4
1 Display
2 Hot water connection
3 Gas connection
4 Cold water connection
Product Name
Model
Type of Flue
Type of Gas
Operating Pressure (Gas)
Rated Heat Input
Hot Water Supply
Water Pressure
Electrical Supply
Electrical Consumption
Manufactured By
Type Approved By
Type Approval Cert.No.
Bar code with serial number, 7th to 16th digit = product article number
turboMAG pro
MAG HK...
Back-Flued Type or Top-Flued Type
HK LP Gas or HK town gas
Permissible gas pressure
Power in kW
Power in L/min , △T:25℃
0.14 - 10 bar
AC 220V/50Hz
Electrical power in W
Vaillant (Wuxi) Heating Equipment Co., Ltd
CIQ Tianjin PRC
Number of the type approval certificate
3 Product description
6 Operating instructions turboMAG pro 0020208984_00
3.4 Display operator control elements
L/min
°C
2
1
3
1
m
button for selecting the operating mode (press briefly)/button for selecting the priority of a remote control when there are several remote controls (press and hold)
2
and button
3
button (on/off but-
ton)
3.4.1 Displayed symbols
Symbol Meaning Explanation
Burner operating cor­rectly
Burner on
Water generation active Appears only when
water is flowing through the product.
Ventilator active Appears when the ventil-
ator is running.
Flow rate Appears in the bath-
filling mode.
Bath-filling mode Appears in the bath-
filling mode.
Normal operating mode Appears in the normal
operating mode
Prioritisation of the re­mote controls
The prioritised remote control lights up on the display, or the non-pri­oritised remote controls flash on the display.
ECO mode Appears in ECO mode.
3.5 Control elements for further remote controls (optional)
°C
1
23
1
button (on/off but-
ton)
2
and button
3 Button for selecting the
priority for a remote control
3.6 Recommended hot water temperature settings
38 39 40 41 42 43 44 45 46 47 48 49 70
1 2 3
1 Washing dishes,
showering
2 Showering, hot water
3 High temperature
The hot water temperature can be set from 38 °C to 70 °C (default setting: 42 °C). If the water temperature that is set is below 48 °C before hot water generation begins, youcannot increase the hot water temperature to above 48 °C during operation; this is to prevent scalding.
If the set water temperature was set to above 48°C before hot water generation began , you can only reduce the tem­perature during operation; this is to avoid scalding.
If the product is disconnected from the power mains and started up again,
the product reverts to the last hot water
temperature that was set, up toamaximum of 48 °C. If a hot water temperature of > 48 °C has been set and no
hot water is drawn for 10 minutes , the hot water temperature is automatically set to 48 °C.
If several remote controls are used, the hot water temperat­ure can only be set on the prioritised remote control.
3.6.1 Normal operating mode
The normal operating mode is used for hot water generation with adjustable temperature. The normal operating mode is activated after start-up.
3.6.2 ECO mode
ECO mode generates hot water at the temperature set be­forehand and the water flow set beforehand.
Operation 4
0020208984_00 turboMAG pro Operating instructions
7
Conditions : 13 L products
The water flow can assume various values: 6, 7, 8, 9, 10 L/min.
Conditions : 17 L products
The water flow can assume various values: 6, 7, 8, 9, 10, 11, 12, 13, 14 L/min.
The value that was last set for the water flow is saved and reapplied when ECO mode is activated.
3.6.3 Bath-filling mode
In bath-filling mode, you can specify the water volume that you require (e.g. 160 L).
You can only select the bath-filling modeon themain remote control for the product.
Note
When the water volume is 10 L below the set wa­ter volume, an audible signal sounds. The display shows the current water volume. Once the set wa­ter volume is reached , an audible signal sounds rapidly , to notify user to close the water tap . If the water tap is not closed, the display shows the cur­rent water volume.
The product sounds an audible signal if the bath has not yet been filled after 42 minutes.
4 Operation
Warning. Risk of being scalded by hot water.
Incorrectly set water temperatures and hot water in the lines can lead to scalding.
Check the water temperature with your hand.
4.1 Preparing for start-up
1 2 3
1. Open the cold water stop valve (3).
2. Open the hot water stop valve (1).
3. Open the water tap to check the water flow.
4. Close the water tap.
5. Switch on the power supply to the product.
6. Open the gas isolator cock (2).
4.2 Starting up the product
Only start up the product once the casing has been com­pletely closed.
4.3 Switching on the product
1.
Press
.
The display shows the preset temperature in the normal operating mode (default setting: 42 °C ). Once the self-test is complete , the display goes off and the product goes into standby mode.
2. Open the water tap.
The product starts up automatically. If ignition prob­lems occur, open and close the water tap several times ( Please ensure there is a momentary pause in between each water tap opening and closing ) .
4.4 Selecting operating modes
Pressmto choose between normal operating mode, ECO mode and bath-filling mode.
The backlighting lights up.
Note
You can only change the operating mode when there is no existing hot water request.
4.5 Setting the normal operating mode
1.
Press
m
.
2.
Press
or in order to set the water temperature.
The display shows the set temperature for three seconds.
3. Open the water tap.
The display shows the current water temperature.
4.6 Setting ECO mode
1. To switch from normal operating mode to ECO mode while in standby, press
m
once.
The preset water flow flashes in the display.
2.
Press
or to select one of the values for the
water flow.
3. Wait 3 seconds without applying any settings.
The current set water temperature flashes in the display.
4.
Press
or to set the water temperature.
5. Open the water tap.
The display will show the current water temperature after 3 seconds.
1. Press to select other mode during standby status ; or
2. Remote control get the priority (if applicable)
5 Detecting and rectifying faults
8 Operating instructions turboMAG pro 0020208984_00
4.7 Stopping ECO mode
m
4.8 Setting the bath-filling mode
1. To switch from normal operating mode to bath-filling mode while in standby, press
m
m
twice.
The water volume display flashes. (Factory setting: 160 L)
2.
Press
or to set the water volume. Then wait 3
seconds.
3.
Press
or to set the water temperature.
Default setting: 42 °C
4. Open the water tap.
The display shows the current water temperature.
Note
An audible signal sounds 10 L before the set water volume is reached and when the volume is reached.
The product does not end bath-filling mode automatically.
4.9 Exiting bath-filling mode
1. Close the water tap for 10 minutes; or
2. Press to select other mode during standby status; or
3. Press (on/off button); or
4. When the water volume is 10 L below the set water , close
the water tap; or
5. Switch off the external on/off switch; or
6. Remote control get the priority ( if applicable )
4.10 Setting the priority for the remote controls
1. Close all of the hot water valves.
2.
On the product, press and hold thembutton to prior­itise the control elements on the product. Alternatively, onaremote control, briefly press the
button to prior-
itise the remote control. – The symbol displaying the prioritisation lights up on
the display.
Displayed symbols (Page 6 )
5 Detecting and rectifying faults
Fault messages have priority over all other displays.
If faults occur or fault messages are displayed , proceed as set out in the table in the appendix.
Detecting and rectifying faults ( Page 10 ) If the product still does not function without problems
after the checks have been carried out using the table , contact a competent person to rectify the problem.
6 Care and maintenance
6.1 Maintenance
An annual inspection and maintenance of the product every 18 months carried out by a competent person is a prerequisite for ensuring that the product is permanently ready and safe for operation, reliable, and has a long work­ing life.
6.2 Caring for the product
Caution. Risk of material damage caused by un-
suitable cleaning agents.
Do not use sprays , scouring agents , de­tergents, solvents or cleaning agents that contain chlorine.
Clean the casing withadamp cloth andalittle solvent­free soap.
7 Decommissioning
7.1 Temporarily decommissioning the product
Close the cold water stop valve. Open the water tap to allow the rest of the water to flow
out of the line. Close the water tap. Close the hot water stop valve. Close the gas isolator cock. Disconnect the product from the power mains.
Guarantee and customer service 8
0020208984_00 turboMAG pro Operating instructions 9
7
.2 Permanently decommissioning the product
Have a competent person permanently decommis­sion the product.
8 Guarantee and customer service
8.1 Guarantee
For information on the manufacturer 's guarantee, you can write to the contact address that is provided on the back page.
8.2 Customer service
For contact details for our authorised customer service de­partment, you can write to the address that is provided on the back page, or you can visit www.vaillant.com.
Appendix
10 Operating instructions turboMAG pro 0020208984_00
Appendix A Detecting and rectifying faults
Problem Possible cause Solution
Ignition malfunction Air in the gas line
Opening and closing the water tap several times ( Please ensure there is a momentary pause in between each water tap opening and closing)
Automatic shutdown of the burner after 45± 3 minutes
Safety device has switched on Closing the water tap for a short time
No hot water with slightly opened water tap
Flow rate is below 2.5 L/min Increasing flow rate at the water tap
No hot water with water tap open
Remaining cold water in the line Discharge the cold water
Vapour at the flue gas open­ing
The water in the flue gas condenses in the cold air
Hot water is white Air that is dissolved in the cold water escapes
After closing t
he hot water valve, the ventilator contin­ues running
Ventilator supplies the burner with outside air
Fluctuating water temperat­ure and flow rate
Additional water taps are opened or closed No fault
Water leak at the expansion relief valve
Expansion relief valve opens to reduce excess pres­sure
Limit the cold water pressure at the inlet to less than 1.0 MPa (10 bar) and more than 0.014 MPa (0.14 bar). Ask a competent person for details.
Whistling noise during opera­tion
Uneven gas flow, low gas pressure Inform the competent person/customer service
department and have t
hem check the gas pres-
sure.
No fault
No fault
No fault
0020208984_00 21.04.2015
© These instructions, or parts thereof, are protected by copyright and may be reproduced or distributed only with the manufacturer's written consent.
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